CN100362160C - Steelrope braiding machine and steelrope sleeve inserting method - Google Patents
Steelrope braiding machine and steelrope sleeve inserting method Download PDFInfo
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- CN100362160C CN100362160C CNB2005100485234A CN200510048523A CN100362160C CN 100362160 C CN100362160 C CN 100362160C CN B2005100485234 A CNB2005100485234 A CN B2005100485234A CN 200510048523 A CN200510048523 A CN 200510048523A CN 100362160 C CN100362160 C CN 100362160C
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Abstract
The present invention relates to the field of braiding cable wires, particularly to a cable wire braiding machine and a cable wire sleeve inserting method. A cable wire clamping mechanism and a clamping rotary mechanism are respectively fixed on a bracket of the cable wire braiding machine, the clamping rotary mechanism is rotationally connected with the bracket, the clamping rotary mechanism is connected with a power mechanism, and a positioning mechanism which is matched with the clamping rotary mechanism is correspondingly arranged on the bracket. The present invention has the cable wire sleeve inserting method that both end points of a cable wire which needs inserting and sheathing are respectively fixed by the clamping mechanism and the clamping rotary mechanism, external force is used for causing the cable wire to rotate in the reverse direction of twisting, each wire strand of the cable wire is separated, the separated wires form a lantern framework shape, then, each unraveled wire strand at the end part of the cable wire is orderly inserted into the gap of the lantern framework formed by each wire strand separated by the external force according to a braiding method, and the cable wire resumes the original shape by the inherent twisting torque. The limit of the traditional inserting method is broken through, and the insertion of the cable wire sleeve can be completed by one step. The present invention has the advantages of simple operation and use, high inserting efficiency and greatly reduced labor intensity.
Description
One, technical field: the present invention relates to the woollen yarn knitting field of steel wire rope, particularly relate to a kind of steel wire rope and insert volume machine and steel wire loop insertion method.
Two, background technology: in current hoisting operation, when lifting, draw, hanging some than heavy articles or building element, usually need steel wire rope, often need during use steel wire rope is beaten various knots or rope sling, especially large-scale lifting, the lifting machine of some mobile operatings be unable to do without solid, durable steel wire loop constantly.Steel wire rope is pegged graft " eye splice " rope sling or crotch fork, present modal insertion method is to insert manually to compile, and earlier steel wire rope is pried open an aperture slots with simple specific purpose tool, a rope strand of fag end is penetrated, at the sled seam, wear other rope strand more then, pass and wear each the strand head that passed just now again according to the slotting volume method of rope sling after this is taken turns, finish up to interting, per share must wearing at least pressed more than three times, and very effort is consuming time, labor strength is big, and production efficiency is extremely low.China's utility model patent (patent No. 98228956.1, notification number CN2333685Y, day for announcing 1999.8.18 day) a kind of steel wire loop grafting machine is disclosed, utilize the power of cylinder will plug in pricker insertion steel wire rope, rotate plug in pricker with handle and form the space, with one insertion of fag end, discharge then, need twist steel wire rope back and forth, compile until finishing to insert, be still traditional insertion method, just improve plugging in pricker power, efficient is still not high.Chinese patent ZL 96248298.6 (notification number CN2277398Y, day for announcing 1998.4.1) disclosed a kind of steel wire rope sleeve machine, comprise chassis, binding clasp, locator, stretcher and contact pin assembly, binding clasp, locator and contact pin assembly are horizontally fixed on the chassis successively, and stretcher is installed between contact pin assembly and the binding clasp, have changed traditional craft and have inserted volume, easy for operation, but, adopting the contact pin and the steel wire rope that still needs to overturn to repeat successively to insert and compile action, efficient is still lower.
Three, summary of the invention:
Technical problem to be solved by this invention: outmoded at the slotting volume method of background technology steel wire loop, insert and compile inefficient defective, design a kind of novel steel wire rope and insert volume machine and steel wire rope insertion method, break through traditional method of plant propagation with cutting restriction, once finish the grafting of steel wire rope.
