CN100368441C - Fluorine-containing carbon chain acrylate, preparation method and application for copolymer thereof - Google Patents
Fluorine-containing carbon chain acrylate, preparation method and application for copolymer thereof Download PDFInfo
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Abstract
The present invention discloses the preparation process and application of fluorocarbon chain-containing acrylate and its copolymer. The preparation process of the fluorocarbon chain-containing acrylate includes the steps of: 1. synthesizing Rf(CH2CF2)mix; 2. synthesizing fluoric alcohol Rf-(CH2CF2)m(CH2)nOH; and 3. synthesizing fluorocarbon chain-containing acrylate. The present invention is used in surface water-repellent and oil-repellent treatment of fabric, metal, paper, glass, plastic, rubber, ceramic, etc. The present invention is one kind of high performance green water-repellent and oil-repellent agent with excellent water-repellent, oil-repellent and antifouling functions and degradability.
Description
Technical Field
The invention relates to a water-repellent and oil-repellent finishing agent, a preparation method and application thereof, in particular to a preparation method and application of fluorine-containing carbon chain acrylate and a copolymer thereof.
Background
At present, along with the development of textiles at home and abroad and the improvement of living standard of people, people pay more and more attention to multifunctional textiles with high technical content. The finishing agent not only can endow the fabric with excellent water repellency, oil repellency, antifouling and other functions, but also is environment-friendly and harmless to human bodies, and increasingly attracts people's wide attention.
The perfluoroacrylate polymer is obtained by introducing a perfluoro group into an acrylic polymer and changing the side chain structure of the original polymer. Because the electronegativity of fluorine is very large, the C-F bond is very stable, and the perfluorinated side chain of the polymer is oriented outwards, so that the main chain and the internal molecules are shielded and protected, the perfluorinated acrylate polymer has a plurality of excellent properties such as good chemical inertness, weather resistance, dirt resistance, water resistance, oil resistance, ultraviolet resistance and the like, and is widely applied to the fields of textiles, leather, optical fibers, packaging and the like. (Luo national red, et al, perfluoroacrylic acid ester polymer Synthesis and use)
However, at present, the fluorine-containing series finishing agents at home and abroad are mainly long perfluorocarbon chains, the influence of the long perfluorocarbon chains on the environment has been paid attention to by the U.S. environmental protection agency, and long fluorocarbon chains which can be biologically accumulated in a human body and have a long biological half-life have been found in animal excreta (Ji Guo et al, New non-bioperstist fluorinated alkyl methacrylate polymers), and the use of the long perfluorocarbon chains has been limited at abroad. The water and oil repellent effect of the fluorine-containing finishing agent is the best when the carbon atom number of the carbon-fluorine chain reaches 8 carbon atoms, but the long-chain perfluorocarbon chain has bioaccumulation, while the water and oil repellent effect of the short-chain perfluorocarbon chain is not ideal, so that the search for a substitute which is degradable and has excellent water and oil repellent effect is imperative.
Disclosure of Invention
The invention aims to solve the technical problem of providing a preparation method and application of fluorine-containing carbon chain acrylate and a copolymer thereof, so as to make up for the defects of the prior art and meet the requirements of production and life.
In order to solve the technical problems, one of the technical schemes adopted by the invention is as follows: the fluorine-containing carbon chain acrylate has a structural general formula as follows:
in the formula, RfIs perfluoroalkyl with 1-6 carbon atoms; m and n are integers of 1-20; r1Is H atom or alkyl group having 1-8 carbon atoms.
In order to solve the technical problems, the second technical scheme adopted by the invention is as follows: a preparation method of fluorine-containing carbon chain acrylate comprises the following steps:
(1) synthesis of Rf(CH2CF2)mX
Represented by the following formula:
Rf-X+CH2=CF2——→Rf-(CH2CF2)mX
(2)
wherein R isfIs perfluoroalkyl group with 1-6 carbon atoms; m is an integer of 1-20; x is selected from Cl, Br and I.
