CN100368504C - Super strength ceramic aggregate proppant and method for preparing same - Google Patents

Super strength ceramic aggregate proppant and method for preparing same Download PDF

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Publication number
CN100368504C
CN100368504C CNB2006100176146A CN200610017614A CN100368504C CN 100368504 C CN100368504 C CN 100368504C CN B2006100176146 A CNB2006100176146 A CN B2006100176146A CN 200610017614 A CN200610017614 A CN 200610017614A CN 100368504 C CN100368504 C CN 100368504C
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China
Prior art keywords
super strength
bauxite
strength ceramic
nodulizer
supporting agent
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Expired - Fee Related
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CNB2006100176146A
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Chinese (zh)
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CN1844298A (en
Inventor
程传文
张希君
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Sanmenxia Fangyuan Industrial Co., Ltd.
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MIANCHI FANGYUAN CERAMSITE SAND FACTORY
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Publication of CN1844298A publication Critical patent/CN1844298A/en
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Abstract

The present invention discloses a super strength haydite supporting agent and a preparation method thereof. The super strength haydite supporting agent comprises components of the following proportion by weight: 10 to 30% of bauxite, 50 to 70% of alumyte, 8 to 15% of high iron bauxite, 7 to 20% of clay soil, 2 to 5% of manganese minerals, 0.5 to 2.5% of potassium feldspar and 0.1 to 1.2% of starch gums. The mineral components of the proportion are respectively milled into fine sieved powder, mixed and stirred harmoniously, and then the fine powder is atomized by water vapor and rolled into balls in a granulator; the super strength haydite supporting agent is prepared by adding the starch gums, rotating and sieving through high temperature sintering in a tunnel kiln after the addition of the atomizing water vapor is stopped. According to tests, a product of the supporting agent has the advantages for having high crushing capacity, effectively supporting fracturing cracks, greatly improving permeability in the cracks, making the circulation of oil gas smooth and enhancing the rate of oil production.

