CN100362448C - Method for monitoring run of fan - Google Patents

Method for monitoring run of fan Download PDF

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Publication number
CN100362448C
CN100362448C CNB031069347A CN03106934A CN100362448C CN 100362448 C CN100362448 C CN 100362448C CN B031069347 A CNB031069347 A CN B031069347A CN 03106934 A CN03106934 A CN 03106934A CN 100362448 C CN100362448 C CN 100362448C
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fan
pulsed frequency
value
rotation speed
fault
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CN1525073A (en
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杨昌金
沈明
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Huawei Technologies Co Ltd
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Huawei Technologies Co Ltd
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Abstract

The present invention provides a method for monitoring fan running. The present invention comprises the following procedure that the present invention detects the output pulse frequency of a fan; the present invention compares the detected pulse frequency with a predetermined threshold value, and judges whether the rotary speed of the fan is normal or not, if false, then carries out trouble alarm, makes other fans above the cooling object of the broken-down fan to run at full speed. The present invention can comprehensively monitor fan states, and can enhance the reliability of apparatus or system running.

Description

A kind of method of monitoring the fan operation
Technical field
The present invention relates to the fan that uses in the equipment of avoiding the too high and cisco unity malfunction of equipment work temperature in needs coolings, particularly to the Detection ﹠ Controling method of fan running situation.
Background technology
Electronic equipment all has certain operating temperature range, causes the fault or the stoppage in transit of equipment because the working temperature of electronic devices and components wherein or external environment are too high for fear of these equipment, needs additional cooling device.And adopt fan-cooled air cooling equipment is wherein general a kind of type of cooling.For example in communication facilities, it is air-cooled just to use fan to carry out, to guarantee the reliability service of system.In this case, must guarantee the operational reliability of fan self, thereby need the various states of fan be detected.In actual applications, equipment can exist in the various environment, indoor, outdoor, high temperature, low temperature, dry, moistening, dustless and dirt is arranged, or the like.For example in the more serious occasion of dust, fan may be because suck impurity generation stall, and this moment, fan did not have fault, but the stall of fan makes equipment local or all lose air-cooled and cause equipment because of the too high final damage that heats up.Have, fan also may break down because of self and stop operating again, and this moment, equipment thoroughly lost air-cooled function, causes equipment to heat up and damages.Again for example, equipment long-time running under hot and humid environment makes that the fan of equipment is aging, and rotation speed of the fan descends, and causes equipment to damage because of overheated.
In the prior art that equipment fan is monitored, a kind of method is to adopt the fan with logic level output as the air-cooled fan of equipment, by showing fan present located state to high level of the EPLD/CPLD of supervising device (erasable programmed logic device/complicated process logical device) feedback or low level signal.Providing one during the fan operate as normal for example is 1 logic level values.Stalled fan or provide another different logic level values, for example logical zero when stopping operating.Watch-dog detects the logic level status signal of fan feedback by the EPLD/CPLD device, with the central processing unit of detected direct information supervising device, the information that central processing unit is sent here according to the EPLD/CPLD device judges whether current fan runs well then.Make corresponding processing according to the result who judges then, for example point out user's fan to need repairing, perhaps start spare fans etc.
The problem of this technology is, whether central processing unit can't be discerned fan aging, when fan causes being cooled apparatus overheat because of aging rotating speed excessively slowly, and equipment operation instability or cause damage.
Another kind of prior art is that fan is by directly telling equipment oneself residing state to high level of central processing unit feedback or low level signal.Provide a logic level values in the time of the fan operate as normal, logical one for example, stalled fan or provide another different logic level values, for example logical zero when stopping operating.Central processing unit directly detects the logic level signal of fan feedback, judges whether current fan runs well, and makes corresponding processing according to the result who judges, for example points out user's fan to need repairing, and perhaps starts spare fans etc.
The defective of this technology is that when fan caused being cooled apparatus overheat because of aging rotating speed excessively slowly, equipment operation was with instability or cause damage.On the other hand, the general input and output pin of the central processing unit of supervising device is limited, and the software resource preciousness, can't monitor simultaneously a plurality of fans simultaneously.
Summary of the invention
Therefore, in order to overcome that above-mentioned prior art can not detect fan because the problem that the rotating speed that problem such as aging causes slows down the invention provides a kind of improved method that is used to monitor mode of operation of fan.
Method according to monitoring fan of the present invention operation comprises the steps: 1) pulsed frequency of fan output is detected; 2) pulsed frequency and the preset threshold that is detected compared, judge whether rotation speed of the fan is normal; 3) undesired if the result of above-mentioned comparison is a rotation speed of the fan, as then to carry out fan operation control and treatment.
In said method of the present invention, detect pulsed frequency in the following way: at first, in a time period of presetting, the pulse signal of fan output is counted.Then, use following formula to calculate pulsed frequency:
The threshold value of the pulsed frequency value=impulse meter value/timer of fan.
In said method of the present invention, the control and treatment of fan operation comprises: carry out fault alarm and/or make other fan full speed running on the cooling object of the fan that breaks down.