Taking perfluoro alkyl halide as a raw material, and reacting with vinylidene fluoride at 60-300 ℃ for 2-60 hours to obtain Rf(CH2CF2)mAnd X, the reaction can be initiated by heat, or a catalyst can be added, or the reaction can be initiated under ultraviolet irradiation, and the compound (2) is obtained by purification. Reference is made to J.Balague et al Synthesis of fluorinated polymers part 1. catalysis of vinylidenefluorinated with fluorinated alkyl iodides (1995).
(2) Synthesis of fluoroalcohol Rf-(CH2CF2)m(CH2)nOH, including the following synthetic routes:
<1>synthetic route one:
① Synthesis of a fluorinated alkyl halide represented by the following formula
With Rf(CH2CF2)mX is taken as a raw material, dissolved in a solvent a and added in sodium hydrosulfite Na2S2O4Reacting with ethylene gas for 1-20 hours in the presence of the catalyst, and purifying to obtain Rf(CH2CF2)mCH2CH2X; the compound (3) was prepared by referring to the "Perfluoroalkylation reaction with sodium dithionite and chemical conversion of the product thereof" Ph paper by Wu Yongming, Shanghai institute of organic chemistry (1992).
② Synthesis of the fluorinated alcohol, represented by the following formula:
Rf-(CH2CF2)mCH2CH2X——→Rf-(CH2CF2)mCH2CH2OH
(4)
adding the compound (3) into fuming sulfuric acid at 40-200 ℃, continuously stirring for 0.5-5 hours, cooling to room temperature, adding Na2SO3Heating the aqueous solution and the solvent b to 90-300 ℃, refluxing for 0.5-24 hours, and purifying to obtain Rf(CH2CF2)mCH2CH2OH;
<2>scheme two, represented by the following formula:
Rf-(CH2CF2)mX+CH2=CHOC2H5——→
Rf-(CH2CF2)mCH2CHO——→Rf-(CH2CF2)mCH2CH2OH
under the protection of inert gas and at room temperature, sodium hydrosulfite Na is added2S2O4Adding vinyl ether and a solvent a into a reaction bottle, reacting for 10 minutes to 24 hours, removing the solvent a from the obtained product, dissolving in a solvent b, dropwise adding into a mixed solution of a reducing agent and the solvent b, and reacting for 1 to 24 hours at 10 to 100 ℃ to obtain a compound (4). The preparation method of the compound (4) is described in U.S. Pat. No. 3283012.
<3>scheme three, represented by the following formula:
wherein p is an integer of 1 to 20
Under the protection of inert gas, adding the alkene monohydric alcohol into the compound (2) and AIBN at the temperature of 60-100 ℃, and reacting for 2-24 hours to obtain the compound (5). And (3) adding a reducing agent into the compound (5) at the temperature of 60-120 ℃, reacting for 1-48 hours, and purifying to obtain a compound (6).
The solvent a is one or more of diethanol dimethyl ether, tetrahydrofuran, acetonitrile, diethylene glycol and water; the solvent b is one or more of low molecular alcohol, ether, ketone, and alkane, such as methanol, ethanol, propanol, butanol, diethyl ether, acetone, and dichloromethane;
(3) synthesis of fluorine-containing acrylic ester represented by the following formula
Wherein R is1,RfAs mentioned above, R2Is Cl or OH.
And (3) carrying out esterification reaction on the compound (7) and the compound (8) for 1-96 hours at the reaction temperature of 20-100 ℃ to obtain the compound (1).
As a preferred technical scheme: the catalyst is nickel, copper, iron and salts thereof, such as cuprous chloride, cuprous iodide or ferric chloride.
The reducing agent is sodium borohydride, lithium aluminum hydride or butyltin.
In order to solve the technical problems, the third technical scheme adopted by the invention is as follows: a preparation method of a copolymer containing fluorocarbon chain acrylate comprises the following steps:
adding an emulsifier, fluorine-containing acrylate (1), acrylic acid, acrylate compounds and an initiator into a reaction bottle for copolymerization, wherein the reaction temperature is 20-200 ℃, the reaction time is 2-24 hours, and finally an end capping agent is added to obtain the fluorine-containing acrylate copolymer, wherein the emulsifier is one or more of AEO/MOA series, peregal O, TX (NP)/OP series, FM, LAE series, EL series, JS-AF102, JSW-pu2125 and the like; the initiator is one or more of organic peroxides such as di-tert-amyl peroxide, tert-butyl peroxybenzoate TBPB, dicumyl peroxide DCP and the like, persulfate, azobisisobutyronitrile, azo-bis-isobutyronitrile, ethylene diamine tetraacetic acid disodium and the like; the acrylate compound is one or more of a compound (9) or a compound (10).
