CN100379978C

CN100379978C - Fuel injector for an internal combustion engine

Info

Publication number: CN100379978C
Application number: CNB038107090A
Authority: CN
Inventors: F·M·斯普林克尔; J·巴伦; J·-R·林纳; P·罗夫图斯; P·帕尔默; J·P·梅洛; S·B·斯普拉格; R·O·佩利扎里
Original assignee: Philip Morris USA Inc
Current assignee: Philip Morris Rroducts Inc
Priority date: 2002-03-22
Filing date: 2003-03-24
Publication date: 2008-04-09
Anticipated expiration: 2023-03-24
Also published as: BR0308625B1; DE60314737T2; CN1653261A; DE60314737D1; AU2003223348A1; KR100764529B1; WO2003083281A1; KR20050002880A; EP1488098A1; CA2480083A1; ATE366361T1; EP1488098B1; MXPA04009181A; JP2005520989A; JP4323325B2; BR0308625A; CA2480083C

Abstract

A fuel injector for vaporizing a liquid fuel for use in an internal combustion engine. The fuel injector includes at least one capillary flow passage (12) , the at least one capillary flow passage (12) having an inlet end (14) and an outlet end (16), the capillary flow passage comprises a channel formed within a monolithic body produced from a material selected from the group consisting of ceramics, polymers, metals and composites thereof or a multi-layer ceramic body, a fluid control valve (18) for placing the inlet end of the at least one capillary flow passage (12) in fluid communication with the liquid fuel source and introducing the liquid fuel in a substantially liquid state, a heat source (20) arranged along the at least one capillary flow passage, the heat source (20) operable to heat the liquid fuel in the at least one capillary flow passage (12) to a level sufficient to change at least a portion thereof from the liquid state to a vapor state and deliver a stream of substantially vaporized fuel from the outlet end of the at least one capillary flow passage.

Description

The fuel injector that internal-combustion engine is used

Technical field

The fuel that the present invention relates in the internal-combustion engine is carried, and relates in particular to the capillary flow path that the heating of at least one fuel that is fed to internal-combustion engine of being used to gasify is provided according to method and apparatus of the present invention.

Background technique

Having designed various systems comes carefully to drip to internal-combustion engine supply liquid fuel.These systems or fuel directly infeeded firing chamber (direct injection) perhaps utilize vaporizer or fuel injector that mixture is infeeded firing chamber (indirect injection) by intake manifold.In the system of current use, produce fuel-air mixture as a thin air-supplied stream by spraying liquid fuel and with it.

In the motor of the common spark ignition that utilizes spout fuel to spray, by the liquid fuel drop introduced the fuel that suction port or manifold gasify and spray at the heating part place under normal operational condition.Liquid fuel is film forming gasification subsequently on the surface of heating part.Then by when INO and the pressure difference that piston produces when shifting to bottom dead center with gasified fossil fuel with suck AIR MIXTURES and introduce cylinder.For guarantee can be compatible with modern motor control to a certain degree, the common optimization of this gasification technology and in less than an engine cycle, producing.

Under most of engine operating conditions, the temperature of intaking element is enough to the liquid fuel drop that gasification is rapidly clashed into.But under the condition such as cold starting and preheating, fuel does not gasify by the bump on quite cold engine components.On the contrary, the power operation under these conditions is to make enough percentaeg evaporate because of heating and mass transfer when it was advanced by air before the cold intaking element of bump to guarantee by supplying excessive fuel.By these machine-processed evaporation rates are functions of fuel performance, temperature, pressure, drop and air relative velocity and liquid-drop diameter.Certainly, this method lost efficacy under the cold starting of extreme environment, and this moment, the volatility of fuel was not enough to produce the steam of the concentration that can light with air.

Is completely in order to make burning aspect chemical, fuel-air mixture must be gasified to a kind of stoichiometric gas phase mixture.A kind of stoichiometric ignition mixture comprises the air (oxygen) and the fuel of the required correct amount of perfect combustion.For gasoline, this air-fuel ratio is about 14.7: 1 (weight).A kind of thermal efficiency that neither stoichiometric fuel one air mixture causes partial combustion and reduction of incomplete gasification.A kind of product of desirable combustion process is water (H ₂O) and carbon dioxide (CO ₂).If incomplete combustion, some oxidation of coals are incomplete, generate carbon monoxide (CO) and unburned hydrocarbon (HC).

Reducing the air-polluting instruction has caused compensating the combustion efficiency deficiency with the remodeling of pluralities of fuel system and motor.Prior art as relevant preparation of fuel and transporting system is certified, and many effort have caused reducing liquid fuel size droplet diameter, enhanced system turbulent flow and provide enough heats to come gasified fossil fuel to allow burning more completely.

But the preparation of fuel of inefficiency remains a problem under the motor lower temperature, and this causes higher effulent, needs the just complicated control strategy of reprocessing.This kind control strategy can comprise that making of exhaust gas recirculation, variable valve timing, the igniting timing of delay, the pressure ratio that reduces, catalyst and air jet is used for the unburned hydrocarbon of oxidation and generation and helps the exothermic reaction that catalyst triggers.

In cold starting be the important source of unburned hydrocarbon emission in the conventional engines to motor supply excess of fuel between the period of heating.The complicated reason of problem is, this operation period catalyst also be cold, therefore can not reduce unburned hydrocarbon amount significantly by engine exhaust.As a result, the unburned hydrocarbon of the high concentration of motor output is gone up unreacted ground substantially by catalyst and from tailpipe.Assess, the hydrocarbon total release that common Modern Car produces nearly 80% in excessive fuel supplying of motor and the inoperative basically cold starting of catalyst with occur between the period of heating.

The suitable vast scale of known unburned hydrocarbon is in discharging during starts, and this of motorcar engine operation has been the focus that significant technical development is made great efforts on the one hand.Secondly, when legislation formulate more and more stricter effulent standard and the Consumer to price and property retention when responsive, these development are made great efforts and will be continued to become cardinal task.This kind is divided into two classes substantially from the effort that traditional motor reduces the starting effulent: 1) reduce the heating time that is used for the three-dimensional antigravity system; 2) technology of improvement fuel gasification.The effort that reduces the heating time that is used for the three-dimensional catalyzer comprises at present: the post ignition time is to improve exhaust gas temperature; Open exhaust gas valve prematurely; The electric heating catalyzer; With burner or flame heating catalyzer; And heatable catalyst catalytically.Say that on the whole these effort are expensive many, and during cold starting, do not consider the HC effulent thereafter with being right after.

Proposed various technology the problem of fuel gasification has been discussed.The U. S. Patent that proposes the fuel gasification technology comprises Hudson, people's such as Jr U.S. Patent No. 5,195,477; The U.S. Patent No. 5,331,937 of Clarke; The U.S. Patent No. 4,886,032 of Asmus; People's such as Lewis U.S. Patent No. 4,955,351; The U.S. Patent No. 4,458,655 of Oza; The U.S. Patent No. 6,189,518 of Cooke; The U.S. Patent No. 5,482,023 of Humt; The U.S. Patent No. 6,109,247 of Hunt; People's such as Awarzamani U.S. Patent No. 6,067,970; People's such as Krohn U.S. Patent No. 5,947,091; The U.S. Patent No. 5,758,826 of Nines; The U.S. Patent No. 5,836,289 of Thring; And Cikanek, people's such as Jr U.S. Patent No. 5,813,388.

