The specific embodiment
Below, according to Fig. 1 and Fig. 2 the starching machine that concrete enforcement the 1st embodiment of the present invention relates to is described.
As shown in Figure 1, be arranged in many warp thread T of sheet on the whole in parallel to each other, between a pair of upstream side squeezing roller 11,12 and pass through between a pair of downstream squeezing roller 13,14.Warp thread T in 11,12 clampings of upstream side squeezing roller, and downstream squeezing roller 13,14 also clamping warp thread T.The squeezing roller 11,13 of upside is along the direction rotation of arrow R1, and the squeezing roller 12,14 of downside is along the direction rotation of arrow Q1.
On the periphery 111,121 of upstream side squeezing roller 11,12, the position that warp thread T is kept becomes maintaining part H1 each other.Warp thread T along to the tangent line of the maintaining part H1 of upstream side squeezing roller 11,12 by between the upstream side squeezing roller 11,12.And on the periphery 131,141 of downstream squeezing roller 13,14, the position that warp thread T is kept becomes maintaining part H2 each other.Warp thread T passes through between downstream squeezing roller 13,14 along the tangent line to the maintaining part H2 of downstream squeezing roller 13,14.
Configuration slurries receiver 15 under upstream side squeezing roller 11,12 and downstream squeezing roller 13,14.The diapire 151 of slurries receiver 15 forms the shape to lower recess.Diapire 151 is configured in the position that does not contact downside squeezing roller 12,14.The upper end that is connecting recovery tube 16 at the foot of diapire 151.That is, in the present embodiment, the slurries receiver 15 that is connecting the bottom opening of recovery tube 16 is the containers that do not store slurries N.
Slurry tank 17 is set below slurries receiver 15.The lower end of recovery tube 16 be directed into slurry tank 17 directly over.In slurry tank 17, store slurries N.Heating tube 18 is set in slurry tank 17.In heating tube 18, supply with steam from steam supply source 19.The steam of supplying with in the heating tube 18 heats the slurries N in the slurry tank 17.Supply with vapor volume in the heating tubes 18 from steam supply source 19, be adjusted to the temperature that makes the slurries N in the slurry tank 17 and reach in the desired temperature range (for example 90 ℃~95 ℃).Slurry tank 17 plays a role as the slurries storage portion of storage from the slurries N of squeezing roller 11~14 drippages, so that the liquid level N1 of the slurries N in the slurry tank 17 is positioned at the below of the squeezing roller 12,14 of described warp thread T downside.
Diapire 171 in slurry tank 17 is connecting supply pipe 20.Supply pipe 20 is from being divided into branched pipe 201 and branched pipe 202 midway.On side's branched pipe 201, connect tubulose slurries feeder 21, on the opposing party's branched pipe 202, connecting tubulose slurries feeder 22.Slurries feeder 21 is provided with along the length direction (left and right directions of the direction vertical with the paper of Fig. 1, Fig. 2 (b)) of squeezing roller 11 directly over squeezing roller 11, slurries feeder 22 directly over squeezing roller 13 along the length direction setting of squeezing roller 13.
Be provided with pump 23 midway at supply pipe 20.Pump 23 is sent to the slurries N in the slurry tank 17 in the tube of slurries feeder 21,22 by supply pipe 20.
Slurries N in slurry tank 17 replenishes slurries from slurries supply source 10 to slurry tank 17 when a certain amount of.The height of the liquid level N1 of slurries N in the slurry tank 17 detects by horizon sensor 28.The liquid level information that obtains by horizon sensor 28 is transmitted to controller C.Controller C is according to liquid level information control open and close valve 29.The height of the liquid level N1 of slurries N in slurry tank 17 is during smaller or equal to the 1st predeterminated level, and controller C opens open and close valve 29.Thus, the slurries of carrying in the slurries supply source 10 to slurry tank 17.When the height of the liquid level N1 of the slurries N in slurry tank 17 rose to the 2nd predeterminated level more than described the 1st predeterminated level, controller C closed open and close valve 29, stopped to supply with slurries from slurries supply source 10.Stop to be set at the below of slurries receiver 15 from the liquid level of predetermined altitude that slurries supply source 10 is supplied with the slurry tank 17 of slurries.