Wherein R is3Is alkyl or aryl; r4、R5、R6The alkyl groups may be the same or different and each is an alkyl group having 1 to 20 carbon atoms or an aryl group having 6 to 20 carbon atoms.
In order to solve the above technical problems, the fourth technical scheme adopted by the invention is as follows: the application of fluorine-containing carbon chain acrylate and its copolymer in the surface treatment of fabric, plastic, paper, glass, metal, rubber or ceramic is disclosed. For example, the product of the invention is used for the water and oil repellent finishing treatment of textiles, and the finishing is carried out by adopting the method in the antifouling finishing in dyeing and finishing process principle (second volume, main edition of King Jersey), and the invention is not repeated. The contact angle of the finished cotton fabric to water can reach 140 degrees, the contact angle to tetradecane can reach 116 degrees, and the finished cotton fabric has excellent water and oil repellent effects. Because the perfluorocarbon chain R of the fluorine-containing carbon chain acrylate prepared by the inventionfBelonging to a short fluorocarbon chain structure and-CH2-CF2The chain segment is easy to break, and long chain is solvedThe problem of serious biological accumulation and environmental damage of the perfluorocarbon chainis that the oil-repellent water-repellent agent has excellent water-repellent and oil-repellent performance and is easy to degrade.
The invention has the beneficial effects that: the invention synthesizes a series of fluorine-containing carbon chain acrylic ester and copolymer thereof by taking alkyl halide with short perfluorocarbon chain as raw material, and the acrylic ester and the copolymer can be in-CH2-CF2Segment breakage, degradation, and excellent water-repellent, oil-repellent, stain-resistant properties.
Detailed Description
The present invention will be further described in detail with reference to the following examples.
Example 1:
synthesis of fluorine-containing acrylate copolymer by using perfluoro-iodohexane as initial raw material
In a 100ml autoclave, 10 g of perfluoroiodohexane, 0.1 g of cuprous chloride, 5.43 g of vinylidene fluoride were added. Heated to 300 ℃ and reacted for 48 hours. After the reaction, the autoclave was cooled in an ice-water bath to release unreacted vinylidene fluoride gas. Purifying to obtain the 1-iodine-2H, 2H-perfluorooctane.
The relevant data are as follows:1H NMR(300MHz,CDCl3)δ3.42(m,J=15.6,2H);19FNMR(282MHz,CDCl3)δ-38.08(m,2F),-80.85(t,J=9.3Hz,3F),-112.35(m,2F),-121.75(s,2F),-122.86(s,2F),-123.38(s,2F),-126.17(m,2F).
27.87 g of 1-iodo-2H, 2H-perfluorooctane, 0.975 g of sodium dithionite and 70 ml of diethanol dimethyl ether were charged into a 100ml autoclave, and ethylene gas was introduced thereinto to conduct a reaction for 8 hours, whereupon the pressure in the autoclave was lowered, the reaction was stopped, and an excessive amount of ethylene gas was released and distilled to obtain 1-iodo-1H, 1H, 2H, 2H, 4H, 4H-perfluorodecane.
The relevant data are as follows:1H NMR(300MHz,CDCl3)δ3.24(t,J=7.2Hz,2H),2.72-2.64(m,4H);19F NMR(282MHz,CDCl3)δ-80.73(t,J=9.59Hz,3F),-93.73(m,2F),-112.67(m,2F),-121.64(m,2F),-122.79(s,2F),-123.34(s,2F),-126.08(m,2F).
in a three-neck flask equipped with a thermometer, a spherical condenser and a stirrer, 11 g of 1-iodine-1H, 1H, 2H, 2H, 4H, 4H-perfluorodecane and 80 ml of fuming sulfuric acid are added, heated to 200 ℃ for reaction for 1 hour, cooled to room temperature, added with a solution prepared from 1.98 g of sodium sulfite and 143 ml of distilled water (violent in heat release), added with 2 ml of propanol, heated to 300 ℃ and reacted for 8 hours to obtain 4.55 g of 1H, 1H, 2H, 2H, 4H, 4H-perfluoro-1-decanol.