The technical solution adopted in the present invention:
A kind of steel wire rope is inserted the volume machine, contain support, an end of support fixedly steel wire rope clamp mechanism, on the other end of support or middle beam, be fixed with steel wire rope clamping rotating mechanism, the clamping rotating mechanism is movably arranged on support or its crossbeam, be rotationally connected with support or rack beam, the clamping rotating mechanism is connected with the actuating unit that makes it to rotate, the corresponding detent mechanism that cooperates with the clamping rotating mechanism that is provided with on support or its crossbeam.
The clamping device of clamp mechanism or clamping rotating mechanism is for adopting the fixing clamping plate of screw, it perhaps is bench vice, perhaps be ratchet clamp or cam clamp, it perhaps is pipe collar class screw threads for fastening member, the stiff end of clamp mechanism cooperates fixed installation with support or its crossbeam, the movable end of clamp mechanism is connected with afterburning handle or rotates handwheel, and clamp mechanism or employing electromagnetic brake formula clamping component perhaps adopt knockdown pneumatic or electronic clamping component; The clamping device of clamp mechanism or clamping rotating mechanism or for be provided with the turning to screw rod of wire rope handling groove in the drive shaft end, screw rod is provided with fastening nut; Perhaps offer through hole or the groove of wearing, put steel wire rope on drive shaft, the drive shaft gripping section is made as the threaded rod of bifurcated, and threaded rod is provided with the coupling fastening nut.
The clamping device of clamping rotating mechanism is fixed on its rotation holder or its rotating shaft, and its rotation holder or rotating shaft directly or by runner or installation bearing are movably arranged on support or its crossbeam; Clamping rotating mechanism or for being provided with the vice of retaining mechanism, perhaps be cam clamp or ratchet clamp, described vice or cam or ratchet clamp are fixed on the support rotating shaft as the clamping rotating mechanism by its active pin shaft, and handle is the afterburning handle of rotation simultaneously; The clamping rotating mechanism or for be provided with the rotation holder bench vice mechanism.
Support is a stand type support, and on the rack-mount crossbeam of clamp mechanism, the clamping rotating mechanism is installed bearing by its rotation holder or bearing and is fixed on mid-stent or the lower beam; Perhaps clamp mechanism is installed on mid-stent or the lower beam, and on the rack-mount crossbeam of clamping rotating mechanism, detent mechanism and clamping rotating mechanism corresponding matching are installed on the rack beam; Support or be horizontal support, clamp mechanism and clamping rotating mechanism are installed on support side by side, and the corresponding detent mechanism that cooperates with the clamping rotating mechanism that is provided with is provided with the silk of jacket steel wire rope, the installing rack of belt wheel on the support on support.
Detent mechanism inserts on support or its crossbeam and alignment pin that the rotating shaft of clamping rotating mechanism or runner or afterburning handle are used for movable; Perhaps alignment pin, perhaps ratchet, snap close or the set screw that is used for rotating shaft or the runner that is installed on the rack beam with the clamping rotating mechanism for being used with support or rack beam on the rotating shaft of inserting the clamping rotating mechanism or the runner.
Actuating unit is a hand, and the movable end of the rotating shaft of clamping rotating mechanism or runner or clamping device is connected with afterburning handle or handwheel; Actuating unit or be foot-operated connects foot-operated wheel blade on the rotation holder of clamping rotating mechanism or runner; Actuating unit or be electrodynamic type, the rotating shaft of clamping rotating mechanism or runner one end are provided with drive and connect electric-powered mechanism, engine is contained in electric-powered mechanism, the power machine output shaft decelerator that is in transmission connection, decelerator is exported the drive of clamping rotating mechanism rotating shaft one end that is in transmission connection, and engine connects control circuit and power supply by cable or electric wire.