Shown in Fig. 2 (b), on the outer peripheral face of the circumferential wall of tubulose slurries feeder 21,22, extend to form groove 24 along the length direction of slurries feeder 21,22.Separate certain intervals in the bottom of groove 24 and be formed with a plurality of squit holes 25.Each squit hole 25 is with interior a connection of groove 24 and slurries feeder 21,22, and the interior slurries of tube that are pressed to slurries feeder 21,22 spray towards groove 24 from squit hole 25.
Shown in Fig. 1 and Fig. 2 (a), when the direction vertical with the bearing of trend of this groove 24 watched, groove 24 was configured in the position in the scope of decline 1/4 all S1, S2 in the upper half that enters upside squeezing roller 11,13.Promptly, when watching with the perpendicular direction of the axis of upside squeezing roller 11,13, groove 24 is configured in the top 112,132 that enters from the upside squeezing roller 11,13 of correspondence, direction of rotation R1 along this squeezing roller 11,13 advanced for 1/4 week, arrived the position in the scope (1/4 all S1, S2 descend) of border K1, K2 of the upper half of this squeezing roller 11,13 and lower half.
When squeezing roller 11~14 rotations, pump 23 actions, the slurries N in the slurry tank 17 is pressed in the tube of slurries feeder 21,22 by the action of pump 23.Supply with the flow adjustment of the slurries of slurries feeder 21,22, for example can carry out easily by the rotary speed of adjusting pump 23.
Be pressed to as the slurries in the tube of the slurries feeder 21,22 of slurries feedway from a plurality of squit holes 25 ejections.In groove 24, collaborate to form membranaceous from the slurries of a plurality of squit holes 25 ejections, supply on decline 1/4 all S1, the S2 of upside squeezing roller 11,13.Membranaceous slurries descend along decline 1/4 all S3, the S4 (shown in Figure 1) of upside squeezing roller 11,13, and near maintaining part H1, the H2 attached to warp thread T on.Near maintaining part H1, squeeze a part by the squeezing effect of upstream side squeezing roller 11,12 from warp thread T and be attached to slurries on the warp thread T.Near maintaining part H2, also squeeze a part by the squeezing effect of downstream squeezing roller 13,14 and be attached to slurries on the warp thread T from warp thread T.
The slurries that squeeze from warp thread T descend along rising half cycle U1, the U2 (scope of the lower side 122,142 of the periphery from maintaining part H1, H2 to this squeezing roller 12,14 121,141 as shown in Figure 1) of downside squeezing roller 12,14.A part is along the slurries that rising half cycle U1, the U2 of downside squeezing roller 12,14 descend, and it is last and attached on the warp thread T to follow the rotation of this squeezing roller 12,14 to transfer to maintaining part H1, H2.Some is along the slurries that rising half cycle U1, the U2 of downside squeezing roller 12,14 descend, and is dropped on the internal face 152 of diapire 151 of slurries receiver 15.The slurries that are dropped on the internal face 152 of diapire 151 of slurries receiver 15 can be once more attached on the downside squeezing roller 12,14.That is, downside squeezing roller 12,14 can not scraped the slurries on the internal face 152 of getting the diapire 151 that drops on slurries receiver 15.Being positioned at the internal face 152 of the slurries receiver 15 of the position that does not contact downside squeezing roller 12,14, is the acceptance division that receives from the slurries of squeezing roller 11~14 drippages.In the operation process of starching machine, right, promptly no matter under any operating condition, be positioned at the position that does not contact downside squeezing roller 12,14 all the time as the internal face 152 of acceptance division.That is, internal face 152 is irrelevant with the running speed (being the rotary speed of squeezing roller 11~14) of starching machine, is positioned at the position that does not contact downside squeezing roller 12,14 all the time.The slurries that are dropped in the slurries receiver 15 are recycled in the slurry tank 17 through recovery tube 16.
The slurries that are recycled in the slurry tank 17 are fed to slurries feeder 21,22 by the action of pump 23.Slurry tank 17, supply pipe 20 and pump 23 have constituted will flow to the reflux of slurries feeder 21,22 by the slurries that slurries receiver 15 receives.