The relevant data are as follows:1H NMR(300MHz,CDCl3)δ:3.90(t,J=6Hz,2H),2.81(m,2H),2.27(m,2H),1.59(s,1H);19F NMR(282MHz,CDCl3)δ-80.77(t,J=9.73,3F),-91.67(t,2F),-112.53(m,2F),-121.77(s,2F),-122.89(s,2F),-123.49(s,2F),-126.16(m,2F).
IR:3419.42,1239.36,1395.04,1365.45,1319.47;Electron-impact massspectrometry(70eV)m/z:427([M-H]+)
in a 100ml three-neck flask, 2 g of 1H, 1H, 2H, 2H, 4H, 4H-perfluoro-1-decanol and 47 ml of cyclohexane were added, 1 g of acryloyl chloride and 2 g of triethylamine were added, and the mixture was heated under reflux and stirred overnight. 1.2 g of 1 'H, 1' H, 2 'H, 2' H, 4 'H, 4' H-perfluorodecyl acrylate are obtained.
The relevant data are as follows:1H NMR(400MHz,CDCl3)δ6.45(dd,1H),6.11(dd,1H),5.87(dd,1H),4.41(t,J=6.32,2H),2.79(m,2H),2.44(m,2H);19F NMR(376MHz,CDCl3)δ-80.71(t,J=11.28,3F),-91.27(m,2F),-112.53(m,2F),-121.62(s,2F),-122.75(s,2F),-123.35(s,2F),-126.02(m,2F).IR:1231.75,1216.42,1069.69,1735.92,1637.57;Electron-impact mass spectrometry(70eV),m/z:482(M+),55(CH2=CH-CO+)
at room temperature, 0.8 g of peregal O, 1 g of acrylic acid-1 'H, 1' H, 2 'H, 2' H, 4 'H, 4' H perfluorodecyl ester, 0.5g of compound (9) and 0.020 g of azobisisobutyronitrile are added into a reaction bottle, the temperature is increased to 140 ℃ for polymerization, 0.006 g of end-capping reagent mercaptoethanol is added, the reaction is continued for 3 hours, and the reaction is naturally cooled to the room temperature.
Preparing the obtained polymer into a solution according to 60g/L, adding a cross-linking agent Ciba HydrophobolXAN, and finishing by adopting a padding-drying-baking process. The water repellency and oil repellency of the finished fabric reach 6 grades. (3M-II-1988 test method and AATCC 118-.
Example 2:
synthesis of fluorine-containing acrylate copolymer by using perfluoroiodobutane as starting material
In a 0.1 liter autoclave, 100 grams perfluoroiodobutane, 32 grams vinylidene fluoride were added. The reaction was heated to 300 ℃ and allowed to react overnight. After the reaction was complete, the autoclave was cooled in an ice-water bath to release the residual gas. Purifying to obtain pure 1-iodine-2H, 2H, 4H, 4H-perfluorooctane.
The relevant data are as follows:1H NMR(300MHz,CDCl3)δ3.41(m,2H),2.83(m,2H);19F NMR(282MHz,CDCl3)δ-38.82(m,2F),-81.08(m,3F),-88.10(m,2F),-112.60(m,2F),-124.42(s,2F),-125.87(m,2F)。
in a 250 ml three-neck flask, 5.57 g of Na2S2O4To 9.48 g of 1-iodo-2H, 2H, 4H, 4H-perfluorooctane, 3.8 g of vinyl ethyl ether, 150 ml of tetrahydrofuran were added. After a reaction time of 15 hours, C is formed4F9CH2CF2CH2CF2CH2CHO, without further purification.
