CN100358935C - Sulfonated polyether ketone copolymer and its synthesis - Google Patents

Sulfonated polyether ketone copolymer and its synthesis Download PDF

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CN100358935C
CN100358935C CNB2005100675135A CN200510067513A CN100358935C CN 100358935 C CN100358935 C CN 100358935C CN B2005100675135 A CNB2005100675135 A CN B2005100675135A CN 200510067513 A CN200510067513 A CN 200510067513A CN 100358935 C CN100358935 C CN 100358935C
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benzene
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benzoyl
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那辉
李先锋
刘晨光
陆辉
赵成吉
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Jilin University
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Abstract

The present invention belongs to the macromolecular chemistry field, particularly to a series of sulfonated polyetheretherketone keto-copolymers with different degrees of sulphonation, and a synthesizing method thereof. Firstly 4, 4-bis (4-fluoro-benzoyl) benzene is sulfonated to obtain 1, 4-bis (3-sodium sulfonate group-4-fluoro-benzoyl) benzene which is polymerized with bisphenol; potassium carbonate is used as a salt-forming agent; the solvent solid content is from 20 to 40%; a toluene water carrying agent carries water for two to four hours at 140 DEG C, and then is steamed out; coarse products can be obtained after the reaction lasts for four to eight hours at the temperature from 150 to 190 DEG C and the reaction mixture is poured into water or acetone; the coarse product is pulverized, filtered, boiled in the acetone, reflowed and filtered, and the steps are repeatedly carried out for five to six times; then the coarse products are boiled by distilled water and filtered, and the steps are repeatedly carried out for five to six times; the coarse product is baked in a baking oven to obtain a series of different polyetheretherketone keto-copolymers (II) with different degrees of sulphonation. A series of the copolymers have good film forming properties and have good using foregrounds in the fuel cell film field.