By the warp thread T between the downstream squeezing roller 13,14, after not shown drying device is dried, be wound onto on the not shown reeling end.
In the 1st embodiment, can obtain following advantage.
(1-1) slurries in the slurry tank 17 only supply to the periphery 111,131 of the upside squeezing roller 11,13 that is used for clamping warp thread T from slurries feeder 21,22.From the structure of slurries feeder 21,22, can supply with an amount of slurries to warp thread T easily by only to periphery 111, the 131 supply slurries of the upside squeezing roller 11,13 that is used for clamping warp thread T.
(1-2) following table 1 is to check the data that produce broken string in the single thread to No. 40 cotton threads carries out the operation of starching.The single thread of No. 40 cotton threads (warp thread) is 5890.In an embodiment, warp length is 14 numbers (anti-number) (1 (instead)=about 10.6m).In an embodiment, slurries adhesive rate [=(weight of dry slurry)/(weight of the drying line before the starching)] is 12.1%, and broken string quantity is 3.In comparative example, the length of warp thread is 20 instead to count.In comparative example, the slurries adhesive rate is 10.4%, and broken string quantity is 11.Broken string quantity when the quantitaes of average broken string is scaled 5000 warp thread of length 10000m.
Table 1
|
Anti-number |
The slurries adhesive rate |
Broken string quantity |
Average broken string quantity |
Embodiment |
|
14 |
12.1 |
3 |
14.8 |
Comparative example |
20 |
10.4 |
11 |
38 |
Embodiment 1~embodiment 9 in the following table 2 is to use warp thread (single thread of No. 40 cotton threads) among the embodiment of table 1 when weaving as warp thread, checks the data that produce the broken string and the loom utilization of capacity.The warp thread broken string quantity that the data representation of warp thread broken string is per 1 hour.Embodiment 1~embodiment 9 weaves in 1 day stipulated time of different date of execution respectively.Weft yarn uses the single thread of No. 40 cotton threads.The density of knitting of warp thread is 124 pieces/inch, and the density of knitting of weft yarn is 65 pieces/inch.
Table 2
|
The warp thread broken string |
The utilization of capacity (%) |
Embodiment 1 |
0.17 |
92.7 |
Embodiment 2 |
0.38 |
93.4 |
Embodiment 3 |
0.08 |
96.7 |
Embodiment 4 |
0.04 |
97 |
Embodiment 5 |
0.08 |
97.1 |
Embodiment 6 |
0.21 |
94.6 |
Embodiment 7 |
0.13 |
94.2 |
Embodiment 8 |
0.08 |
93.6 |
Embodiment 9 |
0.17 |
95.9 |
On average |
0.15 |
95 |
Comparative example 1~comparative example 9 in the following table 3 is to use warp thread (single thread of No. 40 cotton threads) in the comparative example of table 1 when weaving as warp thread, checks the data that produce the broken string and the loom utilization of capacity.The warp thread broken string quantity that the data representation of warp thread broken string is per 1 hour.Comparative example 1~comparative example 9 is weaved in 1 day stipulated time of different date of execution respectively.Weft yarn uses the single thread of No. 40 cotton threads.The density of knitting of warp thread is 124 pieces/inch, and the density of knitting of weft yarn is 65 pieces/inch.
Table 3
|
The warp thread broken string |
The utilization of capacity (%) |
Comparative example 1 |
0.13 |
95.8 |
Comparative example 2 |
0.13 |
97.3 |
Comparative example 3 |
0.21 |
94.9 |
Comparative example 4 |
0.25 |
94.7 |
Comparative example 5 |
0.38 |
95.3 |
Comparative example 6 |
0.25 |
95.5 |
Comparative example 7 |
0.29 |
93.5 |
Comparative example 8 |
0.5 |
93.1 |
Comparative example 9 |
0.42 |
91.6 |
On average |
0.28 |
94.6 |
According to table 1,2,3 experimental data as can be known, from slurries feeder 21,22 upwards the periphery 111,131 of side squeezing roller 11,13 supply with the warp thread T that slurries carry out starching, with be immersed in the slurries that are stored in the slurry tank in the past in carry out starching warp thread compare, it is less to break.Its reason is, be immersed in the warp thread that carries out starching in the slurries that are stored in the slurry tank, its slurries adhesive rate is too small, by comparison, from slurries feeder 21,22 upwards the periphery 111,131 of side squeezing roller 11,13 supply with the warp thread T that slurries carry out starching, its slurries adhesive rate is deemed appropriate.That is, the slurries adhesive rate is too small when being soaked in warp thread in the slurries that are stored in the slurry tank, and this is considered to owing to be difficult to the slurries adhesive rate is carried out suitable control.To this, in the present embodiment, can adjust slurries adhesion amount to the supply flow rate of the slurries of slurries feeder 21,22, thereby can think owing to suitably set slurries adhesive rate on the warp thread T, so it is less to break to warp thread T by adjusting.Be used for suitably setting the adjustment of the slurries supply flow rate of the slurries adhesive rate on the warp thread T, can carry out easily by the rotary speed of adjusting pump 23.
(1-3) decline 1/4 all S1, the S2 of upside squeezing roller 11,13 follow the rotation of this squeezing roller 11,13 and the scope that descends towards warp thread T, drop on decline 1/4 all S1, the S2 that descends towards warp thread T from the slurries of slurries feeder 21,22 ejections.The slurries that drop on descend 1/4 all S1, the S2 arrive near the warp thread T of maintaining part H1, H2 reliably.Descend 1/4 all S1, S2 is suitable slurries donor site will be directed to warp thread T in right amount from the slurries of slurries feeder 21 ejection and go up the time.
(1-4) warp thread T passes through between upstream side squeezing roller 11,12 along the tangent line that keeps the maintaining part H1 of warp thread T with respect to the periphery 111,121 of a pair of upstream side squeezing roller 11,12 mutually.And warp thread T passes through between downstream squeezing roller 13,14 along the tangent line that keeps the maintaining part H2 of warp thread T with respect to the periphery 131,141 of a pair of downstream squeezing roller 13,14 mutually.That is, warp thread T is not agley by maintaining part H1, H2.Make warp thread T not agley by the structure of maintaining part H1, H2, can reduce the crooked position of warp thread T, thereby reduce the damage of the warp thread T that causes because of bending.
(1-5) slurries that drop in the slurries receiver 15 are not trapped in the slurries receiver 15, and flow into slurry tank 17.The slurries receiver 15 that does not store slurries is compared with slurry tank in the past, can form simple structure.And the slurries receiver 15 that does not store slurries is compared with slurry tank in the past, can form cramped construction.
(1-6) warp thread was immersed in starching machine in the slurries in the slurry tank in the past, when starching machine is stopped (, squeezing roller is stopped the rotation, the situation that makes warp thread stop to move), near the maintaining part of a pair of squeezing roller, produce slurries sometimes and solidify, produce what is called and stop sign.In the present embodiment, even when starching machine is stopped, if continue to supply with slurries, then because utilize the slurries of wandering to clean maintaining part H1, H2, so can prevent to solidify at the slurries of maintaining part H1, H2 from slurries feeder 21,22.
Below, the 2nd embodiment of key diagram 3.The component part identical with the 1st embodiment used same-sign.
The slurries receiver 26 of configuration slurries storage type under squeezing roller 11~14.In slurries receiver 26, store slurries N, be received from the liquid level N1 of the storage slurries N of slurries in slurries receiver 26 of squeezing roller 11~14 drippages.Slurries N in slurries receiver 26 replenishes slurries by open and close valve 29 to slurries receiver 26 from slurries supply source 10 when a certain amount of.Stop to supply with the liquid level of predetermined altitude of the slurries receiver 26 of slurries, be set at the below of downside squeezing roller 12,14 from slurries supply source 10.That is, the liquid level N1 of the storage slurries N in the slurries receiver 26 is positioned at the below of downside squeezing roller 12,14, and this squeezing roller 12,14 can not scraped the slurries of getting in the slurries receiver 26.In the present embodiment, slurries receiver 26 plays a role as the slurries storage portion of storage from the slurries N of squeezing roller 11~14 drippages.The liquid level N1 of the storage slurries N of slurries receiver 26 is positioned at squeezing roller 12,14 belows of described warp thread T downside.
