CN100347448C - Electric compressor - Google Patents
Electric compressor Download PDFInfo
- Publication number
- CN100347448C CN100347448C CNB2004100638362A CN200410063836A CN100347448C CN 100347448 C CN100347448 C CN 100347448C CN B2004100638362 A CNB2004100638362 A CN B2004100638362A CN 200410063836 A CN200410063836 A CN 200410063836A CN 100347448 C CN100347448 C CN 100347448C
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- stator
- framework
- iron core
- key element
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- 238000004804 winding Methods 0.000 claims abstract description 18
- 238000003475 lamination Methods 0.000 claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 72
- 229910000831 Steel Inorganic materials 0.000 claims description 46
- 239000010959 steel Substances 0.000 claims description 46
- 230000002093 peripheral effect Effects 0.000 claims description 21
- 238000007600 charging Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 description 15
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229910052779 Neodymium Inorganic materials 0.000 description 2
- 229910004856 P—O—P Inorganic materials 0.000 description 2
- 230000004323 axial length Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/02—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/08—Compressors specially adapted for separate outdoor units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/02—Compressor arrangements of motor-compressor units
- F25B31/026—Compressor arrangements of motor-compressor units with compressor of rotary type
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2210/00—Fluid
- F04C2210/26—Refrigerants with particular properties, e.g. HFC-134a
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/20—Manufacture essentially without removing material
- F04C2230/23—Manufacture essentially without removing material by permanently joining parts together
- F04C2230/231—Manufacture essentially without removing material by permanently joining parts together by welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/40—Electric motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2210/00—Working fluid
- F05B2210/10—Kind or type
- F05B2210/12—Kind or type gaseous, i.e. compressible
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2210/00—Working fluid
- F05B2210/10—Kind or type
- F05B2210/14—Refrigerants with particular properties, e.g. HFC-134a
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Combustion & Propulsion (AREA)
- Compressor (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
Abstract
The invention provided a permanent magnet rotating electric machine in which a stator core can be assembled by lamination in a die while solving the problem of noise. In the motor compressor containing a motor element and a compressor element being driven through a rotary shaft coupled with the motor element in a tubular frame becoming an enclosed container, the motor element comprises a stator having a stator core and a stator winding being fitted in the frame and supported, and a rotor supported rotatably on the inside of the stator while having permanent magnets wherein a protruding part abutting against the inner circumferential surface of the frame is provided on the outer circumferential part of the stator core and the outer circumferential area of the abutting part is set equal to several % or less of the entire inner circumferential area of the frame.
Description
Technical field
The present invention relates to a kind of formation and be located at the motor compressor of the cooling unit of air-conditioning, refrigerating box, household freezer or show cabinet etc., particularly relate to the motor compressor that has used in rotor configuration the permanent magnet rotary electric machine of permanent magnet as electronic key element (unit).
Background technique
Past, in this permanent magnet rotary electric machine, in staor winding, to adopt and concentrate winding, the neodymium permanent magnet of terres rares is adopted in magnetic field, result, the problem that the noise of the compressor of existence use etc. increases.As the noise countermeasure, for example in the motor compressor that is recorded in TOHKEMY 2001-342954 communique (patent documentation 1), propose to cut the inwall of seal container of compressor and the scheme of the axial part of the stator iron core peripheral part that contacts with this inwall.
(patent documentation 1) TOHKEMY 2001-342954 communique
In above-mentioned prior art, the peripheral shape of the external diameter of stator iron core is 2 kinds, lamination forms the occasion of stator iron core in by the mould that uses concavo-convex (ホ ロ one ダ イ) joint (concavo-convex joint is realized by using along the Haake (HAC) that send mould), can carry out lamination in the mould of the stator iron core that contacts with the inwall of pressurized container, but do not have the reference position for discontiguous stator iron core, existence can not be carried out the problem of lamination in the mould.
Lamination is the reference position with the periphery of the electromagnetic steel plate of formation stator iron core in the mould, does not produce position deflection ground and overlaps and lamination.