In addition, when said method of the present invention also can comprise the steps: to work as the pulsed frequency that detected less than preset threshold, judge whether this pulsed frequency value is zero.If the pulsed frequency value is zero, then determine the fan stall.If the pulsed frequency value is non-vanishing, determine that then rotation speed of the fan descends.
In said method of the present invention, also comprise the steps: the fault of fan stall or rotation speed of the fan decline is carried out continuous counter; Whether the continuous counter of failure judgement surpasses the value of regulation; If the continuous counter of fault surpasses the value of regulation, then carry out corresponding fault handling.
The method according to this invention can more fully be monitored fan state, can know that the current tachometer value of fan, fan failure type are that stall (stall) or rotating speed are lower than lower limit (owing to reason such as aging).On the other hand, method of the present invention forces other not have the fan of fault to rotate at full speed after finding that fan failure is arranged, thereby has improved equipment or reliability of system operation.Method of the present invention preferably realizes in the EPLD/CPLD device, thereby utilize the EPLD/CPLD device that the characteristics of enough general input and output pins are arranged, can carry out condition monitoring to the fan more than four simultaneously, not take the resource of equipment central processing unit, design more flexible.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is an air cooling system structural representation of using the method for monitoring fan of the present invention;
Fig. 2 is the method flow diagram of the monitoring fan of one preferred embodiment according to the present invention.
The explanation of preferred implementation
The method of monitoring fan running of the present invention is described with an embodiment preferred with reference to the accompanying drawings.Fig. 1 is an air cooling system structural representation of using the method for monitoring fan of the present invention.
At first, be noted that, in the embodiment depicted in fig. 1, adopted the EPLD/CPLD device to come simultaneously operation conditions to a plurality of fans, comprise rotating speed whether normally, whether whether stall and stall take place, cause rotating speed to slow down detecting because of aging, and the result that will detect reports the central processing unit of supervising device, thereby improves by the stability of air-cooled equipment and reliability.
In above-mentioned embodiment of the present invention, adopted the fan of pulse signal feedback output, the fan difference of this fan and aforesaid exportable logic level is, the fan of exportable logic level is only exported logic high and the logic low of representing fan normal and stalled fan or stall; And the fan of pulse signal of the present invention feedback output, the pulsed frequency with the rotating speed of fan and fan output is characteristics one to one.Utilize this characteristics, design of the present invention is, step-by-step counting sampling algorithm, pulsed frequency sampling algorithm and the fan-status method for supervising of the output of design fan when carrying out the EPLD/CPLD designs, the pulse signal of a plurality of fan outputs in the system is handled respectively, just can obtain the tachometer value of each fan, judge the whether normally operation of each fan according to the size of tachometer value, whether comprise stall, stall and whether cause rotating speed slack-off etc. because of reason such as wear out.
At first, with reference to the air cooling system of employing fan method for supervising of the present invention shown in Figure 1.In this system, comprise: the central processing unit of supervising device, wherein supervising device can be arranged on and want in the cooled equipment, also can be special opertaing device; The EPLD/CPLD device wherein is provided with the fan-status register, is used to store fan state.Need to prove that the supervising device among the present invention can be controlled a plurality of fans, fan FAN (1) as shown in fig. 1~FAN (n).In this case, the operating condition that different memory blocks stores different fans is set in the fan-status register, can be for the central processing unit inquiry.Central processing unit is by the state in the inquiry of the local bus for example fan-status register, and determines by the operation of fan-cooled equipment according to these fan state.For example when certain that determine certain equipment or equipment needs the fan at air-cooled position to break down (as stall), it is out of service or to system alarm to control this equipment.The EPLD/CPLD device also plays control action, promptly according to control method of the present invention, when pulsed frequency that certain fan sent continues to be lower than default threshold value, just export a fan full speed running signal and give fan control circuitry, fan control circuitry after receiving this signal with the fan forced service of other operate as normal of other and this same equipment of fan cooled at maximum (top) speed, damage the harm that may bring to alleviate fan to the equipment of being cooled.
Below with reference to Fig. 2, specify the preferred embodiment of the inventive method.
As shown in Figure 2, at first, in the EPLD/CPLD device, supervising device is resetted by software or hardware mode, and initialization pulse frequency sampling testing circuit.
Then, enter the frequency sampling stage.Start timer, the pulse signal that each fan is exported is counted.In timer, set in advance a threshold value M.Need to judge whether the step-by-step counting sampling is synchronous.In other words, need definite sequential that the step-by-step counting of certain fan output is sampled.Concrete grammar is, judges whether the timer timing arrives threshold value M, if do not arrive threshold value M, then the pulse of fan output counted.Concrete method of counting for example can be that the rising edge of fan output pulse is counted, and at first judges whether to reach the rising edge of fan output pulse, carries out step-by-step counting with regard to flip-flop number when reaching rising edge.When threshold value M is arrived in the timer timing, judge further whether fan output pulse is high level, when high level is carried out in fan output pulse, carry out the counter sampling.Obtain the counting sampled value of pulse signal thus.
In one embodiment, the pulsed frequency about certain fan can adopt following formula to calculate:
The threshold value M of the pulsed frequency value=impulse meter value/timer of certain fan