Description

Super strength ceramic aggregate proppant and preparation method thereof
Technical field
The present invention relates to a kind of super strength ceramic aggregate proppant, simultaneously, also relate to a kind of preparation method of this super strength ceramic aggregate proppant.
Background technology
In the fracturing technology of oil, Sweet natural gas deep mining and ultra deep well, all can use propping agent, for the circulation of hydrocarbon flow provides the passage of hypertonicity, keep high flow conductivity, improve the output of oil, gas.The China's oil industry generally calls high-strength ceramic proppant to the propping agent of bearing capacity 69MPa, 86MPa.As invention and created name be: high-strength ceramic proppant and preparation method thereof, application number is: 200410010272.6 Chinese patent application discloses a kind of high-strength ceramic proppant and preparation method thereof, is characterized in that it is made up of the component of following weight percent content: Al 2O 374-80%, SiO 25.5-10.5%, TiO 22.5-3.5%, Fe 2O 34-9%, other auxiliary material 0-3%.Become powder mix after above-mentioned each component mixing and stirring,, and form through high temperature sintering through aqueous vapor atomizing rolling balling.Have higher antiacid corrodibility, hydrocarbon flow is clear and coherent smooth, can support fracturing fracture effectively, improves the rate of permeation in the crack greatly, improves oil yield rate.Though the bearing capacity of its propping agent reaches 69MPa, still there is the low weak point of bearing capacity.
Summary of the invention
Task of the present invention provides a kind of super strength ceramic aggregate proppant, and a kind of preparation method of this super strength ceramic aggregate proppant also is provided.
For finishing above-mentioned task, technical solution of the present invention is to have adopted a kind of super strength ceramic aggregate proppant, it is made up of the component of following weight degree: aluminium vanadine 10-30%, bauxite 50-70%, high-iron bauxite 8-15%, clay 7-20%, manganese ore 2-5%, potassium felspar sand 0.5-2.5%, dextrin 0.1-1.2%;
The aluminium vanadine that the present invention selects for use contains AL 2O 3: 85-90%, bauxite contains AL 2O 3: 74-77%, high-iron bauxite contains AL 2O 3: 48-52% contains Fe 2O 3: 23-27%, clay contains AL 2O 3: 32-39%, manganese ore contains MnO 2: 43-47%, potassium felspar sand contains K 2O+Na 2O:14-16%.
The preparation method of super strength ceramic aggregate proppant of the present invention, fine powder is worn in the mineral constituent of getting aforementioned proportion respectively; sieve 325 order all-pass mistakes, mixing and stirring respectively; change in the rolling nodulizer and granulate; under the unidirectional uniform rotation of nodulizer, compound evenly adds in the nodulizer continuously, adds the atomizing aqueous vapor simultaneously; form round shaped grain not of uniform size to compound; stop to add the atomizing aqueous vapor, then, evenly add dextrin continuously; further rotate; sieve, obtain work in-process, work in-process are packed in the saggar; send in the tunnel kiln; speed with 77 ℃ of h rises to 1350 ℃ of insulations 3 hours, and through being cooled to 300-400 ℃ of kiln discharge, naturally cooling promptly gets product of the present invention.
Experiment showed, that the anti-breaking capacity of product of the present invention is very high, can support fracturing fracture effectively, greatly improve the rate of permeation in the crack, make hydrocarbon flow clear and coherent smooth, improve oil yield rate.
Providing the present invention and invention and created name below is: high-strength ceramic proppant and preparation method thereof, application number is: the examining report contrast table of 200410010272.6 patent application.
High-strength ceramic proppant The product that the present invention is prepared
Volume density, g/cm 3 1.62 1.80
Volume density, g/cm 3 3.38 3.29
Circularity 0.9 0.9
Sphericity 0.9 0.9
Turbidity, FTU 42 41
Acid solubility, % 4.26 5.64
Percentage of damage 52MPa 2.96% 0.47%
69MPa 7.69% 2.07%
86MPa 4.17%
100MPa 7.48%
Product of the present invention is to be detected by Oil Exploration in China development research alure mill branch fracture acidizing center support agent evaluation experimental chamber.
Embodiment
Embodiment 1
Ceramsite propping agent of the present invention is made up of the component of following weight degree: aluminium vanadine (AL 2O 3: 90%) 10%, bauxite (AL 2O 3: 74%) 70%, high-iron bauxite (AL 2O 3: 52%, Fe 2O 3: 23%) 15%, clay (AL 2O 3: 39%) 20%, manganese ore (MnO 2: 43%) 5%, potassium felspar sand (K 2O+Na 2O:16%) 2.5%, dextrin: 0.5%.
During preparation; respectively above-mentioned raw mineral materials is worn into fine powder with ultra-fine Raymond mill; sieve respectively; 325 order all-pass mistakes, standby, in proportion with the fine powder mixing and stirring of above-mentioned each mineral constituent; change in the rolling nodulizer and granulate; under the unidirectional uniform rotation of nodulizer, compound evenly adds in the nodulizer continuously, adds the atomizing aqueous vapor simultaneously; form round shaped grain not of uniform size to compound; stop to add the atomizing aqueous vapor, then, evenly add dextrin continuously; further rotate; sieve, obtain work in-process, work in-process are packed in the saggar; send in the tunnel kiln; speed with 77 ℃ of h rises to 1350 ℃ of insulations 3 hours, and through being cooled to 300-400 ℃ of kiln discharge, naturally cooling promptly gets product of the present invention.
Embodiment 2 (preparation method is with embodiment 1)
Ceramsite propping agent of the present invention is made up of the component of following weight degree: aluminium vanadine (AL 2O 3: 85%) 30%, bauxite (AL 2O 3: 77%) 50%, high-iron bauxite (AL 2O 3: 48%, Fe 2O 3: 25%) 8%, clay (AL 2O 3: 32%) 7%, manganese ore (MnO 2: 47%) 4.4%, potassium felspar sand (K 2O+Na 2O:16%) 0.5%, dextrin: 0.1%.
Embodiment 3 (preparation method is with embodiment 1)
Ceramsite propping agent of the present invention is made up of the component of following weight degree: aluminium vanadine (AL 2O 3: 88%) 15%, bauxite (AL 2O 3: 75%) 55%, high-iron bauxite (AL 2O 3: 50%, Fe 2O 3: 27%) 10%, clay (AL 2O 3: 35%) 13.3%, manganese ore (MnO 2: 45%) 3%, potassium felspar sand (K 2O+Na 2O:16%) 2.5%, dextrin: 1.2%.
Embodiment 4 (preparation method is with embodiment 1)
Ceramsite propping agent of the present invention is made up of the component of following weight degree: aluminium vanadine (AL 2O 3: 86%) 10%, bauxite (AL 2O 3: 76%) 50%, high-iron bauxite (AL 2O 3: 51%, Fe 2O 3: 26%) 15%, clay (AL 2O 3: 36%) 20%, manganese ore (MnO 2: 46%) 2.7%, potassium felspar sand (K 2O+Na 2O:16%) 1.5%, dextrin: 0.8%.
Embodiment 5 (preparation method is with embodiment 1)
Ceramsite propping agent of the present invention is made up of the component of following weight degree: aluminium vanadine (AL 2O 3: 87%) 13%, bauxite (AL 2O 3: 76%) 60%, high-iron bauxite (AL 2O 3: 49%, Fe 2O 3: 24%) 11%, clay (AL 2O 3: 33%) 9%, manganese ore (MnO 2: 44%) 5%, potassium felspar sand (K 2O+Na 2O:16%) 1.5%, dextrin: 0.5%.

