CN100343187C - Treatment process for industrial wastewater of VB12 production and dedicated wastewater treatment machine therefor - Google Patents
Treatment process for industrial wastewater of VB12 production and dedicated wastewater treatment machine therefor Download PDFInfo
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Abstract
本发明涉及一种处理生产VB12的工业废水的资源化处理工艺及其专用废水处理机,工艺步骤为化学絮凝法提取蛋白→萃取、反萃取提取丙酸,制备丙酸钙→萃取、反萃取提取乙酸,制备冰乙酸→萃余水AOPs超氧化、O3/H2O2复合微波处理;本发明还提供化学絮凝法提取蛋白的专用废水处理机及对生产VB12的工业废水提取蛋白、丙酸、乙酸后的废水进行超氧化处理的专用废水处理机。利用专用废水处理机通过该工艺可将生产VB12的工业废水进行资源化处理,对废水中的蛋白、丙酸、乙酸等进行提取并进一步制成附加产品,可实现工业废水零排放、无二次污染,萃余水进一步处理成为中水回用,污泥变为优质有机肥料。
The present invention relates to a resource-based treatment process for industrial waste water produced by VB12 and a special waste water treatment machine thereof. The process steps are protein extraction by chemical flocculation → extraction, back extraction to extract propionic acid, preparation of calcium propionate → extraction, back extraction and extraction Acetic acid, preparation of glacial acetic acid → raffinate water AOPs superoxidation, O 3 /H 2 O 2 composite microwave treatment; the invention also provides a special wastewater treatment machine for extracting protein by chemical flocculation and extracting protein and propionic acid from industrial wastewater producing VB12 , A special wastewater treatment machine for superoxidation treatment of wastewater after acetic acid. Using a special wastewater treatment machine, the industrial wastewater produced by VB12 can be treated as a resource through this process, and the protein, propionic acid, acetic acid, etc. in the wastewater can be extracted and further made into additional products, which can realize zero discharge of industrial wastewater and no secondary Pollution, the raffinate water is further processed to become reclaimed water for reuse, and the sludge is turned into high-quality organic fertilizer.
Description
技术领域technical field
本发明属于工业废水处理领域,确切地说是一种生产VB12的工业废水的资源化处理工艺及专用废水处理机。The invention belongs to the field of industrial waste water treatment, and specifically relates to a resource treatment process and a special waste water treatment machine for producing VB12 industrial waste water.
背景技术Background technique
VB12生产过程中所排废水中含CODCr的浓度约为(6~7)×104mg/l,硫酸盐浓度约为3000mg/l,水质中含有1.9%的丙酸及1%左右的乙酸以及大量的氨基酸蛋白,形成的高浓度、高色度有机废水的处理成为行业中的老、大、难问题,现有的技术手段使排放难以达标。传统的处理技术是采用将此水与其它轻度污染的废水按比例混合,使CODCr的浓度稀释至1000mg/l左右,SO4 2-至700mg/l左右,采用UASB厌氧反应器,此工艺处理过程中产生大量沼气及H2S,有恶臭气味,造成对大气的二次污染,工艺运转时间长达20小时左右,构筑物庞大,需要1500万元左右的投资,但CODCr的去除率仅为80%左右,如果以日处理量500吨计算,运转耗费每年达300万元以上。The concentration of COD Cr in the wastewater discharged from the production process of VB12 is about (6~7)×10 4 mg/l, the concentration of sulfate is about 3000mg/l, and the water quality contains 1.9% propionic acid and about 1% acetic acid As well as a large amount of amino acid protein, the treatment of the high-concentration and high-color organic wastewater formed has become an old, big, and difficult problem in the industry. The existing technical means make it difficult to meet the discharge standards. The traditional treatment technology is to mix this water with other slightly polluted wastewater in proportion to dilute the concentration of COD Cr to about 1000mg/l, SO 4 2- to about 700mg/l, and use UASB anaerobic reactor. A large amount of biogas and H 2 S are produced during the process of treatment, which has a foul smell and causes secondary pollution to the atmosphere. The process operation time is about 20 hours, and the structure is huge, requiring an investment of about 15 million yuan. However, the removal rate of COD Cr It is only about 80%. If the daily processing capacity is 500 tons, the operation cost will reach more than 3 million yuan per year.