The above product was dissolved in 40 ml of butanol and added to 0.5g (13.1mmol) of sodium borohydride and 60 ml of butanol. After 10 hours of reaction at 100 ℃, 1H, 2H, 4H, 6H-perfluoro-1-decanol was obtained.
The relevant data are as follows:1H NMR(400MHz,CDCl3)δ3.94(m,2H),2.85(m,4H),2.28(m,2H),1.65(s,1H);19F NMR(376MHz,CDCl3)δ-81.05(m,3F),-87.93(t,2F),-93.72(m,2F),-112.65(t,2F),-124.42(s,2F),-125.83(m,2F);IR:3382.53,1228.10,1135.07,1052.04,1021.43。
in a 250 ml three-neck flask, 3.92 g of 1H, 1H, 2H, 2H, 4H, 4H, 6H, 6H-perfluoro-1-decanol, 3.3 g of triethylamine, 100ml of acetone and 1.18 g of acryloyl chloride are added, heated to reflux and stirred overnight. 2.7 g of 1 'H, 1' H, 2 'H, 2' H, 4 'H, 4' H, 6 'H, 6' H-perfluorodecyl acrylate are obtained.
1H NMR(400MHz,CDCl3) δ6.41(m,1H),6.13(m,1H),5.88(m,1H),4.39(t,2H),2.86(m,2H),2.77(m,2H);2.39(m,2H);19F NMR(376MHz,CDCl3)δ-80.95(t,3F),-87.91(s,2F),-93.75(m,2F),-112.57(s,2F),-124.35(s,2F),-125.77(m,2F)。IR:1228.89,1072.19,1731.50,1637.78,1621.62;MS m/z 447,55。
At room temperature, 0.3 g of JS-AF102, 0.56 g of acrylic acid-1 'H, 1' H, 2 'H, 2' H, 4 'H, 4' H, 6 'H, 6' H-perfluorodecyl ester, 0.3 g of compound (10) and 0.020 g of disodium ethylene diamine tetraacetate are added into a reaction bottle, the temperature is increased to 180 ℃ for polymerization, 0.006 g of end-capping reagent mercaptoethanol is added, the reaction is continued for 3 hours, and the reaction is naturally cooled to the room temperature.
Preparing the obtained polymer into a solution according to 60g/L, adding a cross-linking agent Ciba HydrophobolXAN, and finishing by adopting a padding-drying-baking process. The water repellency of the finished fabric reaches 6 grades and the oil repellency reaches 5 grades. (test method 3M-II-1988 and test method AATCC 118-2002).
Claims (6)
2. The method for preparing the fluorocarbon chain-containing acrylate according to claim 1, comprising the steps of:
(1) synthesis of Rf(CH2CF2)mX
Represented by the following formula:
Rf-X+CH2=CF2→Rf-(CH2CF2)mX
(2)
wherein R isfIsperfluoroalkyl with 1-6 carbon atoms; m is an integer of 1-20; x is selected from Cl, Br and I;
taking perfluoro alkyl halide as a raw material, and reacting with vinylidene fluoride at 60-300 ℃ for 2-60 hours to obtain Rf(CH2CF2)mX, the reaction can be initiated by heat, or by adding a catalyst, or by ultraviolet irradiation, and the compound (2) is obtained by purification;
(2) synthesis of fluoroalcohol Rf-(CH2CF2)m(CH2)nOH, including the following synthetic routes:
<1>synthetic route one:
① Synthesis of a fluorinated alkyl halide represented by the following formula
With Rf(CH2CF2)mX is taken as a raw material, dissolved in a solvent a and added in sodium hydrosulfite Na2S2O4Reacting with ethylene gas for 1-20 hours in the presence of the catalyst to obtain Rf(CH2CF2)mCH2CH2X;
② Synthesis of the fluorinated alcohol, represented by the following formula:
Rf-(CH2CF2)mCH2CH2X→Rf-(CH2CF2)mCH2CH2OH
(4)
adding the compound (3) into fuming sulfuric acid at 40-200 ℃, continuously stirring for 0.5-5 hours, cooling to room temperature, adding Na2SO3Heating the aqueous solution and the solvent b to 90-300 ℃, refluxing for 0.5-24 hours, and purifying toobtain Rf(CH2CF2)mCH2CH2OH;
<2>scheme two, represented by the following formula:
Rf-(CH2CF2)mX+CH2=CHOC2H5→
Rf-(CH2CF2)mCH2CHO→Rf-(CH2CF2)mCH2CH2OH