The clamping rotating mechanism adopts the ratchet clamp, the ratchet clamp by rotating shaft or bearing fixing on rack beam, pawl disk is installed by the bearing pin and the ratchet cover plate coupling that are located on the ratchet cover plate, ratchet coupling on the pawl-and-gearing dish on the ratchet clamp pawl disk, pawl disk is provided with and connects anchoring or the pawl axis that ratchet holds out against spring releasing ratchet and ratchet engagement, resilient handle on anchoring and the pawl disk is connected, be inserted on the rack beam with the alignment pin of pawl disk flexible handle coupling, actuating unit adopts electricity to drive brake power mechanism, the rotating shaft or the runner of ratchet clamp connect actuating unit by drive, the power machine output shaft of the actuating unit decelerator that is in transmission connection, engine connects control circuit and power supply by cable or electric wire; Perhaps the ratchet card at ratchet clamp clamping steel wire rope is provided with the groove gap of placing steel wire rope, the groove outer rim activity of placing steel wire rope is fixed with the solid fixture block that is provided with groove same inner diameter cavity, groove end face at the ratchet cover plate or pawl disk clamping steel wire rope is provided with cutting edge, be hingedly connected with the arrangement lever of tense wire rope rope strand head with clamp mechanism, the arrangement lever is provided with the through hole that penetrates the steel wire rope rope strand.
The transmission mechanism that the clamping rotating mechanism connects is worm gear, worm-drive, worm gear is installed in the hub track of being made up of rack beam, rack beam is provided with the worm screw that cooperates with worm gear, clamping device is fixed on the worm gear upper end, at the end of worm screw drive is installed and is connected motor, perhaps afterburning handle is installed at the end of worm screw.
A kind of steel wire loop insertion method uses steel wire rope to insert the volume machine, and the slotting volume foot of steel wire loop is realized by following steps:
(1) steel wire rope is needed an end of sleeve, fix by clamp mechanism;
(2) adopt the clamping rotating mechanism to clamp steel wire rope in a distance, distance steel wire rope fixed position, adopt external force to make the clamping rotating mechanism twist with the fingers tight opposite direction rotation to steel wire rope, perhaps make clamp mechanism and clamping rotating mechanism twist with the fingers tight opposite direction rotation to steel wire rope separately simultaneously, promptly twist with the fingers loose steel wire rope direction, make each rope strand of forming steel wire rope separately be the lantern frames shape, rotating mechanism is located;
(3) each rope strand that steel cord ends is scattered inserts the main rope that is separated by external force successively by the splice method of jack line " 8 " strand head and does between the lantern frames space of each rope strand formation;
(4) unclamp detent mechanism, make steel wire rope lean on intrinsic sth. made by twisting to restore to the original state, cut or grind off each the rope strand head that exposes, unclamp the clamping device of clamp mechanism and clamping rotating mechanism, take off the good steel wire rope of pegging graft, finish the slotting volume of steel wire loop to moment of torsion.
Finish the slotting volume of each rope strand of steel wire rope, steel wire rope by intrinsic sth. made by twisting after moment of torsion restores to the original state, each the rope strand head tension that utilizes the arrangement lever to expose, make it smooth-going, cut or grind off the part that the rope strand head exposes, hold with silk, band again, unclamp clamp mechanism and clamping device then, take off the good steel wire loop of pegging graft, finish the grafting of steel wire loop.Before the grafting, can prick a crown knot with thin wire, on the per share fag end of breaking, also prick a crown knot, scatter to prevent steel wire rope at certain position place, distance fag end end; In the grafting process, the method that can take to cut off or grind off rope strand or each rope strand part steel wire is dwindled the rope footpath.
Positive beneficial effect of the present invention:
1, the present invention adopts common mechanical structure combination, utilize clamp mechanism to clamp steel wire rope, be the lantern frames shape and, once finish grafting according to the steel wire rope insertion method then by rotating the clamping rotating mechanism, each rope strand of steel wire rope being scattered with the detent mechanism location, remove detent mechanism, steel wire rope restores to the original state by the sth. made by twisting strength of self, also can put in order steel wire rope by the tension of stretching lever, manipulates simple, grafting efficient height can reduce labour intensity greatly.
2, the present invention inserts the volume machine, and simple in structure, cost is low, helps promoting; The clamping rotating mechanism adopts the control of braking motor crawl, the automaticity height, relative motion by clamping rotating mechanism or its movable end and stiff end, finish the fixing of steel wire rope and the strength of falling on the one hand, under the situation of laying down the auxiliary solid fixture block of wire rope clamps groove, can be used as steel wire rope on the other hand and shear the use of jacket instrument, diverse in function.