Summary of the invention
The object of the present invention is to provide a kind of motor compressor, this motor compressor can be assembled by lamination in the mould of stator iron core, can solve noise problem.
A kind of motor compressor of the present invention, having becomes the cylinder of seal container framework, be contained in the electronic key element of this cylinder framework, and the compression key element that is contained in above-mentioned cylinder framework and drives by above-mentioned electronic key element, above-mentioned electronic key element has stator and can be arranged at the inboard of this stator freely to rotate and have the rotor of permanent magnet, said stator has the staor winding that is embedded into the stator iron core that is supported in the above-mentioned cylinder framework and is wound in this stator iron core, the said stator iron core has overlapping a plurality of electromagnetic steel plates, it is characterized in that: above-mentioned electromagnetic steel plate has the convex contacting part of the inner peripheral surface that is contacted with above-mentioned cylinder framework in periphery, and the contacting part of each electromagnetic steel plate links to each other at overlapping stack direction.
A kind of motor compressor of the present invention, having becomes the cylinder of seal container framework, be contained in the electronic key element of this cylinder framework, and the compression key element that is contained in above-mentioned cylinder framework and drives by above-mentioned electronic key element, above-mentioned electronic key element has stator and can be arranged at the inboard of this stator freely to rotate and have the rotor of permanent magnet, said stator has the staor winding that is embedded into the stator iron core that is supported in the above-mentioned cylinder framework and is wound in this stator iron core, the said stator iron core has a plurality of electromagnetic steel plates of coincidence, it is characterized in that: the periphery at above-mentioned electromagnetic steel plate is provided with a plurality of recesses, cut apart the periphery setting at the above-mentioned electromagnetic steel plate of cutting apart by above-mentioned recess: the position that forms the convex contacting part of the inner peripheral surface that is contacted with above-mentioned cylinder framework, do not form the position of this contacting part, and the contacting part of each electromagnetic steel plate links to each other at overlapping stack direction.
A kind of motor compressor of the present invention, having becomes the cylinder of seal container framework, be contained in the electronic key element of this cylinder framework, and the compression key element that is contained in above-mentioned cylinder framework and drives by above-mentioned electronic key element, above-mentioned electronic key element has stator and can be arranged at the inboard of this stator freely to rotate and have the rotor of permanent magnet, said stator has the staor winding that is embedded into the stator iron core that is supported in the above-mentioned cylinder framework and is wound in this stator iron core, the said stator iron core has a plurality of electromagnetic steel plates of coincidence, it is characterized in that: the periphery at above-mentioned electromagnetic steel plate is provided with a plurality of recesses, have 2 kinds of above-mentioned electromagnetic steel plates, this electromagnetic steel plate has by what above-mentioned recess was cut apart cuts apart periphery, wherein a kind of cut apart periphery at any one all the convex contacting part that contacts with the inner peripheral surface of above-mentioned cylinder framework, another kind ofly has the position of the contacting part with above-mentioned convex and the position of this contacting part not according to the above-mentioned periphery of cutting apart; The contacting part of above-mentioned another kind of electromagnetic steel plate links to each other at overlapping stack direction.
According to the present invention, the shape of stator iron core is axially identical, has contacting part in the periphery of stator iron core, so, can carry out the assembling of stator iron core by lamination in the mould.In addition, can provide noise little motor compressor.
Description of drawings
Fig. 1 illustrates the motor compressor of the invention process form 1, for the sectional view of axial section configuration is shown.
Fig. 2 illustrates the permanent magnet rotary electric machine of the invention process form 1, is Q-Q that Fig. 1 the is shown figure of section configuration radially.
Fig. 3 is the perspective view of the permanent magnet rotary electric machine of the invention process form 1.
Fig. 4 is the figure that the electromagnetic steel plate contact condition in the framework of the invention process form 1 is shown.
Fig. 5 is the figure that the noise level measurement result of the motor compressor that has carried permanent magnet rotary electric machine is shown.
Fig. 6 is the figure of total (OA) value of noise that the motor compressor of the permanent magnet rotary electric machine that carries the invention process form 1 is shown.
Fig. 7 is the sectional view of axial section configuration that the motor compressor 1 of the invention process form 2 is shown.
Fig. 8 is the sectional view of axial section configuration that the motor compressor 1 of the invention process form 3 is shown.
Fig. 9 is the sectional view of axial section configuration that the motor compressor 1 of the invention process form 4 is shown.
Figure 10 is the sectional view of axial section configuration that the motor compressor 1 of the invention process form 5 is shown.
Figure 11 is the figure that the electromagnetic steel plate contact condition in the framework of the invention process form 5 is shown.
Embodiment
Below, describe embodiments of the invention in detail according to Fig. 1~Figure 11.In each figure, general label is represented same thing.In addition, 4 utmost point permanent magnet rotary electric machines shown here, the number of poles of rotor is 2: 3 with the ratio of the groove number of stator.
At first, form of implementation 1 of the present invention is described.
Fig. 1 is the figure that the motor compressor of the invention process form 1 is shown, and axial section configuration is shown, and Fig. 2 is the figure that the permanent magnet rotary electric machine of the invention process form 1 is shown, and the Q-Q that Fig. 1 is shown is section configuration radially.The axial section configuration of the permanent magnet rotary electric machine as electronic key element shown in Figure 1 is the P-O-P sectional view of permanent magnet rotary electric machine shown in Figure 2.Fig. 3 is the perspective view that is shown in the permanent magnet rotary electric machine of Fig. 2.Fig. 4 is the figure that the electromagnetic steel plate contact condition in the framework is shown.
In Fig. 1, the outward appearance of motor compressor 1 is formed by housing.Housing is made of the loam cake 3 of framework 2 cylindraceous, upper end side, the lower cover 4 of lower end side.Framework 2 is the container of sealing.
In this framework 2, accommodate electronic key element 5 and the compression key element 6 that is called as scroll compressor as permanent magnet rotary electric machine.
The pressing chamber 14 that forms by fixed scroll member 7 and rotation scroll element 10 (14a, 14b ...) in the pressing chamber that is positioned at outside diameter along with rotatablely moving towards the central mobile of two scroll elements 7,10, volume dwindles gradually.The center that pressing chamber 14a, 14b reach two scroll elements 7,10 is nearby the time, from exhaust port 16 discharges of pressurized gas from being communicated with pressing chamber 14 of the suction pipe 15 in two pressing chambers 14.
The pressurized gas of discharging arrives in the framework 2 of fixed component 17 bottoms by the gas channel (not shown) of being located at fixed scroll member 7 and fixed component 17, is discharged to outside the motor compressor 1 from the discharge tube 18 of being located at framework 2 sidewalls.
The electronic key element 5 that is made of permanent magnet rotary electric machine that constitutes motor compressor 1 is turned round by the rotating speed that is suitable for compressed action by frequency conversion (pressures) device (イ Application バ one ) the (not shown) control that is provided with separately.Here, the electronic key element 5 that is made of permanent magnet rotary electric machine is by stator 19 and rotor 20 (though not shown, counterweight block is installed at the two ends of rotor 20).The upside of being located at the crank up axle 13 of rotor 20 becomes crankshaft.Form oilhole 21 in the inside of crank up axle 13, the lubricant oil that will be in the oil storage portion 22 of framework 2 bottoms by the revolution of crank up axle 13 supplies to the following side bearing portion 24 of last side bearing portion 23, the ball bearing mode of sliding bearing formula by oilhole 21.In addition, label 25 is a tenminal block, and the electric power of self frequency-changing's device supplies to electronic key element 5 in the future.Label 26 is a base.
The electronic key element 5 that is made of Fig. 1, permanent magnet rotating electric machine shown in Figure 2 is made of stator 19 and rotor 20, and stator 19 comprises the stator iron core 29 that is made of tooth 27 and iron core back 28 and surround the staor winding 31 (U phase winding 31a, the V phase winding 31b, the W phase winding 31c that comprise three phase windings) of the concentrated winding that twines on tooth 27 ground in the groove 30 of 27 in tooth.The recess 32 of semi-circular shape is set in the periphery of the stator iron core 29 of tooth 27 parts of living in.
Here, be 4 utmost points, 6 grooves as the electronic key element 5 of permanent magnet rotary electric machine, so, when slot pitch is represented by electric angle 120 degree.Rotor 20 nearby forms permanent magnet patchhole 34 at the outer surface of rotor iron core 33, and this rotor iron core 33 forms the revolution axis hole 39 that inserts the turning axle (not shown), the fixing permanent magnet of being made by the neodymium of terres rares 35 in permanent magnet patchhole 34.Label 36 is the periphery of stator iron core 29, becomes with turning axle to be concentric circles.
In Fig. 1, Fig. 2, Fig. 3, label 37 is the most peripheral of stator iron core, sets the diameter bigger slightly than the periphery 36 of stator iron core.That is, the external diameter of periphery 36 parts of stator iron core is little, and most peripheral 37 parts of stator iron core form bigger external diameter.
As make the periphery 36 of stator iron core too small, the magnetic property of permanent magnet rotary electric machine is worsened, so the deviation setting of 36 and 37 diameter is in 0.5mm.
The outside in the periphery 36 of stator iron core 29 forms 2 projectioies 38 (contacting part of convex) that comprise 38a and 38b, and the outer circumferential face of projection 38 (contacting parts of convex) becomes with the most peripheral 37 same diameter ground of stator iron core 29 to be set.Here, (peripheries that recess is 32) are provided with 2 projectioies 38 (contacting part of convex) on the periphery of each groove 30, but also can be 1, or are any number.The height of projection 38 (contacting parts of convex) is about 0.3mm, and width is about 0.5mm.This projection 38 (contacting part of convex) makes electromagnetic steel plate conjointly arrange at the stack direction that overlaps.Stator iron core lamination ground forms the electromagnetic steel plate of 0.35mm or 0.5mm.
Because it is cylindric that framework 2 forms by the tabular steel plate of warpage, so the drum diameter dimensional accuracy in interior week is looser, general size is changed to ± 100 μ m.As a result, hot charging is coupled to contacting wherein with the periphery of stator iron core 29 in interior week that the stator iron core 29 of the stator 19 in the framework 2 can not regulation framework 2.The radially section configuration of the P-O-P section of the permanent magnet rotary electric machine of Fig. 2 shown in Figure 1, the part that contacts with the inner peripheral surface of framework 2 is the projection 38 (contacting part of convex) of the most peripheral 37 of stator iron core 29, and the periphery 36 (external diameter is little) of stator iron core does not contact with the inner peripheral surface of framework 2.For this reason, arbitrary electromagnetic steel plate of formation stator iron core 29 all is contacted with the interior week of framework 2.But the interior weekly form area of the long-pending relative framework 2 of the outer surface of projection 38 (contacting parts of convex) only contacts 1%.
In Fig. 4, (usually thickness is that interior all sides of 2.5mm~3.5mm) support electromagnetic steel plate by 2 projectioies 38 (contacting part of convex) that are formed at the electromagnetic steel plate periphery with hot charging to the framework 2 of cylinder.Formation space portion 40 between the periphery 36 of framework 2 and stator iron core, most peripheral 37 like that shown in peripheral shape 41 parts of the outer circumferential side of electromagnetic steel plate that the supporting of this hot charging only is shown.
In addition, the periphery area of contact of projection 38 (contacting parts of convex) is set at framework 2 inner peripheral surface long-pending (axial length that comprises stator iron core) 1%.As a result, the vibration of stator iron core 29 is difficult for being delivered to framework 2.
Fig. 5 is with illustrating the noise that above-mentioned motor compressor 1 is measured.The cooling and heating ability of this motor compressor 1 is nominal 2.2kW~2.8kW, encloses R410A as refrigerant and makes its work.Measure microphone in the position of the axial central part of the electronic key element 5 that constitutes by permanent magnet rotary electric machine, leave 1m and measure (rice).
The transverse axis of Fig. 5 is a frequency content, and the longitudinal axis is a noise, and the motor compressor in the past and the determination data of motor compressor of the present invention are shown in the lump.The motor compressor in past does not have the projection 38 (contacting part of convex) of the periphery of stator iron core 29, and the periphery 36 of stator iron core 33 is along stack direction (axially) even contact.
As shown in Figure 5, for 200Hz, 400Hz, 8kHz, and 10kHz composition, the noise ratio of motor compressor 1 of the present invention increases in the past slightly, but the noise ratio of the motor compressor of the present invention 1 of frequency content in addition reduces in the past significantly.Fig. 6 illustrates total (OA) value of noise.As shown in Figure 6, the noise ratio of motor compressor 1 of the present invention has reduced 10.4dB in the past significantly.
The stack direction (axially) that this noise is reduced in stator iron core 29 is identical, makes with the area of contact of circumferential framework inner peripheral surface to contact by 1% of all gross areas in the framework (axial vector of stator iron core 29), and the vibration of stator iron core 29 is difficult for being delivered to framework 2.About the projection 38 (contacting part of convex) of this contacting part though area of contact be original 57.5%~28.75%, noise does not change yet, so, be preferably the less area of contact of a few percent (number %).About this contacting part, describe from the assembling aspect of stator iron core 29.
Though lamination is made stator iron core 29 with the electromagnetic steel plate of punch press stamping-out, this is stacked in and is called along carrying out in the palletizing die that send mould (ホ ロ one ダ イ).Consistent with the internal diameter of the external diameter of the corresponding electromagnetic steel plate of the most peripheral 37 (external diameter is big) of stator iron core 29 and palletizing die, so, even carry out lamination in the mould, electromagnetic steel plate also not towards radially offset position, arrives lamination under the state of stack direction (axially) in unification well in mould.
Therefore, can provide noise little and available being called along the stator iron core that send the palletizing die lamination of mould.
In addition, the electromagnetic steel plate of lamination can form a firm combination (stator iron core) by step up (the concavo-convex joint) that utilizes HAC in the mould.The stator 19 that twines staor winding 31 formation at stator iron core 29 is fixed in the framework 2 by the hot charging cooperation.
Below, the invention process form 2 is described.
Fig. 7 illustrates the motor compressor 1 of form of implementation 2 of the present invention.Fig. 7 illustrates the section configuration same with occasion shown in Figure 1, and difference is through hole 44 is located at the part of framework 2.This through hole 44 is located at projection 38 (contacting parts of convex).By the projection 38 (contacting part of convex) and framework 2 of tack welding ( Star Network welds) by these through hole 44 fixed stators 19.
The external diameter of the stator 19 of the permanent magnet rotary electric machine that uses in motor compressor 1 of the present invention is 105mm, the thick 45mm of lamination.There is shatter test in compressor, does not satisfy specification when the impact when falling makes stator 19 from the hot charging position deflection of framework 2.For this reason, in the part of framework 2 through hole 44 is set, projection 38 (contacting part of convex) and framework 2 by 44 pairs of stators 19 of this through hole carry out tack welding, and be fixing by weld part 43.Like this, can provide the motor compressor 1 that can bear shatter test.
Below, form of implementation 3 of the present invention is described.
Fig. 8 illustrates the motor compressor 1 of form of implementation 3 of the present invention.Fig. 8 illustrates and same section configuration shown in Figure 1, and difference is, in the interior week of framework 2, prevents that with falling member 42 is set to the bottom of stator 19.
Like this, though can provide carry out shatter test stator 19 also not from the hot charging position deflection, can bear the motor compressor 1 of shatter test.
The following describes form of implementation 4 of the present invention.
Fig. 9 illustrates the motor compressor 1 of form of implementation 4 of the present invention.Fig. 9 illustrates the section configuration same with occasion shown in Figure 1, difference is to prevent that member 45 is set to the bottom of stator 19 will falling in the interior week of framework 2, part at framework 2 is provided with through hole 44, prevents member 45 by this through hole 44 usefulness tack welding fixed frame 2 with falling.
At first, falling of ring-type prevented member 45 hot chargings behind framework 2, through hole 44 is being set, falling by 44 pairs of this through holes and prevent that member 45 and framework 2 from carrying out tack welding in the part of framework 2, fixing by weld part 43, after this with stator 29 hot chargings to falling the top that prevents member 45.Like this, even carry out shatter test stator 19, can provide the motor compressor 1 that can bear shatter test also not from the hot charging position deflection.Fall and prevent that member 45 from shortening than falling the axial length that prevents member 42 in order to reduce the use material, in order to ensure drop strength, and uses tack welding.
The following describes form of implementation 5 of the present invention.
Figure 10 illustrates the motor compressor 1 of the invention process form 5, and Figure 11 (a) is a radially sectional view of Figure 10 B-B, and the A-A that Figure 11 (b) illustrates Figure 10 is sectional view radially.Figure 11 (a) is identical with Fig. 4.
Shown in Figure 11 (b) shown in the peripheral shape 41 of electromagnetic steel plate like that, between the semicircular recess 32 of the periphery of electromagnetic steel plate, form 6 cut apart cut apart periphery.The periphery of cutting apart at 3 positions is provided with projection 38 (contacting parts of convex), and the periphery of cutting apart at remaining 3 positions is not provided with projection 38 (convex contacting parts).There is the position of projection 38 (contacting parts of convex) and do not have the position alternate configurations of projection 38 (contacting parts of convex).Make the stator iron core periphery 36 at the position that has projection 38 (convex contacting parts) identical with stator iron core most peripheral 37.Projection 38 (convex contacting parts) link to each other at stack direction.Figure 11 (a) all cut apart periphery be provided with the projection 38 (contacting parts of convex).
In addition, Figure 10 illustrates the section configuration same with occasion shown in Figure 1, the major part (partly) of shape of stator iron core 29 that difference is to be in the interior week of framework 2 forms the shape of Figure 11 (a), forms the shape of Figure 11 (b) in the part of the central part of stator iron core 29.That is, the electromagnetic steel plate of stator iron core 29 has two kinds.A kind of electromagnetic steel plate all has projection 38 (convex contacting parts) in any periphery of cutting apart.Another kind of electromagnetic steel plate has the position of projection 38 (convex contacting parts) and position that should projection according to the situation of cutting apart periphery.There is position and the disjunct position that links to each other along stack direction in projection 38 (convex contacting parts).
Like this, owing to have the interior week of hot charging fixed frame 2 and the part of stator iron core 29, so, a kind of like this motor compressor 1 can be provided, even this motor compressor 1 carries out shatter test, stator 19 is not also from the hot charging position deflection, do not need tack welding, can bear shatter test.Though it is lower than Fig. 1 that noise reduces effect, can guarantee that noise reduces effect with comparing in the past.
In addition, the embodiment of Figure 10 even only adopt the shape of Figure 11 (b), also can obtain some noises certainly and reduce effect relatively.
Wherein, Fig. 1, Fig. 7, Fig. 8, Fig. 9, and compressor shown in Figure 10 be called as scroll compressor, dispose above-mentioned compression key element on top, dispose above-mentioned electronic key element in the bottom.In addition, exist electronic key element to be in upside, compress the rotary compressor that key element is in the structure of downside.This rotary compressor becomes the structure that does not have bearing at upside.This is in order to reduce manufacture cost.Motor compressor of the present invention is also applicable at this rotary compressor.
Claims (10)
1. motor compressor has the compression key element that becomes the cylinder of seal container framework, is contained in the electronic key element of this cylinder framework and is contained in above-mentioned cylinder framework and driven by above-mentioned electronic key element,
Above-mentioned electronic key element has stator and can be arranged at the inboard of this stator freely to rotate and have the rotor of permanent magnet,
Said stator has the staor winding that is embedded into the stator iron core that is supported in the above-mentioned cylinder framework and is wound in this stator iron core,
The said stator iron core has overlapping a plurality of electromagnetic steel plates, it is characterized in that:
Above-mentioned electromagnetic steel plate has the convex contacting part of the inner peripheral surface that is contacted with above-mentioned cylinder framework in periphery, and the contacting part of each electromagnetic steel plate links to each other at overlapping stack direction.
2. motor compressor according to claim 1 is characterized in that: the outer circumferential area of above-mentioned contacting part is one of percentage with the ratio of interior all gross areas of above-mentioned cylinder framework.
3. motor compressor according to claim 1 is characterized in that: in the residing position of above-mentioned contacting part the through hole that penetrates into above-mentioned cylinder framework is set, fixes above-mentioned framework and above-mentioned contacting part at the position of this through hole by welding.
4. motor compressor according to claim 1 is characterized in that: the falling of bottom contact that forms above-mentioned contacting part interior week at above-mentioned cylinder framework prevents member.
5. motor compressor according to claim 4 is characterized in that: the part at above-mentioned cylinder framework is provided with through hole, prevents member at the position of this through hole by fixing above-mentioned framework of welding and above-mentioned falling.
6. motor compressor according to claim 1 is characterized in that: the above-mentioned electromagnetic steel plate of lamination is stepped up to engage by HAC mutually, forms stator iron core, and this stator iron core hot charging is coupled to above-mentioned framework.
7. motor compressor has the compression key element that becomes the cylinder of seal container framework, is contained in the electronic key element of this cylinder framework and is contained in above-mentioned cylinder framework and driven by above-mentioned electronic key element,
Above-mentioned electronic key element has stator and can be arranged at the inboard of this stator freely to rotate and have the rotor of permanent magnet,
Said stator has the staor winding that is embedded into the stator iron core that is supported in the above-mentioned cylinder framework and is wound in this stator iron core,
The said stator iron core has a plurality of electromagnetic steel plates of coincidence, it is characterized in that:
Periphery at above-mentioned electromagnetic steel plate is provided with a plurality of recesses,
Cut apart the periphery setting at the above-mentioned electromagnetic steel plate of cutting apart by above-mentioned recess: form the inner peripheral surface that is contacted with above-mentioned cylinder framework the convex contacting part the position and do not form the position of this contacting part, and the contacting part of each electromagnetic steel plate links to each other at overlapping stack direction.
8. motor compressor has the compression key element that becomes the cylinder of seal container framework, is contained in the electronic key element of this cylinder framework and is contained in above-mentioned cylinder framework and driven by above-mentioned electronic key element,
Above-mentioned electronic key element has stator and can be arranged at the inboard of this stator freely to rotate and have the rotor of permanent magnet,
Said stator has the staor winding that is embedded into the stator iron core that is supported in the above-mentioned cylinder framework and is wound in this stator iron core,
The said stator iron core has a plurality of electromagnetic steel plates of coincidence, it is characterized in that:
Periphery at above-mentioned electromagnetic steel plate is provided with a plurality of recesses,
Have 2 kinds of above-mentioned electromagnetic steel plates, this electromagnetic steel plate has by what above-mentioned recess was cut apart cuts apart periphery,
Wherein a kind of cut apart periphery at any one all the convex contacting part that contacts with the inner peripheral surface of above-mentioned cylinder framework,
Another kind of there are the position of contacting part and the position of this contacting part not with above-mentioned convex according to the above-mentioned periphery of cutting apart;
The contacting part of above-mentioned another kind of electromagnetic steel plate links to each other at overlapping stack direction.
9. motor compressor according to claim 1 is characterized in that: the said stator winding is wound on the tooth of said stator iron core by concentrated winding.
