CN100364919C - Process for preparing high-purity ultra-fine metal-oxide by solvent circulation - Google Patents

Process for preparing high-purity ultra-fine metal-oxide by solvent circulation Download PDF

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CN100364919C
CN100364919C CNB2005100464609A CN200510046460A CN100364919C CN 100364919 C CN100364919 C CN 100364919C CN B2005100464609 A CNB2005100464609 A CN B2005100464609A CN 200510046460 A CN200510046460 A CN 200510046460A CN 100364919 C CN100364919 C CN 100364919C
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solvent
alcohol
solid
metal
separation
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CN1699264A (en
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宁桂玲
王静慧
宋奥
林�源
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Dalian University of Technology
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Dalian University of Technology
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Abstract

The present invention relates to a method for preparing high-purity ultrathin metal oxide by solvent circulation, particularly to a preparation method for generating hydroxide and ammonium chloride by the reaction of metal chloride and ammonia in an organic phase and a separation and purification method for dissolving and separating the byproduct ammonium chloride by another cheap solvent. The present invention belongs to the technical field of preparing functional inorganic materials. The present invention is characterized in that the dimensions of metal oxide granules can be controlled as required within a range from nanometer to micron, granule shapes can be regulated and controlled from a spherical shape to a fibriform shape, etc., the purity of products can be realized within a range from 99 wt% to 99.999 wt%, and the conversion rate of metal chloride can reach more than 99%. The whole process does not discharge waste.

