CN205075296U - A mold exhaust structure and a mold with the exhaust structure - Google Patents
A mold exhaust structure and a mold with the exhaust structure Download PDFInfo
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- CN205075296U CN205075296U CN201520725346.8U CN201520725346U CN205075296U CN 205075296 U CN205075296 U CN 205075296U CN 201520725346 U CN201520725346 U CN 201520725346U CN 205075296 U CN205075296 U CN 205075296U
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- 238000013022 venting Methods 0.000 claims 6
- 239000007787 solid Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000001746 injection moulding Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000002950 deficient Effects 0.000 abstract description 2
- 239000003292 glue Substances 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000004904 shortening Methods 0.000 abstract 1
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000012768 molten material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 230000008093 supporting effect Effects 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 208000034423 Delivery Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本实用新型公开了一种模具排气结构,包括后模仁及设置于后模仁上方的模芯,所述后模仁与模芯之间设置模芯支撑点,模芯支撑点的下方沿着后模仁与模芯连接处的边缘设置排气槽。所述后模仁上设置多个通气孔,通气孔与排气槽连通,形成排气通道。本实用新型还公开了一种模具,从上至下依次包括面板、水口板、定模板、前模仁、模芯、后模仁、动模板、顶杆、顶针板及底板;所述模芯与后模仁之间设置所述的排气结构。本实用新型在注塑过程中,当模芯往后模箭头方向复位时闭合状态,注塑时模具产品胶位里面的空气往排气槽流出,从而起到排气作用,缩短注塑成型周期,减少熔接线流痕产品不良率,提高产品合格率及产能。
The utility model discloses a mold exhaust structure, including a rear mold core and a mold core arranged above the rear mold core, a mold core support point is arranged between the rear mold core and the mold core, and an exhaust groove is arranged below the mold core support point along the edge of the connection between the rear mold core and the mold core. A plurality of vents are arranged on the rear mold core, and the vents are connected with the exhaust grooves to form an exhaust passage. The utility model also discloses a mold, which includes a panel, a nozzle plate, a fixed mold plate, a front mold core, a mold core, a rear mold core, a movable mold plate, a push rod, an ejector plate and a bottom plate from top to bottom; the exhaust structure is arranged between the mold core and the rear mold core. During the injection molding process, the utility model is in a closed state when the mold core is reset to the direction of the rear mold arrow, and the air in the glue position of the mold product flows out to the exhaust groove during injection molding, thereby playing a role in exhaust, shortening the injection molding cycle, reducing the defective rate of weld line flow marks, and improving the product qualification rate and production capacity.
Description
技术领域 technical field
本实用新型涉及模具制造设备,特别是涉及一种模具排气结构及具有该排气结构的模具。 The utility model relates to mold manufacturing equipment, in particular to a mold exhaust structure and a mold with the exhaust structure.
背景技术 Background technique
注塑模具是一种生产塑胶制品的工具;也是赋予塑胶制品完整结构和精确尺寸的工具。注塑成型是批量生产某些形状复杂部件时用到的一种加工方法。具体指将受热融化的材料由高压射入模腔,经冷却固化后,得到成形品。 Injection mold is a tool for producing plastic products; it is also a tool for giving plastic products complete structure and precise dimensions. Injection molding is a processing method used in the mass production of certain complex-shaped parts. Specifically, it refers to injecting the heated and melted material into the mold cavity by high pressure, and after cooling and solidifying, a molded product is obtained.
模具的结构虽然由于塑料品种和性能、塑料制品的形状和结构以及注射机的类型等不同而可能千变万化,但是基本结构是一致的。模具主要由浇注系统、调温系统、成型零件和结构零件组成。其中浇注系统和成型零件是与塑料直接接触部分,并随塑料和制品而变化,是塑模中最复杂,变化最大,要求加工光洁度和精度最高的部分。 Although the structure of the mold may vary due to the variety and performance of the plastic, the shape and structure of the plastic product, and the type of the injection machine, the basic structure is the same. The mold is mainly composed of pouring system, temperature adjustment system, molding parts and structural parts. Among them, the pouring system and molding parts are the parts that are in direct contact with the plastic and change with the plastic and the product. They are the most complex and the most changing parts in the mold, requiring the highest processing finish and precision.