Four, description of drawings:
Fig. 1: steel wire rope is inserted one of volume machine structural representation
Fig. 2: steel wire rope is inserted two of volume machine structural representation
Fig. 3: steel wire rope is inserted three (electrodynamic types) of volume machine structural representation
Fig. 4, Fig. 5: ratchet clamp clamp mechanism or clamping rotating mechanism structural representation
Fig. 6: steel wire rope is inserted four of volume machine structural representation
Fig. 7: steel wire rope is inserted five (foot-operated) of volume machine structural representation
Five, the specific embodiment:
Embodiment one: referring to Fig. 1, the present embodiment steel wire rope is inserted and compiled machine support 1 is stand type support, fixedly steel wire rope clamps mechanism 3 on the entablature 2 of support 1, fixing steel wire rope clamping rotating mechanism 4 on the crossbeam 10 of support 1 middle and lower part, clamp mechanism 3 is the bench vice clamp mechanism, 9 for connecting the boosting-rod of clamp mechanism bench vice movable block, in order to clamp steel wire rope 8; Clamping rotating mechanism 4 is provided with the power transmission shaft of clamping device 7 for the upper end, clamping rotating mechanism 4 is installed on the mid-stent crossbeam 10 by its mount pad and rotating shaft, can rotate relative to middle beam 10, the clamping rotating mechanism connects afterburning handle 5, mid-stent crossbeam 10 is provided with the detent mechanism that cooperates with afterburning handle, the present embodiment detent mechanism is the movable alignment pin 6 that inserts on middle beam 10, the clamping device 7 of clamping rotating mechanism 4 upper ends is for being provided with the turning to screw rod of wire rope handling groove in the power transmission shaft end, screw rod is provided with fastening nut, during use, steel wire rope is tightened up on the clamping device 7 of clamp mechanism 3 and clamping rotating mechanism 4 respectively in a distance, two ends, position of pegging graft, rotate afterburning handle 5, clamping rotating mechanism 4 is rotated to twisting with the fingers in the opposite direction with steel wire rope 8, make each rope strand of forming steel wire rope separately be the lantern frames shape, with alignment pin 6 clamping rotating mechanism 4 is located, each rope strand that steel cord ends is scattered inserts between the lantern frames space of each rope strand formation that is separated by external force successively by braiding method, unclamp the clamping rotating mechanism, make steel wire rope lean on intrinsic sth. made by twisting to restore to the original state to moment of torsion, both finished the simple grafting of steel wire loop, through arrangement processing, finish grafting.11 for adjusting bearing among the figure, and clamp mechanism (or clamping rotating mechanism) is when installing thereon, reliably goes up or by installation down, in order to the distance between adjustment clamp mechanism and the clamping rotating mechanism.
Embodiment two: referring to Fig. 1, present embodiment is substantially with embodiment one, its difference is: support is horizontal support, the support that is about among Fig. 1 fell, clamp mechanism 3 and clamping rotating mechanism 4 are rack-mount side by side, the hard clamping plate that are provided with deep-slotted chip breaker of clamp mechanism for fixedlying connected with the silk hole cooperation on the rack beam by screw, clamping device 7 structures of fixed clamp rotating mechanism 4 are: offer through hole or the groove that passes steel wire rope 8 at the rotating shaft center, bare terminal end is made as the tapered thread bar of bifurcated, and threaded rod is provided with the coupling fastening nut.
Embodiment three: referring to Fig. 2, number in the figure is identical with embodiment one, represents meaning identical, does not repeat.The difference of present embodiment and embodiment one is: clamp mechanism 3 is the cam clamp, 9-1 is a cam clamp handle among the figure, 9-2 turns to screw for cam clamp location, clamping rotating mechanism 4 on the present embodiment mid-stent crossbeam 10 is rotatable bench vice, but the bench vice clamping device is installed on the runner 5-1 of hand rotation, runner 5-1, which is provided with the location that is used for positioning clamping rotating mechanism 4 and turns to screw 6-1 on the middle beam 10 of support 1 by rotating shaft and bearing fixing.Present embodiment cam handle 9-1 can be used as arrangement lever usefulness, which is provided with the through hole that passes steel wire rope rope strand head, as intert finish reset after, strain each rope strand.