Reception is provided in a side of the acceptance division of slurries receiver 26 from the liquid level N1 of the slurries of squeezing roller 11~14 drippage, to be located at the position that does not contact downside squeezing roller 12,14.That is, in the present embodiment, because slurries receiver 26 is the containers that store slurries, so acceptance division becomes the liquid level N1 of the storage slurries of slurries receiver 26.In the operation process of starching machine, right, promptly no matter under any operating condition, be positioned at the position that does not contact downside squeezing roller 12,14 all the time as the liquid level N1 of acceptance division.That is, the running speed of liquid level N1 and starching machine (being the peripheral speed of squeezing roller 11~14) is irrelevant, is positioned at the position that does not contact downside squeezing roller 12,14 all the time.
Slurries N in the slurries receiver 26 is supplied to slurries feeder 21,22 by the action of pump 23.Heating tube 18 is set in slurries receiver 26.In heating tube 18, supply with steam from steam supply source 19.The steam of supplying with in the heating tube 18 heats the slurries N in the slurries receiver 26.
Utilize the 2nd embodiment, can obtain with the 1st embodiment in (1-1), (1-3), (1-4) advantage identical with (1-6).
The slurries receiver 26 that stores slurries N is suitable as: the place of heating in order to be flowed to that slurries feeder 21,22 utilizes in addition again by the slurries that this slurries receiver 26 receives and to slurries N.
Though store slurries at slurries receiver 26, owing to do not need warp thread T is immersed in the slurries in the slurries receiver 26, so compare with slurry tank in the past, slurries receiver 26 can form simple and cramped construction.
Below, the 3rd embodiment of key diagram 4.The component part identical with the 1st embodiment used same-sign.
Slurries N in the slurry tank 17 is supplied to slurries feeder 21 by the action of pump 23A and by supply pipe 20A.Slurries N in the slurry tank 17 is supplied to slurries feeder 22 by the action of pump 23B and by supply pipe 20B.
Utilize the 3rd embodiment, can obtain with the 1st embodiment in (1-1), the advantage that (1-3)~(1-6) is identical.
And,, then can make from the slurries supply flow rate of slurries feeder 21 different with slurries supply flow rate from slurries feeder 22 if make the rotary speed of pump 23B different with the rotary speed of pump 23A.To by the squeezing effect of upstream side squeezing roller 11,12 and by the warp thread T of starching, when relending the squeezing effect that helps downstream squeezing roller 13,14 and carrying out starching, make from the slurries supply flow rate of slurries feeder 21 differently, just can further realize suitableization of slurries adhesive rate with slurries supply flow rate from slurries feeder 22.
Below, the 4th embodiment of key diagram 5.The component part identical with the 1st embodiment used same-sign.
Slurries feeder 21 be configured in upstream side squeezing roller 11,12 maintaining part H1 the upstream warp thread T part directly over, and be positioned at slurries receiver 15 directly over.Slurries feeder 22 be configured in downstream squeezing roller 13,14 maintaining part H2 the upstream warp thread T part directly over, and be positioned at slurries receiver 15 directly over.
From the slurry drops of squit hole 25 ejection of slurries feeder 21 drop on maintaining part H1 upstream warp thread T part above, from the slurry drops of squit hole 25 ejections of slurries feeder 22 drop on maintaining part H2 upstream warp thread T part above.A part that is dropped in the slurries on the warp thread T drops in the slurries receiver 15, and an other part that is dropped in the slurries on the warp thread T is followed moving of warp thread T and is moved into maintaining part H1, H2.Be moved into the part of the slurries at maintaining part H1 place with warp thread T, squeezing effect by upstream side squeezing roller 11,12 is squeezed, be moved into the part of the slurries on the maintaining part H2 with warp thread T, squeezed by the squeezing effect of downstream squeezing roller 13,14.
The slurries that squeeze from warp thread T descend along rising half cycle U1, the U2 of downside squeezing roller 12,14.The part of the slurries that descend along rising half cycle U1, the U2 of downside squeezing roller 12,14 is followed the rotation of this squeezing roller 12,14 and is risen, and is moved into maintaining part H1, H2 place, on warp thread T.The other part of the slurries that descend along rising half cycle U1, the U2 of downside squeezing roller 12,14 is dropped in the slurries receiver 15.
