CN100343020C - Dry ceramic tile edger - Google Patents

Dry ceramic tile edger Download PDF

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Publication number
CN100343020C
CN100343020C CNB2004101031639A CN200410103163A CN100343020C CN 100343020 C CN100343020 C CN 100343020C CN B2004101031639 A CNB2004101031639 A CN B2004101031639A CN 200410103163 A CN200410103163 A CN 200410103163A CN 100343020 C CN100343020 C CN 100343020C
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dust
grinding
dry method
sound insulation
edge polisher
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CN1706590A (en
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方达
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Keda Industrial Group Co Ltd
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Keda Industrial Co Ltd
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Abstract

The present invention relates to a dry edge grinding machine for ceramic tiles, which belongs to the technical field of ceramic processing machinery. The present invention is mainly composed of a conveyer belt assembly, a plurality of edge grinding heads, a chamfer grinding head, beam assembly of an edge grinding machine, and an air draft and dust removing system, wherein the air draft and dust removing system comprises a plurality of air draft and dust collecting devices. Each air draft and dust collecting device is composed of a dust collecting cover, a dust collecting hopper, a dust removing pipeline, a duster, etc., wherein the dust collecting cover, the dust collecting hopper and the beam of the edge grinding machine are mutually collocated with the edge grinding heads or the chamfer grinding head to form a relatively closed cavity. A clearance used for ceramic tiles to pass in and out kept between the dust collecting cover and the conveyer belt. The edge grinding heads or the grinding wheel of the chamfer grinding head is arranged in the cavity and does grinding work in the cavity. The cavity is communicated with the duster through the dust removing pipe. The present invention reduces the whole line floor occupation, reduces the production cost and avoids the deformation of the ceramic tiles in the drying process after grinding. The present invention can also effectively lower the noise generated in the dry grinding process, and has high environmental protection benefit.

Description

A kind of dry ceramic tile edger
Technical field
The present invention relates to a kind of processing equipment that is used for the finishing of ceramic tile edging, the chamfering grinding of brick limit, particularly a kind of edge polisher that is used for the dry ceramic tile grinding.
Background technology
At present each Production of Ceramics producer is producing, during the processing ceramic tile, grindings such as the edging at ceramic tile edge, chamfering is being handled all adopt the wet method grinding process usually, in grinding on grinding machine head and brick face shower water to play the effect of lubricated and noise reduction.But cut in the process adding water mill, because porcelain wall brick (particularly glazed tile) has the characteristic than high water absorbing capacity, the suction of porcelain wall brick is more, need be equipped with very long drying line behind grinding process, expends a large amount of electric energy.Simultaneously, ceramic tile is soaked in water and is heated for a long time and cools off, causes the wall floor tile to shrink inhomogeneous and produce easily and is out of shape, and influences product quality.And adopt the waste residue of wet method edging technology generation, abrasive dust to discharge with the water that flows, and also need to discharge or filter again and utilize through deposition, cause environmental pollution easily, increase cost of sewage disposal.
In order to overcome above-mentioned shortcoming, adopting dry grinding technology is the direction that each producer is studied for many years always, do not adopt the dry grinding technology of water to certainly lead to a large amount of dust, a large amount of dust flies upward everywhere and is unfavorable for health of human body, also can bring adverse effect to the normal use of machine.And the cooling medium of dry grinding is air, and with respect to the cooling medium water of wet method grinding, air is much lower to the cooling effectiveness of grinding parts.Therefore, the timely dedusting of dry grinding and effective temperature that reduces are the problems that at first will solve.The way of some producers is: install funnel shaped aggregate bin additional below edge polisher, unified again exhausting behind the collection dust.Because sealing is relatively poor, dust removing effects is not good.Littler to the cooling effect that the grinding parts play.Because can not fine solution dedusting, problem such as cooling, the research and development of dry method edge polisher stay cool.
Summary of the invention
The object of the present invention is to provide a kind of dry ceramic tile edger of effectively dedusting, cooling in grinding process.
Another object of the present invention provides a kind of dry mill with noise reduction noise reduction function, and the noise that produces in the dry grinding process is reduced to reasonable levels.
In order to realize goal of the invention, the dry method edge polisher is mainly by the conveyer belt assembly, the edging head is some, the chamfering bistrique, edge polisher crossbeam assembly, compositions such as ventilation and dust removal system, the ventilation and dust removal system comprises several and edging head or the corresponding exhausting dust collect plant of chamfering bistrique, each exhausting dust collect plant is by dust gathering arrester, the control of dust hopper, several parts such as cleaning shaft are formed, dust gathering arrester wherein, the control of dust hopper disposes relative airtight cavity of formation mutually with edging head or chamfering bistrique, the emery wheel of edging head or chamfering bistrique is included in the cavity and carries out the grinding operation in cavity, cavity is connected by cleaning shaft with deduster, and described cleaning shaft comprises lateral and trunk line; Between dust gathering arrester and conveyer belt, be provided with and be used for ceramic tile turnover, highly be slightly larger than ceramic tile thickness, can make extraneous air enter and form gas shock on emery wheel, and the gap of the dedusting of can lowering the temperature.
In order to realize second purpose of the present invention, the dust gathering arrester of the emery wheel outside on each edging head or the chamfering head is all made by having the sound insulation materials with function, the grinding position of the emery wheel of edging head and chamfering bistrique covers in the dust gathering arrester, complete machine adopts solid enclosure that the edging line is comprised wherein, and edging head workpiece zone is provided with two sliding doors.
Technical solution of the present invention forms an airtight relatively cavity around at the grinding position, and the wind that produces directed flow therein is to reach the dedusting cool effect, do not need to add water during dry grinding, whole workpiece keeps dry, the cycle stretch-out that makes the oxidized corrosion of each parts, long service life.Grinding process need not to connect drying line, not only can reduce whole line floor space, but also can reduce the production cost of Production of Ceramics producer.By ceramic tile, after dedusting, sorting, directly pack the distortion of having avoided the baking operation after the grinding that ceramic tile is caused through edging and chamfer machining.To compare environmental pollution little with wet type edging technology.And can effectively reduce the noise that produces in the dry grinding process, environmental benefit height.
Description of drawings
Fig. 1 is the schematic diagram of edging head grinding ceramic tile among the present invention:
Fig. 2 is edging end surface cutaway view among the present invention:
Fig. 3 is an edging head of the present invention another side cutaway view:
Fig. 4 is the cross sectional view of control of dust hopper of the present invention;
Fig. 5 is an edge polisher structural representation of the present invention:
Fig. 6 is the decomposition view of dust gathering arrester in the exhausting dust collect plant of the present invention;
Fig. 7 has the overall side view of the edge polisher of solid enclosure for the present invention:
Fig. 8 has the end-view of the edge polisher of solid enclosure for the present invention
1 edging head, 2. emery wheels, 3. porcelain wall bricks
4. crossbeam 5. dust gathering arresters 6. control of dust cavitys
7. lateral 8. drawer plates 9. trunk lines
10 connect flexible pipe 11 dedusters 12. hopper box
13. conveyer belt 14 advances brick gap 16. control of dust hoppers
21. solid enclosure 22. sliding doors 51. sound insulation cover body I
52 sound insulation cover body II, 53. sound insulation cover caps
Arrow is represented the direction of air-flow
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment this invention is specified:
Dry method edge polisher of the present invention is mainly by conveyer belt assembly (not shown), edging head or chamfering bistrique are some, edge polisher crossbeam assembly, compositions such as ventilation and dust removal system, wherein ventilation and dust removal system comprises several exhausting dust collect plants, each exhausting dust collect plant is by dust gathering arrester, the control of dust hopper, compositions such as cleaning shaft, this dust gathering arrester, the control of dust hopper forms a relative airtight cavity together with edging head or chamfering bistrique, between dust gathering arrester and conveyer belt, be provided be used for ceramic tile turnover enter the brick gap, the emery wheel of edging head or chamfering bistrique is included in the cavity and can carries out the grinding operation in cavity, this cavity is connected by cleaning shaft with deduster such as air exhauster, and deduster can be the dust pelletizing system of bleeding of industrial application.When ceramic tile was carried out dry grinding, ceramic tile entered the brick gap along what conveyer belt entered into dry mill, and ceramic tile is transmitted band and is sent in the cavity by entering the brick gap, contacts grinding with emery wheel.Simultaneously, the deduster work of bleeding produces the wind of certain intensity directed flow in cavity, and wind energy enough cleans the grinding sword of emery wheel, intactly exposes the grinding blade, guarantees the enough sharp of grinding sword.The dust that grinding produces, abrasive dust arrive exhaust duct with the wind inspiration of flowing, discharge by blast pipe is unified, taken away Grinding wheel part heat simultaneously, make the temperature of grinding body remain in the allowed band, guarantee the relatively stable of emery wheel grinding capacity, emery wheel be can normally continuously work.
Simultaneously, in order to reduce the noise that produces in the dry grinding process, the dust gathering arrester of the emery wheel outside on each edging head or the chamfering head is all made by having the sound insulation materials with function, for example be the structure of double-deck middle band acoustic material, the grinding position of the emery wheel of edging head and chamfering bistrique covers in the dust gathering arrester.And whole dry mill has a solid enclosure, and the edging line substantially is included in the outer cover hermetically, in edging head workpiece zone, just roughly in the both sides of the middle part of solid enclosure two sliding doors is set, and is convenient to maintenance and checks.
As a preferred embodiment of the present invention, as shown in Figure 3, each edging head or chamfering head are respectively equipped with a dust gathering arrester 5 with dust collection function, this dust gathering arrester 5 is set to the shape that is complementary with edging head or chamfering head shapes, for example, as shown in Figure 6, dust gathering arrester 5 is made up of sound insulation cover body I 51, sound insulation cover body II 52 and sound insulation cover cap 53, and sound insulation cover body I 51 upper edge middle inside have to recessed semicircle orifice; Described blimp II 52 lower edge middle inside have the semicircle orifice to fovea superior; Sound insulation cover body II 52 button is located on the sound insulation cover body I 51, and two semicircle orifices relatively and form a circular hole; Sound insulation cover cap 53 is covered on the sound insulation cover body II 52.Dust gathering arrester covers on the emery wheel of edging head 1 and chamfering head wherein, on the corresponding together position that is installed in edging head and chamfering head of crossbeam 4.As shown in Figure 4, dust gathering arrester 5 and associated components are welded to form each separate, comparatively airtight control of dust cavity 6, around control of dust cavity 6 bottoms are control of dust hoppers 16, the bottom of control of dust hopper 16 is provided with the drawer plate that can twitch 8, be used to arrange and unload thicker fragment and meal dirt, and can assemble fine dust.At the middle part of control of dust cavity 6, be provided with a lateral 7, be used to siphon away light fine dust.Cleaning shaft is made up of each lateral 7 and trunk line 9 on the crossbeam 4.Lateral 7 is along passing crossbeam 4 perpendicular to crossbeam 4 length directions.As shown in Figure 5, each lateral 7 links by sebific duct or flange, is communicated to trunk line 9 side by side.The abrasive dust of each bistrique grinding and dust, by dust gathering arrester 5 restrictions and collection, part is deposited in the control of dust cavity 6, other directed wind with deduster such as generations such as air exhauster converge in the trunk line 9 by lateral 7, arrive deduster 11 via connecting flexible pipe 10 again, finally deposit in the hopper box 12.
As improvement, sound insulation cover body I 51 lower edge Outboard Sections of dust gathering arrester 5 and be affixed between the conveyer belt 13 on the crossbeam 4 and have to enter a brick gap 14, ceramic tile on the conveyer belt can enter brick gap 14 by this and enter in the control of dust cavity 6 and contact with emery wheel 2 and carry out the grinding operation, this height that enters brick gap 14 should remain in the reasonable range, make the outside, sound insulation cover body I 51 lower edges of ceramic tile upper surface and dust gathering arrester 5 keep a less distance, and can allow ceramic tile freely to come in and go out.As shown in Figure 3, when bleeding, the control of dust cavity 6 inner certain negative pressure that produce, extraneous air can enter brick gap 14 by this and enter control of dust cavity 6, and the gas shock that forms certain intensity is played the effect of cooling on emery wheel 2.The gap is more little, under the certain situation of the negative pressure that forms of in control of dust cavity 6, bleeding, by gap location enter in the cavity and the wind-force that impacts on the emery wheel 2 just big more, the effect of cooling dedusting is just better.
As improvement, can come reasonable distribution exhausting amount by the diameter that lateral 7 is set according to the stock removal size of each edging head 1 distribution, the difference that grinding produces Dust Capacity.The rotating speed of adjusting special dust seperator 11 distributes the heat that grinding produces effectively to guarantee the reasonable coupling of exhausting amount and blast.According to dedusting, the heat radiation requirement in when work, the bleed sealing of dust pelletizing system of appropriate design guarantees to have enough air inflows and certain air-intake negative-pressure.
As another improvement, as shown in Figure 4, the mouth of pipe of the lateral 7 at control of dust hopper 16 middle parts and drawer plate 8 keep certain distance, and this distance makes thick fragment and meal dirt that grinding is got off be deposited on the drawer plate 8, can not enter easily in the lateral 7.
As another preferred embodiment, in order to eliminate noise to greatest extent, the dust gathering arrester 5 of emery wheel 2 outer setting on each edging head 1 is made by band acoustic material in the middle of double-deck.As shown in Figure 6, dust gathering arrester 5 is made up of sound insulation cover body I 51, sound insulation cover body II 52 and sound insulation cover cap 53, and the grinding part comparatively intactly is included in dust gathering arrester 5 inside, and these several parts all adopt the noise-reducing structure of double-deck middle band acoustic material.Because the existence of puigging has reduced the noise intensity that produces in the grinding process effectively.
As the further improvement of above-mentioned noise reduction measure, the noise that produces during except the grinding part grinding during grinding also because the drive motors of edging head adopts the higher secondary motor of rotating speed, also produces noise with friction and vibration during operation.In order to eliminate these noises and further to eliminate grinding noise between emery wheel and the brick, as shown in Figure 7 and Figure 8, complete machine adopts solid enclosure 21, edging line integral body is included in wherein, in solid enclosure workpiece zone two sliding doors 22 are set, close during work to reduce noise, open when regulating and keeping in repair.Further eliminated the noise of motor and grinding part.
By the sound-deadening and noise-reducing measure of above-mentioned two kinds of approach, can eliminate the dry method edging in the Production of Ceramics field, the processing noise of chamfering production line greatly, noise drops to and meets the desired environmental protection noise grade of industrial production.
The preferred embodiments of the present invention are more than disclosed to illustrate goal of the invention, those skilled in the art therefrom can recognize, to various modifications of the present invention, interpolation and displacement all is possible, but scope of the present invention and the essence described in the claim under not exceeding.Aforesaid description is in order to illustrate rather than limit the present invention.Common some modification that it will be recognized by those skilled in the art will be from scope of the present invention.Therefore, in the scope of claim protection of the present invention, the present invention can realize outside the scope of above-mentioned special description.So claim should be considered to determine true scope of the present invention and content.

Claims (16)

1. dry method edge polisher that is used for the ceramic tile grinding,, chamfering bistrique some by conveyer belt assembly, edging head, edge polisher crossbeam assembly, ventilation and dust removal system etc. form, and it is characterized in that:
Described ventilation and dust removal system comprises several and edging head or the corresponding ventilation and dust removal device of chamfering bistrique, each ventilation and dust removal device mainly is made up of dust gathering arrester, control of dust hopper, cleaning shaft, and the grinding position of the emery wheel of described edging head or chamfering bistrique is arranged in described dust gathering arrester; Wherein dust gathering arrester, control of dust hopper and edging head or chamfering bistrique dispose mutually and form a relative airtight cavity, and described cavity is connected with deduster by cleaning shaft, and described cleaning shaft comprises lateral and trunk line; Between dust gathering arrester and conveyer belt, be provided with and be used for ceramic tile turnover, highly be slightly larger than ceramic tile thickness, can make extraneous air enter and form gas shock on emery wheel, and the gap of the dedusting of can lowering the temperature.
2. dry method edge polisher according to claim 1 is characterized in that described dust gathering arrester employing has the sound insulation materials with function and makes.
3. dry method edge polisher according to claim 2 is characterized in that described structure with sound insulation materials with function for band acoustic material in the middle of double-deck.
4. according to claim 1 or 2 or 3 described dry method edge polishers, it is characterized in that dust gathering arrester is made up of sound insulation cover body I, sound insulation cover body II and sound insulation cover cap, be provided with described gap between the outside, described sound insulation cover body I lower edge and the described conveyer belt, the upper edge middle inside has to recessed semicircle orifice; Described blimp II lower edge middle inside has the semicircle orifice to fovea superior; Described sound insulation cover body II button is located on the sound insulation cover body I, and two semicircle orifices relatively and form a circular hole; Described sound insulation cover cap is covered on the described sound insulation cover body II.
5. according to claim 1 or 2 or 3 described dry method edge polishers, it is characterized in that described lateral is located at the middle part of control of dust cavity, and be communicated with that described trunk line is communicated with described deduster with trunk line.
6. dry method edge polisher according to claim 5 is characterized in that, described lateral is along passing crossbeam perpendicular to the crossbeam length direction.
7. dry method edge polisher according to claim 5 is characterized in that, the diameter of described lateral is according to the stock removal of described edging head or chamfering bistrique and the Dust Capacity setting of grinding generation.
8. dry method edge polisher according to claim 6 is characterized in that, the diameter of described lateral is according to the stock removal of described edging head or chamfering bistrique and the Dust Capacity setting of grinding generation.
9. according to claim 1 or 2 or 3 described dry method edge polishers, be characterised in that wherein said control of dust feed hopper bottom be provided with one mobilizable, be used to arrange the drawer plate that unloads thicker fragment and meal dirt.
10. dry method edge polisher according to claim 5, be characterised in that wherein said control of dust feed hopper bottom be provided with one mobilizable, be used to arrange the drawer plate that unloads thicker fragment and meal dirt.
11. dry method edge polisher according to claim 7, be characterised in that wherein said control of dust feed hopper bottom be provided with one mobilizable, be used to arrange the drawer plate that unloads thicker fragment and meal dirt.
12. dry method edge polisher according to claim 10, it is characterized in that described lateral in described control of dust hopper the inlet lower edge and drawer plate between keep certain distance.
13. dry method edge polisher according to claim 11, it is characterized in that described lateral in described control of dust hopper the inlet lower edge and drawer plate between keep certain distance.
14. according to claim 1 or 2 or 3 described dry method edge polishers, it is characterized in that also having a solid enclosure, on described solid enclosure, be provided with sliding door corresponding to the edge polisher working region.
15. dry method edge polisher according to claim 5 is characterized in that also having a solid enclosure, is provided with sliding door corresponding to the edge polisher working region on described solid enclosure.
16. dry method edge polisher according to claim 13 is characterized in that also having a solid enclosure, is provided with sliding door corresponding to the edge polisher working region on described solid enclosure.
CNB2004101031639A 2004-12-31 2004-12-31 Dry ceramic tile edger Active CN100343020C (en)

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Application Number Priority Date Filing Date Title
CNB2004101031639A CN100343020C (en) 2004-12-31 2004-12-31 Dry ceramic tile edger

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CN100343020C true CN100343020C (en) 2007-10-17

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966673A (en) * 2010-11-03 2011-02-09 曹树梁 Rounding method of ceramic solar panel or biscuit pipe orifice and device thereof
CN103302564B (en) * 2013-05-29 2015-12-02 广东一鼎科技有限公司 A kind of method improving edge polisher efficiency
CN104625901A (en) * 2013-11-07 2015-05-20 丹阳智盛合金有限公司 Aluminum plate grinding machine
CN105127860B (en) * 2015-09-03 2017-03-22 黄河科技学院 Surface pattern spray printing, drying and edging production line for building tiles
CN106271953B (en) * 2016-08-15 2018-05-29 新昌县城南乡量新机械厂 A kind of uniform corner sanding apparatus of mosaic tiles
CN108177056A (en) * 2017-12-29 2018-06-19 周依依 A kind of novel multi-functional Porcelain Rubing Machine
CN112757035A (en) * 2020-12-24 2021-05-07 南通欧雷德智能科技有限公司 Dust and chip removing mirror surface machining cutter head

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB599592A (en) * 1945-09-21 1948-03-16 Charles Augustine Martin Improvements in dust collector for tile cutting and similar machines
EP0865870A2 (en) * 1997-03-11 1998-09-23 Pragma S.r.l. Method for sizing natural- or synthetic-stone elements, particularly ceramic tiles, and machine for carrying out the method
DE19741987A1 (en) * 1997-09-23 1999-04-01 Keller Gmbh Grinding machine for objects with conglomerate-forming grinding dust
CN2436270Y (en) * 2000-09-07 2001-06-27 陈金城 Dust collector structure for lapping machine
CN2485093Y (en) * 2001-07-02 2002-04-10 江培烈 Filings expelling and collecting device for lapping machine
CN2753506Y (en) * 2004-12-31 2006-01-25 广东科达机电股份有限公司 Ceramic tile dry edge grinding machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB599592A (en) * 1945-09-21 1948-03-16 Charles Augustine Martin Improvements in dust collector for tile cutting and similar machines
EP0865870A2 (en) * 1997-03-11 1998-09-23 Pragma S.r.l. Method for sizing natural- or synthetic-stone elements, particularly ceramic tiles, and machine for carrying out the method
DE19741987A1 (en) * 1997-09-23 1999-04-01 Keller Gmbh Grinding machine for objects with conglomerate-forming grinding dust
CN2436270Y (en) * 2000-09-07 2001-06-27 陈金城 Dust collector structure for lapping machine
CN2485093Y (en) * 2001-07-02 2002-04-10 江培烈 Filings expelling and collecting device for lapping machine
CN2753506Y (en) * 2004-12-31 2006-01-25 广东科达机电股份有限公司 Ceramic tile dry edge grinding machine

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