Therefore, in fact the frequency sampling value of pulse signal has represented the frequency output of fan, has reflected the rotating speed of fan.By the calculating of above-mentioned formula, just can obtain the pulsed frequency value of fan by the pulse count signal value, in fact also just obtained the speed conditions of this fan.The pulsed frequency value that this calculates will write fan frequency output register subsequently.For this reason, CPU wants earlier the sampled value of input pulse event counter, with the operation of pulsed frequency sampling.For avoid sampling operation and CPU the timing conflict of read-write operation, to carry out the read-write synchronous detection of CPU earlier.
Specifically, after the counter sampling finishes, judge whether CPU is in the read-write sequence, only when CPU is not in read-write sequence, just carry out the sampling of pulsed frequency, promptly obtain the pulsed frequency value by above-mentioned counted number of pulses.When the pulsed frequency sampling finishes, when CPU enters read-write sequence, no longer above-mentioned counted number of pulses is sampled at this moment.And the frequency values of pulse signal sent in the fan frequency output register.
Then, the threshold value with fan frequency output register value and rotation speed of the fan compares.This threshold value for example can be the lower limit of rotation speed of the fan.By fan frequency output register value and rotation speed of the fan lower limit judged relatively whether fan-status is normal.For example, if fan frequency output register value shows then that more than or equal to the lower limit of default rotation speed of the fan rotation speed of the fan is normal, illustrate also that certainly fan state is normal.Can be with corresponding failure counter zero clearing.And if fan frequency output register value shows then that less than the lower limit of default rotation speed of the fan the rotating speed of fan is unusual.At this moment needing the reason of judging that further rotation speed of the fan is unusual, is because fan is aging or because stalled fan.
In a preferred embodiment of the invention, can whether be that 0 method is judged by detecting fan frequency output register value.Because when under the situation of stalled fan (stall), the output of the pulsed frequency of fan must be zero.Thereby fan frequency output register value is zero, and when causing rotation speed of the fan to slow down (but also not stall) owing to fan is aging, the pulsed frequency output valve of fan should be 0 to the value between the rotation speed of the fan threshold value.
In practical operation, of short duration variation can often take place owing to the situation of power supply instability or other burst in the rotating speed of fan, but this variation meeting is eliminated in the short period of time.If by top detection,, just, so just destroy the operation stability of relevant device or total system easily at once to system alarm or control the travelling speed of other fan at once in case judge and fault to have occurred.Therefore, in a preferred embodiment of the invention, be after rotation speed of the fan occurs reaching certain hour unusually, to report to the police again and other control and treatment.So just can avoid the problems referred to above.
Specifically, because rotation speed of the fan is to judge by detecting the pulsed frequency that fan sent unusually, therefore the sampling interval of paired pulses frequency is very short, if a long-term fault, then can detect to continuous several times rotation speed of the fan is fan failure unusually.Like this, in this embodiment of the present invention, adopted a kind of like this method, be that fan failure is counted unusually promptly, and judge whether count results equals a threshold value rotation speed of the fan.This threshold value and fan failure the duration be corresponding.The factor of the times that fault continued two aspect that can consider sampling period of the pulsed frequency of fan output and need in practice to be controlled is provided with this threshold value with the number of times that is consecutively detected fault accordingly.Suppose under certain equipment applied environment, this threshold value to be made as 100 according to above-mentioned consideration.If failure count is less than 100, then the EPLC/CPLD device enters the frequency sampling stage once more, and the pulse signal that fan is exported carries out frequency sampling.If failure count equals 100, then carry out fault alarm and control corresponding and handle, for example export control signal, make fan control circuitry control remaining fan full speed running, simultaneously with the failure counter zero clearing.For this purpose, for example an interrupt routine can be set in the EPLD/CPLD device, realize that fault alarm and/or output make the operation of the signal of fan full speed running and/or startup spare fans.
Above-mentioned explanation just explains to the present invention that by a concrete scheme and some embodiment purpose is in order to make those skilled in the art understand spirit of the present invention better.Therefore above-mentioned explanation is not to concrete qualification of the present invention.
For example, the present invention also can adopt a kind of like this embodiment.That is, as in the above-mentioned embodiment, detect fan output pulse, and after the frequency fan frequency output register that deposits in, judging whether the value of fan frequency output register is 0 earlier, as be 0, then showing the fan stall.As not being 0, then compare with the lower limit of rotation speed of the fan again, judge that further rotation speed of the fan is normally or is lower than the lower limit of rotation speed of the fan.Obviously, this embodiment can reach purpose of the present invention equally.
In addition, it will be understood by those skilled in the art that the present invention goes for having on the equipment situation of one or more fans, also goes for having respectively on the multiple devices in the system situation of one or more fans.Under latter event, the supervising device of a special use only need be set, can adopt a CPU (central processing unit) that all fans on all devices of total system are carried out impulse sampling, and judge the running status of each fan and take corresponding control measures according to sampled result.On the other hand, for example also can adopt single-chip microcomputer to wait replaces EPLD/CPLD to finish control procedure of the present invention.Importantly, method of the present invention not only can be monitored the running status of a plurality of fans, and can judge the whether stall or the stall of fan of current monitoring, and judges fan because factor such as aging causes the abnormal situation of rotating speed.Obviously, on the basis of spirit of the present invention and essence, can carry out the replacement of various modifications and equivalent way to method of the present invention according to the application of reality.