Claims (1)

1. super strength ceramic aggregate proppant, it is characterized in that: it is made up of the component of following weight degree: aluminium vanadine 10-3 0%, bauxite 50-70%, high-iron bauxite 8-15%, clay 7-20%, manganese ore 2-5%, potassium felspar sand 0.5-2.5%, dextrin 0.1-1.2%;
The preparation method of described super strength ceramic aggregate proppant is: get the mineral constituent of aforementioned proportion, wear into fine powder respectively, sieve respectively; 325 order all-pass mistakes, mixing and stirring changes in the rolling nodulizer and granulates; under the unidirectional uniform rotation of nodulizer; compound adds in the nodulizer continuously evenly, adds the atomizing aqueous vapor simultaneously, forms round shaped grain not of uniform size to compound; stop to add the atomizing aqueous vapor; then, evenly add dextrin continuously, further rotate; sieve; obtain work in-process, work in-process are packed in the saggar, send in the tunnel kiln; speed with 77 ℃/h rises to 1350 ℃; be incubated 3 hours, kiln discharge when being cooled to 300-400 ℃, naturally cooling promptly get product of the present invention.
CNB2006100176146A 2006-04-05 2006-04-05 Super strength ceramic aggregate proppant and method for preparing same Expired - Fee Related CN100368504C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101168660B (en) * 2007-12-09 2010-12-29 宜兴东方石油支撑剂有限公司 High-density high-strength pressure crack proppant

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Publication number Priority date Publication date Assignee Title
RU2346971C2 (en) * 2006-12-27 2009-02-20 Шлюмбергер Текнолоджи Б.В. Propping agent, method for production and application thereof
RU2344156C2 (en) * 2007-02-28 2009-01-20 Шлюмбергер Текнолоджи Б.В. Proppant and method of well efficiency increase
RU2351632C2 (en) * 2007-03-22 2009-04-10 Шлюмбергер Текнолоджи Б.В. Proppant and method of proppant producing
RU2346910C1 (en) * 2007-04-20 2009-02-20 Шлюмбергер Текнолоджи Б.В. Low density ceramic proppant and method of preparation thereof
CN101560382B (en) * 2009-06-05 2011-03-23 清镇庄子铝铁矿山 High-strength ceramsite propping agent and preparation method thereof
CN101774800B (en) * 2009-08-11 2011-03-30 攀枝花秉扬科技开发有限公司 Ceramic particle containing hard carbide and production method thereof
CN101717628B (en) * 2009-11-20 2013-02-20 三门峡方圆实业股份有限公司 Low-density ceramsite propping agent and preparation method thereof
CN101831286B (en) * 2010-05-28 2013-01-16 郑州德赛尔陶粒有限公司 Low-density and high-strength ceramic proppant and production method thereof
CN102732245B (en) * 2012-07-10 2014-07-02 中国石油天然气股份有限公司 Low-density ceramsite proppant and method for preparing same
CN102786922B (en) * 2012-08-23 2014-02-12 昆明冶金研究院 Method for preparing high-strength oil fracturing proppant by high-iron bauxite
CN103205248B (en) * 2013-04-25 2016-04-13 鹤壁天瑞石油支撑剂有限公司 A kind of flyash and waste ceramic petroleum fracturing propping agent and preparation method thereof
CN103194207B (en) * 2013-04-25 2016-04-20 鹤壁天瑞石油支撑剂有限公司 A kind of waste ceramic petroleum fracturing propping agent and preparation method thereof
CN103897687B (en) * 2014-03-25 2017-02-08 渑池德惠石油支撑剂有限公司 Low-cost ceramic propping agent and preparation method thereof
CN105481346B (en) * 2015-12-29 2018-05-15 霍小容 A kind of bioactive ceramics and its preparation method and application
CN111303859A (en) * 2020-04-01 2020-06-19 河南天祥新材料股份有限公司 High-density high-strength ceramsite proppant and preparation method thereof

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CN1393424A (en) * 2001-07-03 2003-01-29 贵州林海新材料制造有限公司 Process for preparing supporting agent of high-strength haycite
CN1686924A (en) * 2005-04-22 2005-10-26 关昌烈 Method for preparing proppant in high intensity
CN1699265A (en) * 2004-05-18 2005-11-23 渑池县方圆陶粒砂厂 High-strength ceramsite proppant and preparation method thereof

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN1393424A (en) * 2001-07-03 2003-01-29 贵州林海新材料制造有限公司 Process for preparing supporting agent of high-strength haycite
CN1699265A (en) * 2004-05-18 2005-11-23 渑池县方圆陶粒砂厂 High-strength ceramsite proppant and preparation method thereof
CN1686924A (en) * 2005-04-22 2005-10-26 关昌烈 Method for preparing proppant in high intensity

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101168660B (en) * 2007-12-09 2010-12-29 宜兴东方石油支撑剂有限公司 High-density high-strength pressure crack proppant

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