Description

A kind of method of preparing high-purity ultra-fine metal-oxide by solvent circulation
Technical field
The invention belongs to the functional inorganic materials preparing technical field, specially refer to a kind of with the low-cost method for preparing magnesium, aluminium, iron, zinc metal oxide high pure and ultra-fine powder body material of solvent cycle method.
Background technology
High-purity super-fine metal oxide is one of important and very important critical material of field of new, is the basic raw material or the precursor of some high-performance ceramic devices; It is the basal component of all kinds of luminescent materials such as photoluminescence, electroluminescent; It also is the main body of materials such as information storage, microwave absorbing coating and photochemical catalysis.The performance of these functional materialss directly depends on the quality of its material component or presoma, and therefore, Xiang Guan technology of preparing becomes the focus of research and production field concern in recent years.
The preparation method of present bibliographical information has multiple, comprises vapour deposition process, high temperature pyrolytic cracking (HTP), alkoxide hydrolysis, the precipitator method, dissolving-precipitation or sol-gel method etc.Product purity depends on raw material and preparation technology in each method.Investigation finds that in actual production, the production of most of metal oxide be unable to do without chemical precipitation method, its advantage be simple to operate, cost is low.But,, and do precipitation agent with metal carbonate etc. usually because precipitin reaction carries out in the aqueous solution.The method defective of bringing thus is: 1) carbonate can not show a candle to ammonia purity height, introduces impurity easily, makes product purity be restricted (oxyhydroxide that in the aqueous solution can not be most of metals with the reason of ammonia precipitation is dissolved in the ammonium salt solution); 2) water makes dry and calcination process generation particle hard aggregation in the absorption of particle surface; 3) because metal hydroxides solubleness solubleness in the organic solvent in water brings difficulty for the particulate super-refinement; 4) produce a large amount of wash waters, bring environmental pollution; Or the like.At these deficiencies, present technique utilizes some metal chlorides can be dissolved in the characteristics of alcoholic solvent, and proposing a kind of is raw material with metal chloride or its hydrate, carries out the technology of directed precipitin reaction in alcoholic solution, overcomes above-mentioned defective.Utilize present technique, the metal oxide particle size is controlled in micrometer range as required in nanometer; Granule-morphology is regulated and control to fibrous grade from sphere; Product purity can be realized in 99% to 99.999% (wt%) scope; Make whole process not have waste discharge.
Summary of the invention
The technology that the purpose of this invention is to provide a kind of low-cost preparation high-purity super-fine metal oxide powder body material, can prepare magnesium, aluminium, iron, zinc metal-oxide powder material by this technology, its grain diameter, granule-morphology and product purity can be controlled by changing temperature, composition and additive types etc., thereby satisfy domestic and international market and high-tech area specific demand.
Technical scheme of the present invention is, muriate or its hydrate with magnesium, aluminium, iron, zinc are raw material, it is dissolved in low-carbon alcohol or contains in the mixed solvent of low-carbon alcohol, can add a small amount of purifying agent and surface-modifying agent in case of necessity and be respectively applied for purifying and control granule-morphology; Under agitation condition to the logical people's q.s ammonia of this reaction solution or dropping contain ammonia organic solution precipitation agent so as to make metal hydroxides and chloride precipitation complete; Then it is carried out liquid-solid separation, solvent cycle is used; Solid mixture is put into the encloses container of anti-30 kilograms of pressure, injects a kind of separation solvent to this container, makes chloride leach in this separation solvent; Again solution is separated with solid product and purely separate solvent wash 1-2 time, just obtain purified metal hydroxides powder after the drying with a small amount of; Recycle after separating solvent desorption or regeneration; The oxyhydroxide powder calcined under relevant temperature obtain loose superfine powder product.Here, low-carbon alcohol kind; Containing the low-carbon alcohol mixed solvent forms; Kinds of surfactants and consumption; Condition such as precipitation reaction temperature, stirring velocity; And ammonium chloride dissolution conditions in separating solvent is the important factor of control particle shape/size and product purity.
Effect of the present invention and benefit are: whole process of preparation does not have waste discharge, belongs to feature of environmental protection technology; The more important thing is, in organic medium, do precipitation agent and produce metal hydroxides/ammonium chloride, and, make ultra-fine control of particle be more prone to product purity with separating the dissolution with solvents separating ammonium chloride with ammonia.The present invention shows obvious competitive advantages and profit margin at aspects such as manufacturing cost, product performance and environmental friendliness.
Embodiment
Be described in detail the specific embodiment of the present invention and step below in conjunction with technical scheme.
Preparing high-purity ultra-fine metal-oxide by solvent circulation technology of the present invention, the kind of the metal chloride when it is characterized in that preparing, low-carbon alcohol and secondary solvent thereof, surface-modifying agent, precipitation agent, and separation time-division exsolution agent kind is as follows:
Metal chloride comprises Mg, Zn, Fe, the muriate of Al and hydrate thereof; Low-carbon alcohol is at C 1~C 4Alcohol in choose; The secondary solvent of alcohol is at C 7Choose in following aromatic hydrocarbons, naphthenic hydrocarbon, halohydrocarbon, THF and the ketone; Surface-modifying agent is at dodecane sulfonate, dodecylbenzene sulfonate, C 8Following carboxylic acid and derivative thereof, C 8Choose in following amine and the derivative thereof; Precipitation agent is at ammonia or contain in the secondary solvent of alcohol of saturated ammonia and choose; Separation solvent during separation is chosen in liquid ammonia and derivative thereof, phosphoric acid ester.The technical process of technology of preparing is as follows:
Step 1: metal chloride or its hydrate be dissolved in low-carbon alcohol or contain in the secondary solvent of low-carbon alcohol and form solution, the secondary solvent that contains low-carbon alcohol is called mixed solvent; Under agitation feed precipitation agent, metal hydroxides and ammonium chloride are precipitated fully to this solution; Here, muriate weight concentration wt% changes between 0.1%~saturation concentration, and along with change of moisture content in the alcohol, saturation concentration will change thereupon; In the time will controlling particle shape, add certain amount of surface modifier, its weight concentration wt% changes in 0.01%~5% scope; If contain small amount of impurities in the raw material, as: contain small amount of calcium impurity etc. in the magnesium chloride, with ammonia react before add calcium by stoichiometry precipitation agent vitriol make its precipitation, and together separate with other insoluble impurities; When the muriatic solvent of dissolution of metals was mixed solvent, alcohol content wt% in mixed solvent was 20%~100%;
Step 2: the suspensoid that precipitin reaction is obtained carries out liquid-solid separation; Solvent phase recycles, and precipitation is sent in the withstand voltage encloses container; Inject the separation solvent then and stir, make chloride leach.Wherein: liquid-solid is 2: 1~20: 1 than scope; Stirring velocity is selected voluntarily; Solution temperature is-40 ℃~30 ℃; Container inner pressure is the equilibrium pressure of solvent, is not higher than 2.0MPa;
Step 3: the solidliquid mixture of step 2 gained is carried out liquid-solid separation; Recycle after solvent desorption/regeneration; Solid is stayed in the container and 2 and 3 is repeated 1~3 time set by step;
Step 4: the solid after step 3 solid-liquid separated, carry or the mode that heats reclaims solvent residual in the solid with gas, put into High Temperature Furnaces Heating Apparatus then, according to the different metal oxides requirement,, obtain the product that needs 300~1200 ℃ of calcinings 1~3 hour.
Embodiment 1
Get MgCl 26H 2O 10~50 grams join in the 100ml methyl alcohol, and the stirring and dissolving after-filtration falls insolubles; Add benzene 10~100ml in the filtrate and mix; Feed the ammonia of stoichiometry 100%~300% under the agitation condition in this solution, aeration time is 10~50 minutes; Stop after ventilation finishes stirring, suction filtration is carried out in the precipitation ageing of generation after 0.5~3 hour, and filtrate cycle is used; Filter cake is put into withstand voltage encloses container; Add 10~200ml liquid ammonia or derivatives thereof; Stirred/shake this container 10~30 minutes; Carry out liquid-solid separation; Liquid phase recycles, and solid phase was calcined 1.5~2 hours at 400~600 ℃; Powder after the calcining just obtains spherical magnesium oxide superfine powder through grinding dispersion, and granularity is at 50~150nm, and magnesium oxide purity is 99.9%, and wherein iron level is less than 5ppm.
Embodiment 2
In embodiment 1, methyl alcohol is replaced with ethanol, other process remains unchanged.Then obtain approximate elliposoidal magnesium oxide superfine powder, granularity is at 20~60nm, and magnesium oxide purity is 99.9%, and wherein iron level is less than 5ppm.