under the protection of inert gas and at room temperature, sodium hydrosulfite Na is added2S2O4Adding vinyl ether and a solvent a into a reaction bottle, reacting for 10 minutes to 24 hours, removing the solvent a from the obtained product, dissolving the product in a solvent b, dropwise adding the product into a mixed solution of a reducing agent and the solvent b, and reacting for 1 to 24 hours at the temperature of 10 to 100 ℃ to obtain a compound (4);
<3>scheme three, represented by the following formula:
wherein p is an integer of 1 to 20
Under the protection of inert gas, adding the alkene monohydric alcohol into the compound (2) and AIBN at the temperature of 60-100 ℃, and reacting for 2-24 hours to obtain the compound (5). Adding a reducing agent into the compound (5) at the temperature of 60-120 ℃, and reacting for 1-48 hours to obtain a compound (6);
the solvent a is one or more of diethanol dimethyl ether, tetrahydrofuran, acetonitrile, diethylene glycol and water; the solvent b is one or more of low molecular alcohol, ether, ketone, and alkane, such as methanol, ethanol, propanol, butanol, diethyl ether, acetone, and dichloromethane;
(3) synthesis of fluorine-containing acrylic ester represented by the following formula
Wherein R is1,RfAs mentioned above, R2Is Cl or OH;
and (3) carrying out esterification reaction on the compound (7) and the compound (8) for 1-96 hours at the reaction temperature of 20-100 ℃ to obtain the compound (1).
3. The method of claim 2, wherein the catalyst is selected from the group consisting of nickel, copper, iron, and salts thereof.
4. The method according to claim 2, wherein the reducing agent is sodium borohydride, lithium aluminum hydride or butyltin.
5. The method for preparing the copolymer of fluorocarbon acrylic acid ester according to claim 1, comprising the steps of:
adding an emulsifier, fluorine-containing acrylate (1), acrylic acid, acrylate compounds and an initiator into a reaction bottle for copolymerization, wherein the reaction temperature is 20-200 ℃, the reaction time is 2-24 hours, and finally an end capping agent is added to obtain the fluorine-containing acrylate copolymer, wherein the emulsifier is one or more of AEO/MOA series, peregal O, TX (NP)/OP series, FM, LAE series, EL series, JS-AF102, JSW-pu2125 and the like; the initiator is one or more of di-tert-amyl peroxide, tert-butyl peroxybenzoate TBPB, dicumyl peroxide DCP organic peroxide initiators, persulfate, azobisisobutyronitrile, azo-bis-isobutyronitrile and disodium ethylene diamine tetraacetate; the acrylate compound is one or more of a compound (9) and a compound (10),
wherein R is3Is alkyl or aryl; r4、R5、R6The alkyl groups may be the same or different and each is an alkyl group having 1 to 20 carbon atoms or an aryl group having 6 to 20 carbon atoms.
6. Use of fluorocarbon chain acrylates and copolymers thereof as claimed in claim 1 for the surface treatment of textiles, plastics, paper, glass, metals, rubber or ceramics.
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EP0234724A1 (en) * | 1986-01-23 | 1987-09-02 | E.I. Du Pont De Nemours And Company | Oil- and water-repellent copolymers |
CN1120847A (en) * | 1993-04-14 | 1996-04-17 | 纳幕尔杜邦公司 | Water- and oil-repellent fluoro(meth)acrylate copolymers |
WO2003054284A1 (en) * | 2001-05-15 | 2003-07-03 | E.I. Du Pont De Nemours And Company | High-durability, low-yellowing water-and oil-repellent for textiles |
WO2002103103A2 (en) * | 2001-06-18 | 2002-12-27 | Honeywell International Inc. | Fluorine-containing compounds and polymers derived therefrom |
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