注塑模具由动模和定模两部分组成,动模安装在注射成型机的移动模板上,定模安装在注射成型机的固定模板上。在注射成型时动模与定模闭合构成浇注系统和型腔,开模时动模和定模分离以便取出塑料制品。为了减少繁重的模具设计和制造工作量,注塑模大多采用了标准模架。 The injection mold consists of a moving mold and a fixed mold. The moving mold is installed on the movable template of the injection molding machine, and the fixed mold is installed on the fixed template of the injection molding machine. During injection molding, the movable mold and the fixed mold are closed to form the gating system and the cavity, and the movable mold and the fixed mold are separated to take out the plastic product when the mold is opened. In order to reduce the heavy workload of mold design and manufacturing, most injection molds use standard mold bases.
现有技术中,在模具中开设的一种槽形出气口,用以排出原有的及熔料带入的气体。熔料注入型腔时,原存于型腔内的空气以及由熔体带入的气体必须在料流的尽头通过排气口向模外排出,否则将会使制品带有气孔、接不良、充模不满,甚至积存空气因受压缩产生高温而将制品烧伤。一般情况下,排气孔既可设在型腔内熔料流动的尽头,也可设在塑模的分型面上。后者是在凹模一侧开设深0.03-0.2mm,宽1.5-6mm的浅槽。注射中,排气孔不会有很多熔料渗出,因为熔料会在该处冷却固化将通道堵死。排气口的开设位置切勿对着操作人员,以防熔料意外喷出伤人。此外,亦可利用顶出杆与顶出孔的配合间隙,顶块和脱模板与型芯的配合间隙等来排气。但现有手机TPU保护套注塑交货周期越来越短,在调整注塑机条件下克服产品熔接线、流痕,当交货周期较短情况下,注塑不稳定产品不良率升高,很难正常交货。 In the prior art, a groove-shaped air outlet is opened in the mold to discharge the original gas and the gas brought in by the melt. When the molten material is injected into the cavity, the air originally stored in the cavity and the gas brought in by the melt must be discharged out of the mold through the exhaust port at the end of the material flow, otherwise the product will have pores, poor connection, The mold is not fully filled, and even the accumulated air will burn the product due to the high temperature generated by compression. In general, the vent hole can be set either at the end of the molten material flow in the cavity or on the parting surface of the mold. The latter is to open a shallow groove with a depth of 0.03-0.2mm and a width of 1.5-6mm on one side of the die. During injection, there will not be a lot of molten material seeping out of the vent hole, because the molten material will cool and solidify there and block the channel. The opening position of the exhaust port must not face the operator to prevent the molten material from accidentally spraying out and hurting people. In addition, it is also possible to use the matching gap between the ejector rod and the ejection hole, the matching gap between the ejector block and the stripping plate and the core, etc. to exhaust. However, the delivery cycle of the injection molding of the existing mobile phone TPU protective cover is getting shorter and shorter. Under the condition of adjusting the injection molding machine, the weld line and flow marks of the product can be overcome. Normal delivery.
实用新型内容 Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种模具排气结构及具有该排气结构的模具,缩短注塑成型周期,提高产品合格率。 The purpose of the utility model is to overcome the deficiencies of the prior art, provide a mold exhaust structure and a mold with the exhaust structure, shorten the injection molding cycle, and improve the qualified rate of products.
为了达到上述目的,本实用新型采用的技术方案是: In order to achieve the above object, the technical scheme that the utility model adopts is:
一种模具排气结构,包括后模仁及设置于后模仁上方的模芯,所述后模仁与模芯之间设置模芯支撑点,模芯支撑点的下方沿着后模仁与模芯连接处的边缘设置排气槽。 A mold exhaust structure, including a rear mold core and a mold core arranged above the rear mold core, a mold core support point is set between the rear mold core and the mold core, and the lower part of the mold core support point is along the rear mold core and the mold core. Vents are provided on the edge of the joint of the mold core.
作为本实用新型的最佳实施例,本实用新型所述后模仁上设置多个通气孔,通气孔与排气槽连通,形成排气通道。 As the best embodiment of the utility model, a plurality of ventilation holes are arranged on the rear mold core of the utility model, and the ventilation holes communicate with the exhaust grooves to form exhaust passages.
作为本实用新型的最佳实施例,本实用新型所述模芯与后模仁连接处的每一侧边至少设置2个模芯支撑点。 As the best embodiment of the utility model, at least two mold core support points are provided on each side of the joint between the mold core and the rear mold core in the utility model.
作为本实用新型的最佳实施例,本实用新型所述模芯支撑点的宽度为3-5毫米。 As the best embodiment of the utility model, the width of the mold core supporting point in the utility model is 3-5 millimeters.
作为本实用新型的最佳实施例,本实用新型所述模芯与后模仁的间隙高度0.01-0.02毫米。 As the best embodiment of the utility model, the gap height between the mold core and the rear mold core of the utility model is 0.01-0.02 mm.
作为本实用新型的最佳实施例,本实用新型所述排气槽设置为内凹排气槽。 As the best embodiment of the utility model, the exhaust groove of the utility model is set as a concave exhaust groove.
本实用新型还公开了一种模具,从上至下依次包括面板、水口板、定模板、前模仁、模芯、后模仁、动模板、顶杆、顶针板及底板;所述模芯与后模仁之间设置所述的排气结构。 The utility model also discloses a mold, which sequentially includes a panel, a nozzle plate, a fixed template, a front mold core, a mold core, a rear mold core, a movable template, a push rod, a thimble plate and a bottom plate from top to bottom; the mold core The exhaust structure is arranged between the rear mold core.
与现有技术相比,本实用新型的有益效果是:在注塑过程中,当模芯往后模箭头方向复位时闭合状态,注塑时模具产品胶位里面的空气往排气槽流出,从而起到排气作用,缩短注塑成型周期,减少熔接线流痕产品不良率,提高产品合格率及产能。 Compared with the prior art, the beneficial effect of the utility model is: in the injection molding process, when the mold core is reset to the closed state when the mold core is reset in the direction of the arrow of the rear mold, the air in the glue position of the mold product flows out to the exhaust groove during injection molding, thereby To the exhaust effect, shorten the injection molding cycle, reduce the defective rate of weld line flow marks, and improve the product qualification rate and production capacity.
附图说明 Description of drawings
图1为本实用新型的排气结构示意图; Fig. 1 is the exhaust structure schematic diagram of the present utility model;
图2为本实用新型图1的A部结构示意图; Fig. 2 is a structural schematic diagram of part A of Fig. 1 of the utility model;
图3为本实用新型的排气结构侧视图; Fig. 3 is a side view of the exhaust structure of the present utility model;
图4为本实用新型图2的B部结构示意图; Fig. 4 is the structural schematic diagram of part B of Fig. 2 of the utility model;
图5为本实用新型的带有排气结构的模具结构示意图。 Fig. 5 is a structural schematic diagram of a mold with an exhaust structure of the present invention.
具体实施方式 detailed description
本实用新型的主旨在于克服现有技术的不足,提供一种模具排气结构及具有该排气结构的模具,缩短注塑成型周期,减少熔接线流痕产品不良率,提高产能。下面结合实施例参照附图进行详细说明,以便对本实用新型的技术特征及优点进行更深入的诠释。 The main purpose of the utility model is to overcome the deficiencies of the prior art, provide a mold exhaust structure and a mold with the exhaust structure, shorten the injection molding cycle, reduce the defect rate of weld line flow marks, and increase production capacity. The following will be described in detail with reference to the accompanying drawings in conjunction with the embodiments, so as to further explain the technical features and advantages of the present utility model.
如图1、2所示,一种模具排气结构,包括后模仁6及设置于后模仁6上方的模芯5,所述后模仁6与模芯5之间设置模芯支撑点12,模芯支撑点12的下方沿着后模仁6与模芯5连接处的边缘设置排气槽11。除了排气槽11,本实用新型所述后模仁6上设置多个通气孔,通气孔与排气槽11连通,形成排气通道。 As shown in Figures 1 and 2, a mold exhaust structure includes a rear mold core 6 and a mold core 5 arranged above the rear mold core 6, and a mold core support point is set between the rear mold core 6 and the mold core 5 12. Below the support point 12 of the mold core, an exhaust groove 11 is arranged along the edge of the joint between the rear mold core 6 and the mold core 5 . In addition to the exhaust groove 11, a plurality of ventilation holes are arranged on the rear mold core 6 of the present invention, and the ventilation holes communicate with the exhaust groove 11 to form an exhaust passage.
为了达到较好的支撑效果,本实用新型所述模芯5与后模仁6连接处的每一侧边至少设置2个模芯支撑点12。优选地,所述模芯支撑点12的宽度为3-5毫米。 In order to achieve a better supporting effect, at least two mold core support points 12 are provided on each side of the joint between the mold core 5 and the rear mold core 6 in the utility model. Preferably, the core supporting point 12 has a width of 3-5 mm.
如图3、4所示,本实用新型所述模芯5与后模仁6的间隙高度0.01-0.02毫米。 As shown in Figures 3 and 4, the gap height between the mold core 5 and the rear mold core 6 of the utility model is 0.01-0.02 millimeters.
本实用新型所述排气槽11设置为内凹排气槽。通过凹排气槽将整个模具的气流快速排出。 The exhaust groove 11 described in the utility model is set as an inner concave exhaust groove. The airflow of the whole mold is quickly discharged through the concave exhaust groove.
本实用新型只需在磨床上即可加工完成,在后模仁6、模芯支撑点12最高面以外避空深度0.01-0.02毫米,长方向两边各留3个模芯支撑点,宽方向两边各留2个模芯支撑点,支撑点宽度3-5毫米;闭合状态后模仁6与模芯5间隙高度0.02MM,模芯支撑点12防止模芯5往下沉起不到排气的效果,注塑时候模具产品胶位里面的空气从图1所示的箭头方向四面往排气槽11的排气槽空隙13的0.01-0.02毫米间隙流出,在不跑披峰的状态下,可起到排气效果。 The utility model can be processed only on a grinding machine. The depth of the void outside the rear mold core 6 and the highest surface of the mold core support point 12 is 0.01-0.02 mm, and 3 mold core support points are left on both sides of the long direction. Leave 2 mold core support points for each, and the width of the support points is 3-5mm; after the closed state, the gap height between the mold core 6 and the mold core 5 is 0.02MM, and the mold core support point 12 prevents the mold core 5 from sinking and cannot exhaust. As a result, the air in the plastic part of the mold product flows out from the four sides in the direction of the arrow shown in Figure 1 to the 0.01-0.02mm gap in the air vent gap 13 of the air vent 11 during injection molding. to the exhaust effect.
如图5所示,本实用新型还公开了一种模具,从上至下依次包括面板1、水口板2、定模板3、前模仁4、模芯5、后模仁6、动模板7、顶杆8、顶针板9及底板10;所述模芯5与后模仁6之间设置所述的排气结构。 As shown in Figure 5, the utility model also discloses a mold, which includes a panel 1, a nozzle plate 2, a fixed template 3, a front mold core 4, a mold core 5, a rear mold core 6, and a movable template 7 from top to bottom. , ejector pin 8, thimble plate 9 and bottom plate 10; the exhaust structure is set between the mold core 5 and the rear mold core 6.
通过以上实施例中的技术方案对本实用新型进行清楚、完整的描述,显然所描述的实施例为本实用新型一部分的实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The utility model is clearly and completely described through the technical solutions in the above embodiments, and it is obvious that the described embodiments are a part of the embodiments of the utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
Claims (7)
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| CN201520725346.8U CN205075296U (en) | 2015-09-18 | 2015-09-18 | A mold exhaust structure and a mold with the exhaust structure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111469353A (en) * | 2020-04-24 | 2020-07-31 | 广东博智林智能制造有限公司 | Mold device and molding system |
| CN111516293A (en) * | 2020-04-13 | 2020-08-11 | 东营宝丰汽车配件有限公司 | A hot-pressing mold exhaust and anti-leakage device |
-
2015
- 2015-09-18 CN CN201520725346.8U patent/CN205075296U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111516293A (en) * | 2020-04-13 | 2020-08-11 | 东营宝丰汽车配件有限公司 | A hot-pressing mold exhaust and anti-leakage device |
| CN111469353A (en) * | 2020-04-24 | 2020-07-31 | 广东博智林智能制造有限公司 | Mold device and molding system |
| CN111469353B (en) * | 2020-04-24 | 2022-03-11 | 广东博智林机器人有限公司 | Mold device and molding system |
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Granted publication date: 20160309 Termination date: 20200918 |