CN100348399C - Injection mould for roller brush shaft of suction cleaner and manufacturing and using method thereof - Google Patents
Injection mould for roller brush shaft of suction cleaner and manufacturing and using method thereof Download PDFInfo
- Publication number
- CN100348399C CN100348399C CNB2004100278935A CN200410027893A CN100348399C CN 100348399 C CN100348399 C CN 100348399C CN B2004100278935 A CNB2004100278935 A CN B2004100278935A CN 200410027893 A CN200410027893 A CN 200410027893A CN 100348399 C CN100348399 C CN 100348399C
- Authority
- CN
- China
- Prior art keywords
- mould
- injection mold
- mold
- die body
- push rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The present invention relates to an injection mold of a rolling brush axis of a suction cleaner, a manufacturing method thereof and an application method thereof. The procedures of the method comprises: designing a total injection mold (200) with a length equal to that of a rolling brush axis (10) of a suction cleaner, designing the total injection mold (200) by dividing the mold into n sections, decomposing the total tortuosity angle of a brush slot (11) which is on the rolling brush axis (10) into n sections of parted molds and processing the decomposed brush slot; assembling the processed n sections of parted molds in turn for assembling a total injection mold (200) through a positioning pin (206) and a fastening bolt (205); assembling the assembled total injection mold (200) with an outer plate (40) of a mold, a back seat (50) of the mold, a cover mold body (80), a push rod (100) and a cover mold insert (30) and carrying out a conventional injection molding. The rolling brush axis of a suction cleaner produced by the manufacturing method of the present invention has the advantages of identical and standard appearance, high production efficiency and low waste product rate.
Description
Technical field the present invention relates to heat injection molding equipment, relates in particular to the injection mold of dust collector rolling brush axle and makes using method.
The dust catcher that drive brush is arranged in the background technology prior art embeds bristle in the brush groove of roller brush shaft, in order to cleaning dust rubbish, and the aligned twisted often of the brush groove on the roller brush shaft is not and the parallel straight line of brush axis.
The dust collector rolling brush axle that prior art is manufactured often adopts extrusion molding, the dust collector rolling brush axle of making like this, because the ot-yet-hardened typing, so percent defective is very high.If adopt injection moulding process to make the dust collector rolling brush axle since the brush groove of roller brush shaft distortion angle is very big from the top to bottom, present an arching trajectory, its injection mold adopts line cutting or other processing methods all to be difficult to processing and forming.
Summary of the invention the objective of the invention is to propose a kind of injection mold of dust collector rolling brush axle and makes using method, manufacture method of the present invention is overall based on the dust collector rolling brush axle being designed an isometric injection mold, then injection mold totally is divided into the design of n section again, total distortion angle of brushing groove on the roller brush shaft is decomposed n section split mould and carries out method for processing; After the segmentation manufacturing, again each section amalgamation is assembled into the injection mold of total dust collector rolling brush axle, the dust collector rolling brush axle is created with conventional Shooting Technique.With the dust collector rolling brush axle that the injection mold and the manufacturing using method of dust collector rolling brush axle of the present invention are produced, the consistent standard of profile, productivity ratio height, percent defective is low.
The present invention realizes by adopting following technical scheme.
Implement a kind of manufacturing using method of dust collector rolling brush axle injection mold, comprise step:
1.. the n section split mould of completion of processing is made up the back in order, and to be assembled into injection mold by alignment pin and fastening bolt overall; Specifically may further comprise the steps:
A. fastening bolt overall and mould outside plate fixed connection also with injection mold;
B. described then mould back seat and mould outside plate fixed connection;
C., one push rod is set withstands on the front mould mold insert, described push rod also passes the mould back seat again after passing the mould outside plate, extends the rod head;
D. on push rod is positioned at the part of mould back seat a slide block is set, this slide block slides between the inner chamber slide wall of mould back seat;
E., preceding die body is set again, described front mould mold insert and front mould sports association knot, the plastic cement passage is die body introducing in the past also; Can relatively move between mould outside plate before described after die body and the combination, the mould back seat, when current die body closely contacted the mould outside plate, it is overall that the front mould mold insert stretches into injection mold, and withstand on the end of push rod.