Other fuel delivery means that proposes comprises U.S. Patent No. 3,716,416, this patent disclosure a kind of fuel metering device that is used for fuel cell system.This fuel cell system expection is self-regulating, produces electric power at predeterminated level.The fuel-metering system of this proposition comprises a capillary flow dynamic control device, is used for the electric power output of fuel cell and fuel flow rate is carried out throttling, rather than provide improved preparation of fuel to burning subsequently.On the contrary, fuel expection feed-in fuel cell is so that be converted into H ₂In a preferred embodiment, capillary tube make with metal and capillary tube itself as resistor, this capillary tube is output into electric the contact with the electric power of fuel cell.Because the flow resistance of steam is greater than liquid, when electric power output increased, flow was subjected to throttling.The fuel that suggestion is used comprises and anyly is easy to change vapour phase into and can cross fluid capillaceous by free stream from liquid by heating.As if gasification reach in the mode that occurs steam binding in motor car engine.

U.S. Patent No. 6,276,347 propose a kind of overcritical or approximate postcritical sprayer and the method that reaches the atomizing or the gasification of liquid.It is said that the overcritical atomizer of U.S. Patent No. 6,276,347 can use heavy fuel to come the spark ignition piston engine of the low compression ratio of the small-sized light weight of common burns gasoline is lighted a fire.The expection of this atomizer is by shifting to fuel its supercritical temperature and thereby fuel being discharged into the mistization that produces fuel in the phasor relevant with fuel on the gas region of stability in the low pressure area or gasification and producing the small droplet spraying from liquid or approximate liquid fuel.Disclosed purposes is used for combustion engine, scientific equipment, chemical treatment, waste disposal control, cleaning, etching, insect control, surface modification, humidification and gasification.

In order to reduce to decompose as far as possible, U.S. Patent No. 6,276,347 propose fuel is remained on below the supercritical temperature, up to the far-end by the atomizing restrictor.To some purposes, the top that restrictor is only heated in hope is to reduce the possibility of chemical reaction or precipitation as far as possible.That is to say, reduce with otherwise the fuel that often from solution, blocking pipeline and filter, the comes out relevant problem of impurity, reactant or material in flowing.Or near supercritical pressure place work suggestion fuel system at 21.1～56.2 kg/cm ²(operation in 300～800psig) scopes.Though use supercritical pressure or temperature may weaken the obstruction of atomizer, as if need to use more expensive petrolift and the burning line that can under these raise pressure, operate, accessory etc.

Summary of the invention

In one aspect, the present invention points to the fuel injector of the liquid fuel that a kind of internal-combustion engine that is used to gasify uses, and this sparger comprises:

(a) at least one has the capillary flow path of inlet end and an outlet end, and described capillary flow path is included in the groove that forms in the monomer, and this monomer is with a kind of manufacture of materials that is selected from pottery, polymer, metal and composite thereof or multilayer ceramic body;

(b) control valve for fluids is used to make the described inlet end of described at least one capillary flow path to become the liquid basically liquid fuel of fluid connection and guiding with liquid fuel source; And

(c) thermal source of settling along described at least one capillary flow path, described thermal source can be operated and the liquid fuel in described at least one capillary flow path is heated to one is enough to its at least a portion is become the level of gaseous state from liquid state, and carries one fuel that gasifies basically stream from the described outlet end of described at least one capillary flow path.

On the other hand, the present invention points to a kind of fuel system that is used for internal-combustion engine, and this system comprises:

(a) a plurality of fuel injectors, each sparger comprises: (i) at least one has the capillary flow path of an inlet end and an outlet end, described capillary flow path is included in the groove that forms in the monomer, and this monomer is with a kind of manufacture of materials that is selected from pottery, polymer, metal and composite thereof or multilayer ceramic body; (ii) a control valve for fluids is used to make the described inlet end of described at least one capillary flow path to become the liquid basically liquid fuel of liquid communication and guiding with liquid fuel source; And (iii) thermal source of settling along this at least one capillary flow path, described thermal source can be operated and will the liquid fuel in described at least one capillary flow path be heated to one and be enough to its at least a portion is become the level of gaseous state and carries one fuel that gasifies basically to flow from the described outlet end of described at least one capillary flow path from liquid state;

(b) liquid fuel supply system that becomes fluid to be communicated with described a plurality of fuel injectors; And

(c) controller of the supply of fuel of the described a plurality of fuel injectors of control.

Aspect another, the present invention points to and a kind of fuel is transported to the method for internal-combustion engine, and this method may further comprise the steps:

(a) supply liquid fuel at least one capillary flow path of a fuel injector;

(b) make of the outlet of one fuel that gasifies basically by the liquid fuel that heats in this at least one capillary flow path by this at least one capillary flow path; And

(c) this gasified fossil fuel is transported in the firing chamber of internal-combustion engine.

Wherein, this capillary flow path is included in the groove that forms in the monomer, and this monomer is with a kind of manufacture of materials that is selected from pottery, poly-wide goods, metal and composite thereof or multilayer ceramic body.

The invention provides a kind of fuel injector and transporting system, they can be supplied gasified fossil fuel and only need minimum power and heating time, do not need the high-pressure fuel supply system, they can be used for many configurations, comprise the traditional injection of spout fuel, blended electric power, gasoline direct injection and alcohol fuel motor.

Description of drawings

Only with reference to preferred form of the present invention the present invention is described in more detail as an example now with reference to accompanying drawing, in the accompanying drawing:

Fig. 1 is with the fuel injector of a kind of remodeling of partial cross section illustration, and this sparger comprises a capillary flow path according to a preferred form;

Fig. 2 is the side view according to an embodiment of this fuel injector of another preferred form;

Fig. 2 A is the isometric map of illustrative embodiment's capillary outlet among Fig. 2;

Fig. 3 is the side view according to a kind of another embodiment of fuel injector of another preferred form;

Fig. 3 A is the isometric map of another outlet design capillaceous of illustrative embodiment among Fig. 3;

Fig. 4 is the side view according to the another embodiment of a kind of fuel injector of a preferred form;

Fig. 4 A is the isometric map of another outlet design capillaceous of illustrative embodiment among Fig. 4;

Fig. 5 is the schematic representation according to the another embodiment of a kind of fuel injector of a preferred form;

Fig. 6 is the side view according to the another embodiment of a kind of fuel injector of a preferred form;

Fig. 7 is the sectional view according to another embodiment of the fuel injector of another preferred form;

Fig. 8 utilizes the embodiment's of dual jet side view according to another of another preferred form;

Fig. 9 is the side view according to another embodiment of the fuel injector of a preferred form of representing with partial cross section;

Fig. 9 A is the enlarged view of the mark part of the embodiment shown in Fig. 9;

Figure 10 is the side view according to another embodiment of the fuel injector of a preferred form of representing with partial cross section;

Figure 10 A is the enlarged view of the mark part of the embodiment shown in Figure 10;

Figure 11 is the side view according to the another preferred form of a kind of fuel injector of the present invention;

Figure 11 A is the isometric map of another outlet design capillaceous of embodiment shown in Figure 11;

Figure 12 is a kind of side view of another embodiment of fuel injector of the capillary channel that usefulness EGR gas heating arranged;

Figure 13 is according to a kind of a kind of fuel conveying of preferred form and the schematic representation of control system;

Figure 14 is the figure line that is illustrated in the engine parameter during initial 20 seconds that start in the motor that utilizes fuel delivery means of the present invention;

Figure 15 is an illustration from the figure line of the comparison of the emissions from engines of fuel delivery means of the present invention and traditional spout fuel injector;

Figure 16 is that expression utilizes oxidation sweep-out method of the present invention and the figure line as the quality of gasoline stream of the function of time of the service advantages that obtain;

Figure 17 is the figure line of a kind of fuel flow rate of business level gasoline to the time;

Figure 18 represents the figure line of the fuel flow rate of more various gasoline to the time;

Figure 19 is the figure line of the fuel flow rate of more a kind of jet fuel and No.2 diesel fuel to the time;

Figure 20 provides the figure line of the fuel flow rate of a kind of non-additive diesel fuel of representing oxidation elimination effect to the time; And

Figure 21 is the figure line of the fuel flow rate of more non-additive diesel fuel and the diesel fuel that contains anti-soil dirt additive to the time.