Slurries in the slurry tank 17 (with reference to Fig. 1) are by supply pipe 20 and pump 23, only from slurries feeder 21,22 supply to maintaining part H1, H2 upstream warp thread T part above.As present embodiment, only, supply with an amount of slurries to warp thread T easily from the structure of slurries feeder 21,22 supply slurries above the warp thread T of maintaining part H1, H2 upstream part.
And, utilize the 4th embodiment, can obtain with the 1st embodiment in (1-4) advantage identical with (1-5).
Below, the 5th embodiment of key diagram 6.The component part identical with the 1st embodiment used same-sign.
Downstream squeezing roller 13,14 behind about half cycle of being reeled on the squeezing roller 14, passes through between squeezing roller 14,13 at the warp thread T that passes through between the upstream side squeezing roller 11,12 along arrow R2, the rotation of Q2 direction.The warp thread T that passes through between squeezing roller 14,13 is the about half cycle of quilt coiling on squeezing roller 13.On the slurries of squit hole 25 ejection of slurries feeder 22 form decline 1/4 all S5 the upper half of membranaceous supply squeezing roller 13.Membranaceous slurries descend along the decline half cycle S6 of squeezing roller 13, and near the maintaining part H2 attached to warp thread T on.Near the maintaining part H2 attached to the part of the slurries on the warp thread T, squeezed from warp thread T by the squeezing effect of downstream squeezing roller 13,14.
The slurries that squeeze from warp thread T descend along the rising half cycle U3 of downside squeezing roller 14.The part of the slurries that descend along the rising half cycle U3 of downside squeezing roller 14 is followed the rotation of squeezing roller 14 and is risen, and is moved into maintaining part H2 place.The other part of the slurries that the warp thread T on the rising half cycle U3 that is positioned at squeezing roller 14 partly descends drops onto slurries receiver 15.
Utilize the 5th embodiment, can obtain with the 1st embodiment in (1-1), (1-3), (1-5) advantage identical with (1-6).
Below, the 6th embodiment of key diagram 7.The component part identical with the 1st embodiment used same-sign.
Above upside squeezing roller 11,13, slurry tank 17 is set.Slurries in slurry tank 17 replenish slurries from slurries supply source 10 to slurry tank 17 when a certain amount of.The recovery tube 16 that connects slurries receiver 15 be directed into slurry tank 17 directly over, at recovery tube 16 pump 23 is set midway.At the supply pipe 20 that is connected with the diapire 171 of slurry tank 17 hand flow control valve 27 is set midway.
Slurries N in the slurry tank 17 is fed into slurries feeder 21,22 through supply pipe 20 and flow control valve 27.The slurries of supplying with slurries feeder 21,22 supply on the squeezing roller 11,13 of upside from squit hole 25.The slurries that are dropped in the slurries receiver 15 from downside squeezing roller 12,14 are directed in the recovery tube 16.The slurries that are directed in the recovery tube 16 are discharged in the slurry tank 17 by the action of pump 23.
To the adjustment of the slurries supply flow rate of slurries feeder 21,22, can carry out easily by the valve opening (channel cross-sectional area) of adjusting flow control valve 27.
Utilize the 6th embodiment, can obtain with the 1st embodiment in (1-1), the advantage that (1-3)~(1-6) is identical.
Utilize the present invention, also the embodiment that can be achieved as follows.
(1) in the 1st embodiment, also can warp thread T bending by maintaining part H1, H2 at maintaining part H1, H2.
(2) in the 1st embodiment, also can directly supply with maintaining part H1, H2 to slurries from slurries feeder 21,22.
(3) in the 1st embodiment, also can use the periphery 111,131 of contact upside squeezing roller 11,13 and slurries are coated in slurries feedway on the periphery 111,131 of this squeezing roller 11,13.
(4) in the 1st embodiment, also can remove the either party in a pair of upstream side squeezing roller 11,12 and a pair of downstream squeezing roller 13,14.