Embodiment four: referring to Fig. 3, Fig. 4, Fig. 5, number in the figure is identical with embodiment one, represents meaning identical, does not repeat.Present embodiment clamp mechanism 3 and clamping rotating mechanism 4 all adopt the ratchet clamp, and actuating unit adopts electrodynamic type.Clamp mechanism ratchet clamp is fixed on the support entablature 2 by rotation seat, adopt bolt 20 fixing, unclamp set bolt 20, clamp mechanism also can be rotated relative to entablature 2, be hingedly connected with arrangement lever 19 on it, arrangement lever 19 is provided with the through hole that passes the steel wire rope rope strand; The ratchet cover plate 22 bottoms of clamping rotating mechanism ratchet clamp connect a hollow axis lower end gear 4-1 are installed, described ratchet clamp is installed on the mid-stent crossbeam 10 by this axis simultaneously, the transmitting gear 4-1 of ratchet clamp connects the power wheel 12 of actuating unit decelerator 14, engine 15 output shafts of the actuating unit decelerator 14 that is in transmission connection, engine 15 connects control circuit and power supply by cable or electric wire.Actuating unit is fixed by fixed mount 13 and support, and mid-stent crossbeam 10 is provided with the alignment pin 6 with pawl disk resilient handle 16 couplings.
Fig. 4, Fig. 5 are ratchet clamp structure schematic diagram: pawl disk 25 is installed by the bearing pin 21 and the ratchet cover plate 22 couplings that are located on the ratchet cover plate 22, ratchet 27 on the pawl disk 25 and the ratchet of the ratchet section 18 on the ratchet cover plate 25 coupling, pawl disk 25 is provided with pawl axis 17 or the anchoring (resilient handle 16 interior dotted portions among Fig. 4) that spring (not drawing among the figure) meshes in order to remove ratchet and ratchet that hold out against that connects ratchet 27, and the resilient handle 16 on anchoring and the pawl disk 25 is connected.The ratchet cover plate 22 end faces that the ratchet clamp clamps steel wire rope are provided with the slot opening 26 of placing steel wire rope 8, the groove outer rim activity of placement steel wire rope is fixed with the solid fixture block 23 with groove same inner diameter cavity, the groove end face that the ratchet cover plate or pawl disk clamp steel wire rope is provided with cutting edge, under the situation that unloads solid fixture block 23, can be used for the cut-out operation of steel wire rope.
Embodiment five: referring to Fig. 3, Fig. 4, Fig. 5, present embodiment is to simplify on the basis of embodiment four, clamping rotating mechanism ratchet clamp fastens the clamping steel wire rope by connecting bearing pin 21 couplings, the ratchet clamp is installed on the rack beam 10 by this bearing pin, the corresponding ratchet cover plate and ratchet dish are respectively established alignment pin on the rack beam 10, its bearing pin 21 lower ends as rotating shaft are provided with drive and connect the actuating unit output wheel, at this moment, ratchet cover plate outer is provided with the gap that links to each other with the slot opening 26 of putting into steel wire rope, conveniently puts into and take out steel wire rope.Clamp mechanism can adopt pipe collar class clamp mechanism, perhaps adopts the vice that is provided with retaining mechanism.
Embodiment six: referring to Fig. 6, number in the figure is identical with embodiment one, four, represents meaning identical, does not repeat.Present embodiment and embodiment one difference are: the clamp mechanism 3 of installing on the support entablature 2 is hinge buckle type pipe collar fastener, and 7-1 is a handle of opening or tighten the fastening screw upper cap nut; Present embodiment clamping rotating mechanism is worm gear, worm-drive, worm gear 28 is installed in the hub track of being made up of rack beam 10, rack beam 10 is provided with the worm screw 24 that cooperates with worm gear, clamping device is fixed on centre position, worm gear 28 upper end, at the end of worm screw 24 drive is installed and is connected motor 15, also can afterburning handle be installed at the other end of worm screw 24.