Embodiment

Referring now to illustrative embodiment in Fig. 1～21, wherein identical label is represented identical parts.

The invention provides the preparation of fuel and the conveying of the cold starting, heating and the normal running that are used for internal-combustion engine.This fuel system comprises a fuel injector, and the latter has a capillary flow path, can heat liquid fuel, makes that the fuel of gasification infeeds engine cylinder basically.Compare with traditional fuel injector system, this fuel that gasifies basically can burn with the effluent that reduces.Secondly, fuel delivery system required drive of the present invention is less, and its heating time is shorter than other gasification technology.

Usually, gasoline is not easy to gasify at low temperatures.In cold starting with between the period of heating, the gasification of liquid fuel is quite few.Like this, must provide excessive liquid fuel, so that the air/fuel mixture that acquisition will be burnt to each cylinder of motor.When the fuel vapour burning that produces from excessive liquid fuel, the combustion gas of cylinder discharging comprise unburned fuel and undesirable gaseous emission.But after reaching normal operating temperature, liquid fuel is easy to gasification, therefore only needs less fuel to obtain the air/fuel mixture that is easy to burn.Advantageously, after reaching normal operating temperature, air/fuel mixture can be controlled at or near stoichiometry, reduce the discharge of unburned hydrocarbon and carbon monoxide thus.In addition, be controlled at or during near stoichiometry when fuel adds, for the unburned hydrocarbon of simultaneous oxidation and carbon monoxide with go up the minimizing nitrogen oxide at three-dimensional catalyzer (TWC), only in exhaust flow, can utilize enough air.

The fuel that system and method for the present invention will gasify basically is ejected in the inlet stream passage or directly enters engine cylinder, does not need excess of fuel thus in the starting of motor with between the period of heating.Fuel preferably is passed in the motor with air or air and thinner with the mixture of stoichiometric or poor fuel, make cold starting and between the period of heating in fact all fuel all burn.

Utilize traditional spout fuel to spray, need overfeeding fuel to guarantee the engine start that strengthens fast.Under the state of rich fuel, when catalyzer heated, the exhaust flow that arrives the three-dimensional catalyzer did not comprise enough air and comes excessive fuel of oxidation and unburned hydrocarbon.An approach that addresses this problem is to utilize air pump to supply with extra air to the exhaust flow of catalyst upstream.This exhaust flow its objective is the exhaust flow that produces a stoichiometric or poor slightly fuel, in case when catalyzer arrived its firing temperature, can react on catalyst surface.On the contrary, system and method of the present invention can cold starting and the period of heating chien shih motor stoichiometric or even the state of poor slightly fuel under operate, do not need excess of fuel, do not need extra waste gas air pump, thereby reduced expense, reduced the complexity of waste gas after the processing system.

As mentioned above, in cold starting with between the period of heating, originally the three-dimensional catalyzer is cold and can not reduce the unburned hydrocarbon that passes through catalyzer of significant quantity.Made many effort and reduced heating time of three-dimensional catalyzer, thereby conversion is at the big percentaeg of cold starting and the unburned hydrocarbon that discharges between the period of heating.Such notion is that in cold starting with between the period of heating, motor is carefully operated on very rich fuel ground.Use a waste gas air pump to come air supply in the exhaust flow of this richness fuel, can produce a kind of flammable mixture, this mixture or auto-ignition combustion perhaps burn by certain incendiary source in the catalyst or its upstream.The temperature rise that this oxidizing process produces is heat exhaust gases significantly, and when waste gas passed through catalyzer, this heat was transferred to catalyst mostly.Utilize system and method for the present invention, this motor can be controlled and operation rich fuel and poor fuel cylinder alternately, thereby obtain same effect, but do not need air pump.For example, utilize a four-banger, two cylinders can be in cold starting and rich fuel ground operation and produce unburned hydrocarbon in waste gas between the period of heating.All the other two cylinders can be in cold starting and poor fuel ground operation and oxygen is provided in exhaust flow between the period of heating.

System and method of the present invention also can use with gasoline direct injection (GDI) motor.In the GDI motor, fuel evaporate as fine atomizing spraying and with air mixing DCI direct cylinder injection, thereby before igniting, form the premix of air and gasified fossil fuel.The GDI motor in the present age needs high fuel pressure to come the atomization injected fuel spray.The GDI motor utilizes the branch layered material under the part cargo shipment to reduce in traditional indirect injection motor intrinsic pump and takes out loss.The motor of the spark ignition of a kind of minute layered material has the burning lean mixture to improve fuel economy and to reduce the possibility of discharging.Preferably, a kind of comprehensive lean mixture forms in the firing chamber and is controlled and becomes stoichiometric or rich slightly fuel when igniting near spark plug.This stoichiometry part thereby be easy to igniting, this turns over again remaining lean mixture igniting.Take out loss though can reduce pump, the current action pane that can obtain of minute layered material is limited to low engine speed and quite light motor loading.These limiting factors are included under the motor fair speed evaporation and incorporation time insufficiently reaches inadequate mixing or bad air utilization under higher loading.By gasified fossil fuel is provided, system and method for the present invention can be widened the action pane of branch layered material operation, solves and the inadequate problem of time of evaporating and mixing.Advantageously, different with traditional GDI fuel system, the fuel pressure of utilizing in the invention process can reduce, thereby has reduced the complexity of overall cost and fuel system.

The invention provides the fuel delivery means that a kind of internal-combustion engine is used, this device comprise a supercharging liquid fuel of under pressure, supplying with liquid fuel for through the source, at least one is connected capillary flow path and a thermal source of settling along at least one capillary flow path on this liquid fuel supply source.This thermal source can heat the liquid fuel in this at least one capillary flow path fully and carry the fuel stream of gasification basically.In engine starting, heating and other operation period, this fuel delivery means best operated and gasified fossil fuel stream is transported to one or more firing chambers of internal-combustion engine.If desired, this at least one capillary flow path is used under the normal operating conditions liquid fuel is transported to motor.

The present invention also provides a kind of method that fuel is transported to internal-combustion engine, the step that comprises has the liquid fuel supply of supercharging at least one capillary flow path, and heat supercharging liquid fuel in this at least one capillary flow path fully, make that gasified fossil fuel stream is transported at least one firing chamber of internal-combustion engine during other operational condition of starting, heating and internal-combustion engine.

Comprise the flow channel of at least one capillary dimensions according to a kind of fuel delivery system of the present invention, pressurized fuel flows by this capillary channel earlier before being used for burning spraying into motor.The flow channel of capillary dimensions can be provided with a hydraulic diameter, and this diameter is preferably less than 2mm, more preferably less than 1mm, most preferably less than 0.5mm.Hydraulic diameter is used to calculate the fluid flow by the fluid bearings element.The hydraulic pressure radius is defined as the periphery (be commonly referred to " wetting " periphery) of the flow area of fluid bearings element divided by the solid boundaries that contacts with this fluid.Under the situation of the fluid bearings element of circular cross-section, when this element flowed with being full of, the hydraulic pressure radius was (π D ²/ 4)/π D=D/4.For flowing of the fluid in the non-circular fluid bearings element, use hydraulic diameter.From the definition of hydraulic pressure radius, the fluid bearing element ground diameter with circular section is four times of hydraulic pressure radius.Therefore, hydraulic diameter is defined as four times of hydraulic pressure radius.