2.. the injection mold after will assembling overall and mould outside plate, mould back seat, preceding die body, push rod, front mould mold insert always are fitted together, and carry out conventional injection moulding then, specifically may further comprise the steps:
A. thermoplastic cement is overall through plastic cement passage injection injection mold;
B. cooling water goes into circulation by the water channel that each water channel joint is communicated with, and is the cooling of totally lowering the temperature of preceding die body and injection mold;
C. then preceding die body is removed sufficiently long distance together with the front mould mold insert;
D. put on the bar head with an external force, push rod will be the dust collector rolling brush axle of injection mo(u)lding from injection mold is overall, rotate and eject;
E. repeat the next operation cycle.
The present invention also further obtains implementing by following technical scheme:
Described mould outside plate and the connection of mould back seat are assembled together; Have a push rod to pass the mould outside plate therebetween, stretch into injection mold overall within, described push rod extends to the bar head outside the mould back seat, described push rod has slide block on the part within the mould back seat.
Compared with prior art, the present invention makes the injection mold segmentation of dust collector rolling brush axle, and total distortion angle is resolved into some little distortion angles, and total arching trajectory is decomposed into the little track that is approximately straight line.Adopt the wire cutting method or the additive method of prior art like this, just be easy to injection mold manufacturing success segmentation.After the segmentation manufacturing, again each section amalgamation is assembled into the injection mold of total dust collector rolling brush axle, the dust collector rolling brush axle is created with conventional Shooting Technique.With the dust collector rolling brush axle that the injection mold and the manufacturing using method of dust collector rolling brush axle of the present invention are produced, the consistent standard of profile, productivity ratio height, percent defective is low.
Description of drawings Fig. 1 is the solid shape figure of dust collector rolling brush axle;
Fig. 2 is the injection mold of dust collector rolling brush axle of the present invention and makes the overall schematic diagram of injection mold in the using method;
Fig. 3 is the overall schematic diagram that decomposes of injection mold in the method for the invention, the mould;
Fig. 4 is the first segmented die end face schematic diagram in the method for the invention, the mould;
Fig. 5 is the first segmented die schematic bottom view in the method for the invention, the mould;
Fig. 6 is the first segmented die side cut away view in the method for the invention, the mould;
Fig. 7 is the second segmented die end face schematic diagram in the method for the invention, the mould;
Fig. 8 is the second segmented die schematic bottom view in the method for the invention, the mould;
Fig. 9 is the 3rd a segmented die end face schematic diagram in the method for the invention, the mould;
Figure 10 is the 3rd a segmented die schematic bottom view in the method for the invention, the mould;
Figure 11 is the 4th a segmented die end face schematic diagram in the method for the invention, the mould;
Figure 12 is the 4th a segmented die schematic bottom view in the method for the invention, the mould;
Figure 13 is the method for the invention, mould general assembly schematic diagram.
The specific embodiment is further described in detail the present invention below in conjunction with accompanying drawing and most preferred embodiment.
With reference to Fig. 1, because the surface of dust collector rolling brush axle 10 is columniform, so the E point of the brush groove 11 of dust collector rolling brush axle 10 from the A point at top to the bottom is a camber line, marks B, C, D point in most preferred embodiment of the present invention thereon, the distance between each segment equates.Dust collector rolling brush axle 10 is a hollow, and axis hole 12 is arranged.
As Fig. 2～shown in Figure 13:
Implement a kind of best using method of making of injection mold of dust collector rolling brush axle,
At first to design an isometric injection mold overall 200 for the dust collector rolling brush axle for described method, then injection mold overall 200 is divided into again the design of n section, total distortion angle of brush groove 11 on the roller brush shaft 10 is decomposed n section split mould and processes;
As Fig. 4～shown in Figure 12, in most preferred embodiment, injection mold overall 200 is divided into 4 sections designs, total distortion angle of brush groove 11 on the roller brush shaft 10 is decomposed 4 sections split moulds for 72 °, 18 ° every section and process.
Afterwards, method of the present invention comprises:
1.. the n section split mould of completion of processing is made up the back in order be assembled into injection mold overall 200 by alignment pin 206 and fastening bolt 205;
As shown in figure 13, in most preferred embodiment, the first split mould 210, the second split mould 220, triad mould 230, the tetrad mould 240 of completion of processing made up the back in order be assembled into injection mold overall 200 by alignment pin 206 and fastening bolt 205; Its concrete steps comprise:
A. fastening bolt 205 is also with injection mold overall 200 and mould outside plate 40 fixed connections;
B. described then mould back seat 50 and mould outside plate 40 fixed connections;
C., one push rod 100 is set withstands on the front mould mold insert 30, described push rod 100 also passes mould back seat 50 again after passing mould outside plate 40, extends rod head 102;
D. on push rod 100 is positioned at the part of mould back seat 50 slide block 106 is set, this slide block 106 is in 51 slips of inner chamber slide wall of mould back seat 50;
E. die body 80 before being provided with again, described front mould mold insert 30 connects with preceding die body 80, and plastic cement passage 31 is die body 80 introducings in the past also; Can relatively move between the mould outside plate 40, mould back seat 50 before described after die body 80 and the combination, when current die body 80 closely contacted mould outside plate 40, it is overall 200 that front mould mold insert 30 stretches into injection mold, and withstand on the end of push rod 100.