Embodiment seven: referring to Fig. 7, number in the figure is identical with above each embodiment, represents meaning identical, does not repeat.The difference of present embodiment and embodiment six is: actuating unit adopts foot-operated, the clamping rotating mechanism adopts the foot-operated revolving member of drum-type, the cylinder upper and lower end is movably arranged on respectively on the middle beam 10 and bottom base 31 of support 1,30 for installing bearing among the figure, the upper end connects the runner 5-1 of an annular, runner 5-1 goes up fixing and holding mechanism 7-2, be bench vice or other clamping device, the periphery of swing roller 32 is provided with foot-operated wheel blade 29, and mid-stent crossbeam 10 is provided with and foot-operated wheel blade 29 cooperates the alignment pin 6 of locating.When rotary power is ridden in use separately, one-directional rotation need be set on rack beam and roller shaft cooperate positioner, and can remove the location, as adopting ratchet mechanism, ratchet mechanism etc.
Embodiment eight: present embodiment is the steel wire loop insertion method, utilize steel wire rope to insert the volume machine, break through the insertion method of traditional steel wire loop, adopt external force to make each rope strand of forming steel wire rope separately be the lantern frames shape, the disposable grafting of finishing steel wire rope, simple and practical, high efficiency, labour intensity is low, and this method realizes by following steps:
At first, steel wire rope is needed an end of sleeve adopt clamp mechanism to fix; Before the grafting, scatter, can locate, prick a crown knot, on the per share fag end of breaking, also prick a crown knot, hemp core is cut off with thin wire the about certain distance in distance fag end end (being generally directly 35 to 45 times of restricting) for preventing steel wire rope;
Secondly, adopt the clamping device of clamping rotating mechanism to clamp the steel wire rope other end in a distance, distance steel wire rope fixed position, adopt external force to make the clamping rotating mechanism twist with the fingers tight opposite direction rotation then to steel wire rope, promptly rotate to twisting with the fingers loose steel wire rope direction, certainly also make clamp mechanism and clamping rotating mechanism twist with the fingers tight opposite direction rotation to steel wire rope separately simultaneously, make each rope strand of forming steel wire rope separately be lantern frames shape location;
Then, use detent mechanism, make steel wire rope keep the formed shape of lantern frames clamping rotating mechanism location; Each rope strand that steel cord ends is scattered according to the insertion method of jack line " 8 " strand head inserts between the lantern frames space that each rope strand of being separated by external force forms successively;
Take away alignment pin or unclamp detent mechanism, steel wire rope drives clamping rotating mechanism backward rotation by the tight direction moment of torsion of intrinsic sth. made by twisting, steel wire rope recovers to twist with the fingers tight state, each the rope strand head tension that utilizes the arrangement lever to expose, cut or grind off each the rope strand head that exposes, the part that holds grafting with silk, band makes it smooth-going again, takes off to insert and compiles the steel wire rope of finishing, and promptly finishes the grafting process of whole steel wire loop.
Claims (10)
1. a steel wire rope is inserted the volume machine, contain support, an end of support fixedly steel wire rope clamp mechanism, it is characterized in that: on the other end of support or middle beam, be fixed with steel wire rope clamping rotating mechanism, the clamping rotating mechanism is movably arranged on support or its crossbeam, be rotationally connected with support or rack beam, the clamping rotating mechanism is connected with the actuating unit that makes it to rotate, the corresponding detent mechanism that cooperates with the clamping rotating mechanism that is provided with on support or its crossbeam.
2. steel wire rope according to claim 1 is inserted the volume machine, it is characterized in that: the clamping device of clamp mechanism or clamping rotating mechanism is for adopting the fixing clamping plate of screw, it perhaps is bench vice, perhaps be ratchet clamp or cam clamp, it perhaps is pipe collar class screw threads for fastening member, the stiff end of clamp mechanism cooperates fixed installation with support or its crossbeam, the movable end of clamp mechanism is connected with afterburning handle or rotates handwheel, clamp mechanism or employing electromagnetic brake formula clamping component perhaps adopt knockdown pneumatic or electronic clamping component; The clamping device of clamp mechanism or clamping rotating mechanism or for be provided with the turning to screw rod of wire rope handling groove in the drive shaft end, screw rod is provided with fastening nut; Perhaps offer through hole or the groove of wearing, put steel wire rope on drive shaft, the drive shaft gripping section is made as the threaded rod of bifurcated, and threaded rod is provided with the coupling fastening nut.