Apply heat along capillary channel, the liquid fuel that formation at least a portion enters flow channel becomes steam when it when passage is advanced.Fuel is as comprising fraction along the steam of the unevaporated liquid fuel that is heated and flow out capillary channel.Basically evaporation is meant that the liquid fuel of at least 50 (volume) % is evaporated by thermal source, more preferably refers at least 70%, refers to that most preferably at least 80% liquid fuel is evaporated.Though may be difficult to reach 100% evaporation owing to produce complicated physical influence, wish and to evaporate fully.These complicated physical influence comprise the variation of fuel boiling point, because boiling point is relevant with pressure, and pressure may change in capillary flow path.Therefore, in capillary flow path, reached boiling point between the period of heating though believe most of fuel, be enough to evaporate fully but some liquid fuels may not be heated to, consequently a part of liquid fuel flows out by the outlet of capillary flow path with the fluid of gasification.

The fluid passage of capillary dimensions is preferably in a capillary body such as metal single or multilayer, pottery or the glass and forms.This passage has an enclosed volume to the entrance and exit perforate, and one of gateway or both can or be connected on the accessory on another passage in the capillary body external apertures maybe can be connected same main body or another main body.This heater can be formed by the part of main body such as a section of Stainless Steel Tube, and perhaps this heater can be discrete layer or the silk that is included in the resistance heating material in the capillary body or on it.This fluid passage can be to comprise an Any shape from the enclosed volume of fluid to the entrance and exit perforate that can pass through.Can there be any desired cross section this fluid passage, and preferred cross section is that diameter is round uniformly.Other cross section of capillary flow path comprises non-circular shape, and as triangle, square, rectangle, ellipse or other shape, the cross section of fluid passage does not need evenly.This fluid passage can straight line or non-rectilinear ground extend, can be single also can be the fluid passage of multipath.Under the situation of the capillary channel that the capillary metal tube forms, ips can be 0.01～3mm, is preferably 0.1～1mm, is more preferably 0.15～0.5mm.Or capillary channel can be limited by the cross-section area of passage, and this area can be 8 * 10 ^-6～7mm ², be preferably 8 * 10 ^-3～8 * 10 ^-1Mm ², more preferably be 2 * 10 ^-3～2 * 10 ^-1Mm ²Single or many capillaries, various pressure, various capillary pipe length, variously be added to heat on the capillary tube and many combinations of different cross-sectional will adapt to given purposes.

Liquid fuel can be at 0.7kg/cm at least ²(10psig) be preferably 1.4kg/cm at least ²Be fed to capillary flow path under the pressure (20psig).Under the situation that capillary flow path is formed by the inside of the Stainless Steel Tube with the about 0.051cm of internal diameter (0.020 inch) and about 15.2cm of length (6 inches), fuel is preferably with 7kg/cm ²(100psig) or following pressure be fed to capillary channel, with the required mass flow rate (100～200mg/s level) of the motor car engine cylinder stoichiometry starting that obtains a kind of typical sizes.This at least one capillary channel provides fully flowing of a kind of gasified fossil fuel basically, guarantee a kind of stoichiometric or approximate stoichiometric fuel and air mixture, this mixture can be lighted a fire in the cylinder of motor and burn and can not produced undesirable high-caliber unburned hydrocarbons or other effluent.This feature capillaceous also is a low thermal inertia, make this capillary channel can be raised to the temperature required of gasified fossil fuel very fast, preferably in 2.0 seconds, more preferably in 0.5 second, most preferably in 0.1 second, this is favourable for the purposes that relates to engine cold starting.This low thermal inertia also can provide advantage during normal engine operation, carry the response that the engine power demand is changed suddenly as improving fuel.

During the liquid fuel evaporation, the sediments of carbon and/or heavy hydrocarbon may be accumulated on the capillary wall in the capillary channel of heating, and flowing of fuel may be severely limited, and these may finally cause capillary flow path to stop up.The speed of these sediments accumulations is functions of capillary wall temperature, fuel flow rate and fuel type.It is believed that fuel additive has to be beneficial to reduces this type of sediments.But,, can eliminate obstruction by oxidates if stop up seriously.

Fig. 1 provides a kind of fuel injector 10 according to the liquid fuel of drawing from liquid fuel source of being used to gasify of the present invention.Equipment 10 comprises a capillary flow path 12 that an entry end 14 and an outlet end 16 are arranged.Control valve for fluids 18 is used to make the entry end 14 of capillary flow path 12 to become fluid to be communicated with liquid fuel source F, and the liquid basically liquid fuel of guiding enters capillary flow path 12.

Best, control valve for fluids 18 can be by electromagnetic coil 28 operations.Electromagnetic coil 28 has the coil winding 32 that is connected on the electric coupler 30.When coil winding 32 was energized, solenoid element 36 was introduced into the center of coil winding 32.When from coil winding 32 outages, spring 38 makes solenoid element return its origin-location.Fibula 40 is connected on the solenoid element 36.The mobile fibula that makes that powers up the solenoid element 36 that causes on the coil winding 32 42 draws away from the hole, thereby allows fuel to flow by hole 42.

Settle a thermal source 20 along capillary flow path 12.Preferably thermal source 20 is provided with by forming capillary flow path 12 with the resistance tubes of material, when power supply is connected at joint 22 and 24 places on this pipe and during by this pipe conveying electric current, the part of capillary flow path 12 forms a heating element.Be appreciated that thermal source 20 then to work and the liquid fuel in the capillary flow path 12 is heated to is enough to its at least a portion is become gaseous state from liquid state, and carry the fuel stream of gasification basically from the outlet end 16 of capillary flow path 12.

Equipment 10 also comprises the sedimental mechanism that is used to eliminate in its operation period formation.This mechanism that is shown in Fig. 1 comprises control valve for fluids 18, thermal source 20 and is used to make capillary flow path 12 to become the oxygenant control valve 26 of fluid connection with oxidizer source C.Be appreciated that the oxygenant control valve can be placed near capillary flow path 12 arbitrary end places or its, perhaps make with arbitrary end of capillary flow path 12 and become fluid to be communicated with.If the oxygenant control valve is placed near outlet end 16 places of capillary flow path 12 or its, this valve is used to make oxidizer source C to become fluid to be communicated with the outlet of capillary flow path 12 so.In operation, thermal source 20 is used for the level that oxygenant C with capillary flow path 12 is heated to is enough to make the sediments oxidation that liquid fuel F forms between the period of heating.In one embodiment, switch to reset mode from the fueling mode, oxygenant control valve 26 can be operated and replace with liquid fuel F with between with oxygenant C introducing capillary channel 12, and when oxygenant being introduced this at least one capillary flow path, can remove capillary flow path 12 in situ.

A kind of technology of oxidates comprises makes air or steam pass through capillary tube.This flow channel preferably heats during clear operation, makes to dissipate oxidizing process starting and lasting up to sludge.In order to strengthen this clear operation, a kind of catalytic specie can be reduced to finish as the composition in the capillary wall or the coating on the wall and remove required temperature and/or reduce checkout time.In order to operate fuel delivery system continuously, can use capillary flow path more than one, make that fuel stream can turn to another capillary flow path when for example using sensor to detect blocked state, and the starting oxygenant is by the capillary flow path of this obstruction to be removed.As an example, can comprise a plurality of capillary flow paths in capillary body and a valve can be set selectively supply with liquid fuel or air to each flow channel.