Claims (10)

1. a method of monitoring the fan operation is characterized in that, comprises the steps:
1) the EPLD/CPLD device detects the pulsed frequency of fan output;
2) central processing unit compares pulsed frequency and the preset threshold that is detected, and judges whether rotation speed of the fan is normal; With
3) undesired if the result of above-mentioned comparison is a rotation speed of the fan, then rotation speed of the fan is carried out continuous counter unusually, after this number of times surpasses preset threshold, the then operation of fan control circuitry control fan.
2. method according to claim 1 is characterized in that, in step 1), detects pulsed frequency in the following way:
1-1) in a time period of presetting, the pulse signal of fan output is counted;
1-2) the following formula of utilization calculates pulsed frequency:
The threshold value of the pulsed frequency value=impulse meter value/timer of fan.
3. method according to claim 1 is characterized in that, described control to the fan operation comprises:
3-1) carry out fault alarm; And/or
3-2) make other fan full speed running on the cooling object of the fan that breaks down.
4. method according to claim 1 is characterized in that, further comprises the steps:
2-1), judge whether this pulsed frequency value is zero when the pulsed frequency that is detected during less than preset threshold;
If 2-2) the pulsed frequency value is zero, then be judged as the fan stall;
If 2-3) the pulsed frequency value is non-vanishing, then is judged to be rotation speed of the fan and descends.
5. method according to claim 4 is characterized in that, also comprises the steps:
2-4) fault of fan stall or rotation speed of the fan decline is carried out continuous counter;
2-5) whether the continuous counter of failure judgement surpasses the value of regulation;
If 2-6) continuous counter of fault surpasses the value of regulation, then carry out corresponding fault handling.
6. a method of monitoring the fan operation is characterized in that, comprises the steps:
1 ') the EPLD/CPLD device detects the pulsed frequency of fan output;
2 ') central processing unit judges whether this pulsed frequency value is zero;
3 ') if the pulsed frequency value is zero, then be judged as the fan stall;
4 ') if the pulsed frequency value is non-vanishing, pulsed frequency and the preset threshold that is detected compared;
5 ') if the result of above-mentioned comparison is a rotation speed of the fan to descend, then rotation speed of the fan is carried out continuous counter unusually, after this number of times surpassed preset threshold, then fan control circuitry was controlled the operation of fan.
7. method according to claim 6 is characterized in that, further comprises the steps:
5 '-1) fault of fan stall or rotation speed of the fan decline is carried out continuous counter;
5 '-2) whether the continuous counter of failure judgement surpasses the value of regulation;
5 '-3) if the continuous counter of fault surpasses the value of regulation, then carry out corresponding fault handling.
8. method according to claim 6 is characterized in that, detects pulsed frequency in the following way:
1 '-1) in a time period of presetting, the pulse signal of fan output is counted;
1 '-2) the following formula of utilization calculates pulsed frequency:
The threshold value of the pulsed frequency value=impulse meter value/timer of fan.
9. method according to claim 6 is characterized in that, described operation to fan is controlled and comprised:
5 '-4) carry out fault alarm; And/or
5 '-5) make other fan full speed running on the cooling object-based device of the fan that breaks down.
10. according to each described method of claim 1-9, it is characterized in that described method is carried out in the EPLD/CPLD device.
CNB031069347A 2003-02-26 2003-02-26 Method for monitoring run of fan Expired - Fee Related CN100362448C (en)

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