3. steel wire rope according to claim 2 is inserted the volume machine, it is characterized in that: the clamping device of clamping rotating mechanism is fixed on its rotation holder or its rotating shaft, and its rotation holder or rotating shaft directly or by runner or installation bearing are movably arranged on support or its crossbeam; Clamping rotating mechanism or for being provided with the vice of retaining mechanism, described vice is fixed on the support as the rotating shaft of clamping rotating mechanism by its active pin shaft, and handle is the afterburning handle of rotation simultaneously; The clamping rotating mechanism or for be provided with the rotation holder bench vice mechanism.
4. insert the volume machine according to claim 1 or 2 or 3 described steel wire ropes, it is characterized in that: support is a stand type support, on the rack-mount crossbeam of clamp mechanism, the clamping rotating mechanism is installed bearing by its rotation holder or bearing and is fixed on mid-stent or the lower beam; Perhaps clamp mechanism is installed on mid-stent or the lower beam, and on the rack-mount crossbeam of clamping rotating mechanism, detent mechanism and clamping rotating mechanism corresponding matching are installed on the rack beam; Support or be horizontal support, clamp mechanism and clamping rotating mechanism are installed on support side by side, and the corresponding detent mechanism that cooperates with the clamping rotating mechanism that is provided with is provided with the silk of steel wire rope jacket, the installing rack of belt wheel on the support on support.
5. steel wire rope according to claim 4 is inserted the volume machine, it is characterized in that: detent mechanism inserts on support or its crossbeam and alignment pin that the rotating shaft of clamping rotating mechanism or runner or afterburning handle are used for movable; Perhaps alignment pin, perhaps ratchet, snap close or the set screw that is used for rotating shaft or the runner that is installed on the rack beam with the clamping rotating mechanism for being used with support or rack beam on the rotating shaft of inserting the clamping rotating mechanism or the runner.
6. steel wire rope according to claim 5 is inserted the volume machine, it is characterized in that: actuating unit is a hand, and the movable end of the rotating shaft of clamping rotating mechanism or runner or clamping device is connected with afterburning handle or handwheel; Actuating unit or be foot-operated connects foot-operated wheel blade on the rotation holder of clamping rotating mechanism or runner; Actuating unit or be electrodynamic type, the rotating shaft of clamping rotating mechanism or runner one end are provided with drive and connect electric-powered mechanism, engine is contained in electric-powered mechanism, the power machine output shaft decelerator that is in transmission connection, decelerator is exported the drive of clamping rotating mechanism rotating shaft one end that is in transmission connection, and engine connects control circuit and power supply by cable or electric wire.
7. steel wire rope according to claim 4 is inserted the volume machine, it is characterized in that: the clamping rotating mechanism adopts the ratchet clamp, the ratchet clamp by rotating shaft or bearing fixing on rack beam, pawl disk is installed by the bearing pin and the ratchet cover plate coupling that are located on the ratchet cover plate, ratchet coupling on the pawl-and-gearing dish on the ratchet clamp pawl disk, pawl disk is provided with and connects anchoring or the pawl axis that ratchet holds out against spring releasing ratchet and ratchet engagement, resilient handle on anchoring and the pawl disk is connected, be inserted on the rack beam with the alignment pin of pawl disk flexible handle coupling, actuating unit adopts electricity to drive brake power mechanism, the rotating shaft or the runner of ratchet clamp connect actuating unit by drive, the power machine output shaft of the actuating unit decelerator that is in transmission connection, engine connects control circuit and power supply by cable or electric wire; Perhaps the ratchet card at ratchet clamp clamping steel wire rope is provided with the groove gap of placing steel wire rope, the groove outer rim activity of placing steel wire rope is fixed with the solid fixture block that is provided with groove same inner diameter cavity, groove end face at the ratchet cover plate or pawl disk clamping steel wire rope is provided with cutting edge, be hingedly connected with the arrangement lever of tense wire rope rope strand head with clamp mechanism, the arrangement lever is provided with the through hole that penetrates the steel wire rope rope strand.