Or, fuel stream is turned to from a capillary flow path, and with predetermined interval starting oxidant stream.Can implement with controller to a capillary flow path transfer the fuel.For example, this controller can activate preset time of conveying of fuel, and stops the conveying of fuel after this scheduled time.This controller also can be adjusted the pressure of liquid fuel and/or be fed to the heat of capillary flow path according to the condition of one or more perception.The condition of perception is also particularly including fuel pressure, capillary temperature and air-fuel mixture.This controller also may command is attached at a plurality of fuel delivery means on this purposes.This controller is the one or more capillary flow paths of may command also, so that remove sediments or obstruction from it.For example, by capillary flow path being added heat and just can realizing the removing of capillary flow path to flowing of its supply oxidizer source.

According to the present invention, the capillary flow path 12 of heating can produce gasified fossil fuel stream, and the condensation and form gasified fossil fuel, fuel droplet and AIR MIXTURES in air of this stream is commonly referred to aerosol.Compare with traditional automobile spout fuel injector, the injected fuel spray that conventional injector is carried comprises the drop of the Sauter average diameter (SMD) of 150～200 mu m ranges, and aerosol of the present invention has less than 25 μ m SMD preferably the average droplet particle diameter less than 15 μ m SMD.Therefore, can go into the firing chamber by the air stream carrier band by the most of of fuel droplet that produce according to heated capillary of the present invention, and irrelevant with flow path.

Difference between the size droplet diameter of ordinary injectors and heating capillary channel of the present invention distributes is crucial especially during cold starting and heated condition.Specifically, utilize traditional spout fuel injector, quite cold intake manifold parts need the excess of fuel supply, make the enough percentaeg that impinge upon the big drop of fuel on the air inlet component be produced the fuel/air mixture that can light a fire by gasification.On the contrary, engine components Temperature Influence when the fuel of the gasification that is produced by fuel injector of the present invention and fine droplets are not started basically, thereby need during engine start, not supply excess of fuel.Do not need to supply that excess of fuel provides with the heated capillary sparger of the application of the invention that the more accurate control of the fuel/air mixture ratio of supply engine is combined, compare with the effluent that motor produced that uses traditional fuel injector system, can significantly reduce the effluent of cold starting.Except reducing excessive fuel supplying, should be noted that also heating capillary sparger of the present invention can also and carry out the operation of poor fuel in cold starting between the period of heating, this causes reducing between the period of heating at catalyst the effluent of tail pipe biglyyer.

Continuation is with reference to Fig. 1, and capillary flow path 12 can be made up of metal tube such as stainless steel capillary, and heater is made up of a segment length of passing through electric current of pipe 20.In a preferred embodiment, the about 0.051～0.076cm of internal diameter capillaceous (0.020～0.030 inch), the about 5.08～25.4cm of heated length (2～10 inches), and fuel can be with less than 7.0kg/cm ²(100psig), preferably less than 4.9kg/cm ²(70psig), more preferably less than 4.2kg/cm ²(60psig), most preferably less than 3.1kg/cm ²(45psig) or littler pressure feed pipe 12.Represented that this embodiment produces gasified fossil fuel, when this gasified fossil fuel in air in around under the temperature during condensation, most of scopes that the aerosol droplets of its formation distributes are the particle diameter of 2～30 μ m SMD, the average droplet particle diameter is about 5～15 μ m SMD.The optimum grain-diameter that obtains the fuel droplet of gasification fast and almost completely under cold start temperature is less than about 25 μ m.This result can by 6 inches stainless steel capillary is applied about 10.2～40.8kg/sec (100～400W) electric energy as 20.4kg/sec (200W) (and corresponding to the energy content of gasified fossil fuel 2～3%) reach.This electric energy can be by making capillary tube with conductive material such as stainless steel or at the non-conductive pipe of at least a portion or wherein have one to flow and to provide conductive material to be applied on the capillary tube on the lamination of passage fully, for example lamination by a kind of resistance material or coating and on this non-conductive pipe or lamination resistance heater of formation.Can connect electric wire on this conductive material and thereby electric current supply is heated this pipe along its length to heater.Other method that heats this pipe along its length comprises induction heating, for example one of shifts by conduction, convection current or radiation heat by other thermal source of being placed in the electric coil around the flow channel or settling with respect to flow channel or it makes up the length that heats flow channel.

The internal diameter of the heated length of 15.2cm (6 inches) and about 0.051cm (0.020 inch) though a kind of preferred capillary tube is had an appointment, the capillary tube of other configuration also provides the acceptable quality of steam.For example, the scope of internal diameter is 0.05～0.08cm (0.02～0.03 inch), and the scope of heating part capillaceous is 2.5～25.4cm (1～10 inch).After cold starting and heating, do not need heated capillary, the enough enough liquid fuels of under normal temperature, operating of motor supply of capillary energy that make not heating.

The gasified fossil fuel that goes out from fuel capillary of the present invention can spray in the engine intake manifold as the same position of existing spout fuel injector or along the another position of this intake manifold.But if desired, this fuel capillary tube can be positioned to directly to be imported gasified fossil fuel in each cylinder of motor.This fuel capillary tube is better than producing the system of big fuel droplet, and these bigger drops must spray by the rear side facing to closed suction valve when piloting engine.Preferably, the outlet capillaceous of this fuel is positioned to concordant with the intake manifold wall, and is similar to the configuration of traditional fuel injector outlet.

After pilot engine about 20 seconds (or preferably still less), can disconnect heating, and use traditional fuel injector to start liquid discharging and be used for normal power operation capillary flow path 12.Also can utilize liquid fuel to spray and finish normal power operation through continuous injection or possible impulse jet by the capillary flow path 12 of not heating.

With reference to Fig. 2, second example embodiment of the present invention is shown.Fuel injector 100 has a capillary flow path 112.Capillary flow path 112 is along heated length 120 heating.Capillary flow path 112 is equipped with flared end 150, has as a plurality of perforation 152 in the plate 154 of the illustrative covering flared end 150 of Fig. 2 A.Fuel injector 100 can comprise a control valve for fluids, and the solenoid valve of the above-mentioned type as shown in Figure 1, this valve allow the liquid fuel of supercharging is transported to capillary flow path 112.After motor is enough warm, can stop the heating of capillary flow path 112, and can be by capillary flow path 112 supply liquid fuels.

Referring now to Fig. 3, the 3rd example embodiment of the present invention shown in the figure.Diagram fuel injector 200 has a capillary flow path 212.Capillary flow path 212 is along heated length 220 heating.Capillary flow path 212 is equipped with flat end 250, has as a plurality of perforation 252 in the plate 254 of the illustrative overlay planes of Fig. 3 A end 250.Fuel injector 200 can comprise a control valve for fluids, and the solenoid valve of the above-mentioned type as shown in fig. 1, this valve allow the liquid fuel of supercharging is transported to capillary flow path 212.As mentioned above, after the engine start of using a plurality of fuel injectors 200, can stop the heating of capillary flow path 212, and can be by capillary flow path 212 supply liquid fuels.Sparger 200 can use above-mentioned oxidation technology advantageously to remove obstruction.

Referring now to Fig. 4, the 4th example embodiment of the present invention shown in the figure.Diagram fuel injector 300 has a capillary flow path 312.Capillary flow path 312 is along heated length 320 heating.Capillary flow path 312 is equipped with tapered end 350, has as a plurality of perforation 352 in the conical plate 354 of the illustrative covering tapered end 350 of Fig. 4 A.Fuel injector 300 can comprise a control valve for fluids, and the solenoid valve of the above-mentioned type as shown in fig. 1, this valve allow the liquid fuel of supercharging is transported to capillary flow path 312.As mentioned above, after the engine start of using a plurality of fuel injectors 300, can stop the heating of capillary flow path 312, and can be by capillary flow path 312 supply liquid fuels.Sparger 300 can use above-mentioned oxidation technology advantageously to remove obstruction.