Description

Sulfonated polyether ketone copolymer and synthetic method thereof
The application is dividing an application of Chinese patent " a kind of novel sulfonated monomers, polymkeric substance and synthetic method thereof ", this number of patent application: 200310116009.0, the applying date: on December 30th, 2003, publication number: CN1556100A, open day: on December 22nd, 2004.
Technical field
The invention belongs to chemical field; be specifically related to by 1,4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene sulfonated monomers passes through the sulfonated polyether ketone copolymer of a series of different sulfonation degree of nucleophilic condensation polymerization synthetic and the synthetic method of this multipolymer with bis-phenol.
Background technology
Proton exchange model fuel cell (PEMFC) is a kind of efficient, oligosaprobic power generation assembly.Compare advantage such as PEMFC has the specific power height, service temperature is low, corrodibility is low and the life-span is long with the fuel cell of other type.As the heart of PEMFC, the performance of proton exchange membrane (PEM) plays a crucial role to fuel cell performance.At present the maximum of usefulness are perfluoro sulfonic acid membrane (Nafion), though this film has shown stability preferably, exist the cost height, and the proton-conducting when low humidity or high temperature is low, shortcomings such as methanol permeability height.Therefore develop new proton exchange membrane material is the focus that people pay close attention to always.The polyaryletherketone base polymer is known as special engineering plastics because of it has the excellent comprehensive performance.Its good thermotolerance and mechanical property have been subjected to people and have paid close attention to widely.Sulfonic group is incorporated in the main chain of polyaryletherketone, promptly can keeps the excellent properties of polyaryletherketone, can bring into play the characteristics of sulfonic group base polymer good film-forming property again.The sulfonated polyaryletherketone can be as the material of proton exchange membrane.In general, the preparation of sulfonated poly aryl ether ketone has polymkeric substance Direct Sulfonation and two approach of polymerization by sulfonated monomers.Carry out the sulfonated poly aryl ether ketone of polymerization preparation by sulfonated monomers and can effectively control sulfonation degree, deficiencies such as crosslinked, the degraded that has also overcome that sulfonation modifying causes simultaneously.The present invention is based on second kind of approach design and synthesized temperature classification height, good mechanical property, the controlled low-cost proton exchange membrane material of sulfonation degree.Design by us that synthetic is a kind of to contain sulfonic monomer, by nucleophilic condensation polymerization, obtained the different sulfonated polyether ketone of a series of sulfonation degree again.
Summary of the invention
The objective of the invention is by 4; 4 '-two (4-fluoro-benzoyl) benzene and oleum reaction have obtained 1; 4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene sulfonated monomers; utilize nucleophilic condensation polymerization then; by adjusting the ratio of sulfonated monomers and non-sulfonated monomers, carry out the polyether ether ketone ketone that copolymerization goes out a series of different sulfonation degree with bis-phenol.This base polymer has good film-forming properties, in the fuel cell membranes field good application prospects is arranged.
One, 1,4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene synthetic:
With 4; 4 '-two (4-fluoro-benzoyl) benzene (Gu) (prolonging Dragon Well tea chemical plant, limit) and oleum (Fumingsulfuric acid; Beijing chemical reagent factory) mixes (mol ratio 1: 3-1: 10); add and be equipped with in the there-necked flask of mechanical stirring, thermometer and reflux condensing tube, be heated to 70-140 ℃ of reaction 4-8 hour.After cooling, pour in the ice-water bath, be neutralized to neutrality with sodium hydroxide earlier.Add sodium-chlor then and saltout, suction filtration, drying, with the mixing solutions recrystallization of 1: 1 methyl alcohol (ethanol or acetone also can) and water, obtain pure 1,4-two (3-sodium sulfonate group-4-fluoro-benzoyl) benzene, its structural formula is as follows:
Figure C20051006751300051
1, the building-up reactions formula of 4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene:
Figure C20051006751300052
Two, the sulfonated polyether ketone random copolymers is synthetic:
In the there-necked flask that agitator, airway, water trap and prolong are housed; add k mol 4; 4 '-two (4-fluoro-benzoyl) benzene, m mol 1,4-two (3-sodium sulfonate group-4-fluoro-benzoyl) benzene, (m+k) mol bis-phenol (bis-phenol can be the structure in the following reaction formula).With salt of wormwood salt forming agent (m+k mol), DMSO (NMP, TMS, DMAC also can) is solvent (solid content 20-40%), and toluene is the band aqua.At 140 ℃ of band water 2-4h.Steam toluene then,, reaction mixture is poured in water or the acetone then at 150-190 ℃ of reaction 4h-8h, obtain thick product, thick product is pulverized, filtered with pulverizer, and boil, reflux, filter, repeat 5~6 times with acetone, boil, filter with distilled water again, repeat 5~6 times, in baking oven, dry, obtain polymer samples, wherein m is followed successively by 8,16,20,24 or 40mmol, and corresponding with it K is followed successively by 32,24,20,16 or 0mmol; Can adjust the sulfonation degree of polymkeric substance by adjusting the ratio of m and k, sulfonation degree is 0 during as m=0, and sulfonation degree is 2 to the maximum when k=0.The structural formula of multipolymer is as follows, x 〉=0 wherein, and y>0:
Figure C20051006751300061
The bis-phenol of above-mentioned copolymer structure (AR-) can be following structure:
The building-up reactions formula of sulfonated polyether ketone copolymer:
Figure C20051006751300063
Illustrate: 1, salify: biphenol monomer and Carbon Dioxide nak response, slough two hydrogen ions, become the form of organic salt; 2, solid content: the reaction monomers that adds in the system shared mass percent in solvent.For example: adding the monomeric content of solid is 20g, and establishing the amount that needs DMSO is xml, if solid content is 20%, and 20%=20/ ρ x (ρ is the density of solvent).
Description of drawings
Fig. 1: sulfonated monomers nuclear-magnetism figure
The nuclear-magnetism figure of Fig. 1 has provided the ownership of each hydrogen in the sulfonated monomers, has confirmed the structure of the sulfonated monomers of our gained.
Specific implementation method
One, 1,4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene synthetic:
Embodiment one,
With 32.2g (0.1mol) 4,4 '-two (4-fluoro-benzoyl) benzene and 40ml oleum mixture heating up to 100 ℃ reaction 6h, stop heating.Liquid temp to be mixed will hang down to below 50 ℃ the time, and mixture is poured in the 500ml frozen water.Add sodium hydroxide to solution then and be neutral, drop to and add 200g sodium-chlor after the room temperature and saltout, suction filtration is at 80 ℃ of dry 12h down, with the mixing solutions recrystallization of 1: 1 methyl alcohol (ethanol, acetone and other organic solvent also can) and water.Obtain pure 1,4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene (the 42.1g productive rate is 80%).
Embodiment two,
64.4g (0.2mol) 4,4 '-two (4-fluoro-benzoyl) benzene and 90ml oleum are heated to 110 ℃ of reaction 4h, stop heating.Liquid temp to be mixed will hang down to below 50 ℃ the time, and mixture is poured in the 1000ml frozen water.Add sodium hydroxide to solution then and be neutral, drop to and add 200g sodium-chlor after the room temperature and saltout, suction filtration is at 80 ℃ of dry 12h down, with the mixing solutions recrystallization of 1: 1 methyl alcohol (ethanol, acetone and other organic solvent also can) and water.Obtain pure 1,4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene (the 89.2g productive rate is 82%).
Two, multipolymer is synthetic:
Embodiment one,
With m mol 1,4-two (3-sodium sulfonate group-4-fluoro-benzoyl) benzene, k mol 4,4 '-two (4-fluoro-benzoyl) benzene, the dihydroxyphenyl propane of m+k mol and the Anhydrous potassium carbonate of m+k mol join in the there-necked flask that mechanical stirring, thermometer are housed.Nitrogen protection is solvent (solid content is 30%) with DMSO (NMP, TMS, DMAC also can), and toluene is the band aqua, at 140 ℃ of band water 4 hours down, steams toluene then and is warming up to 180 ℃ of reactions 6 hours.Mixture is poured in water or the acetone, with pulverizer in 50% aqueous solution, pulverize, filtration under diminished pressure, solid is directly boiled, refluxes, filters with acetone, repeat 5~6 times, boil, filter with distilled water again, repeat 5~6 times, dry in baking oven, obtain multipolymer, productive rate is about 95%, (can adjust the sulfonation degree of polymkeric substance) by adjusting the ratio of m and k
The performance perameter of present embodiment gained copolymer product:
polymer m(mmol) k(mmol) m/k Yield(%) η sp/c T 10%loss(℃) Ds
a b c d e 8 16 20 24 40 32 24 20 16 0 2∶8 4∶6 5∶5 6∶4 10∶0 94 93 95 93 94 1.29 2.04 4.24 1.12 1.10 517 476 472 455 379 0.4 0.8 1.0 1.2 2.0
A) η SpRecord in the DMF solution of the tangible 5g/L of/c reduced viscosity
B) T 10 ° of lossThe heat decomposition temperature of polymkeric substance 10%
C) Ds: the sulfonation degree of polymkeric substance
Embodiment two,
With m mol 1,4-two (3-sodium sulfonate group-4-fluoro-benzoyl) benzene, k mol 4,4 '-two (4-fluoro-benzoyl) benzene, the bisphenol S of m+k mol and the Anhydrous potassium carbonate of m+k mol join in the there-necked flask that mechanical stirring, thermometer are housed.Nitrogen protection is solvent (solid content is 30%) with DMSO (NMP, TMS, DMAC also can), and toluene is the band aqua, at 140 ℃ of band water 4 hours down, steams toluene then and is warming up to 180 ℃ of reactions 6 hours.Mixture is poured in the water,, solid is directly boiled, refluxes, filters with acetone, repeat 5~6 times, boil, filter with distilled water again, repeat 5~6 times, in baking oven, dry, obtain polymkeric substance with pulverizer pulverizing, filtration under diminished pressure in 50% aqueous solution.(can adjust the sulfonation degree of polymkeric substance) by adjusting the ratio of m and k
Embodiment three,
With m mol 1,4-two (3-sodium sulfonate group-4-fluoro-benzoyl) benzene, k mol 4,4 '-two (4-fluoro-benzoyl) benzene, the phenolphthalein of m+k mol and the Anhydrous potassium carbonate of m+k mol join in the there-necked flask that mechanical stirring, thermometer are housed.Nitrogen protection is solvent (solid content is 30%) with DMSO (NMP, TMS, DMAC also can), and toluene is the band aqua, at 140 ℃ of band water 4 hours down, steams toluene then and is warming up to 180 ℃ of reactions 6 hours.Mixture is poured in the water,, solid is directly boiled, refluxes, filters with acetone, repeat 5~6 times, boil, filter with distilled water again, repeat 5~6 times, in baking oven, dry, obtain multipolymer with pulverizer pulverizing, filtration under diminished pressure in 50% aqueous solution.(can adjust the sulfonation degree of polymkeric substance) by adjusting the ratio of m and k
Embodiment four,
With m mol 1; 4-two (3-sodium sulfonate group-4-fluoro-benzoyl) benzene, k mol 4,4 '-two (4-fluoro-benzoyl) benzene, the tetramethyl biphenyl diphenol of m+k mol and the Anhydrous potassium carbonate of m+k mol join in the there-necked flask that mechanical stirring, thermometer are housed.Nitrogen protection is solvent (solid content is 30%) with DMSO (NMP, TMS, DMAC also can), and toluene is the band aqua, at 140 ℃ of band water 4 hours down, steams toluene then and is warming up to 180 ℃ of reactions 6 hours.Mixture is poured in the water, in 50% aqueous solution, is pulverized, filters, solid is directly boiled, refluxes, filters with acetone with pulverizer,, repeat 5~6 times, boil, filter with the distilled water decompression again, repeat 5~6 times, in baking oven, dry, obtain multipolymer.(can adjust the sulfonation degree of polymkeric substance) by adjusting the ratio of m and k
Embodiment five,
With m mol 1,4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene, k mol 4,4 '-two (4-fluoro benzoyl) benzene, the adjacent methyl hydroquinone of m+k mol and the Anhydrous potassium carbonate of m+k mol join in the there-necked flask that mechanical stirring, thermometer are housed.Nitrogen protection is solvent (solid content is 25%) with DMSO (NMP, TMS, DMAC also can), and toluene is the band aqua, at 140 ℃ of band water 4h down, steams toluene then and is warming up to 180 ℃ of reaction 6h.Mixture is poured in the water, and the usefulness pulverizer is pulverized in 50% aqueous solution, filtration under diminished pressure, and solid is directly boiled, filters with the acetone boiling method, repeats 5~6 times, boils, filters with distilled water again, repeats 5~6 times, dries in baking oven, obtains multipolymer.(can adjust the sulfonation degree of polymkeric substance) by adjusting the ratio of m and k
Embodiment six
With m mol 1; 4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene, k mol 4,4 '-two (4-fluoro benzoyl) benzene, the o-tert-butyl Resorcinol of m+k mol and the Anhydrous potassium carbonate of m+k mol join in the there-necked flask that mechanical stirring, thermometer are housed.Nitrogen protection is solvent (solid content is 25%) with DMSO (NMP, TMS, DMAC also can), and toluene is the band aqua, at 140 ℃ of band water 4h down, steams toluene then and is warming up to 180 ℃ of reaction 6h.Mixture is poured in the water, and the usefulness pulverizer is pulverized in 50% aqueous solution, filtration under diminished pressure, and solid is directly boiled, filters with the acetone boiling method, repeats 5~6 times, boils, filters with distilled water again, repeats 5~6 times, dries in baking oven, obtains multipolymer.(can adjust the sulfonation degree of polymkeric substance) by adjusting the ratio of m and k
Embodiment seven
With m mol 1; 4-two (3-sodium sulfonate group-4-fluoro benzoyl) benzene, k mol 4; 2 of 4 '-two (4-fluoro benzoyl) benzene, m+k mol, the Anhydrous potassium carbonate of 6-di-tert-butyl hydroquinone and m+k mol joins in the there-necked flask that mechanical stirring, thermometer are housed.Nitrogen protection is solvent (solid content is 25%) with DMSO (NMP, TMS, DMAC also can), and toluene is the band aqua, at 140 ℃ of band water 4h down, steams toluene then and is warming up to 180 ℃ of reaction 6h.Mixture is poured in the water, and the usefulness pulverizer is pulverized in 50% aqueous solution, filtration under diminished pressure, and solid is directly boiled, filters with the acetone boiling method, repeats 5~6 times, boils, filters with distilled water again, repeats 5~6 times, dries in baking oven, obtains multipolymer.(can adjust the sulfonation degree of polymkeric substance) by adjusting the ratio of m and k

Claims (3)

1, sulfonated polyether ketone copolymer, its structural formula shown in (II),
Figure C2005100675130002C1
X 〉=0 wherein, y>0,
Figure C2005100675130002C2
2, the preparation method of the described sulfonated polyether ketone copolymer of claim 1, its step is as follows:
(1) with 4,4 '-two (4-fluoro-benzoyl) benzene and oleum mix, mol ratio 1: 3-1: 10, add and be equipped with in the there-necked flask of mechanical stirring, thermometer and reflux condensing tube, be heated to 70-140 ℃ of reaction 4-8 hour, after cooling, pour in the ice-water bath, earlier be neutralized to neutrality with sodium hydroxide, add sodium-chlor then and saltout, suction filtration, drying are with the mixing solutions recrystallization of 1: 1 methyl alcohol, ethanol or acetone and water, obtain pure 1,4-two (3-sodium sulfonate group-4-fluoro-benzoyl) benzene;
(2) agitator is being housed, airway, in the there-necked flask of water trap and prolong, add k mol 4,4 '-two (4-fluoro-benzoyl) benzene, m mol 1,4-two (3-sodium sulfonate group-4-fluoro-benzoyl) benzene, m+k mol bis-phenol, with m+k mol salt of wormwood salt forming agent, DMSO or NMP, TMS, DMAC is a solvent, solid content 20-40%, and toluene is the band aqua, at 140 ℃ of band water 2-4h, steam toluene then,, reaction mixture is poured in water or the acetone then at 150-190 ℃ of reaction 4h-8h, obtain thick product, thick product is pulverized with pulverizer, filter, and boil with acetone, reflux, filter, repeat 5~6 times, boil with distilled water again, filter, repeat 5~6 times, in baking oven, dry, obtain polymer samples; Wherein m is followed successively by 8,16,20,24 or 40mmol, and corresponding with it K is followed successively by 32,24,20,16 or 0mmol;
3, the preparation method of sulfonated polyether ketone copolymer as claimed in claim 2 is characterized in that: bis-phenol is a kind of in the described bis-phenol of following structural formula,
Figure C2005100675130003C1
Figure C2005100675130003C2
Or
Figure C2005100675130003C3
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CN101735446B (en) * 2009-12-22 2011-10-26 福建师范大学 Preparation method of chlorosulfonylated polyarylether resins
CN102120874A (en) * 2010-12-10 2011-07-13 中国科学院大连化学物理研究所 Sulfonated polyarylether polymer ion exchange membrane containing crosslinking groups and application thereof
CN102337019B (en) * 2011-08-16 2013-04-10 吉林大学 Polyaryletherketone/polyaniline-carbon nanotube composite material with high dielectric property and preparation method thereof
WO2013040768A1 (en) * 2011-09-21 2013-03-28 Toray Fibers & Textiles Research Laboratories (China) Co., Ltd. Method of making sulfonic group-containing aromatic compound
CN103755951A (en) * 2013-12-23 2014-04-30 福建师范大学 Preparation method of side-chain sulfonated polyaryletherketone of proton exchange membrane of all-vanadium redox flow battery

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WO1999029763A1 (en) * 1997-12-08 1999-06-17 Axiva Gmbh Method for producing a membrane used to operate fuel cells and electrolyzers
CN1410472A (en) * 2002-11-21 2003-04-16 上海交通大学 Sulfonated polyphenyl thioether ketone and its preparation method

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WO1999029763A1 (en) * 1997-12-08 1999-06-17 Axiva Gmbh Method for producing a membrane used to operate fuel cells and electrolyzers
CN1410472A (en) * 2002-11-21 2003-04-16 上海交通大学 Sulfonated polyphenyl thioether ketone and its preparation method

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