CN100335904C - Miniature total pressure probe and its manufacturing method - Google Patents
Miniature total pressure probe and its manufacturing method Download PDFInfo
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- CN100335904C CN100335904C CNB2005100401281A CN200510040128A CN100335904C CN 100335904 C CN100335904 C CN 100335904C CN B2005100401281 A CNB2005100401281 A CN B2005100401281A CN 200510040128 A CN200510040128 A CN 200510040128A CN 100335904 C CN100335904 C CN 100335904C
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- 239000000523 sample Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title 1
- 238000000034 method Methods 0.000 claims abstract description 25
- 230000008569 process Effects 0.000 claims abstract description 15
- 238000010892 electric spark Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000012530 fluid Substances 0.000 claims abstract description 5
- 238000012545 processing Methods 0.000 claims description 19
- 238000005516 engineering process Methods 0.000 claims description 18
- 238000003754 machining Methods 0.000 claims description 8
- 238000002679 ablation Methods 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 3
- 230000005684 electric field Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000000693 micelle Substances 0.000 claims description 3
- 238000002474 experimental method Methods 0.000 abstract description 5
- 238000005259 measurement Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 3
- 238000005868 electrolysis reaction Methods 0.000 abstract 2
- 239000002131 composite material Substances 0.000 abstract 1
- 238000012856 packing Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 description 2
- 108091092878 Microsatellite Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000013214 routine measurement Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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Abstract
The present invention relates to a mini pitot probe and a making method thereof, wherein the mini pitot probe is characterized in that the mini pitot probe has three-stage outer diameters and stepped circular pipes; the outside diameter of a head part is 0.2mm, the ratio of outside diameters of three pipes is D1: D2: D3=1: 2: 5 and the ratio of the length of the three pipes is L1: L2: L3=1: (3-5): (8-12). The making method of the present invention is characterized in that the composite processes of micro fine electric sparks and micro fine electrolysis are used for once packing for the whole making process, and positioning accuracy can reach 2 mu m. The making method comprises the following steps: (1), a micro fine electric spark process; (2), a micro fine electrolysis process of pure water; (3), a micro operation process. The present invention has advantages that an effective measuring method is provided for micro fluid mechanics experiments; the design of the mini pitot probe of a three-stage stepped shape not only can ensure the total pressure distribution of a flow field of a millimeter stage and a centimeter stage of effective measurement dimension, but also can ensure the strength of the mini pitot probe to bear the load from air current of micro dimension and low Reynolds numbers, and the rigidity of the mini pitot probe can not be influenced. The mini pitot probe has the advantages of low cost, convenient use, economy and reliability.
Description
Technical field
What the present invention relates to is a kind of being used for to belong to the flow field survey technical equipment at miniature total pressure probe of flow field gaging pressure and preparation method thereof.
Background technology
Obtained in recent years on the basis of develop rapidly in microelectromechanical systems (MEMS), aerospace field has occurred such as minute vehicle, miniature turbine engine, micromachines such as micro-satellite and microrocket.Carry out the technical works such as research and development that these relate to the various miniaturized devices of fluid motion, need carry out corresponding microscale flow field experimental study.
Current considerable microscale flows characteristic dimension especially in millimeter and centimetre magnitude, and the microfluidic of this grade also lacks effective experiment measuring means at present.Up to now, the pressure reduction that passage is imported and exported has just been measured in domestic and international most microfluidic experiment, what take this to obtain only is the average friction drag characteristic that microscale flows, can't learn along journey distribution and its result inevitably to comprise the import and export flow losses, so measurement result is careful inadequately, accurate.Adopt molecule tracking velocity measuring technique (MTV) and particulate image velocity measuring technique (M-PIV) can obtain detailed flow field velocity distributed intelligence, but because this kind equipment costs an arm and a leg (being worth more than millions of yuans), the operation technique complexity, therefore use and limited to, generally be used for the experiment measuring of micron order microfluidic.
Summary of the invention
A kind of miniature total pressure probe that is used at the flow field gaging pressure that the present invention proposes, be intended to develop the routine measurement means, for the flow field of characteristic dimension in millimeter and centimetre-sized, utilize miniature total pressure probe to measure, obtain the details that microscale flow field stagnation pressure (flow velocity) distributes, can guarantee that again miniature total pressure probe intensity can bear microscale low reynolds number air-flow and act on the load of probe and do not influence miniature total pressure probe rigidity.
Technical solution of the present invention: miniature total pressure probe, its structure are to have three grades of external diameters, and stepped appearance pipe, end of probe external diameter are 0.2mm, and three grades length ratio is 1: (3～5): (8～12) are 1: 2: 5 corresponding to the external diameter ratio of three level lengths.
The method for making of miniature total pressure probe, its processing step branch (one) fine electric spark processing technology; (2) pure water micro-electrochemical machining processing technology; (3) microoperation technology.
Described fine electric spark processing technology step (one) is in edm process, and by pipe is carried out pulsed discharge, electric spark causes the removal of material micelle and the generation in discharge hole, thereby forms the two-stage stepped appearance pipe of above-mentioned pipe 1/2 external diameter.
Described pure water micro-electrochemical machining processing technology step (two) is as the instrument anode with above-mentioned two-stage stepped appearance pipe, one metal plate is as tool cathode, adopt pure water as working fluid, extra electric field polishes the pipe end face rapidly, avoids because the end face edge ablation that dispersion corrosion causes, guarantee the clear angle of clear rib, adopt the reinforced conductive connecting process, guarantee the airtight and processibility of part, obtained first and second two-stage stepped appearance pipe of miniature total pressure probe like this.
Described microoperation processing step (three) is to be that the hollow circular-tube of five times of head outer diameter is enclosed within the two-stage stepped appearance pipe outside that above-mentioned processing step obtains by mini positioning platform system, microoperation mechanical arm, micro-image and autofocus system with an external diameter, is guaranteeing that the back adopts cementing agent that these two pipes are bonded together to obtain the miniature total pressure probe of three grades of stepped appearance pipes with one heart.
Advantage of the present invention: for the microfluid Experiments of Machanics provide effective measurement means, the miniature total pressure probe design of three grades of stairsteppings both can guarantee effectively to measure yardstick and distribute at the flow field of millimeter and centimetre-sized stagnation pressure, can guarantee that again miniature total pressure probe intensity can bear the load that microscale low reynolds number air-flow acts on probe, and not influence miniature total pressure probe rigidity.Miniature total pressure probe cost of the present invention is low, easy to use, economic and reliable.Adopt fine electric spark and micro-electrochemical machining complex machining process, entire making process adopts a clamping, and bearing accuracy reaches 2 μ m; Adopt the alternating-current pulse power technology in the process, guarantee lower processing roughness; Adopt pure water micro-electrochemical machining processing technology, realize the end face polishing, reduced machined surface roughness, adopt the reinforced conductive connecting process, guarantee the airtight and processibility of part, adopt microoperation technology, guarantee the technical requirement of assembling.
Description of drawings
Accompanying drawing is a miniature total pressure probe example structure synoptic diagram,
A1 among the figure, A2, A3 are the root positions of three pipes, and L1, L2, L3 are respectively the length of three pipes.
Embodiment
Embodiment 1,2,3, uniformly distributed load on three pipeline sections, and three external diameter of pipe of the length L 1 of three pipes, L2, L3 correspondence are D1, D2, D3.
Its structure is that miniature total pressure probe has three grades of external diameters, stepped appearance pipe step by step, and head outer diameter is 0.2mm, the outer diameter D 1 of three pipes, D2, D3 are respectively 0.2mm, 0.4mm, 1mm;
The length of three pipes: wherein length L 1, L2, the L3 of three pipes among the embodiment 1 are respectively 2mm, 6mm, 16mm.
Length L 1, L2, the L3 of three pipes among the embodiment 2 are respectively 2mm, 8mm, 20mm.
Length L 1, L2, the L3 of three pipes among the embodiment 3 are respectively 2mm, 10mm, 24mm.
The method for making of miniature total pressure probe
Fine electric spark processing technology step (one) is in edm process, carry out pulsed discharge by pipe to external diameter 0.4mm, electric spark causes the removal of material micelle and the generation in discharge hole, thereby forms the two-stage stepped appearance pipe of first order external diameter 0.2mm, second level external diameter 0.4mm.
Pure water micro-electrochemical machining processing technology step (two) is as the instrument anode with above-mentioned two-stage stepped appearance pipe, one metal plate is as tool cathode, adopt pure water as working fluid, extra electric field polishes the pipe end face rapidly, avoids because the end face edge ablation that dispersion corrosion causes, guarantee the clear angle of clear rib, adopt the reinforced conductive connecting process, guarantee the airtight and processibility of part, obtained first and second two-stage stepped appearance pipe of miniature total pressure probe behind glossing like this.
Microoperation technology is that (microscope adopts the 12X microscope of Navitar company by mini positioning platform system (the M-415.PD type assembling of German PI company), microoperation mechanical arm (the MP285 type of U.S. Sutter company), micro-image and autofocus system, CCD adopts the UM201 of U.S. UNIQ company, image acquisition processing card adopts the Genesis system card of Canadian Matrox company, the selectivity autofocus system, realize that by the motion in one dimension platform platform adopts the M126.DG of German PI company) form little assembly system.Can assemble the micro parts of size in microscale (1 μ m-100 μ m) and mesoscale (100 μ m-1 μ m) scope.This technology is that the hollow circular-tube with one section external diameter 1mm, internal diameter 0.5mm is enclosed within the two-stage stepped appearance pipe outside that previous process obtains, and is that 0.2mm, second level external diameter are that 0.4mm, third level external diameter are three grades of step-like miniature total pressure probes of 1mm guaranteeing that with one heart the back adopts cementing agent to bond together these two pipes to obtain first order external diameter.
Table 1 is intensity, the rigidity estimation result of total pressure probe.
Table 2 is the result of calculation of miniature total pressure probe maximum defluxion, and therefrom combined deflection meets the demands all less than 1% of each pipe range as can be seen.
The intensity of table 1 total pressure probe, rigidity estimation result
| Each manages size relationship | D 3＝2.5D 2＝5D 1，L 3＝2L 2＝10L 1 | ||
| Checkschema | Independent calibrated tube 1 | Count pipe 2 | Count pipe 3 |
| Strength condition mm | L 1≤6.26 | L 1≤2.77，L 2≤11.06 | L 1≤2.56，L 2≤10.24，L 3≤25.6 |
| Rigidity condition mm | L 1≤7.78 | L 1≤3.37，L 2≤13.5 | L 1≤2.81，L 2≤11.24，L 3≤28.1 |
Table 2 miniature total pressure probe maximum defluxion result of calculation (mm of unit)
| The maximum defluxion that uniformly distributed load produces | The maximum defluxion that the equivalence transversal force produces | The maximum defluxion that equivalent moment produces | The maximum defluxion that the resultant action effect produces | 1% of each pipe range | |
| Pipe 1 | 0.00034 | - | - | 0.00034 | 0.02 |
| Pipe 2 | 0.01086 | 0.00362 | 0.00068 | 0.01516 | 0.08 |
| Pipe 3 | 0.02722 | 0.01300 | 0.00446 | 0.04468 | 0.20 |
These calculate the stand under load of being analyzed by prior art is the result who supposes under the vertical condition with air-flow of probe, and can be greater than 10～15 degree with the angle of air-flow in the actual use of miniature total pressure probe of the present invention, actual load ratio is calculated little 1～2 order of magnitude of load of hypothesis.Therefore, such design proposal can guarantee can not influence because of distortion the accuracy of measurement.
Claims (2)
1, miniature total pressure probe is characterized in that having three grades of external diameters, and stepped appearance pipe, end of probe external diameter are 0.2mm, and three grades length is L1, L2, L3; Corresponding to three level length L1, L2, the external diameter of L3 is D1, D2, D3; Three level length L1: L2: L3=1: (3～5): (8～12), corresponding to the outer diameter D 1 of three level length L1, L2, L3: D2: D3=1: 2: 5.
2, the method for making of miniature total pressure probe is characterized in that its processing step branch (one) fine electric spark processing technology; (2) pure water micro-electrochemical machining processing technology; (3) microoperation technology; Described fine electric spark processing technology step (one) is in edm process, and by pipe is carried out pulsed discharge, electric spark causes the removal of material micelle and the generation in discharge hole, thereby forms the two-stage stepped appearance pipe of above-mentioned pipe 1/2 external diameter; Described pure water micro-electrochemical machining processing technology step (two) is as the instrument anode with above-mentioned two-stage stepped appearance pipe, one metal plate is as tool cathode, adopt pure water as working fluid, extra electric field polishes the pipe end face rapidly, avoids because the end face edge ablation that dispersion corrosion causes, guarantee the clear angle of clear rib, adopt the reinforced conductive connecting process, guarantee the airtight and processibility of part, obtained first and second two-stage stepped appearance pipe of miniature total pressure probe like this; Described microoperation processing step (three) is to be that the hollow circular-tube of five times of first order stepped appearance pipe external diameters is enclosed within the two-stage stepped appearance pipe outside that above-mentioned processing step (two) obtains by mini positioning platform system, microoperation mechanical arm, micro-image and autofocus system with an external diameter, is guaranteeing that the back adopts cementing agent that these two pipes are bonded together to obtain the miniature total pressure probe of three grades of trapezoidal pipes of stepped appearance with one heart.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100401281A CN100335904C (en) | 2005-05-23 | 2005-05-23 | Miniature total pressure probe and its manufacturing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100401281A CN100335904C (en) | 2005-05-23 | 2005-05-23 | Miniature total pressure probe and its manufacturing method |
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| Publication Number | Publication Date |
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| CN1693897A CN1693897A (en) | 2005-11-09 |
| CN100335904C true CN100335904C (en) | 2007-09-05 |
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| CNB2005100401281A Expired - Fee Related CN100335904C (en) | 2005-05-23 | 2005-05-23 | Miniature total pressure probe and its manufacturing method |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100356061C (en) * | 2006-02-14 | 2007-12-19 | 南京航空航天大学 | Ribbed miniature no-valve pump |
| CN101693313B (en) * | 2009-10-20 | 2011-03-30 | 清华大学 | Electric spark and electrolysis combined milling machining method of micro three-dimensional structure |
| CN102861956B (en) * | 2012-09-20 | 2014-06-18 | 清华大学 | Machining method of gravity-free smelting layer air membrane hole of aviation engine turbine blade |
| CN102944375B (en) * | 2012-10-22 | 2015-05-20 | 北京航空航天大学 | Compound pneumatic data sensor applicable to micro aerial vehicle |
| CN104280183A (en) * | 2014-09-29 | 2015-01-14 | 南京航空航天大学 | Flow collection type comb-shaped total pressure probe |
| CN106768591B (en) * | 2016-12-21 | 2019-08-30 | 中国航发长春控制科技有限公司 | A kind of single-point survey pressure detector probe device resistant to high temperature |
| CN114850792B (en) * | 2022-04-28 | 2023-04-25 | 中国电子科技集团公司第十三研究所 | Preparation method and adjustment method of probe system of contact pin type surface profiler |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4911021A (en) * | 1986-04-18 | 1990-03-27 | Shortridge Ernest R | Air sampling apparatus |
| CN2238439Y (en) * | 1995-03-10 | 1996-10-23 | 清华大学 | Rotating manometric pipe for measuring high or low speed and direction at same time |
| CN1266764A (en) * | 2000-04-14 | 2000-09-20 | 清华大学 | Electrospark equipment for machining precise fine holes |
| CN2456152Y (en) * | 2000-12-27 | 2001-10-24 | 郑州大学 | Apparatus for testing large diameter pressured pipeline |
| US6337480B1 (en) * | 1997-03-15 | 2002-01-08 | Analytica Of Branford, Inc. | Disposable microtip probe for low flow electrospray |
| CN2831122Y (en) * | 2005-05-23 | 2006-10-25 | 南京航空航天大学 | Mini pitot probe |
-
2005
- 2005-05-23 CN CNB2005100401281A patent/CN100335904C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4911021A (en) * | 1986-04-18 | 1990-03-27 | Shortridge Ernest R | Air sampling apparatus |
| CN2238439Y (en) * | 1995-03-10 | 1996-10-23 | 清华大学 | Rotating manometric pipe for measuring high or low speed and direction at same time |
| US6337480B1 (en) * | 1997-03-15 | 2002-01-08 | Analytica Of Branford, Inc. | Disposable microtip probe for low flow electrospray |
| CN1266764A (en) * | 2000-04-14 | 2000-09-20 | 清华大学 | Electrospark equipment for machining precise fine holes |
| CN2456152Y (en) * | 2000-12-27 | 2001-10-24 | 郑州大学 | Apparatus for testing large diameter pressured pipeline |
| CN2831122Y (en) * | 2005-05-23 | 2006-10-25 | 南京航空航天大学 | Mini pitot probe |
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| CN1693897A (en) | 2005-11-09 |
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Assignee: Kunshan Weidian Electronics Co., Ltd. Assignor: Nanjing University of Aeronautics and Astronautics Contract record no.: 2010320000590 Denomination of invention: Miniature total pressure probe and its manufacturing method Granted publication date: 20070905 License type: Exclusive License Open date: 20051109 Record date: 20100513 |
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