Referring now to Fig. 5, a kind of dual fuel injector 400 of the present invention shown in the figure.Illustrative difunctional fuel injector 400 can comprise the capillary injector 410 of a traditional fuel injector 460 and a heating among Fig. 5.In this embodiment, capillary flow path 412 integral body of a heating are combined in the fuel injector 400.Piloting engine about 20 seconds or preferably still less after the time, can make capillary injector 410 deexcitations by the bar 436 of retouching that an electromagnetic coil activates, and activate traditional sparger 460 to continue the operation of motor by the bar 470 of retouching that another electromagnetic coil activates.

The embodiment of another demonstration of the present invention shown in Fig. 6.As shown in the figure, fuel injector 500 can be installed capillary flow path 512 and liquid fuel injector nozzle 560 of a heating.Utilize the control valve unit 540 shown in Fig. 6, can selectively guide fuel stream the capillary flow path 512 of heating into gasified fossil fuel to be provided or to guide nozzle 560 into so that liquid fuel to be provided.About 20 seconds of engine start or preferably still less after the time, can fuel stream be switched to flow of fluid nozzle 560 to carry out the normal running of motor from capillary flow path 512 by control valve unit 540.Control valve unit 540 can be operated by a controller that forms an electronic engine management system part.

Referring now to Fig. 7, the embodiment of another demonstration of the present invention is shown.Fuel injector 600 has the capillary flow path 612 of a spiral heating, and this passage is wound in the inside of fuel injector 600 as illustrated in fig. 7.In this embodiment, capillary flow path 612 is around electromagnetic spool device 628 pitch of the laps, and the edge is heated by the heated length 620 that

electric connection

622 and 624 limits.This embodiment is limited and be useful under the inappropriate situation of straight line capillary tube in the space.In addition, this embodiment can be suitable for using with a traditional fuel injector (see figure 8), is used under normal operating state fuel being flowed to motor.

Referring now to Fig. 8, engine intake 700 is equipped with capillary injector 10 (belonging to the type of describing with reference to Fig. 1) and traditional liquid fuel injector 750 of heating.In this embodiment, at engine cold starting with between the period of heating, fuel will be transported to motor and along length 20 heating of passage by capillary flow path 12.Initial about 20 seconds of high-engine starting or preferably still less after the time, the capillary injector 10 of heating is with deexcitation, and traditional fuel injector 750 is activated and carries out the normal running of motor.

The equipment at Fig. 1～4 and preparation shown in Fig. 7 and transfer the fuel that is appreciated that also can be used for being connected with another embodiment of the present invention with system.Refer again to Fig. 1, be used to remove sedimental mechanism and comprise control valve for fluids 18, be used to make capillary flow path 12 to become the solvent control valve 26 of fluid connection with solvent, solvent control valve 26 is placed in an end place of capillary flow path 12.In an embodiment of the equipment that utilizes solvent clean, solvent control valve 26 (the oxygenant control valve in the above-mentioned preferred form that utilizes the oxidation clearance technique) can operate and between introducing in the capillary flow path 12 with liquid fuel with solvent alternately, making can original position cleaning capillary flow path 12 when solvent is introduced in the capillary flow path 12.Though used various solvent, this solvent can comprise from the next liquid fuel of liquid fuel source.When being in this situation, do not need the solvent control valve, because need not replace between fuel and solvent, and during cleaning capillary flow path 12, this thermal source should deexcitation.

Illustrate another embodiment of the present invention with partial cross section among Fig. 9.Fuel injector 800 shown in Fig. 9 has a capillary flow path 812 that is used for fuel is passed to the heating of internal-combustion engine.Illustration is used for fuel is passed to the thin portion of the pipe of internal-combustion engine among Fig. 9 A.As shown in the figure, bar 850 that can move vertically is placed in the inside of capillary flow path 812.Far-end 816 enlargings of the capillary flow path 812 and far-end 852 of axially displaceable bar 850 is tapered, far-end 816 and far-end 852 form a valve 854, its king-rod 850 mobile opening and closing valve 854 vertically.Be appreciated that repeating to move and to wipe the sediments that during operation fuel injector of the present invention, forms effectively of axially displaceable bar 850.

Referring now to Figure 10, illustrate another embodiment of the present invention with partial cross section.Fuel injector 900 shown in Figure 10 has a capillary flow path pipe 912 that is used for fuel is passed to the heating of internal-combustion engine.Illustration is used for fuel is transported to the thin portion of the pipe of internal-combustion engine among Figure 10 A.As shown in the figure, the bar 950 that can move vertically is placed in capillary flow path 912 inside.Far-end 916 enlargings of capillary flow path 912, and the far-end 952 of the bar 950 that can move vertically is taper, far-end 916 and far-end 952 form a valve 954, and moving axially of its king-rod 950 opens and closes valve 954.Capillary flow path 912 inside also are provided with a plurality of brushes 960 that are provided with along axially displaceable bar 950, are used to remove capillary flow path 912.Be appreciated that the mobile sediments that can wipe effectively in fuel injector of the present invention operation period formation that repeats of axially displaceable bar 950.

Referring now to Figure 11, illustrate another example embodiment of the present invention with partial cross section.Fuel injector 1000 has a plurality of capillary tubies that be arranged in parallel 1012, is used for fuel is transported to internal-combustion engine.In this embodiment, during specific power operation (as cold starting, heating and acceleration mode), fuel will be transported to motor by one or more capillary flow paths 1012, along length 1020 heating of path 10 12.Because only need less gasified fossil fuel for reducing unburned hydrocarbon, can be so lead to one or more heating capillaceous in this configuration by deexcitation.

Figure 12 represents in simplified form, there is the fuel injector 10 of a capillary flow path 12 can be configured to make and utilizes the waste gas (EGR) of recirculation to be heated to the temperature of rising, thereby reduce the energy requirement of fuel gasification resistance heater 20 by liquid fuel wherein.As shown in the figure, the EGR passage 1100 of capillary flow path 12 by being used to heat.For initial engine start, comprise the resistance heater 20 of one section capillary flow path 12 or one independently resistance heater be connected on an energy such as the storage battery, with initial gasification of liquid fuel F.After operation in about 20 seconds, the heat of available EGR heating capillary flow path 12 utilizes the required electric power of resistance heater 20 to reduce otherwise in order to continue gasified fossil fuel.Therefore, the fuel in the capillary flow path 12 that can gasify and needn't utilize resistance heater 20, thus can save electric power.

Figure 13 represents to be used for the exemplary diagram of the control system 2000 of operating internal-combustion engines 2110, this system comprise a liquid fuel supply valve 2220 that is communicated with 2260 one-tenth fluids of liquid fuel source 2010 and liquid fuel jet path, with the gasified fossil fuel supply valve 2210 of 2080 one-tenths fluids connections of liquid fuel source 2010 and capillary flow path, and with the oxidizing gas supply valve 2020 of 2080 one-tenth fluids connections of oxic gas body source 2070 and capillary flow path.This control system comprises controller 2050, and this controller receives a plurality of input signals from various engine sensors such as engine speed sensor 2060, intake manifold air thermocouple 2062, coolant temperature sensor 2064, waste gas air/fuel ratio sensor 2150, fuel supply pressure 2012 etc. usually.In operation, controller 2050 carries out control algorithm according to one or more input signals, produce output signal 2024, output signal of leading to liquid fuel supply valve 2,220 2014, an output signal 2034 of leading to gasified fossil fuel supply valve 2210 of capillary channel that is used for removing obstruction of leading to oxygenant supply valve 2020 subsequently, and one leads to transmit electric power and adds thermopower instruction 2044 to capillary tube 2080 with the power supply that heats according to the present invention.

In operation, system of the present invention can make and utilize exhaust gas recirculation to heat to feed back the heat that produces during the burning, fully be heated when making liquid fuel and gasification of liquid fuel basically by capillary flow path 2080, thereby reduce or eliminate or the needs of additional electric power, perhaps heat capillary flow path 2080 in another way.

Example

Example 1

JP8 jet fuel in the test gasifies by the capillary flow path that supplies fuel to a heating with little diaphragm pump system under constant voltage.In these trials, use the capillary tube of different-diameter and length.These capillary tubies are made with No. 304 stainless steels, the length of pipe is 2.5～7.6cm (1～3 inch), internal diameter (ID) and external diameter (OD) with cm (inch) expression are as follows: 0.025ID/0.0460D (0.010ID/0.0180D), 0.03ID/0.0830D (0.013ID/0.0330D), and 0.043ID/0.0640D (0.017ID/0.0250D).The heat of gasification of liquid fuel utilizes electric current to pass through a part of metal tube and produces.It is that Spray-Tech (spray technique) the laser diffraction system that utilizes Malvern company to make is measured that size droplet diameter distributes.It is the drop of 1.7～4.0 μ m that generation has Sauter average diameter (SMD).SMD be its surface/volume ratio surface/volume ratio of equaling whole spraying drop diameter and relate to the mass transfer characteristic of spraying.

Example 2

Test is carried out with gasoline again, and gasoline gasifies by the capillary flow path that supplies fuel to heating with little diaphragm pump system under constant voltage.In these trials, use the capillary flow path of different-diameter and length.Following table is represented the posterior infromation of various capillary tube configurations:

Internal diameter cm (inch)	Heated length cm (inch)	Fuel pressure kg/cm ²(psig)	The result
Internal diameter cm (inch)	Heated length cm (inch)	Fuel pressure kg/cm ²(psig)	The result	0.069(0.027)	17.2(6.75)	5.3(75)	The fuel stream that generation is gasified totally, flow rate is 180mg/s
0.074(0.029)	18.4(7.25)	4.6(65)	Use the heater voltage of 20V, produce high flow rate	0.069(0.027)	17.2(6.75)	5.3(75)
0.074(0.029)	18.4(7.25)	4.6(65)	Use the heater voltage of 20V, produce high flow rate	0.051(0.020)	15.2(6.0)	4.9(70)	Produce the flow rate of 200mg/s at least, have basically steam characteristic fully

Example is in 3

In the test of using 4.6 liters of V8 motors of Ford, the unit of one four cylinder is transformed into and comprises fuel delivery means as shown in fig. 1 of the present invention.These capillary tube heating elements are equipped with and are positioned to the capillary tip that flushes with the suction port wall, and this is the position of conventional fuel jet nozzles.These tests are carried out with continuous injection (100% work cycle), therefore, utilize fuel pressure to come the flow rate of fuel metering steam.

With reference to Figure 14, the result of capillary tube fuel delivery means during initial 20 seconds of the figure line illustration engine cold starting of representing among the figure.The engine speed that curve 1 expression was represented with rpm when X-axis is advanced when the time.The fuel flow rate that curve 2 expression was represented with grams per second (g.p.s.) when X-axis is advanced when the time.Curve 3 expression is the lambda when X-axis is advanced when the time, and wherein 1 lambda unit representation air is to the stoichiometric proportion of fuel.The total hydrocarbons discharge amount of representing with ppm methane equivalent that curve 4 expression obtained from the waste gas of motor when X-axis is advanced when the time.

Shown in curve among Figure 14 3, utilize fuel delivery means of the present invention, removed the overfeeding fuel of the required starting of common engine hardware and control strategy from.Just, fuel delivery means of the present invention makes this motor start with approximate stoichiometric fuel ratio at gasified fossil fuel effectively in initial start period.The figure line illustration of Figure 15 is compared with the start-up strategy (curve 5) of traditional excessive fuel supplying, and the approximate stoichiometric starting that obtains with fuel delivery means of the present invention causes the minimizing (curve 6) of effluent.Specifically, the result among Figure 15 shows, compares with the general configuration of the excessive fuel supplying of needs, and during initial cold starting in 10 seconds, fuel delivery means of the present invention reduces by 46% comprehensive hydrocarbon emission amount.Be illustrated in the violent minimizing of hydrocarbon emission amount during second the forth day of a lunar month of piloting engine with the zone of circle 7 indication.

Example 4

The test of carrying out has confirmed to produce with known not additivated sweet gasoline the advantage of high-level sedimental oxidizer purge technology on the capillary flow path of heating.The used capillary flow path of these tests is the capillary tube of the heating of the long 5.1cm (2 inches) that makes with the Stainless Steel Tube of internal diameter 0.058cm (0.023 inch).Fuel pressure remains on 0.7kg/cm ²(10psig).Electric power is fed on the capillary tube, to obtain the R/R of various levels ₀Wherein R is the resistance of heated capillary, and R ₀It is the capillary resistance under the environmental conditions.

Figure 16 provides the figure line of a kind of fuel flow rate to the time.As shown in the figure,, in the extremely short time, experienced significant obstruction, be short to 50% the loss of observing flow rate in time of 10 minutes for this gasoline that does not contain detergent additive.

After having experienced significant obstruction, fuel flows interruption and replaces 0.7kg/cm ²Air (10psig).Heat during this period, after being short to one minute, reach significant removing, and flow rate returns to previous level.

Example 5

This example shows, when using a kind of business level gasoline that utilizes the effective additives encapsulation, the obstruction in the capillary flow path of the heating of example 4 is light.As shown in Figure 17, after nearly four hours of this device running, fuel flow rate is subjected to less than 10% weaken.

Example 6

The impact to stopping up for more various gasoline and detergent additive, five kinds of test fuels flow in the heating capillary flow path of example 4.The fuel of test comprises the natural petrol of the natural petrol of sulfur-bearing 300ppm, no sulphur, the sweet gasoline of the band listing commercial additive in back (additive A) and the sweet gasoline of the another kind of listing commercial additive in back of band (additive B).

As shown in Figure 18, various have the fuel performance of additive similar, and non-additive fuel runs into serious obstruction in being less than one hour operation.

Example 7

The relatively operation in time of the same capillary flow path of the operation of the capillary flow path of a kind of non-additive jet fuel (JP-8) of operation and a kind of non-additive No.2 diesel fuel in the capillary flow path of an internal diameter 0.036cm (0.014 inch) and long 5.1cm (2 inches) of this example.Fuel pressure is set in 1.1kg/cm ²(15psig).The capillary tube power supply is obtained R/R ₀It is 1.19 level; Wherein R is the resistance of heated capillary and R ₀Be the capillary resistance under the ambient condition.

As shown in Figure 19, performance is similar in initial 10 minute operating time, and diesel fuel runs into more serious obstruction thereafter.

Example 8

Utilize a kind of known test that the sedimental non-additive No.2 diesel fuel of high level is estimated the effectiveness of oxidation clearance technique on the heating capillary flow path that produces.The capillary flow path that is used for these tests is the capillary tube of the heating of the long 5.1cm (2 inches) that makes with the Stainless Steel Tube of internal diameter 0.036cm (0.014 inch).Fuel pressure remains on 1.1kg/cm ²(15psig).The capillary tube power supply is obtained R/R ₀It is 1.19 level; Wherein R is the resistance of heated capillary again, and R ₀Be the capillary resistance under the ambient condition.

Figure 20 provides the figure line of fuel flow rate to the time.As shown in the figure,, in the very short time, run into significant obstruction, in about 35 minutes continuous running, observe 50% flow rate loss this fuel that does not contain the detergent additive.

For the second time in service, after operation in 5 minutes, fuel flows interruption and replaces 5 minutes 0.7kg/cm ²Air (10psig).Also heat during this period.This program repeated once in per 5 minutes.As shown in Figure 20, in fact under every kind of situation the oxidation reset procedure increased fuel flow rate and tended to slow down fuel flow rate total gradient in time.But described in example 4, the effectiveness of this process is slightly less than uses the effectiveness that non-additive gasoline obtained.

Example 9

In the capillary flow path of a heating, carried out business level anti-soil dirt detergent additive that evaluation mixes with the No.2 diesel fuel of example 8 to the test of the effect of fuel flow rate in time.The capillary flow path that is used for these tests is again the heated capillary of the long 5.1cm (2 inches) that makes with the Stainless Steel Tube of internal diameter 0.036cm (0.014 inch).Fuel pressure remains on 1.1kg/cm ²Power (15psig) and to capillary tube and to reach R/R ₀It is 1.19 level.

Figure 21 carries out the comparison of fuel flow rate to the time to No.2 diesel fuel and the non-additive diesel fuel that additive is arranged.As shown in the figure, for the fuel that does not contain detergent additive, in the very short time, run into significant obstruction, in about 35 minutes continuous running, observe the loss of 50% flow rate, and the fuel that contains the same basic thing of detergent stops up in the time that prolongs and wants much less.

Though illustration and describe the present invention in detail in accompanying drawing and the top description, the disclosed embodiments are illustrative and be not with restricted.All drop on the variation in the scope of the invention and revise and wish all to be protected.When needing the flow rate of high volume, as an example, can provide a plurality of capillary channels, make fuel parallel by these passages.

Claims

1. the fuel injector of the liquid fuel that is used for internal-combustion engine of being used to gasify comprises:

(a) at least one capillary flow path, described at least one capillary flow path has an inlet end and an outlet end, described capillary flow path is included in the groove that forms in the monomer, and this monomer is with a kind of manufacture of materials that is selected from pottery, polymer, metal and composite thereof or multilayer ceramic body;

(b) control valve for fluids is used to make the described inlet end of described at least one capillary flow path to become the fluid connection with liquid fuel source and introduce liquid basically liquid fuel;

(c) thermal source of settling along described at least one capillary flow path, described thermal source can be operated and the liquid fuel in described at least one capillary flow path is heated to its at least a portion is changed to the degree of gaseous state from liquid state, and the fuel of carrying one to gasify basically from the described outlet end of described at least one capillary flow path; And

(d) be used to remove the sedimental mechanism that forms in this equipment operation period, the sedimental mechanism of described removing comprises described control valve for fluids, described control valve for fluids can be operated and make described at least one capillary flow path become fluid to be communicated with a solvent, can clear up described capillary flow path on the spot when this solvent is introduced into described at least one capillary flow path.

2. the fuel injector of claim 1 is characterized in that, described capillary flow path forms in a ceramic body.

3. the fuel injector of claim 1, it is characterized in that, the sedimental mechanism of described removing comprises that described control valve for fluids is used to make described at least one capillary flow path to become the solvent control valve of fluid connection with a solvent with one, described solvent control valve is positioned in an end place of described at least one capillary flow path, the wherein said solvent control valve that is used to make described at least one capillary flow path to become fluid to be communicated with a solvent can be operated and introduce with liquid fuel with solvent between the described capillary flow path alternately, and can clear up described capillary flow path on the spot when this solvent is introduced into described at least one capillary flow path.

4. the fuel injector of claim 3 is characterized in that, this solvent comprises that wherein thermal source is closed during removing described capillary flow path from the next liquid fuel of liquid fuel source.

5. the fuel injector of claim 1 is characterized in that also comprising the nozzle of the part of this liquid fuel of atomizing.

6. the fuel injector of claim 1 is characterized in that, comprises that also a driving is used to make described inlet end to become the electromagnetic coil of the described control valve for fluids of fluid connection with this liquid fuel source.

7. the fuel injector of claim 1, it is characterized in that, described control valve for fluids comprises the valve rod that an electromagnetic coil drives, this valve rod has a valve element at the described outlet end place of described at least one capillary flow path, in order to open and close the described outlet end of described at least one capillary flow path.

8. the fuel injector of claim 1, it is characterized in that, also comprise a non-liquid fuel flow channel capillaceous, described non-liquid fuel flow channel capillaceous has an inlet end and an outlet end, described inlet end becomes fluid to be communicated with liquid fuel source, described non-liquid fuel flow channel capillaceous has a fuel injector nozzle at described outlet end place.

9. the fuel injector of claim 1 is characterized in that, described thermal source comprises a resistance heater.

10. fuel system that is used for internal-combustion engine comprises:

(a) a plurality of fuel injectors, each sparger comprises: (i) at least one has the capillary flow path of an inlet end and an outlet end, described capillary flow path is included in the groove that forms in the monomer, and this monomer is with a kind of manufacture of materials that is selected from pottery, polymer, metal and composite thereof or multilayer ceramic body; (ii) a control valve for fluids is used to make the described inlet end of described at least one capillary flow path to become the fluid connection with this liquid fuel source and introduce liquid basically liquid fuel; (iii) thermal source of settling along this at least one capillary flow path, described thermal source can be operated and will the liquid fuel in described at least one capillary flow path be heated to and be enough to make its at least a portion to become the degree of gaseous state and carry one fuel that gasifies basically to flow from the described outlet end of described at least one capillary flow path from liquid state; (iv) be used to remove sedimental mechanism in this equipment operation period formation, the sedimental mechanism of described removing comprises described control valve for fluids, described control valve for fluids can be operated and make described at least one capillary flow path become fluid to be communicated with a solvent, can clear up described capillary flow path on the spot when this solvent is introduced into described at least one capillary flow path;

(c) control supplies fuel to the controller of described a plurality of fuel injectors.

11. the fuel system of claim 10 is characterized in that, described capillary flow path forms in a ceramic body.

12. the fuel system of claim 10 is characterized in that this solvent comprises the liquid fuel that comes from liquid fuel source, wherein thermal source is closed during removing described capillary flow path.

13. one kind is transported to the method for internal-combustion engine with fuel, may further comprise the steps:

(a) supply liquid fuel, this at least one capillary flow path at least one capillary flow path of a fuel injector;

(b) make one fuel that gasifies basically flow through the outlet of this at least one capillary flow path by the liquid fuel that heats in this at least one capillary flow path;

(c) this vaporized fuel is transported to the firing chamber of internal-combustion engine; And

(d) by making described at least one capillary flow path become fluid to be communicated with a solvent, regularly remove this at least one capillary flow path, when this solvent is introduced into described at least one capillary flow path, can clear up described capillary flow path on the spot,

Wherein, this capillary flow path is included in the groove that forms in the monomer, and this monomer is with a kind of manufacture of materials that is selected from pottery, polymer, metal and composite thereof or multilayer ceramic body.

14. the method for claim 13 is characterized in that, this solvent comprises liquid fuel, and wherein during described removing step described heating be closed.