2.. the injection mold after will assembling overall 200 always is fitted together with mould outside plate 40, mould back seat 50, preceding die body 80, push rod 100, front mould mold insert 30, carries out conventional injection moulding then, specifically may further comprise the steps:
A. thermoplastic cement injects injection mold overall 200 through plastic cement passage 31;
B. cooling water flows by the water channel that water channel joint 310,320,330,340,350,360 is communicated with, and is preceding die body 80 and the overall 200 cooling coolings of injection mold;
C. then preceding die body 80 is removed sufficiently long distance together with front mould mold insert 30;
D. put on bar head 102 with an external force, the dust collector rolling brush axle 10 that push rod 100 will have been finalized the design rotates from injection mold overall 200 and ejects;
E. repeat the next operation cycle.
The present invention can also be by following optimum implementation, and is further accomplished:
As shown in figure 13, manufacture and design a kind of injection mold of dust collector rolling brush axle, comprise mould outside plate 40, mould back seat 50, preceding die body 80, push rod 100, front mould mold insert 30, especially: also comprise injection mold overall 200, described injection mold overall 200 is long-pending measure-alike by the n segment body, first segmented die 210, second segmented die 220...... n segmented die 2n0 composition that the distortion angle of brush channel mould 211,221,231,241......2n1 continues and twists.
In most preferred embodiment, described injection mold overall 200 is long-pending measure-alike by 4 segment bodies, first segmented die 210, second segmented die 220, the 3rd segmented die 230 and the 4th segmented die 240 compositions that the distortion angle of brush channel mould 211,221,231,241 continues and twists.
All have in each segmentation of described first segmented die 210, the second segmented die 220...... n segmented die 2n0 fixing hole 215,225,235, the 245......2n5 that is no less than 2 all arranged in locating hole 216,226,236,246......2n6 and each segmentation that is no less than.
In most preferred embodiment, all have on first segmented die 210, second segmented die 220, the 3rd segmented die 230 and the 4th segmented die 240 in the locating hole 216,226,236,246 that is no less than one and each segmentation the fixing hole 215,225,235,245 that is no less than 2 is all arranged.
As Fig. 4～shown in Figure 12: as described in the continue summation of distortion angle of brush channel mould 211,221,231,241......2n1 equal to brush distortion angle between the groove 11A-E.
In most preferred embodiment, the summation that described brush channel mould 211,221,231,241 continues distortion angle equals to brush 72 ° of distortion angles between the groove 11A-E.
As shown in figure 13: it is overall 200 that described first segmented die 210, the second segmented die 220...... n segmented die 2n0 are assembled into injection mold by alignment pin 206 and fastening bolt 205, and by fastening bolt 205 injection mold overall 200 and mould outside plate 40 are assembled into one.
In most preferred embodiment, then be only to have first segmented die 210, second segmented die 220, the 3rd segmented die 230 and the 4th segmented die 240 to participate in assembling.
Described mould outside plate 40 is assembled together with 50 connections of mould back seat; Have a push rod 100 to pass mould outside plate 40 therebetween, stretch within the injection mold overall 200, described push rod 100 extends to bar head 102 outside the mould back seat 50, and described push rod 100 has slide block 106 on the part within the mould back seat 50.
Die body 80, front mould mold insert 30 are bound up before described, on the preceding die body 80 plastic cement passage 31 are arranged; When front mould mold insert 30 closely contacted with mould outside plate 40, front mould mold insert 30 contacted with the end of push rod 100.
Facts have proved that the present invention makes the injection mold segmentation of dust collector rolling brush axle, and total distortion angle is resolved into some little distortion angles, and total arching trajectory is decomposed into the little track that is approximately straight line.Adopt the wire cutting method or the additive method of prior art like this, just be easy to injection mold manufacturing success segmentation.After the segmentation manufacturing, again each section amalgamation is assembled into the injection mold of total dust collector rolling brush axle, the dust collector rolling brush axle is created with conventional Shooting Technique.With the dust collector rolling brush axle that the injection mold and the manufacturing using method of dust collector rolling brush axle of the present invention are produced, the consistent standard of profile, productivity ratio height, percent defective is low.