发明内容Contents of the invention
本发明所要解决的技术问题就是要提供一种生产VB12的工业废水实现零排放、无二次污染的资源化处理工艺,将废水中的蛋白、丙酸、乙酸等进行资源化提取并进一步制成附加产品,余下废水最终处理成为中水回用,污泥变为优质有机肥料。The technical problem to be solved by the present invention is to provide a resource-based treatment process for the production of VB12 industrial wastewater to achieve zero discharge and no secondary pollution, and to extract protein, propionic acid, acetic acid, etc. in the wastewater and further make As an additional product, the remaining waste water is finally treated as reclaimed water for reuse, and the sludge is turned into high-quality organic fertilizer.
本发明的另一个目的,是提供一种利用化学絮凝法提取蛋白的专用废水处理机,将生产VB12的工业废水中的蛋白提取出来。Another object of the present invention is to provide a special waste water treatment machine for extracting protein by chemical flocculation, so as to extract the protein in the industrial waste water producing VB12.
本发明进一步的目的,是提供一种对生产VB12的工业废水提取蛋白、丙酸、乙酸后的废水进行超氧化处理的专用废水处理机,终端与微波处理器相连,经微波处理后的排水为中水可回用。The further object of the present invention is to provide a kind of special-purpose waste water treatment machine that the waste water after the industrial waste water extraction albumen, propionic acid, acetic acid of producing VB12 is carried out superoxidation treatment, terminal links to each other with microwave processor, the drainage after microwave treatment is Reclaimed water can be reused.
本发明要解决上述的技术问题是通过以下的技术方案得以实现的:一种生产VB12工业废水的资源化处理工艺,包括以下的方法步骤:The present invention will solve above-mentioned technical problem to be realized by following technical scheme: a kind of resource treatment process of producing VB12 industrial waste water, comprises following method steps:
a.从VB12生产废水中用化学絮凝法提取蛋白,余废水A备用;a. Extract protein from VB12 production wastewater by chemical flocculation method, and the remaining wastewater A is for use;
b.废水A用萃取、反萃取法提取丙酸,制备丙酸钙,余废水B备用;b. Waste water A extracts propionic acid by extraction and back extraction to prepare calcium propionate, and the remaining waste water B is used for subsequent use;
c.废水B利用萃取、反萃取法提取乙酸,制备冰乙酸,余废水E;c. Waste water B utilizes extraction, back extraction method to extract acetic acid, prepares glacial acetic acid, remaining waste water E;
d.废水E通过AOPs超氧化、O3/H2O2、微波复合处理后进行固液分离,得液体部分为中水,固体部分为污泥D。d. Wastewater E is subjected to solid-liquid separation after AOPs superoxidation, O 3 /H 2 O 2 , and microwave composite treatment, and the liquid part is reclaimed water, and the solid part is sludge D.
其中,in,
所述化学絮凝法提取蛋白是通过以下的方法步骤进行的:The chemical flocculation method for extracting protein is carried out through the following method steps:
e.在VB12生产废水中投入重量百分比浓度为2-4‰的壳聚糖水溶液,其投入量为80-100mg/L;然后E. drop into the chitosan aqueous solution that weight percent concentration is 2-4‰ in VB12 production waste water, and its input amount is 80-100mg/L; Then
f.投入4-6%浓度的碱式氯化铝水溶液,其投入量为60-80mg/L;然后f. drop into the basic aluminum chloride aqueous solution of 4-6% concentration, and its input amount is 60-80mg/L; Then
g.投入0.5-1.5‰的聚丙烯酸钠水溶液,投入量为4-6mg/L,使废水中所含蛋白充分絮凝,形成絮体加清液;然后g. Add 0.5-1.5‰ sodium polyacrylate aqueous solution, the input amount is 4-6mg/L, so that the protein contained in the waste water is fully flocculated to form flocs and add clear liquid; then
h.将上述絮体加清液经过滤、浓缩、烘干,得成品蛋白。h. The above-mentioned flocs and clear liquid are filtered, concentrated and dried to obtain the finished protein.
所述萃取、反萃取法提取丙酸,制备丙酸钙通过以下的方法步骤进行:The extraction and stripping methods extract propionic acid, and the preparation of calcium propionate is carried out through the following method steps:
i.废水A于萃取塔中加入萃取剂提取丙酸,然后于反萃取塔中加入反萃取剂,制得丙酸钙碱液,经中和过滤、浓缩冷却、结晶过滤得到丙酸钙粗品;i. waste water A adds extraction agent to extraction propionic acid in extraction tower, then adds stripping agent in stripping tower, makes calcium propionate lye, obtains calcium propionate crude product through neutralization filtration, concentrated cooling, crystallization filtration;
j.丙酸钙粗品经加热溶解、脱色、过滤浓缩、冷却结晶、过滤干燥后得到丙酸钙精品即食用级丙酸钙。j. The crude calcium propionate is dissolved by heating, decolorized, concentrated by filtration, crystallized by cooling, and dried by filtration to obtain the refined calcium propionate, that is, edible grade calcium propionate.
所述萃取、反萃取法提取乙酸,制备冰乙酸通过以下的方法步骤进行:The extraction and back extraction method extracts acetic acid, and the preparation of glacial acetic acid is carried out through the following method steps:
k.废水B经萃取、反萃取、蒸馏得到乙酸水溶液;k. Wastewater B obtains acetic acid aqueous solution through extraction, back extraction, and distillation;
l.乙酸经精馏后得到冰乙酸。l. Acetic acid obtains glacial acetic acid after rectification.
所述步骤d是按照以下步骤依次进行:The step d is carried out in sequence according to the following steps:
废水E经O2+O3气提氨氮、絮凝去剩余蛋白、中间沉淀池沉淀、脱色内电解、O3/H2O2反应、微波处理、固液分离,得到得液体部分为中水,固体部分为污泥D;Wastewater E is stripped of ammonia nitrogen by O 2 +O 3 , flocculated to remove excess protein, precipitated in an intermediate sedimentation tank, decolorized and internally electrolyzed, O 3 /H 2 O 2 reaction, microwave treatment, solid-liquid separation, and the liquid part obtained is reclaimed water. The solid part is sludge D;
所述污泥D经浓缩、离心压缩等物理处理,最终为无菌有机肥料。The sludge D is subjected to physical treatment such as concentration and centrifugal compression, and finally becomes a sterile organic fertilizer.
以上所述的萃取剂为三辛胺、三丁基氧膦、正辛醇、磷酸三丁酯;所述反萃取剂为Ca(OH)2、NaOH水溶液。The extractant mentioned above is trioctylamine, tributylphosphine oxide, n-octanol, tributyl phosphate; the stripping agent is Ca(OH) 2 and NaOH aqueous solution.
一种化学絮凝法提取蛋白的专用废水处理机,包括由流量计控制的加药罐1、2、3,通过管道及泵混合进入絮凝反应罐8,经离心机5固液分离后经烘干机6组成一条流水线;其前端即入水口与存放生产VB12工业废水的储槽7相连,其终端为出液口;在入水口与过滤前泵体间的管道上依次有壳聚糖加药罐1、PAC加药罐2、聚丙烯酸钠加药罐3与之相连通;A special wastewater treatment machine for extracting protein by chemical flocculation, including dosing tanks 1, 2, and 3 controlled by flowmeters, mixed into the flocculation reaction tank 8 through pipelines and pumps, and dried after solid-liquid separation in the centrifuge 5 The machine 6 forms an assembly line; its front end, that is, the water inlet, is connected to the storage tank 7 for storing and producing VB12 industrial wastewater, and its terminal is the liquid outlet; there are chitosan dosing tanks sequentially on the pipeline between the water inlet and the pump body before filtration 1. The PAC dosing tank 2 and the sodium polyacrylate dosing tank 3 communicate with it;
壳聚糖加药罐1,内盛2~4‰重量百分比浓度的壳聚糖水溶液;Chitosan dosing tank 1, filled with an aqueous solution of chitosan at a concentration of 2 to 4 ‰ by weight;
PAC加药罐2,内盛铝盐PAC,即4~6%浓度的碱式氯化铝水溶液;PAC dosing tank 2, containing aluminum salt PAC, that is, an aqueous solution of basic aluminum chloride with a concentration of 4-6%;
聚丙烯酸钠加药罐3,内盛助剂聚丙烯酸钠,即0.5-1.5‰的聚丙烯酸钠溶液。Sodium polyacrylate dosing tank 3 contains the auxiliary agent sodium polyacrylate, that is, 0.5-1.5‰ sodium polyacrylate solution.
本发明还提供一种废水超氧化处理专用废水处理机,包括由流量计控制的加药罐11、121、122、131、132、14及15、臭氧发生器171及171、中间沉淀池191及192、反应器18及20、内电解罐21、静态混合器221、222、223及224、泵体241、242、243、244及245、相应的防腐液体管道,其主体由反应器18、泵体241、中间沉淀池191、泵体242、内电解罐21、反应器20、泵体243、中间沉淀池192、泵体245通过管路依次串接,其前端即入水口接已经过提取蛋白、丙酸钙、冰乙酸后的生产VB12工业废水管道,其终端与微波处理器相连;在入水口与反应器18间的管道的上方有加药罐11与之相连通;在反应器18与泵体241间、泵体242与中间沉淀池191间的管道上各依次有加药罐121、131、静态混合器221、222与之相连通;在中间沉淀池191与内电解罐21间的管道上有H2SO4加药罐14与之相连通;在反应器20与泵体243间的管道上有H2O2加药罐15与之相连通;反应器20的出液管经加药罐122、静态混合器223、泵体244、加药罐132、静态混合器224到达中间沉淀池192,再经泵体245与终端出水口相连;在两反应器18、20的底部,各有臭氧发生器171、172通气管与其内腔相连通;The present invention also provides a special wastewater treatment machine for wastewater superoxidation treatment, including
上述加药罐11、121、131、14、15、122、132从入水口处起各加药罐内所盛药剂依次为:Above-mentioned
20~25%浓度的Ca(OH)2+1~2%浓度MgCl2+1~2%浓度的Ca(ClO)2混合水;20-25% concentration of Ca(OH) 2 + 1-2% concentration of MgCl 2 + 1-2% concentration of Ca(ClO) 2 mixed water;
碱式氯化铝PAC+3~5%浓度粉煤灰的混合水溶液;Mixed aqueous solution of basic aluminum chloride PAC+3-5% concentration of fly ash;
1~2‰浓度的聚丙烯酸钠(阴离子)溶液;Sodium polyacrylate (anion) solution with a concentration of 1-2‰;
20~25%H2SO4水溶液;20-25% H2SO4 aqueous solution ;
5~10%浓度的H2O2水溶液;5-10% H 2 O 2 aqueous solution;
碱式氯化铝PAC+3~5%浓度粉煤灰的混合水溶液;Mixed aqueous solution of basic aluminum chloride PAC+3-5% concentration of fly ash;
1~2‰浓度的聚丙烯酸钠(阴离子)溶液;Sodium polyacrylate (anion) solution with a concentration of 1-2‰;
所述内电解罐中置有介质Fe+C+TiO2。The medium Fe+C+TiO 2 is placed in the inner electrolytic tank.
本发明通过以上的处理工艺,将VB12生产过程中所排废水中所含大量的氨基酸蛋白、丙酸以及乙酸依次进行提取,进一步地还可用于制备食品添加剂、无菌有机肥料等,作为商品出售,实现了变废为宝,增加收入;该工艺将污泥处理成有机肥料,不仅彻底解决了原有技术存在的环境污染、垃圾存放及处理等问题,还实现了农产品增收;最终的废水处理成为CODCr<60的中水进行回用,使原有VB12生产过程中所排废水对环境所造成的污染得到彻底地解决,实现社会效益、经济效益双赢。该工艺适用于对生产VB12的工业废水进行处理,并可延伸推广至发酵工艺制药行业。Through the above treatment process, the present invention sequentially extracts a large amount of amino acid protein, propionic acid and acetic acid contained in the waste water in the VB12 production process, and further can be used to prepare food additives, sterile organic fertilizers, etc., and sell them as commercial products , realized turning waste into wealth and increasing income; this process treats sludge into organic fertilizer, which not only completely solves the problems of environmental pollution, garbage storage and treatment in the original technology, but also realizes the increase of agricultural product income; the final wastewater treatment The reclaimed water with COD Cr <60 can be reused, so that the environmental pollution caused by the wastewater discharged in the original VB12 production process can be completely solved, and a win-win situation of social and economic benefits can be achieved. The process is applicable to the treatment of industrial waste water produced by VB12, and can be extended to the fermentation process pharmaceutical industry.
本发明所提供的絮凝提取蛋白的废水处理机,用于可将生产VB12的工业废水中的蛋白提取出来。The wastewater treatment machine for flocculating and extracting protein provided by the present invention is used to extract protein from industrial wastewater producing VB12.
本发明所提供的废水超氧化微波处理机,是用于对提取蛋白、丙酸、乙酸生产VB12的工业废水进行处理,终端排水为中水可回用。The waste water superoxidation microwave processor provided by the present invention is used to process the industrial waste water produced by extracting protein, propionic acid and acetic acid to produce VB12, and the terminal drainage is recycled water.
本发明下面将结合附图和具体实施例作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明化学絮凝法提取蛋白的工艺方框图;Fig. 1 is the technical block diagram of extracting protein by chemical flocculation method of the present invention;
图2为化学絮凝法提取蛋白的废水处理机示意图;Fig. 2 is the schematic diagram of the wastewater treatment machine of extracting protein by chemical flocculation;
图3为本发明萃取、反萃取法制备丙酸钙的工艺方框图;Fig. 3 is the process block diagram that extraction of the present invention, stripping method prepare calcium propionate;
图4为本发明萃取、反萃取法制备冰乙酸的工艺方框图;Fig. 4 is the process block diagram that extraction of the present invention, back extraction method prepares glacial acetic acid;
图5为本发明工艺过程中废水E的处理工艺方框图;Fig. 5 is the process block diagram of waste water E in the technological process of the present invention;
图6为图5所示工艺的废水超氧化微波处理机的工序示意图;Fig. 6 is the process schematic diagram of the waste water superoxidation microwave treatment machine of technology shown in Fig. 5;
图7为本发明整体工艺流程的方框图。Fig. 7 is a block diagram of the overall process flow of the present invention.
1-壳聚糖加药罐,内盛2~4‰浓度的壳聚糖水溶液;1- Chitosan dosing tank, containing chitosan aqueous solution with a concentration of 2-4‰;
2-PAC加药罐,内盛铝盐PAC,即4~6%浓度的碱式氯化铝水溶液;2-PAC dosing tank, containing aluminum salt PAC, that is, a 4-6% aqueous solution of basic aluminum chloride;
3-聚丙烯酸钠加药罐,内盛助剂聚丙烯酸钠,即0.5-1.5‰浓度的聚丙烯酸钠水溶液;3- Sodium polyacrylate dosing tank, containing sodium polyacrylate additive, that is, sodium polyacrylate aqueous solution with a concentration of 0.5-1.5‰;
41-静态混合器;42-过滤器;5-离心机;6-烘干机;7-储罐;8-絮凝罐;41-static mixer; 42-filter; 5-centrifuge; 6-dryer; 7-storage tank; 8-flocculation tank;
11-加药罐,内盛20~25%浓度的Ca(OH)2+1~2%浓度的MgCl2+1~2%浓度的Ca(ClO)2混合水溶液;11-dosing tank, filled with 20-25% concentration of Ca(OH) 2 + 1-2% concentration of MgCl 2 + 1-2% concentration of Ca(ClO) 2 mixed aqueous solution;
121、122-加药罐,内盛碱式氯化铝PAC+3~5%溶液的粉煤灰水溶液;121, 122-dosing tanks, containing the fly ash aqueous solution of basic aluminum chloride PAC+3-5% solution;
131、132-加药罐,内盛聚丙烯酸钠,即1~2‰浓度的聚丙烯酸钠(阴离子)水溶液;131, 132-Dosing tanks containing sodium polyacrylate, that is, sodium polyacrylate (anion) aqueous solution with a concentration of 1-2‰;
14-加药罐,内盛20~25%浓度H2SO4水溶液;14-Dosing tank, filled with 20-25% H2SO4 aqueous solution ;
15-加药罐,内盛5~10%浓度H2O2水溶液;15-dosing tank, filled with 5-10% H2O2 aqueous solution;
16-流量计;171、172-臭氧发生器;18-反应器;16-flow meter; 171, 172-ozone generator; 18-reactor;
191、192-中间沉淀池;20-反应器;21-内电解罐;191, 192-intermediate sedimentation tank; 20-reactor; 21-inner electrolytic tank;
221、222、223、224-静态混合器;23-管道;221, 222, 223, 224-static mixer; 23-pipeline;
241、242、243、244、245-泵体。241, 242, 243, 244, 245 - pump body.
具体实施方式Detailed ways
一种生产VB12的工业废水的资源化处理工艺,按照图7所示的工艺流程进行,即:生产VB12的工业废水→化学絮凝法提取蛋白→萃取、反萃取法提取丙酸,制备丙酸钙→萃取、反萃取法提取乙酸,制备冰乙酸→萃余水AOPs超氧化、O3/H2O2复合微波处理。A resource treatment process for industrial wastewater producing VB12 is carried out according to the process flow shown in Figure 7, namely: industrial wastewater producing VB12→protein extraction by chemical flocculation→extraction and back extraction of propionic acid to prepare calcium propionate →Extract acetic acid by extracting and back-extracting methods to prepare glacial acetic acid→superoxidize raffinate water with AOPs, and treat with O 3 /H 2 O 2 compound microwave.
具体地说,该工艺是按照以下的方法步骤实现的:Specifically, this technique is realized according to the following method steps:
①从生产VB12废水的中利用化学絮凝法提取蛋白,利用图2所示的化学絮凝法提取蛋白的废水处理机,按照图1所示的工艺步骤进行。①Use the chemical flocculation method to extract protein from the production of VB12 wastewater, and use the chemical flocculation method shown in Figure 2 to extract the protein waste water treatment machine, according to the process steps shown in Figure 1.
图2为化学絮凝提取蛋白的专用废水处理机,为一条流水线。包括由流量计控制的加药罐1-3、离心污水泵及连接阀门、静态混合器41、过滤器42、絮凝罐8、离心机5、烘干机6及相应防腐液体管道,混合前泵体、静态混合器41、絮凝罐8、过滤前泵体、过滤器42、离心机5及烘干机6通过管道依次串接于一体,其前端即入水口与存放生产VB12工业废水的储槽7相连,终端为出液口;在入水口与混合前泵体间的管道上依次有壳聚糖加药罐1、PAC加药罐2与之连通;混合前泵体与静态混合器41间的管道上有聚丙烯酸钠加药罐3与之连通;其中Figure 2 is a special wastewater treatment machine for chemical flocculation to extract protein, which is an assembly line. Including dosing tank 1-3 controlled by flowmeter, centrifugal sewage pump and connecting valve, static mixer 41, filter 42, flocculation tank 8, centrifuge 5, dryer 6 and corresponding anti-corrosion liquid pipeline, mixing front pump Body, static mixer 41, flocculation tank 8, pump body before filtration, filter 42, centrifuge 5 and dryer 6 are sequentially connected in series through pipelines, and its front end is the water inlet and the storage tank for storing the production of VB12 industrial wastewater 7 are connected, and the terminal is the liquid outlet; on the pipeline between the water inlet and the pre-mixing pump body, there are chitosan dosing tank 1 and PAC dosing tank 2 connected to it; the pre-mixing pump body and the static mixer 41 Sodium polyacrylate dosing tank 3 communicates with it on the pipeline;
壳聚糖加药罐1,内盛2~4‰浓度的壳聚糖水溶液;Chitosan dosing tank 1, containing chitosan aqueous solution with a concentration of 2-4‰;
PAC加药罐2,内盛铝盐PAC,即4~6%浓度的碱式氯化铝溶液;PAC dosing tank 2, containing aluminum salt PAC, that is, basic aluminum chloride solution with a concentration of 4-6%;
聚丙烯酸钠加药罐3,内盛助剂聚丙烯酸钠,即0.5-1.5‰浓度的聚丙烯酸钠水溶液。The sodium polyacrylate dosing tank 3 contains the additive sodium polyacrylate, that is, an aqueous solution of sodium polyacrylate with a concentration of 0.5-1.5‰.
图1为化学絮凝法提取蛋白的工艺,通过以下的方法步骤实现:Fig. 1 is the process of extracting protein by chemical flocculation, which is realized through the following method steps:
(1)储罐7中为生产VB12的工业废水,泵前由加药罐1中投入2-4‰浓度的壳聚糖水溶液;然后(1) in storage tank 7, be the industrial waste water of producing VB12, before the pump, drop into the chitosan aqueous solution of 2-4‰ concentration in dosing tank 1; Then
(2)由加药罐2中投入PAC即4-6%浓度的碱式氯化铝溶液;然后(2) drop into the basic aluminum chloride solution of PAC i.e. 4-6% concentration in the dosing tank 2; then
(3)泵后由加药罐3中投入助剂聚丙烯酸钠,即0.5-1.5‰浓度的聚丙烯酸钠溶液,经静态混合器41后导入絮凝罐8中,使废水中所含蛋白充分絮凝,形成絮体加清液;(3) Add additive sodium polyacrylate from the dosing tank 3 after the pump, that is, sodium polyacrylate solution with a concentration of 0.5-1.5‰, and then introduce it into the flocculation tank 8 after passing through the static mixer 41, so that the protein contained in the waste water is fully flocculated , forming flocs and adding clear liquid;
(4)将上述絮体加清液再经过滤器42过滤,离心机5进行固液分离浓缩,再经烘干机6烘干,得成品蛋白,进一步可用作饲料添加剂;余废水A备用;(4) add clear liquid to above-mentioned floc and filter through filter 42 again, centrifuge 5 carries out solid-liquid separation and concentration, then dries through drier 6, obtains finished protein, can be further used as feed additive; Surplus waste water A is standby;
②利用废水A萃取、反萃取法提取丙酸,进一步地制备丙酸钙,通过图3所示的方法步骤实现:② Utilize waste water A extraction, back extraction method to extract propionic acid, further prepare calcium propionate, realize by the method steps shown in Figure 3:
(1)废水A于往复振动式萃取塔中加入萃取剂提取丙酸,然后于反萃取塔中加入碱--石灰即NaOH+Ca(OH)2(选用净石灰,其中Mg含量≤0.5%),制得丙酸钙碱液,经20%左右的工业硫酸中和,利用膜过滤加多效蒸发器进行浓缩冷却,同时利用锥形分液器使碱液回流、20M2板框压滤机结晶过滤得到丙酸钙粗品;(1) Wastewater A is added to the reciprocating vibration extraction tower to extract propionic acid, and then added to the stripping tower - lime is NaOH+Ca(OH) 2 (select clean lime, wherein Mg content ≤ 0.5%) , the calcium propionate lye is prepared, neutralized by about 20% industrial sulfuric acid, concentrated and cooled by membrane filtration and multi-effect evaporator, and the lye is refluxed by a conical liquid separator, 20M 2 plate and frame filter press Crystallization filtration obtains calcium propionate crude product;
(2)丙酸钙粗品加去离子水在低于100℃加热溶解,利用活性炭进行脱色,在真空抽滤机中过滤浓缩,然后经冷却结晶过滤,在20M2板框压滤机中过滤后,在100Kg、100℃干燥箱中干燥后得到丙酸钙精品即食用级丙酸钙;(2) Calcium propionate crude product plus deionized water is heated and dissolved below 100°C, decolorized by activated carbon, filtered and concentrated in a vacuum filter, then filtered by cooling crystallization, and filtered in a 20M 2 plate and frame filter press , after drying in a 100Kg, 100°C drying oven to obtain calcium propionate fine-quality food-grade calcium propionate;
余废水B备用。The remaining waste water B is for use.
③利用废水B萃取、反萃取法提取乙酸,进一步地制备冰乙酸,通过图4所示的方法步骤进行:3. Utilize waste water B extraction, back extraction method to extract acetic acid, further prepare glacial acetic acid, carry out by the method step shown in Fig. 4:
废水B于往复振动式萃取塔中加入以正辛醇、磷酸三丁酯配制的萃取剂萃取,再于反萃取塔中以碱石灰作反萃取剂进行反萃取,过滤后利用20%左右的工业硫酸中和,加去离子水过滤,用粗馏塔制得乙酸粗品,再经精馏塔得到冰乙酸。Wastewater B is extracted by adding an extractant prepared with n-octanol and tributyl phosphate in the reciprocating vibration extraction tower, and then stripped with soda lime as the stripping agent in the stripping tower. After filtering, about 20% of the industrial Neutralize with sulfuric acid, add deionized water to filter, use a crude distillation tower to obtain crude acetic acid, and then pass through a rectification tower to obtain glacial acetic acid.
余废水E。Remaining waste water E.
④废水E的处理④Wastewater E treatment
利用如图6所示的废水超氧化处理专用废水处理机进行超氧化处理,然后进行微波处理及固液分离。该处理机包括由流量计控制的加药罐11、121、122、131、132、14及15、臭氧发生器171及171、中间沉淀池191及192、反应器18及20、内电解罐21、静态混合器221、222、223及224、泵体241、242、243、244及245、相应的防腐液体管道,其主体由反应器18、泵体241、中间沉淀池191、泵体242、内电解罐21、反应器20、泵体243、中间沉淀池192、泵体245通过管路依次串接,其前端即入水口接已经过提取蛋白、丙酸钙、冰乙酸后的生产VB12工业废水管道,其终端与微波处理器相连;在入水口与反应器18间的管道的上方有加药罐11与之相连通;在反应器18与泵体241间、泵体242与中间沉淀池191间的管道上各依次有加药罐121、131、静态混合器221、222与之相连通;在中间沉淀池191与内电解罐21间的管道上有H2SO4加药罐14与之相连通;在反应器20与泵体243间的管道上有H2O2加药罐15与之相连通;反应器20的出液管经加药罐122、静态混合器223、泵体244、加药罐132、静态混合器224到达中间沉淀池192,再经泵体245与终端出水口相连;在两反应器18、20的底部,各有臭氧发生器171、172通气管与其内腔相连通;Use the special wastewater treatment machine for superoxidation treatment of wastewater as shown in Figure 6 to perform superoxidation treatment, and then perform microwave treatment and solid-liquid separation. This processor comprises the
上述加药罐11、121、131、14、15、122、132从入水口处起各加药罐内所盛药剂依次为:Above-mentioned
20~25%浓度的Ca(OH)2+1~2%浓度MgCl2+1~2%浓度的Ca(ClO)2混合水;20-25% Ca(OH) 2 + 1-2% MgCl 2 + 1-2% Ca(ClO ) 2 mixed water;
碱式氯化铝PAC+3~5%浓度粉煤灰的混合水溶液;Mixed aqueous solution of basic aluminum chloride PAC+3-5% concentration of fly ash;
1~2‰浓度的聚丙烯酸钠(阴离子)溶液;Sodium polyacrylate (anion) solution with a concentration of 1-2‰;
20~25%H2SO4水溶液;20-25% H2SO4 aqueous solution ;
5~10%浓度的H2O2水溶液;5-10% H 2 O 2 aqueous solution;
碱式氯化铝PAC+3~5%浓度粉煤灰的混合水溶液;Mixed aqueous solution of basic aluminum chloride PAC+3-5% concentration of fly ash;
1~2‰浓度的聚丙烯酸钠(阴离子)溶液;Sodium polyacrylate (anion) solution with a concentration of 1-2‰;
所述内电解罐中置有介质Fe+C+TiO2,Fe、C按重量比1∶1,TiO2为1-2%浓度的水溶液。The inner electrolytic tank is provided with a medium Fe+C+TiO 2 , the weight ratio of Fe and C is 1:1, and the TiO 2 is an aqueous solution with a concentration of 1-2%.
处理的工艺过程参见图5,通过以下的方法步骤进行:The technological process of processing is referring to Fig. 5, carries out by following method step:
(1)废水E从进水管输入,由加药罐11经流量计16加入1号药,混合后进入反应器18;同时由臭氧发生器171送O2、O3至反应器18中。经反应使废水E中剩余的蛋白与乙酸、丙酸等衍生物被氧化分解,生成NO、CO2、H2O;(1) The waste water E is input from the water inlet pipe, and No. 1 medicine is added from the
(2)由泵将反应器18中的水抽入管中并由加药罐121中加入2号药,于混合器221中停留并充分反应;(2) pump the water in the
(3)液体经过泵的搅拌混合,再于泵后由加药罐131加入3号药,在混合器222中充分混合后进入中间沉淀池191,再经泵抽入管中,并于泵前由加药罐14加入4号药,使液体的PH值调整到4左右;(3) The liquid is stirred and mixed by the pump, and then No. 3 medicine is added from the
(4)液体于泵后进入脱色内电解罐21,停留30秒,出内电解罐21后于管中由加药罐15投入5号药,进入反应器20,停留60分;(4) The liquid enters the decolorization inner
(5)在反应器20中,投入1号药,使PH>9,由臭氧发生器172吹入O2、O3,再次发生氧化反应30秒,反应气体由管23吹入水槽吸收,反应器20中的水再由泵抽出,重复上述加入2号药、3号药的步骤,形成絮体加水两相后,进入后处理微波系统,再经固液分离,得到CODCr<60的合格中水。(5) In the
⑤污泥D经浓缩、离心压缩,成为无菌有机肥料。⑤ The sludge D is concentrated and centrifugally compressed to become a sterile organic fertilizer.
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