8. steel wire rope according to claim 4 is inserted the volume machine, it is characterized in that: the transmission mechanism that the clamping rotating mechanism connects is worm gear, worm-drive, worm gear is installed in the hub track of being made up of rack beam, rack beam is provided with the worm screw that cooperates with worm gear, clamping device is fixed on the worm gear upper end, at the end of worm screw drive is installed and is connected motor, perhaps afterburning handle is installed at the end of worm screw.
9. a steel wire loop insertion method uses steel wire rope to insert the volume machine, it is characterized in that: the slotting volume foot of steel wire loop is realized by following steps:
(1) steel wire rope is needed an end of sleeve, fix by clamp mechanism;
(2) adopt the clamping rotating mechanism to clamp steel wire rope in a distance, distance steel wire rope fixed position, adopt external force to make the clamping rotating mechanism twist with the fingers tight opposite direction rotation to steel wire rope, perhaps make clamp mechanism and clamping rotating mechanism twist with the fingers tight opposite direction rotation to steel wire rope separately simultaneously, promptly twist with the fingers loose steel wire rope direction, make each rope strand of forming steel wire rope separately be the lantern frames shape, rotating mechanism is located;
(3) each rope strand that steel cord ends is scattered inserts the main rope that is separated by external force successively by the splice method of jack line " 8 " strand head and does between the lantern frames space of each rope strand formation;
(4) unclamp detent mechanism, make steel wire rope lean on intrinsic sth. made by twisting to restore to the original state, cut or grind off each the rope strand head that exposes, unclamp the clamping device of clamp mechanism and clamping rotating mechanism, take off steel wire rope, finish the slotting volume of steel wire loop to moment of torsion.
10. steel wire loop insertion method according to claim 9, it is characterized in that: finish the slotting volume of each rope strand of steel wire rope, steel wire rope by intrinsic sth. made by twisting after moment of torsion restores to the original state, each the rope strand head tension that utilizes the arrangement lever to expose, make it smooth-going, cut or grind off the part that the rope strand head exposes, hold with silk, band again, unclamp clamp mechanism and clamping device then, take off the good steel wire loop of pegging graft, finish the grafting of steel wire loop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100485234A CN100362160C (en) | 2005-11-14 | 2005-11-14 | Steelrope braiding machine and steelrope sleeve inserting method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100485234A CN100362160C (en) | 2005-11-14 | 2005-11-14 | Steelrope braiding machine and steelrope sleeve inserting method |
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| CN1776088A CN1776088A (en) | 2006-05-24 |
| CN100362160C true CN100362160C (en) | 2008-01-16 |
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| CN102277758A (en) * | 2011-04-20 | 2011-12-14 | 安徽电力砀山供电有限责任公司 | Steel rope splicing device |
| CN103628337A (en) * | 2012-08-22 | 2014-03-12 | 上海锡华机械工程有限公司 | Sleeving method between steel wire rope and molten metal |
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| JPS6162637A (en) * | 1984-08-31 | 1986-03-31 | Nikko Metal Kk | Method of forming annular hook using steel sleeve at end of steel cable |
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| CN2277398Y (en) * | 1996-11-13 | 1998-04-01 | 张传武 | Wirerope winding machine |
| CN2333685Y (en) * | 1998-06-02 | 1999-08-18 | 重庆钢铁(集团)有限责任公司 | Rope connecting apparatus |
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| JPS6162637A (en) * | 1984-08-31 | 1986-03-31 | Nikko Metal Kk | Method of forming annular hook using steel sleeve at end of steel cable |
| CN2181525Y (en) * | 1993-12-02 | 1994-11-02 | 烟台港务局 | Wire rope inserting machine |
| CN2277398Y (en) * | 1996-11-13 | 1998-04-01 | 张传武 | Wirerope winding machine |
| CN2333685Y (en) * | 1998-06-02 | 1999-08-18 | 重庆钢铁(集团)有限责任公司 | Rope connecting apparatus |
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| 钢丝绳插套机插针的改进. 单根立，任有志.机械制造，第9期. 1995 * |
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| CN1776088A (en) | 2006-05-24 |
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