Claims (1)
1. the injection mold of a dust collector rolling brush axle is made using method, described method is that dust collector rolling brush axle (10) designs an isometric injection mold overall (200) based on elder generation, then injection mold overall (200) is divided into the design of n section again, total distortion angle that roller brush shaft (10) is gone up brush groove (11) decomposes n section split mould and processes, it is characterized in that described method comprises step:
1.. the n section split mould of completion of processing is made up the back in order be assembled into injection mold totally (200) by alignment pin (206) and fastening bolt (205); Specifically comprise following installation step:
A. fastening bolt (205) is also with injection mold overall (200) and mould outside plate (40) fixed connection;
B. described then mould back seat (50) and mould outside plate (40) fixed connection;
C., one push rod (100) is set withstands on the front mould mold insert (30), described push rod (100) passes mould outside plate (40) and also passes mould back seat (50) afterwards again, extends rod head (102);
D. on push rod (100) is positioned at the part of mould back seat (50) slide block (106) is set, this slide block (106) slides between the inner chamber slide wall (51) of mould back seat (50);
E., preceding die body (80) is set again, and described front mould mold insert (30) connects with preceding die body (80), and plastic cement passage (31) is die body (80) introducing in the past also; Mould outside plate (40), mould back seat before described after die body (80) and the combination can relatively move between (50), when current die body (80) closely contacts mould outside plate (40), front mould mold insert (30) stretches into injection mold overall (200), and withstands on the end of push rod (100);
2.. the injection mold after will assembling overall (200) always is fitted together with mould outside plate (40), mould back seat (50), preceding die body (80), push rod (100), front mould mold insert (30), carries out conventional injection moulding then,
Specifically may further comprise the steps:
A. thermoplastic cement injects injection mold overall (200) through plastic cement passage (31);
B. cooling water is totally (200) cooling cooling of preceding die body (80) and injection mold by the water channel circulation that water channel joint (310,320,330,340,350,360) is communicated with;
C. then preceding die body (80) is removed sufficiently long distance together with front mould mold insert (30);
D. put on bar head (102) with an external force, push rod (100) rotates dust collector rolling brush axle (10) and ejects from injection mold overall (200);
E. repeat the next operation cycle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100278935A CN100348399C (en) | 2004-06-29 | 2004-06-29 | Injection mould for roller brush shaft of suction cleaner and manufacturing and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100278935A CN100348399C (en) | 2004-06-29 | 2004-06-29 | Injection mould for roller brush shaft of suction cleaner and manufacturing and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1593881A CN1593881A (en) | 2005-03-16 |
| CN100348399C true CN100348399C (en) | 2007-11-14 |
Family
ID=34664068
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100278935A Expired - Fee Related CN100348399C (en) | 2004-06-29 | 2004-06-29 | Injection mould for roller brush shaft of suction cleaner and manufacturing and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100348399C (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100453021C (en) * | 2005-03-17 | 2009-01-21 | 杨景国 | Rotary brush rod and its prodn. method |
| CN100386049C (en) * | 2005-07-11 | 2008-05-07 | 杨景国 | Production of rotary brushing rod |
| CN1986190B (en) * | 2006-12-25 | 2010-05-19 | 胡志军 | Injection mold for rotary brush holder of vacuum cleaner |
| CN101376167B (en) * | 2007-08-31 | 2011-05-11 | 李玉明 | High-pressure casting mould for pattern block in tire mold |
| CN107498753B (en) * | 2017-09-13 | 2023-08-04 | 华域视觉科技(上海)有限公司 | Processing method of tubular light guide injection mold insert and insert manufactured by adopting same |
| CN112353326B (en) * | 2020-11-09 | 2022-04-19 | 卓益科技(广东)有限公司 | Production method of sweeping roller of sweeper |
| CN113001893B (en) * | 2021-02-09 | 2022-06-21 | 莱克电气股份有限公司 | Rolling brush body, rolling brush, dust collection equipment and forming method of rolling brush body |
| CN113243863B (en) * | 2021-05-27 | 2023-07-21 | 苏州海生新能源科技有限公司 | Hard shell of rotary bristle mounting seat for sweeping robot and forming die thereof |