Claims (1)

1. the method for a preparing high-purity ultra-fine metal-oxide by solvent circulation makes that metal oxide purity reaches 99% to 99.999% by weight percentage, particle size is controlled in the micrometer range as required in nanometer, granule-morphology is regulated and control to fibrous from sphere; It is characterized in that: the metal chloride raw material that is adopted, solvent, secondary solvent, surface-modifying agent and precipitation agent range of choice are respectively: metal chloride comprises Mg, Zn, Fe, the muriate of Al and hydrate thereof; Low-carbon alcohol as solvent at C 1~C 4Alcohol in choose; The secondary solvent of alcohol is at C 7Choose in following aromatic hydrocarbons, naphthenic hydrocarbon, halohydrocarbon, THF and the ketone; Surface-modifying agent is at dodecane sulfonate, dodecylbenzene sulfonate, C 8Following carboxylic acid and derivative thereof, C 8Choose in following amine and the derivative thereof; Precipitation agent is at ammonia or contain in the secondary solvent of alcohol of saturated ammonia and choose; Separation solvent during separation is chosen in liquid ammonia and derivative thereof, phosphoric acid ester; The technical process of technology of preparing is as follows:
Step 1: metal chloride or its hydrate be dissolved in low-carbon alcohol or contain in the secondary solvent of low-carbon alcohol and form solution, the secondary solvent that contains low-carbon alcohol is called mixed solvent; Under agitation feed precipitation agent, metal hydroxides and ammonium chloride are precipitated fully to this solution; Here, metal chloride weight concentration wt% changes between 0.1%~saturation concentration, and along with change of moisture content in the alcohol, saturation concentration will change thereupon; In the time will controlling particle shape, add certain amount of surface modifier, its weight concentration wt% changes in 0.01%~5% scope; The small amount of calcium impurity that contains in the raw material, with ammonia react before add calcium by stoichiometry precipitation agent vitriol make its precipitation, and together separate with other insoluble impurities; When the muriatic solvent of dissolution of metals was mixed solvent, alcohol content wt% in mixed solvent was 20%~100%;
Step 2: the suspensoid that precipitin reaction is obtained carries out liquid-solid separation; Solvent phase recycles, and precipitation is sent in the withstand voltage encloses container; Inject the separation solvent then and stir, make chloride leach; Wherein: liquid-solid is 2: 1~20: 1 than scope; Stirring velocity is selected voluntarily; Solution temperature is-40 ℃~30 ℃; Container inner pressure is the equilibrium pressure of solvent, is not higher than 2.0MPa;
Step 3: the solidliquid mixture of step 2 gained is carried out liquid-solid separation; Recycle after solvent desorption/regeneration; Solid is stayed in the container and 2 and 3 is repeated 1~3 time set by step;
Step 4: the solid after step 3 solid-liquid separated, carry or the mode that heats reclaims solvent residual in the solid with gas, put into High Temperature Furnaces Heating Apparatus then, according to the different metal oxides requirement,, obtain the product that needs 300~1200 ℃ of calcinings 1~3 hour.
CNB2005100464609A 2005-05-17 2005-05-17 Process for preparing high-purity ultra-fine metal-oxide by solvent circulation Expired - Fee Related CN100364919C (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1417149A (en) * 2001-11-05 2003-05-14 佳隆(烟台)实业有限公司 Method oxide coating material and its prepn process and coating process

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1417149A (en) * 2001-11-05 2003-05-14 佳隆(烟台)实业有限公司 Method oxide coating material and its prepn process and coating process

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