10. motor compressor according to claim 1 is characterized in that: above-mentioned compression key element is a scroll compressor, disposes above-mentioned compression key element on top, disposes above-mentioned electronic key element in the bottom.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP417608/2003 | 2003-12-16 | ||
JP2003417608A JP2005184873A (en) | 2003-12-16 | 2003-12-16 | Motor compressor |
Publications (2)
Publication Number | Publication Date |
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CN1629479A CN1629479A (en) | 2005-06-22 |
CN100347448C true CN100347448C (en) | 2007-11-07 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CNB2004100638362A Expired - Fee Related CN100347448C (en) | 2003-12-16 | 2004-07-13 | Electric compressor |
Country Status (3)
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JP (1) | JP2005184873A (en) |
KR (1) | KR100540096B1 (en) |
CN (1) | CN100347448C (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4449811B2 (en) * | 2005-04-15 | 2010-04-14 | 株式会社豊田自動織機 | Electric compressor |
JP2008187804A (en) * | 2007-01-29 | 2008-08-14 | Toyota Motor Corp | Rotor and rotary electric machine equipped with rotor |
JP5134886B2 (en) * | 2007-08-20 | 2013-01-30 | 三洋電機株式会社 | Hermetic electric compressor |
JP5134885B2 (en) * | 2007-08-20 | 2013-01-30 | 三洋電機株式会社 | Hermetic electric compressor |
JP2009261058A (en) * | 2008-04-14 | 2009-11-05 | Panasonic Corp | Motor and electronic equipment using it |
WO2015063871A1 (en) * | 2013-10-29 | 2015-05-07 | 三菱電機株式会社 | Permanent magnet embedded electric motor, compressor, and refrigerating and air-conditioning device |
CN105553135B (en) * | 2016-02-17 | 2018-09-11 | 广东美芝制冷设备有限公司 | Electric moto used in compressor and compressor with it |
CN105610253B (en) * | 2016-02-17 | 2018-11-23 | 广东美芝制冷设备有限公司 | Electric moto used in compressor and compressor with it |
JP7185389B2 (en) * | 2017-02-01 | 2022-12-07 | 三菱重工サーマルシステムズ株式会社 | rotary compressor system for air conditioner, rotary compressor and motor for air conditioner |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4115035A (en) * | 1976-04-21 | 1978-09-19 | Danfoss A/S | Motor compressor |
US5505596A (en) * | 1990-07-13 | 1996-04-09 | Mitsubishi Denki Kabushiki Kaisha | Scroll type compressor having drain oil tube with flexible and nonflexible portions |
US5873710A (en) * | 1997-01-27 | 1999-02-23 | Copeland Corporation | Motor spacer for hermetic motor-compressor |
JPH11332155A (en) * | 1998-05-08 | 1999-11-30 | Toshiba Corp | Stator for motor and closed type motor-operated compressor |
-
2003
- 2003-12-16 JP JP2003417608A patent/JP2005184873A/en active Pending
-
2004
- 2004-07-13 CN CNB2004100638362A patent/CN100347448C/en not_active Expired - Fee Related
- 2004-08-19 KR KR1020040065254A patent/KR100540096B1/en not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4115035A (en) * | 1976-04-21 | 1978-09-19 | Danfoss A/S | Motor compressor |
US5505596A (en) * | 1990-07-13 | 1996-04-09 | Mitsubishi Denki Kabushiki Kaisha | Scroll type compressor having drain oil tube with flexible and nonflexible portions |
US5873710A (en) * | 1997-01-27 | 1999-02-23 | Copeland Corporation | Motor spacer for hermetic motor-compressor |
JPH11332155A (en) * | 1998-05-08 | 1999-11-30 | Toshiba Corp | Stator for motor and closed type motor-operated compressor |
Also Published As
Publication number | Publication date |
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KR20050061275A (en) | 2005-06-22 |
KR100540096B1 (en) | 2006-01-10 |
JP2005184873A (en) | 2005-07-07 |
CN1629479A (en) | 2005-06-22 |
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