CN100363704C - Fin with zinc oxide whisker active agent coating and processing method thereof - Google Patents

Fin with zinc oxide whisker active agent coating and processing method thereof Download PDF

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Publication number
CN100363704C
CN100363704C CNB2005100439217A CN200510043921A CN100363704C CN 100363704 C CN100363704 C CN 100363704C CN B2005100439217 A CNB2005100439217 A CN B2005100439217A CN 200510043921 A CN200510043921 A CN 200510043921A CN 100363704 C CN100363704 C CN 100363704C
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China
Prior art keywords
fin
zinc oxide
whisker
active agent
aluminium foil
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Expired - Fee Related
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CNB2005100439217A
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Chinese (zh)
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CN1710370A (en
Inventor
黄聿川
杜建伟
张磊
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HAISENSE AIR CONDITIONER CO Ltd QINGDAO
Hisense Group Co Ltd
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HAISENSE AIR CONDITIONER CO Ltd QINGDAO
Hisense Group Co Ltd
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Priority to CNB2005100439217A priority Critical patent/CN100363704C/en
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Abstract

The present invention relates to a fin with a Zinc oxide whisker active agent coating layer and a processing method thereof, which offers a process flow with the fin structure of the active agent coating layer, and the process flow is used for machining the fin. Thereby, the treatment of continuously removing bacteria without changes of colors of the fin and photocatalysis during the process of air convection and heat conduction. An anticorrosive base layer is arranged at the aluminium foil surface of the fin, the upper side of the anticorrosive base layer is coated with a Zinc oxide whisker active layer which comprises hydrophilic agents and whisker active agents. The main components and the weight ratio of the whisker active agents are that 50 to 80 shares of zinc oxide whisker, 5 to 25 shares of the nanometer Zinc oxides, 5 to 25 shares of nano titanium oxides and 10 to 40 shares of sodium silicate carriers. The ratio of the weight of the hydrophilic agents to the weight of the whisker active agents is 100 to (1 to 10). The ratio of the thickness of the anticorrosive base layer of the aluminium foil surface of the fin which is provided with the Zinc oxide whisker active agent coating layer to the thickness of the Zinc oxide whisker active layer is (1 to 5) to 1.

Description

Fin and processing method thereof with zinc oxide whisker active agent coating
Technical field
The present invention is fin and the processing method thereof that a kind of surface has zinc oxide whisker active agent coating, and this fin is mainly used in the heat exchanger of air-conditioner.
Background technology
Existing air-conditioner generally adopts pump type heat circulatory system pipeline, and is provided with and evaporimeter and the condenser indoor, that outdoor air carries out convection current at indoor set and off-premises station one side.The fin that is radial arrangement has constituted the finned tube type main body of heat exchanger, and the heat exchanger of this type of agent structure has bigger area of passage, carries out sufficient exchange heat thereby help the air fin surface of flowing through.
The growing interest of and indoor air quality healthy for self along with the consumer, though existing air-conditioner has air filtration and degerming functions mostly, but this type of filtration sterilization structure operated by rotary motion indoor set into and out of positions such as air port and screen packs, less for the corresponding degerming design of heat exchanger.Fin is the basic building block that constitutes heat exchanger, cross-ventilation and heat conduction are mainly finished at fin surface, whether fin surface has the effect with fresh air that the degerming activity will directly have influence on the complete machine air-conditioner, therefore imperative at the degerming design of heat-exchanger fin.
The patent formerly of following content is and for example disclosed, the patent No. is 03117502.3, a kind of ZnOw complex antimicrobials composition is disclosed in this patent, said composition contains following key component and weight proportion ratio, be 50~80 parts of four acicular type zinc oxide crystal whiskers, 5~25 parts of nano zine oxides, 5~25 parts of nano-titanium oxides, 10~40 parts in sodium silicate carrier.Said composition has stronger sterilizing power, and can carry out degerming repeatedly constantly.
Summary of the invention
Fin and processing method thereof with zinc oxide whisker active agent coating of the present invention, its purpose is to address the above problem and utilizes existing ZnOw complex antimicrobials composition, a kind of technological process that has the fin structure of this active agent coating and process this type of fin is provided, thereby in cross-ventilation and heat conducting process, continues to carry out that degerming is handled and the fin nondiscolouring, need not to carry out photocatalysis.
For achieving the above object, utilize above-mentioned disclosed ZnOw complex antimicrobials composition, fin with zinc oxide whisker active agent coating of the present invention is to have an anticorrosion bottom at its aluminium foil surface, scribbles a ZnOw active layer on anticorrosion bottom.
Described anticorrosion bottom mainly contains water soluble organic polymer copolymer, crosslinking agent, dispersant and water.Wherein, water-soluble sexual type organic macromolecular copolymer is one or more the mixture in water-soluble acrylic ester, soluble epoxide, the water soluble amino resin.
Described ZnOw active layer contains hydrophilizing agent and whisker active agent.Wherein,
Described hydrophilizing agent mainly contains water soluble organic substance, alkali compounds, dispersant and water.
Water soluble organic substance is one or more the mixture in isopropyl alcohol, acetamide, acrylamide, carboxymethyl cellulose, the CMC.
Alkali compounds is one or more the mixture in NaOH, potassium hydroxide, sodium carbonate, potash, sodium acid carbonate, the saleratus.
Described whisker active agent, promptly existing disclosed ZnOw complex antimicrobials composition, its key component and weight proportion ratio are:
50~80 parts of four acicular type zinc oxide crystal whiskers, 5~25 parts of nano zine oxides, 5~25 parts of nano-titanium oxides, 10~40 parts in sodium silicate carrier.
And, in the lattice of 50~80 parts of four acicular type zinc oxide crystal whiskers, also contain 1~5 part Li +, Na +, K +The mixture of one or more of three kind of one valent metal oxide.
Calculate by weight ratio, the ratio of described hydrophilizing agent and whisker active agent is 100: (1~10).
Fin with zinc oxide whisker active agent coating of the present invention, the anticorrosion bottom of its aluminium foil surface and the thickness proportion of ZnOw active layer are (1~5): 1.
It more than is described fin structure with zinc oxide whisker active agent coating.
Realize the fin scheme of said structure, processing method of the present invention is:
The first step on the flat surface of the aluminium foil that constitutes fin, uses the roller coat instrument to smear anticorrosion bottom equably, dries under 220~260 ℃ temperature 10~30 seconds, makes the dry film quality of anticorrosion bottom of aluminium foil surface reach 0.8~1.2 gram/rice 2
Second step, after anticorrosion bottom is smeared and is dried, on anticorrosion bottom, use the roller coat instrument to smear the ZnOw active layer equably, and under 230~270 ℃ temperature, dry 10~30 seconds, make the dry film quality of ZnOw active layer of aluminium foil surface reach 0.2~0.5 gram/rice 2
The 3rd goes on foot, and aluminium foil is processed into the fin of corresponding construction and shape by designing requirement.
For enhancing productivity and strengthening the uniformity that smear on the surface, described roller coat instrument can be the continuous roll coating apparatus that has drying unit.
As above content, have the fin of zinc oxide whisker active agent coating and the advantage of processing method thereof to be: the fin that 1, has zinc oxide whisker active agent coating has stronger anti-corrosion activity, and it is as shown in the table that it detects data:
Sequence number Project Method of testing Test result
1 Salt spray test Undertaken 500 hours by GB/T1771-1991 R.NO.>9.8
2 Alkali resistance At 20 ℃, soaked 3 minutes in the NaOH solution of 200 grams per liters The sample coating is non-foaming fully
3 Solvent resistance At 30 ℃, soaked 5 minutes in the pure trichloro-ethylene solution Sample weightlessness<0.5%
4 Hear resistance Under 200 ℃, kept 5 minutes Nondiscolouring
5 Oil resistivity In exempting from wash oil, soaked 24 hours The sample coating is non-foaming fully
2, have hydrophilic active preferably, can keep hydrophilic effect, the windage when effectively reducing the air-conditioner operation, reduction noise and the heat exchange effect of fin surface for a long time.Hydrophilic angle of initial stage can be below 10, and common hydrophilic fin is about 20; The permanent hydrophilic angle is below 20, and common hydrophilic fin is about 35.
3, have stronger antibacterial activity, the zinc ion in the zinc oxide whisker active agent coating is after thalline is killed, with Zn 2+Form dissociate out, contact with other bacterium colonies again, carry out a new round and kill, thereby carry out degerming continuously and handle.
4, have stronger antimicrobial activity, the most advanced and sophisticated considerable part of the four acicular type zinc oxide crystal whisker in the zinc oxide whisker active agent coating is in nanometer or even lower level is other.Thereby its nano active composition can efficiently kill and remove extremely remains of bacterium, toxin that simultaneously can also the decomposing bacteria secretion.
5, has stronger oxygen enrichment activity, ZnOw is the adjustable semiconductor raphioid fiber of a kind of inner carrier, the elemental oxygen that considerable part is arranged in its lattice, this elemental oxygen has extremely strong oxidation activity, can destroy biologically active and the metabolism breeding function of most bacteriums, reach antibiotic purpose.Zinc oxide whisker active agent can continuously produce and discharge negative oxygen ion, and to decomposing pernicious gases such as benzene in air, ammonia, purifying the air of a room has good effect.
The specific embodiment
Embodiment 1, and the fin with zinc oxide whisker active agent coating of the present invention has an anticorrosion bottom at its aluminium foil surface, scribbles a ZnOw active layer on anticorrosion bottom.
Described anticorrosion bottom mainly contains water soluble organic polymer copolymer, crosslinking agent, dispersant and water.Wherein, water-soluble sexual type organic macromolecular copolymer is a water-soluble acrylic ester.
Described ZnOw active layer contains hydrophilizing agent and whisker active agent.Wherein,
Described hydrophilizing agent mainly contains water soluble organic substance, alkali compounds, dispersant and water.
Water soluble organic substance is the mixture of isopropyl alcohol, acetamide and acrylamide.
Alkali compounds is a NaOH.
Described whisker active agent, its key component and weight proportion ratio are:
60 parts of four acicular type zinc oxide crystal whiskers, 10 parts of nano zine oxides, 15 parts of nano-titanium oxides, 20 parts in sodium silicate carrier.
Calculate by weight ratio, the ratio of described hydrophilizing agent and whisker active agent is 100: 10.
Fin with zinc oxide whisker active agent coating of the present invention, the anticorrosion bottom of its aluminium foil surface and the thickness proportion of ZnOw active layer are 2: 1.
Described processing method with fin of zinc oxide whisker active agent coating is:
The first step on the flat surface of the aluminium foil that constitutes fin, uses the continuous roll coating apparatus that has drying unit to smear anticorrosion bottom equably, and oven dry is 20 seconds under 220 ℃ temperature, makes the dry film quality of anticorrosion bottom of aluminium foil surface reach 1.0 gram/rice 2
Second step, after anticorrosion bottom is smeared and is dried, on anticorrosion bottom, use the roller coat instrument to smear the ZnOw active layer equably, and oven dry 20 seconds under 220 ℃ temperature, make the dry film quality of ZnOw active layer of aluminium foil surface reach 0.5 gram/rice 2
The 3rd goes on foot, and aluminium foil is processed into the fin of corresponding construction and shape by designing requirement.

Claims (6)

1. the fin with zinc oxide whisker active agent coating has an anticorrosion bottom at its aluminium foil surface, it is characterized in that: scribble a ZnOw active layer on anticorrosion bottom;
Described ZnOw active layer contains hydrophilizing agent and whisker active agent; Wherein,
Described hydrophilizing agent mainly contains water soluble organic substance, alkali compounds, dispersant and water;
Described whisker active agent, its key component and weight proportion ratio are 50~80 parts of four acicular type zinc oxide crystal whiskers, 5~25 parts of nano zine oxides, 5~25 parts of nano-titanium oxides, 10~40 parts in sodium silicate carrier;
Calculate by weight ratio, the ratio of hydrophilizing agent and whisker active agent is 100: (1~10).
2. the fin with zinc oxide whisker active agent coating according to claim 1 is characterized in that: the anticorrosion bottom of described fin aluminium foil surface and the thickness proportion of ZnOw active layer are (1~5): 1.
3. the fin with zinc oxide whisker active agent coating according to claim 1 and 2, it is characterized in that: the water soluble organic substance of described hydrophilizing agent is one or more the mixture in isopropyl alcohol, acetamide, acrylamide, carboxymethyl cellulose, the CMC.
4. the fin with zinc oxide whisker active agent coating according to claim 1 and 2, it is characterized in that: the alkali compounds of described hydrophilizing agent is one or more the mixture in NaOH, potassium hydroxide, sodium carbonate, potash, sodium acid carbonate, the saleratus.
5. process the processing method of fin according to claim 1 for one kind, it is characterized in that: the flow process of described processing method is,
The first step on the flat surface of the aluminium foil that constitutes fin, uses the roller coat instrument to smear anticorrosion bottom equably, dries under 220~260 ℃ temperature 10~30 seconds, makes the dry film quality of anticorrosion bottom of aluminium foil surface reach 0.8~1.2 gram/rice 2;
Second step, after anticorrosion bottom is smeared and is dried, on anticorrosion bottom, use the roller coat instrument to smear the ZnOw active layer equably, and under 230~270 ℃ temperature, dry 10~30 seconds, make the dry film quality of ZnOw active layer of aluminium foil surface reach 0.2~0.5 gram/rice 2;
The 3rd goes on foot, and aluminium foil is processed into the fin of corresponding construction and shape by designing requirement.
6. the processing method with fin of zinc oxide whisker active agent coating according to claim 5 is characterized in that: described roller coat instrument is the continuous roll coating apparatus that has drying unit.
CNB2005100439217A 2005-06-30 2005-06-30 Fin with zinc oxide whisker active agent coating and processing method thereof Expired - Fee Related CN100363704C (en)

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CN100363704C true CN100363704C (en) 2008-01-23

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103673738A (en) * 2012-09-17 2014-03-26 株式会社神户制钢所 Aluminum radiating sheet for heat exchangers
CN111286227B (en) * 2020-01-19 2021-09-21 成都天佑晶创科技有限公司 Formaldehyde removal additive for coating and application method thereof
CN113499971B (en) * 2021-07-01 2022-11-29 吉利汽车研究院(宁波)有限公司 Preparation method of evaporator with antibacterial layer, air conditioning system and control method
CN114472107A (en) * 2021-12-23 2022-05-13 珠海格力电器股份有限公司 Preparation method of antibacterial metal foil, heat exchanger with antibacterial metal foil and air conditioner

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2556589Y (en) * 2002-07-01 2003-06-18 天津市美能达装饰装璜公司 Radiator with nano coating
CN1472499A (en) * 2002-07-01 2004-02-04 日本帕卡濑精株式会社 Aluminium or aluminium alloy rib materials for heat exchanger and their production
US20050011203A1 (en) * 2003-07-18 2005-01-20 Century Corporation Air conditioning apparatus having sterilization function

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2556589Y (en) * 2002-07-01 2003-06-18 天津市美能达装饰装璜公司 Radiator with nano coating
CN1472499A (en) * 2002-07-01 2004-02-04 日本帕卡濑精株式会社 Aluminium or aluminium alloy rib materials for heat exchanger and their production
US20050011203A1 (en) * 2003-07-18 2005-01-20 Century Corporation Air conditioning apparatus having sterilization function

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