| CN113243862B (en) * | 2021-05-27 | 2023-07-25 | 苏州海生新能源科技有限公司 | Rotary bristle mounting seat for sweeping robot and forming die thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06233731A (en) * | 1993-02-05 | 1994-08-23 | Osamu Nohara | Brush for cleaner, its manufacture and manufacturing device for the same |
| US5495634A (en) * | 1994-06-30 | 1996-03-05 | Bruns Brush Inc. (Ohio Corporation) | Vacuum sweeper roller brush |
| JP2000107093A (en) * | 1998-09-30 | 2000-04-18 | Ando Kasei Kk | Rotary brush for vacuum cleaner suction head, its manufacture, and device for manufacturing rotor section of rotary brush |
| CN2401134Y (en) * | 2000-01-25 | 2000-10-18 | 马占祥 | Suction cleaner |
| JP2002127212A (en) * | 2000-10-20 | 2002-05-08 | Yamada Electric Ind Co Ltd | Injection molding machine and method for injection molding as well as shaft of rotary brush for cleaner |
| JP2003062874A (en) * | 2001-08-30 | 2003-03-05 | Yamada Electric Ind Co Ltd | Shaft molding apparatus for rotary brush of cleaner |
| JP2003290092A (en) * | 2002-03-29 | 2003-10-14 | Toshiba Tec Corp | Manufacturing method of rotary cleaning body for vacuum cleaner and vacuum cleaner |
-
2004
- 2004-06-29 CN CNB2004100278935A patent/CN100348399C/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06233731A (en) * | 1993-02-05 | 1994-08-23 | Osamu Nohara | Brush for cleaner, its manufacture and manufacturing device for the same |
| US5495634A (en) * | 1994-06-30 | 1996-03-05 | Bruns Brush Inc. (Ohio Corporation) | Vacuum sweeper roller brush |
| JP2000107093A (en) * | 1998-09-30 | 2000-04-18 | Ando Kasei Kk | Rotary brush for vacuum cleaner suction head, its manufacture, and device for manufacturing rotor section of rotary brush |
| CN2401134Y (en) * | 2000-01-25 | 2000-10-18 | 马占祥 | Suction cleaner |
| JP2002127212A (en) * | 2000-10-20 | 2002-05-08 | Yamada Electric Ind Co Ltd | Injection molding machine and method for injection molding as well as shaft of rotary brush for cleaner |
| JP2003062874A (en) * | 2001-08-30 | 2003-03-05 | Yamada Electric Ind Co Ltd | Shaft molding apparatus for rotary brush of cleaner |
| JP2003290092A (en) * | 2002-03-29 | 2003-10-14 | Toshiba Tec Corp | Manufacturing method of rotary cleaning body for vacuum cleaner and vacuum cleaner |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1593881A (en) | 2005-03-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100348399C (en) | Injection mould for roller brush shaft of suction cleaner and manufacturing and using method thereof | |
| CN101494350A (en) | Method for manufacturing commutator | |
| CN103286915A (en) | Forming mold | |
| CN211389927U (en) | Mold cooling water channel | |
| CN1249867C (en) | Technology for manufacturing commutator with cold-pressed end face and its product | |
| CN111716753B (en) | Processing machine and forming processing method for PE pearl wool packaging structure | |
| CN204685699U (en) | A kind of extrusion die with U-type groove tubular aluminum section bar | |
| CN212097119U (en) | Mould with wash mould benevolence function | |
| CN101786334B (en) | Intra-die assembling and injection moulding method for plastic external gear set | |
| CN214491467U (en) | Be used for accurate inferior valve structure of plastic shell check out test set rapid prototyping | |
| CN218985598U (en) | Sliding block inclined ejection mechanism for shaft sleeve buckle injection mold | |
| CN101096120A (en) | Multi-part formed automobile inlet manifold injection mold and method | |
| CN201098985Y (en) | Inclined pin rubber mouth rubber-feeding die structure | |
| CN214214597U (en) | Mouse roller injection molding mold | |
| CN205075296U (en) | Mould exhaust structure and have this exhaust structure's mould | |
| CN218462832U (en) | Fan blade mould | |
| CN204955314U (en) | Injection mold | |
| CN103660231A (en) | Plastic extrusion molding method for high-efficiency extrusion of PVC external tooth-shaped gear | |
| CN215848760U (en) | Variable cross-section prefabricated part mold and mold combination | |
| CN217944199U (en) | Suction nozzle manufacturing mold | |
| CN112622201B (en) | Die device for traceless plastic package of power plug | |
| CN216372971U (en) | A demoulding structure for solving carbon fiber product side opening back-off | |
| CN215661507U (en) | Mould for forming shell-shaped building block toy | |
| CN220242256U (en) | Rubber connects angle mould draws material to improve structure | |
| CN115026994B (en) | Die device with automatic multi-code number die size adjusting function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071114 Termination date: 20190629 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |