CN100354301C - Novel large-scale separation and preparation technology of chemically synthesized polypeptide - Google Patents
Novel large-scale separation and preparation technology of chemically synthesized polypeptide Download PDFInfo
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- CN100354301C CN100354301C CNB2005100947708A CN200510094770A CN100354301C CN 100354301 C CN100354301 C CN 100354301C CN B2005100947708 A CNB2005100947708 A CN B2005100947708A CN 200510094770 A CN200510094770 A CN 200510094770A CN 100354301 C CN100354301 C CN 100354301C
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- 239000007790 solid phase Substances 0.000 description 4
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- Peptides Or Proteins (AREA)
Abstract
The present invention discloses a novel large-scale separation and preparation technology for chemically synthesized polypeptide. In the technology, chemically synthesized polypeptide is separated by adopting a separation method combining normal-pressure or low-voltage ion exchange chromatography and nanofilteration. In a specific method, when coarse peptide dissolves in water, ultrasonic oscillation is adopted to assist the coarse peptide to dissolve in water, and solid insoluble matter is removed by using a microporous filter membrane of 0.22 mu m to obtain clear coarse peptide solution; hydrophobic ionexchange resin is used as a separating medium, and a ratio of height to diameter is 5:1 to 20:1; the coarse peptide solution is processed through column attachment to be processed through ion-exchange adsorption, impurity washing, and elutriation; a nanofiltration membrane with different catch molecular weight is selected according to the molecular weight of separated polypeptide to carry out nanofiltration, concentration and desalting to ion exchange elutriant; finally, the concentrated polypeptide solution is processed through freeze drying. The technology of the present invention avoids using expensive equipment and elutriating by using poisonous organic solution. The present invention has the advantages of large carrying capacity of the separating medium, little equipment investment, easy scale production and low production cost.
Description
Technical field
The invention belongs to the biological products manufacture field, relate to a kind of novel large-scale separation and preparation technology chemically synthesized polypeptide.
Technical background
Polypeptide relates to the biologically active substance of various cell functions in the organism.The synthetic polypeptide of manual method is T﹠B, is accompanied by the develop rapidly of molecular biology, Measurement for Biochemistry, and the research of polypeptide has obtained surprising epoch-making progress.It is found that the polypeptide that is present in organism has tens thousand of kinds, and find that all cells can both synthesize polypeptide.Simultaneously, nearly all cell also all is subjected to polypeptides for modulating, and it relates to every field such as hormone, nerve, cell growth and reproduction.At present, the application of polypeptide in medicine mainly concentrates on polypeptide vaccine, tumor protein p53, antiviral polypeptide, polypeptide targeted drug, cytokine simulating peptide, antibacterial active peptide, is used for polypeptide and diagnosis polypeptide or the like of cardiovascular disorder, and the application of peptide medicament has related to 24 class clinical indications.Along with modern technologies are maked rapid progress, polypeptide is not only as the new drug development target, simultaneously also as the screening target of developing other medicine.According to incompletely statistics, the annual growth of polypeptide drug reaches 19%.Polypeptide drugs are compared with small-molecule drug, and it has advantages such as mechanism is clear and definite, side effect is little.A large amount of discovers, nearly all virus disease and many difficult diseases can prevent and treat with polypeptide, and therefore, the polypeptide technology will be accomplished something at aspects such as prevention and treatment epidemic infectious diseases and major diseases.
From the seventies in 20th century, along with the development of the solid phase synthesis of polypeptide and high performance liquid phase purifying, analytical technology, polypeptide more and more causes people's interest as a potential new drug.At present, artificial synthetic polypeptide is mainly based on solid phase synthesis.But because in the solid phase synthesis process, problems such as the various side reactions of appearance, racemization make that synthetic this polypeptide is a kind of thick product of low-purity, these impurity comprise: 1. diastereoisomeric (racemize) polypeptide; 2. lack (not exclusively) peptide; 3. peptide ruptures; 4. byproduct of reaction; 5. remove the acid amides polypeptide; 6. the formed by product of incomplete deprotection of amino acid side chain; 7. oxidation peptide; 8. the product of disulfide exchange; 9. oligopolymer and/or polymkeric substance; 10. used toxic agent and solvent in synthetic.Must just can obtain high purity product through purifying, separation and purification problem thus is the biggest obstacle in the chemically synthesized polypeptide.
At present, the conventional separation method of chemically synthesized polypeptide is the separation method that adopts compounds such as macromole such as protein, and its separation means commonly used has three kinds: gel filtration chromatography, ion-exchange chromatography, RPLC.Gel filtration chromatography is many to be cross-linked into reticulated structure as medium with linking agent with dextran and agarose, size differences, shape difference according to separated object separate, be mainly used in the desalination of polypeptide, gel filtration chromatography has the medium neutral, the separation condition gentleness, rate of recovery height, characteristics such as biological activity is good; The separating medium of ion-exchange chromatography is to be bonded to dextran or sepharose carrier by diethylamine ethyl (DEAE), QAE (QAE), carboxymethyl (CM), phosphate (P), sulfopropyl (SP) plasma cation exchange groups and to constitute, difference according to electrostatic force between charged separated object and the ion-exchanger is carried out lock out operation, ion-exchange chromatography has higher separation capacity, the resolving power height, be easy to characteristics such as amplification, be widely used in the separation and purification of biomacromolecule.The medium of RPLC be with silica gel as carrier, by Silanization reaction at silica gel surface bond C
4, C
8, C
18Non-polar molecule layers such as alkyl or phenyl carry out separation and purification according to the hydrophobic difference of separated object, and RPLC has good separating effect, characteristics such as resolving power height, rate of recovery height.At present, the main preparation method of the separation of chemical synthesising peptide is a RPLC, and it is used for amplifying the synthetic polypeptide of separation, be difficult for mass-producing, and separation costs is too high.Major cause, on the one hand, because anti-phase supported carrier amount is low, cost height own, scale zoom facility precision prescribed height, investment are big, and become one of difficult point that the solid-phase polypeptide separation and purification amplifies; On the other hand, solid-phase polypeptide separation and purification means are single at present, and consumption of organic solvent is big, the energy consumption height.The present domestic extensive isolating industrialization example of chemically synthesized polypeptide that still do not have.
It is flourish that external polypeptide is made the field, formed certain industrialized scale.There are Bachem company, Novabiochem company, Anaspec﹠amp in famous enterprise; ACT company, Anaspec company and American Peptide company etc., wherein with Bachem company size maximum, adopt the synthetic polypeptide of solid phase synthesis technique and liquid phase synthetic technology, can produce from milligram level polypeptide to hundreds of feather weight polypeptide and the relevant product of all kinds of and polypeptide of tonne intermediate, maximum single batch of production separation and purification ability reaches kilogram more than the rank, and its separation and purification means mainly are based on RPLC.Though the synthetic enterprise of domestic polypeptide has much, polypeptide synthesis capability maximum only reaches feather weight, and the separation scale that matches with it also rests on gram level level.From in general, domestic no matter aspect synthesis capability, or separating power aspect and external gap are quite huge.With regard to local, domestic existing separation of level also can't adapt with synthesis capability, has become one of bottleneck of the synthetic development of restriction solid-phase polypeptide.
Along with the develop rapidly of membrane technique, adopting membrane technique to substitute gel filtration chromatography has become possibility.If adopt small molecules separation and purification means, effectively separate target polypeptides and impurity in the solid-phase synthetic peptide, realize the production domesticization of carrier of separating, reduce process loss, reduce the polypeptide cost significantly, promote the development of China's polypeptide drugs, realize that the high efficiency, low cost polypeptide is synthetic, this will bring remarkable economic efficiency and social value.
Summary of the invention
The objective of the invention is to overcome separating and purifying technology in the present chemically synthesized polypeptide the cost height, be difficult for the defective of mass-producing, provide a kind of ion-exchange separated the chemically synthesized polypeptide novel separation and purification process that combines with nanofiltration membrane (Nanofiltration Membrane).
The present invention is based upon on the small molecular orientation separating thought, its characteristics are to utilize in the solution between the target product and coexistent impurity the difference in physics, chemistry and biological property, make its in lock out operation, have different rate of mass transfer and (or) equilibrium state, thereby realize the isolating purpose of target compound.
According to technical scheme of the present invention, the one of ordinary skilled in the art need not creative work just can implement the present invention.Especially those skilled in the art understand each process that should carry out, can obtain target polypeptides.
Purpose of the present invention can realize by following measure:
A kind of to the extensive isolating technology of chemically synthesized polypeptide, the synthetic polypeptide of the separation method separation chemistry that this technology adopts normal pressure or low-voltage ion exchange chromatography to combine with nanofiltration, concrete grammar is: when thick peptide is water-soluble, adopt the ultra-sonic oscillation assist in dissolving, remove solid shape insolubles with 0.22 μ m millipore filtration again, obtain clarifying thick peptide solution; Utilize hydrophobicity ion exchange resin as separating medium, aspect ratio is 5: 1~20: 1; Thick peptide solution upper prop is carried out ion-exchange absorption, adopt suitable assorted and the wash-out washed again; According to the molecular weight size of separated polypeptide, select the nanofiltration membrane of PSPP, ion-exchanging eluent is carried out the nanofiltration concentrating and desalinating; At last, spissated polypeptide solution is obtained the polypeptides freeze-dry powder of purity more than 95% through lyophilize.
Described to the extensive isolating technology of chemically synthesized polypeptide, when wherein thick peptide was water-soluble, the mass volume ratio of thick peptide and water was 1: 5~1: 15.
Described to the extensive isolating technology of chemically synthesized polypeptide, wherein separating medium with polyacrylic ester, polyacrylamide or polystyrene as the hydrophobic interaction skeleton.
Described to the extensive isolating technology of chemically synthesized polypeptide, wherein the active group of separating medium is diethylamine ethyl, diethylin, triethylamine ethyl, QAE, sulfonic group, sulfopropyl, phosphate or carboxymethyl.
Described to the extensive isolating technology of chemically synthesized polypeptide, wherein adopt the inorganic salt solution of 0.001M~0.2M to wash assorted.
Described to the extensive isolating technology of chemically synthesized polypeptide, wherein inorganic salt are sodium-chlor, ammonium chloride or the ammoniumsulphate soln of pH2~14.
Described to the extensive isolating technology of chemically synthesized polypeptide, wherein adopt the inorganic salt solution of 0.5M~2M to carry out wash-out.
Described to the extensive isolating technology of chemically synthesized polypeptide, wherein inorganic salt are sodium-chlor, ammonium chloride or the ammoniumsulphate soln of pH2~14.
Described to the extensive isolating technology of chemically synthesized polypeptide, wherein the nanofiltration membrane molecular weight cut-off of Cai Yonging is 150~1000 dalton, carries out concentrating and desalinating.
The present invention has following advantage compared to existing technology:
The present invention breaks through the inflexible and medelling of domestic and international colleague to chemically synthesized polypeptide separation and purification mode, ion-exchange is combined with nanofiltration membrane separation, make that separating and purifying technology of the present invention is simple and easy to do, effect is good, not only its facility investment, running cost are cheap, can realize the separation of hectogram level, feather weight chemically synthesized polypeptide, prior art and the present invention's contrast, as shown in table 1.All having obtained fabulous result aspect product yield and the quality product, guaranteed the high-quality of product by products obtained therefrom of the present invention, separation costs of the present invention has only about 7% of prior art, has reduced the separation costs of chemically synthesized polypeptide significantly.
Table 1 prior art and contrast of the present invention
Project | Prior art | The present invention |
Single cover preparation equipment cost | 160,000~600,000 yuan | 20,000 yuan |
10 gram level chromatographic column costs | 200,000~400,000 yuan | 5000 yuan |
Column pressure | Middle and high pressure | Normal pressure, low pressure |
The separating medium median size | 5μm | 0.7mm |
Single batch of running cost | 2000~4000 yuan | About 150 yuan |
Scale is amplified | Be difficult for amplifying, and the cost height | Be easy to amplify, and cost is low |
Other advantages of the present invention will further be set forth in the illustrated example below.
Embodiment
The invention will be further elaborated below in conjunction with embodiment.Embodiment is to be the unrestricted the present invention of explanation.Any those of ordinary skill can be understood these embodiments and not limit the present invention in any way in this area, can make suitable modification and without prejudice to essence of the present invention with depart from scope of the present invention.
Embodiment 1
1.2 kilogram thick peptide of thymopeptide-5 and pure water (mass volume ratio is 1: 5) are mixed, ultra-sonic oscillation under the room temperature condition, and, obtain clarifying thick peptide solution with 0.22 μ m filtering with microporous membrane.6 kilograms of sulfopropyl polystyrene ion-exchange resin dress posts (aspect ratio is 7: 1) are standby, then thick peptide settled solution is adsorbed with 10ml/min flow velocity upper prop.With pH11,0.1M ammonium sulfate solution, 20ml/min flow velocity drip washing resin does not occur to there being assorted peak; Then with 1.0M sodium chloride solution (pH=10~12), 10ml/min carries out wash-out, and ion exchange process adopts the 275nm wavelength to detect, and working pressure maintains below the 0.2MPa, collects the thymopeptide-5 ion-exchanging eluent; With molecular weight cut-off is 150 daltonian nanofiltration membrane, under normal temperature condition, elutriant is carried out the nanofiltration concentrating and desalinating, the nanofiltration operational condition: pressure is 2.0MPa, and flow is 3000ml/min; With the concentrated solution lyophilize, obtaining purity is the pure product of 99.1% thymopeptide-5 at last.
Embodiment 2
150 gram thick peptides of thymosin and pure water (mass volume ratio is 1: 15) are mixed, ultra-sonic oscillation under the room temperature condition, and, obtain clarifying thick peptide solution with 0.22 μ m filtering with microporous membrane.700 gram sulfonic group polyacrylamide ion exchange resin dress posts (aspect ratio is 12: 1) are standby, then thick peptide settled solution is adsorbed with 1.5ml/min flow velocity upper prop.With pH5,0.15M sodium chloride solution, 2ml/min flow velocity drip washing resin does not occur to there being assorted peak; Then with 1.4M ammonium chloride solution (pH=7~10), 1.5ml/min carries out wash-out, and ion exchange process adopts under condition of normal pressure, and the 214nm wavelength detects; Collect the thymosin ion-exchanging eluent; With molecular weight cut-off is 1000 daltonian nanofiltration membrane, under normal temperature condition, elutriant is carried out the nanofiltration concentrating and desalinating, the nanofiltration operational condition: pressure is 1.5MPa, and flow is 1000ml/min; With the concentrated solution lyophilize, obtaining purity is the pure product of 97.8% thymosin at last.
Embodiment 3
500 gram thick peptides of Leuprolide and pure water (mass volume ratio is 1: 10) are mixed, ultra-sonic oscillation under the room temperature condition, and, obtain clarifying thick peptide solution with 0.22 μ m filtering with microporous membrane.2500 gram diethylamine ethyl polyacrylic ester ion exchange resin dress posts (aspect ratio is 15: 1) are standby, then the thick peptide settled solution of Leuprolide is adsorbed with 2ml/min flow velocity upper prop.With pH9 0.2M aqueous ammonium chloride solution, 4ml/min flow velocity drip washing resin does not occur to there being assorted peak.Then with 2.0M ammoniumsulphate soln (pH=9~13), the 1ml/min flow velocity carries out wash-out, and ion exchange process adopts the 220nm wavelength to detect, and working pressure maintains below the 0.1MPa; Collecting the Leuprolide ion-exchanging eluent, is 300 daltonian nanofiltration membrane with molecular weight cut-off, and under normal temperature condition, elutriant is carried out the nanofiltration concentrating and desalinating, the nanofiltration operational condition: pressure is 0.6MPa, and flow is 800ml/min; With the concentrated solution lyophilize, obtaining purity is the pure product of 98.3% Leuprolide at last.
Claims (9)
1, a kind of to the extensive isolating method of chemically synthesized polypeptide, it is characterized in that the synthetic polypeptide of the separation method separation chemistry that adopts normal pressure or low-voltage ion exchange chromatography to combine with nanofiltration, concrete grammar is: when thick peptide is water-soluble, adopt the ultra-sonic oscillation assist in dissolving, remove solid shape insolubles with 0.22 μ m millipore filtration again, obtain clarifying thick peptide solution; Utilize hydrophobicity ion exchange resin as separating medium, aspect ratio is 5: 1~20: 1; Thick peptide solution upper prop is carried out ion-exchange absorption, adopt suitable assorted and the wash-out washed again; According to the molecular weight size of separated polypeptide, select the nanofiltration membrane of PSPP, ion-exchanging eluent is carried out the nanofiltration concentrating and desalinating; At last, spissated polypeptide solution is obtained the polypeptides freeze-dry powder of purity more than 95% through lyophilize.
2, according to claim 1 to the extensive isolating method of chemically synthesized polypeptide, when it is characterized in that thick peptide is water-soluble, the mass volume ratio of thick peptide and water is 1: 5~1: 15.
3, according to claim 1 to the extensive isolating method of chemically synthesized polypeptide, it is characterized in that separating medium with polyacrylic ester, polyacrylamide or polystyrene as the hydrophobic interaction skeleton.
4, according to claim 1 to the extensive isolating method of chemically synthesized polypeptide, the active group that it is characterized in that separating medium is diethylamine ethyl, diethylin, triethylamine ethyl, QAE, sulfonic group, sulfopropyl, phosphate or carboxymethyl.
5, according to claim 1 to the extensive isolating method of chemically synthesized polypeptide, it is characterized in that adopting the inorganic salt solution of 0.001M~0.2M to wash assorted.
6, according to claim 5 to the extensive isolating method of chemically synthesized polypeptide, it is characterized in that inorganic salt are sodium-chlor, ammonium chloride or the ammoniumsulphate soln of pH2~14.
7, according to claim 1 to the extensive isolating method of chemically synthesized polypeptide, it is characterized in that adopting the inorganic salt solution of 0.5M~2M to carry out wash-out.
8, according to claim 7 to the extensive isolating method of chemically synthesized polypeptide, it is characterized in that inorganic salt are sodium-chlor, ammonium chloride or the ammoniumsulphate soln of pH2~14.
9, according to claim 1 to the extensive isolating method of chemically synthesized polypeptide, it is characterized in that the nanofiltration membrane molecular weight cut-off that adopts is 150~1000 dalton, carries out concentrating and desalinating.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2003016348A2 (en) * | 2001-08-14 | 2003-02-27 | Statens Serum Institut | A purification process for large scale production of gc-globulin, product obtained thereby and their use in medicine |
FR2857978A1 (en) * | 2003-07-25 | 2005-01-28 | Simer Laboratoires Science Et | Preparing a peptide extract of Spirulina, useful in nutraceutical and cosmetic compositions for e.g. controlling aging of the skin, comprises extraction of lipids then enzymatic hydrolysis |
WO2005014648A1 (en) * | 2003-08-12 | 2005-02-17 | Octapharma Ag | Process for preparing an alpha-1-antitrypsin solution |
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WO2003016348A2 (en) * | 2001-08-14 | 2003-02-27 | Statens Serum Institut | A purification process for large scale production of gc-globulin, product obtained thereby and their use in medicine |
FR2857978A1 (en) * | 2003-07-25 | 2005-01-28 | Simer Laboratoires Science Et | Preparing a peptide extract of Spirulina, useful in nutraceutical and cosmetic compositions for e.g. controlling aging of the skin, comprises extraction of lipids then enzymatic hydrolysis |
WO2005014648A1 (en) * | 2003-08-12 | 2005-02-17 | Octapharma Ag | Process for preparing an alpha-1-antitrypsin solution |
Non-Patent Citations (2)
Title |
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离子交换法分离固相合成胸腺五肽 陈永森等.离子交换与吸附,第21卷第3期 2005 * |
纳滤膜在工业上的应用 宋玉军等.化工新型材料,第27卷第5期 1999 * |
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