CH639009A5 - DEVICE FOR DISPENSING HOT-MELTING ADHESIVE FOAM. - Google Patents

Description

The present invention relates to a device for dispensing a hot-melt adhesive foam.

Across the industry, hot melt adhesives are widely used to bond substrates to each other in many applications. They are used very commonly in in-. packaging and cardboard box manufacturing industries for which their rapid hardening is particularly advantageous. In such end use, a common problem is posed by the difficulty that is experienced in compressing a hot melt adhesive after its application so as to spread it sufficiently between the substrates to achieve a good bond between the corresponding surfaces. The relatively high viscosity, high surface tension, and rapid cure of many hot melt adhesives tend to prevent them from spreading over large areas of substrates as desired when in the liquid phase. Instead of spreading, the deposited liquid hardens in the form of a thick bead on the structure. The adhesive is difficult to spread, even if it is compressed quickly, for example between two flaps of a cardboard box. When two glued surfaces are torn from one another, it is generally found that it is one of the substrates which yields and not the adhesive applied to their separation surface. Consequently, the larger the surface area of the interface or contact surface between the adhesive and the substrate, the more resistant is the bond.

It has recently been found that the strength of a bond produced using a given amount of a selected hot melt adhesive can be considerably increased and, in most cases, at least doubled when the adhesive is applied. in the form of cellular foam and not conventionally in non-foaming adhesive. The increase in such a bond is due at least in part to the fact that, under the same compression, the foam of the adhesive can spread over an area equal to at least twice that covered by an equal mass of non-foaming adhesive. It has also been found that a foam of a hot-melt adhesive retains its qualities longer after it has been deposited on a first substrate before being bonded to a second when it is pressed against it. However, the duration of its viscosity period is short, that is to say that it hardens and sticks very tightly after being compressed between two substrates. These combined characteristics are particularly advantageous in applications relating to the production of cardboard boxes. There is no need to close the flaps immediately after applying the adhesive foam to one of them. In addition, the risk of opening by abrupt takeoff is considerably reduced and the clamping pressure of the bonded surfaces can be removed quickly after application. These characteristics are described by the patents of the United States of America Nos 4059714 and 4059466.

As described in these patents, when to produce the foam of a hot-melt adhesive, a gas such as air or nitrogen is intimately mixed with the liquid adhesive at a high pressure, for example of 20 bar , the gas may go into solution in the adhesive. When the adhesive and gas solution is then transferred, for example by a conventional valve distributor or gun, the gas is released from the solution, but remains trapped in the adhesive where it forms a closed cell foam having the characteristics advantageous described above.

In an advantageous embodiment of the process described in patent No. 4059714, a sticky and solid thermoplastic material is heated and melted in a tank, from which the molten adhesive is introduced together with a gas, for example air, in a single stage gear pump. The gas and the liquid are mixed in the pump and the gas is dissolved in the liquid adhesive

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molten. The solution of liquid and gas is then transmitted, at the discharge pressure of the pump, to a valve distributor which can selectively distribute it at atmospheric pressure. On leaving the dispenser nozzle, the gas is released from the solution in the form of small bubbles causing an increase in volume of the adhesive which takes the form of a foam. When the resulting foam remains uncompressed, it is homogeneous and contains bubbles of air or gas distributed regularly, that is to say has the desired characteristics indicated above.

In certain applications, it is important that the fluid flows very regularly from the distributor or gun with a uniform flow and that there is no appreciable spitting or crackling at the nozzle of the gun. Such spitting can result in the projection of separate foam droplets onto an unspecified region of the substrate and restrict or eliminate the application of foam at the intended point. Spitting can be particularly disadvantageous in applications where a gun operates periodically or is opened and closed quickly and repeatedly, for example to apply dots of adhesive to the flaps of a cardboard box.

In addition, it has been found that it is important that the foam has a constant density over time when it is deposited on the substrate, the dispenser can either be open for a relatively long period, or be opened and closed periodically at a frequency high. The density of the foam and the speed with which it is deposited must remain uniform regardless of variations in the melting temperature and the speed of the pump. In industrial applications, of course, certain tolerances are allowed for the deposition of foam, but it is important that its density remains within these tolerances, regardless of the operating mode of a particular gun, that is to say say it is open continuously or periodically.

It has also been found that, under certain conditions, there may be an adverse delay or a start-up period after the gun is controlled, but before the adhesive is sprayed from the nozzle. Although this delay may not be important in some applications, for example when the gun is open for relatively long periods, it can be disadvantageous when the gun is opened and closed periodically. In particular, in the latter case, an important criterion for proper operation is the fact that when the gun is opened periodically, the adhesive foam is emitted immediately (as much as possible in practice), that it has a uniform state and that its flow is stable.

Consequently, the present invention relates to a device for dispensing a foam of a hot-melt adhesive arranged so that the projection of the foam takes place almost instantaneously after the dispenser has been actuated.

For this purpose, the device according to the invention is characterized in that it comprises a pump comprising a first metering stage and a second mixing stage, each stage comprising an inlet orifice and a discharge orifice; a control mechanism driving the two stages at the same speed, elements introducing a hot melt adhesive into the inlet port of the first stage of the pump, a conduit directing the molten adhesive from the discharge port of the first stage to the inlet port of the second stage of the pump, a pipe connected to a gas source passing the gas through the inlet port of the second stage of the pump, the latter mixing the gas and the melted adhesive and dissolving the gas in the adhesive, the flow rate of the second stage of the pump being higher than that of the first stage.

The flow rate of the second stage of the pump can be between 1.25 and 2 times that of the first stage.

The invention will be described in more detail with reference to the drawings annexed by way of example and in which:

fig. 1 is a schematic view of a first embodiment of a device for dispensing an adhesive foam according to the invention;

fig. 2 is a longitudinal section of the first embodiment;

fig. 2A is a partial section along the line 2A-2A in FIG. 2;

fig. 2B is a partial section, on an enlarged scale, along the line 2B-2B in FIG. 2;

fig. 3 is a section along line 3-3 of FIG. 2;

fig. 4 is a section along line 4-4 of FIG. 2;

fig. 5 is a section along line 5-5 of FIG. 2;

fig. 6 is a section along line 6-6 of FIG. 2;

fig. 6A is a section along line 6A-6A of FIG. 2;

fig. 7 is a section along line 7-7 of FIG. 2;

fig. 8 is a section along line 8-8 of FIG. 2;

fig. 9 schematically represents a second embodiment;

fig. 10 is a longitudinal section of a second embodiment of a pump for adhesive foam;

fig. 11 is a section along line 11-11 of FIG. 10;

fig. 12 is a section along line 12-12 of FIG. 10;

fig. 13 is a section along line 13-13 of FIG. 10;

fig. 14 is a section along line 14-14 of FIG. 10;

fig. 15 is a section along line 15-15 of FIG. 10.

Figs. 1 to 8 show a first embodiment of the device for dispensing hot melt adhesive foam and its pump. As schematically shown in fig. 1, the device comprises a two-stage gear pump 10, namely a first stage 11 and a second stage 12 each of which comprises pairs of pinions 13a, 13b, 14a, 14b which are engaged and which rotate in opposite directions. The driven pinions 13a, 14a of each stage are connected by a common drive shaft 15 and their idler gears 13b, 14b are connected by a common idler shaft 16. The molten adhesive from a source 18 is introduced for example to atmospheric pressure in the low pressure side 17 of the first stage of the pump 11. An advantageous source of hot melt adhesive which can be used with the pump described in the patent of United States of America No. 4009974. The adhesive is discharged through the outlet side 19 of the first stage 11 at a regulated flow rate, then introduced into the inlet 20 of the second stage of the pump. A gas, for example air, nitrogen or carbon dioxide from a source 22, which may for example be at a pressure between 0.07 and 3.15 bar, is also introduced by a pipe 21 in the inlet 20 of the second stage 12 of the pump. A check valve 23 mounted on the pipe 21 prevents the molten adhesive from flowing back from the outlet side of the first stage 19 of the pump, through the pipe 21 and towards the source 22.

The gas and the molten adhesive are intimately mixed in stage 12 which brings them to a pressure such that the gas enters into solution in the adhesive and thus delivers the solution of molten adhesive and gas described above. This solution ejected from the discharge side 24 of the second stage of the pump 12 is transmitted by a pipe 25 to a distributor 26, for example a gun. A dispenser equipped with a valve and which can be used with the pump is described in the aforementioned United States patent No. 4059714. A recycling line 27 connects the discharge side 24 of the second stage 12 to the intake side 17 of the first stage 11 of the pump.

This pipe on which a safety valve 9 is mounted returns part or all of the solution, when the pressure is higher than that of the valve 9 opening adjustment in the equipment. An adjustable throttling device 28 mounted on the flexible pipe or return pipe 26a of the distributor 26 limits the flow rate of the recycled fluid during the periodic operation of a gun.

The first stage 11 of the pump doses and expels the hot melted adhesive towards the inlet side 20 of the second stage 12. It thus stabilizes the second stage and protects it from variations in viscosity and variations in speed of the motor. Stage 12 constitutes an efficient mixer which compresses the metered adhesive of the first stage 11 with the gas from the source 22 and puts them in solution. We found that a pump

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first stage 11 metering and second stage mixer 12 delivers a very uniform adhesive and gas solution which, in turn,

increases the reliability and continuity of the adhesive foam leaving the dispenser 26. In other words, the pump 10 improves the mixture of adhesive and gas so as to allow a very uniform foam to be dispensed, practically without spitting or sizzling.

More particularly, as shown in figs. 2 to 8, the first embodiment of the pump 10 comprises several specially shaped plates stacked above a manifold block 30 to which they are connected. As shown in fig. 2, the pump 10 comprises an extreme intake plate 31, a pumping plate 32 of the first stage, a central distribution plate 33, a pumping plate 34 of the second stage and an extreme outlet plate 35 which all have the same peripheral shape, the same dimensions and which are all stacked.

The plate 32 contains two circular cavities 36a, 36b which partially overlap and which house a first pair of pinions in engagement 13a, 13b, as shown in FIG. 5. The plate 34 contains two second cavities 37a, 37b which partially overlap and which house a second pair of pinions in engagement 14a, 14b, as shown in FIG. 7. It should be noted that, in this embodiment, the pinions of the two pairs have the same number of teeth, but the pinions 14 of the second pumping stage 12 are thicker than those of the first stage. The pinions of the two stages rotating at the same speed, the flow of the second stage 12 is greater than that of the first stage. This flow rate ratio determines the maximum density of the foam ultimately produced. Foam of lower density is produced when the gas pressure increases, because a greater mass of gas is then compressed in the cavities located between the teeth of the second stage compared to a given mass of liquid adhesive discharged from the first stage. The ratio of the flow rate from the second stage to that of the first stage can advantageously be included in a range of approximately 1.25 to 2 and a ratio of 1.5 is advantageous. By way of example, the pinions of the two pairs can have a pitch diameter of 31.8 mm, include 20 teeth and rotate at a speed of around 200 to 800 rpm. The pinions of the first stage can have a thickness of 5.1 mm and those of the second, of 7.6 mm, that is to say a difference or flow ratio of 1.5 to 1. The volume of gas coming from the source 22 and introduced in the second stage fills the additional delivery volume thereof, that is to say the difference with the volume of molten adhesive which is introduced therein.

A pinion 13a, 14a of each stage is a drive pinion and the other pinion 13b, 14b, a idler pinion. The control gears are connected by a shaft 15 comprising a coupling end 39 intended to connect it to a transmission (not shown). The control gears of the first and second stages are connected to the shaft 15 by keys 40 housed in grooves 41 (see fig. 3). The shaft 15 passes through support bores 42 to 44 of the plates 31, 33 and 35. The two idler gears 13b, 14b are connected by a common shaft 16 which passes through support bores 45 to 47 of the end plate of inlet 31, central distribution plate 33 and end outlet plate 35. The idler sprockets 13b, 14b can be connected to the idler shaft 16 in the same way as the pinions 13a, 14a are connected to the idler shaft drive 15, that is to say by a ball 40 and a slot 41 in the form of a keyway. It should be noted that the shafts 15 and 16 are parallel. Consequently, when the shaft 15 rotates, it is necessary to rotate simultaneously and in the same manner the pairs of pinions 13, 14 of the two stages, the control pinions 13a, 14a rotating in the same direction 29 and the idle pinions 13b, 14b turning in the same opposite direction 38, as shown in fig. 1. Four bolts 52-55 (see fig. 3 to 8) which pass through the plates 32-35 keep them stacked and aligned and are screwed into tapped bores 56 of the end plate 31. The heads 57 of these bolts are housed in cells 58 of the end plate 35. The preassembled plates 31-35 are mounted on the manifold block 30 by means of crossing bolts 59 which pass through a sleeve 48 for positioning in the bores 49 of the plates and are screwed into tapped bores of the block 30, as shown in fig. 2.

The lights of the first pump 10 are shown particularly in FIGS. 2 and 4 to 8. As shown in figs. 2 and 4, the plate 31 comprises an inlet orifice 60 of the first stage which is connected to an oblique feed groove 61 of the upper surface of this plate. A cover 62 disposed above the plate 31 contributes to direct the molten adhesive admitted towards the orifice 60 for admission into the first stage, in the manner described in the aforementioned US Patent No. 4009974. The orifice 60 opens into an intake zone 63 of the first stage where the pinions cease to be engaged, as shown in FIG. 2 and in phantom in FIG. 5. The plate 32 of the first stage of the pump also includes an outlet zone 64 from which the metered adhesive is directed towards an intermediate transfer duct 66 of the central plate 33 (see fig. 2, 6 and 6A). The transfer duct directs the adhesive metered from the delivery side 19 of the first stage 11 to the inlet side 20 of the second stage 12. This intermediate transfer duct comprises an outlet orifice 65 from the first stage, a transfer duct 66 from the first to the second stage and an orifice 67 for entry into the second stage, which are all disposed in the central plate 33. The adhesive metered and discharged by the first stage 11 is introduced by this conduit into the second stage 12 of the pump by its upper part, as shown in particular in fig. 2. The pump plate 34 (fig. 7) further comprises an inlet area 68 and an outlet area 69 of the second stage. The discharge port 76 of the solution of molten adhesive and gas from the second stage 12 is shown in FIGS. 2 and 8. The orifice 76 is connected to an outlet bore 77 passing through the end plate 35 which connects it to delivery bores 78a-78c of the manifold block 30. The bore 78b of the block is connected to the distributor 26.

A gas is introduced to the lower part of the inlet side 20 of the second stage 12 through an inlet port 70 (see fig. 2 and 8). The gas directed towards this orifice 70 passes through a check valve 23 and supply bores 21a-21c connected to a source 22. The check valve prevents molten adhesive from flowing back from the second stage of the pump into the bores d 'feed 21b, 21c, upstream of the valve. The check valve 23, which comprises a ball 73 pushed against a seat by a spring 72, is housed in a fitting 74 trapped between the end plate 35 and the manifold block 30, as shown in FIG. 2. An O-ring sealing ring 75 is arranged around the fitting 74, between the end plate 35 and the block 30.

As shown in fig. 7 and 8, the melted adhesive discharged from the first stage is introduced through the orifice 68 into the spaces or cavities located between the teeth of the pinions of the second stage before these spaces pass opposite the bore 21a and the orifice 70. The fact of first admitting the molten adhesive into the corresponding cavities of the teeth, then filling with gas then the remaining volume of each cavity, makes it possible to introduce into them the adhesive and the gas in desired ratio. Because the gas is compressible, if these cavities are first filled (or simultaneously), a gas bubble can occur which prevents the entry of the liquid into a particular cell of the teeth. gear and can consequently lead to a lack of homogeneity of the foam.

In the pump, the main flow conduit for the molten adhesive and the adhesive and gas solution after mixing in the second stage 12 is represented by an arrow 80, in phantom, directed towards the bore 78b of the manifold block which, in use, is connected to a gun. However, part of the solution can be returned by a reflux pipe from the gun into the intake side 17 of the first stage, as shown by the dotted arrow 81 in FIG. 2. This path 81 corresponds to the reflux or return duct 25, 26, 26a, 28 and 27 of FIG. 1. For this purpose, reflux conduits are arranged in the plate 32 of the first stage, the central plate 33, the plate 34 of the second stage, the end plate 35 and the manifold block 30. As shown in FIGS. 2 and 5 to 8, the reflux conduits comprise a bore 82 of the manifold block 30 which connects the bore 78c to a bore 83 passing through the end plate 35. The bore 83 is connected to a reflux bore 84 passing through the plate 34 of

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second floor. The bore 84 is connected to a reflux bore 85 of the central plate 33 which itself opens into a lateral duct 86 disposed between the plates 32 and 33 (see fig. 2, 6 and 6A). The reflux bores 82-86 are connected to the intake side 17 of the first stage 11 and go from the lower surface of the plate 32 of the first stage towards an intake orifice 87 (see fig. 2 and 6), so as to introduce the recycled solution from the outlet port 24 of the second stage 12 in the zone 63 for admitting the hot melted adhesive, while additional melted adhesive (not in solution) is added to the re-processed material traffic in this area.

The safety valve 9, shown in FIG. 1, can be incorporated into a circulation control valve 180 shown in FIG. 2 and housed in the bore 78c of the manifold 30. This valve comprises an outer sleeve 182 screwed at 181 in the bore 78c. A seat 183 of the safety valve is mounted at the internal end of the sleeve 182, that is to say at the left end of the bore 78c, observing FIG. 2. A ball 185 is supported on an axial orifice 184 of the seat 183. The ball 185 is pushed against the orifice 184 by a guide 186 in the form of a cross (see FIG. 2A), which is in turn pushed by a spring 187. Consequently, the ball 185 pushed towards its seat 184 constitutes the check valve 29.

The seal between the bore 78c and the sleeve 182 is produced by O-rings 178 and 179 which surround the latter. A chamber 191 situated inside the sleeve 182 opens out through the wall of the latter through orifices 192 oriented radially in the recycling bore 82 of the manifold. When the pressure becomes excessive in the hoses or the distributor, the bore 78b is subjected to high pressure. This pressure is relieved by the opening of the valve 184, 185 which allows the fluid to flow through the bore 184, the internal chamber 191 of the sleeve 182 and the orifices 192 towards the reflux bore 82.

As schematically shown in fig. 1, a variable throttling device 28 is mounted on the return pipe 26a starting from the distributor 26. This device 28 is also preferably part of the circulation valve 180, as shown in FIG. 2. More particularly, an adjustable shutter 193 can be placed axially in position inside the sleeve 182 to the right of the orifices 192. A groove or notch 194 of triangular section, disposed at the internal end of the shutter 193 ( see Fig. 2b) constitutes a valve with a shoulder 195 of the sleeve 182. The notch 194 can be arranged axially with respect to the shoulder 195 by screwing the shutter 193 in the sleeve, or by unscrewing it, in order to adjust the valve opening section. A locking nut, not shown, immobilizes the shutter 193 relative to the sleeve 182.

The manifold block 30 comprises a pipe 197 for returning the gun, which corresponds to the pipe 26a shown diagrammatically in FIG. 1. This duct 197 is connected to the shoulder 195 by the orifices 198 of the sleeve 182. In the return pipe 26a, the notch 194 and the shoulder 195 constitute the variable throttling device 28 connected by the orifices 192 to the reflux bore 82. The axial position of the shutter 193 relative to the shoulder 195 thus regulates the proportion of fluid which is recirculated.

When the pump 10 is in operation, the hot-melt adhesive is introduced through the orifice 60 of the intake plate 31 in the first stage 11, through the flow conduit 80. The molten adhesive which enters the first floor can be at room pressure. It is dosed by the first stage and transferred by the lights 65-67 from the central plate 33 to the orifice or intake zone 20 of the second stage 12. The gas is introduced into it immediately after the introduction of the metered adhesive, discharged from the first stage 11. The pressure at which the gas is introduced determines the density of the foam. Manometric pressures in the range of 0.07 to 3.15 bar have already been used. Stage 12 of the pump mixes the adhesive and the gas in order to produce a pressurized solution which is discharged through the discharge side 24 towards the bore 78a of the manifold block 30. When the distributor 26 is fully open, it that is to say when it discharges the adhesive, the safety valve 9 limits the flow rate of the solution recirculated along the reflux path

81. When the dispenser is closed, that is to say when it does not discharge foam, the pressurized solution is returned by the device 28, the interior 191 of the sleeve, the bore 82 of the manifold block 30 , the bores 83-85 of the end plate 35, the plate 34 of the second stage of the pump, the central plate 33 and the duct 86 at the inlet side 17 of the first stage of the pump. As shown in fig. 5, during such reflux, the recirculated solution is introduced immediately to the point where the pinions 13a and 13b begin to cease to be engaged. The spaces between the teeth are filled with the refluxing material and the feed material which arrives from the source of molten adhesive constitutes the extra necessary to fill these spaces. Therefore, in this first embodiment, the recycled solution passes through two stages 11 and 12 of the pump.

Figs. 9 to 15 represent a second embodiment. The pump 90 of this second embodiment comprises a first stage 91 and a second stage 92. The control gears 93a, 94a of the two stages 91 and 92 are mounted on a common shaft 95 and are driven by a motor (not shown) . The idler gears 93b, 94b of stages 91 and 92 are mounted on a common idler shaft 96 and are engaged with the corresponding control gears 93a, 94a. The control gears 93a, 94a rotate in the same direction indicated by arrows 104, 105 and the idler gears 93b and 94b, in opposite directions indicated by arrows 106, 107.

The hot melt adhesive reaches from the source 89 to the inlet 97 of the first stage of the pump via a variable throttle valve 171. When the distributor 109 is fully open, the metered fluid leaving the first stage is transmitted from the discharge 98 by a variable throttle valve 173 to the inlet side 99 of the second stage 92 of the pump. A gas is introduced into the inlet 99 from the second stage by a pipe 101 on which is mounted a check valve 102 intended to prevent the adhesive from flowing back to the source 103. The second stage of the pump mixes the melted adhesive discharged from the first stage 98 with the gas and discharges via the outlet 108 a solution of adhesive and pressurized gas intended to be transmitted to one or more distributors 109. The pump 90 is intended in particular to serve multiple distributors, for example multiple guns.

A reflux duct 111 connects the discharge port 98 of the first stage to the intake port by a variable throttle valve 172. Similarly, a duct 112 connects the discharge 108 of the second stage to its intake port 99 by a variable throttle valve 174.

The pump 90 of the second embodiment differs from that of the first, inter alia by a metering device intended to determine the proportions of the fluid returned by the conduits 111 and 112 to the first and second stages. The dispenser shown at 110 in FIG. 10 includes a drawer which is part of all the valves 171 to 174. When all the guns of an item of equipment are open, the metering-dispenser 110 prevents any backflow. When at least one, but less than all of all the guns, is closed, the distributor 110 shares the fluid discharged from the first stage (before the dissolution of the gas) between the reflux conduit 111 and the second stage. For this purpose, the valve 171 is partially closed and the valve 172 partially open so as to establish a reflux duct 111 through the first stage of the pump. At the same time, the distributor 110 acts so as to allow a similar proportion of the adhesive and gas solution discharged from the second stage to be recirculated by the pump 92. It partially throttles or closes the valve 173 and partially opens the valve 174 so as to establish the second reflux line 112 only through the second stage of the pump. When it opens the valves 172 and 174, the distributor valve 110 tends at the same time to close the valves 171 and 173. The valves 171 to 174 are therefore controlled by the distributor 110 so as to establish a separate reflux conduit 111 or 112 for each stage and so as to maintain the same proportion between the quantity of fluid recirculated and its total quantity in each stage.

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When the guns 109 are closed, all of the molten adhesive discharged through the transfer port and the first stage 91 of the pump is returned to the inlet side 97 thereof and all of the solution discharged through the second stage 92 is returned to its intake side 99. In this total recycling position, the distributor 110 closes the intake orifice which connects the source of molten adhesive to the first stage of the pump and at the same time it prevents the transfer of the adhesive melted from the first stage 91 to the second 92.

The pump 90 of the second embodiment differs from the pump 10 of the first, in addition, in that the pinions of the second stage have the same thickness as those of the first, but have a larger delivery surface, because they have a larger pitch diameter and fewer teeth.

For example, in the second embodiment, the pinions of the two stages can have a thickness of 6.4 mm and a pitch diameter of 19 mm, the pinions of the first stage comprising 24 teeth and those of the second 16. It it should be noted that the 24/16 ratio of the numbers of teeth determines a difference or ratio of flow rate of 1.5, that is to say the same advantageous ratio as that which was established in the first embodiment by the thickness report. The ratio of the numbers of teeth and the ratio of the thickness of the pinions therefore represent two methods of adjusting the density of the foam.

The pump 90 comprises an extreme intake plate 120, a plate 121 of the first pumping stage, a central distribution plate 122, a plate 123 of the second pumping stage and an extreme outlet plate 124 which, all, are subject to the to each other, in which the pairs 93 and 94 of pinions of the first and second stages are mounted and which are connected to control shafts 95 and idler 96, in the same manner as that described for the pump 10 of the first embodiment . However, due to the metering distributor 110, the lights of the various plates 120-124 of the pump 90 are very different from the lights of the pump plates of the first, as described below. The manifold block 125 of the pump 90 can be similar to the manifold block 30 of the first embodiment and include a similar circulation valve 180 including a safety valve 9 and a throttling device 28.

The check valve 102 of the gas intake pipe 101 is a little different in the pump 90 although it performs the same function. The check valve in this case comprises a spring 126 pushing a ball 127 into a chamber 128 delimited by an inlet orifice 129 located in a connector 130. The latter is trapped between a recess 131 of the end plate 124 and a recess-ment 132 of the manifold block 125. The check valve 102 opens at the upstream end into a gas supply bore 133 (connected to the source 103) of the manifold block 125 and, at the downstream end, in a bore 132 of gas outlet from the end plate 124. The bore 134 is connected to the gas inlet orifice 135 which opens into the second stage of the pump (see fig. 10, 14 and 15). The connector 130 comprises O-rings 137, 138 which bear hermetically against the end plate 124 and the block 125.

The lights of the trays 120-124 of the pump of this second embodiment are different from those of the first, as indicated above. As shown in fig. 10 and 11, the extreme inlet plate 120 comprises a feed groove 140 intended to direct the molten adhesive from the source 89 to the inlet port 141 of the first stage. From port 141, the molten adhesive flows into the inlet port 97 of the tray 121 of the first stage of the pump, as shown in Figs. 10 and 12. The opening 141 opens at the point where the pinions cease to be engaged and which is situated on the inlet side of the first stage 91 given the direction of rotation 104, 106 of the pinions 93 as shown in FIG. 12. The discharge side 98 of stage 91 of the pump opens into an orifice 143 in the distribution plate 122 situated below the plate 121, as shown in FIGS. 10 and 13. From the orifice 143, the molten adhesive is directed by a transfer bore 144 connecting the first and the second stage and located in the central plate 122;

the adhesive penetrates from this bore through an inlet orifice 145 (see fig. 10) into the inlet orifice 99 of the plate 123 of the second stage of the pump (see fig. 10 and 14).

The solution formed in stage 92 is transmitted to the discharge 108 formed by the chamber or zone 147 of the tray 123 of the second stage (see fig. 10 and 14). From this chamber, the solution passes through an outlet orifice 148 in a discharge bore 149 of the end plate 124, as shown in FIG. 15. The orifice 148 and the bore 149 are connected to delivery bores 150a-150c of the manifold block whose sealing relative to the end plate 124 is achieved by an O-ring 151 (see FIG. 10). The assembly 150 of the discharge bores of the block is connected to one or more distributors or guns 109 by hoses or the like, as described for the equipment of FIG. 1.

The distributor 110 of the pump 90 and the corresponding lights are shown in FIGS. 10 to 15. Two reflux paths are established in the pump of the second embodiment. The first path only passes through the first stage 91 as shown by the dashed line loop 155 in FIG. 10 (analogous to the reflux loop 111 in FIG. 9) and the second passes only through the second stage, as shown by the loop in phantom 156 (analogous to the loop 112 in FIG. 9). The first path 155 passes through the outlet orifice 143 of the first stage, the transfer bore 144 and a reflux orifice 157 of the first stage disposed in the central plate 122. The second path 156 passes through the bores 149 and 150a, 150b to the gun 109, returns from the gun via a conduit 197, passes through the choke 28 to a reflux bore 158 of the manifold block 125, a reflux bore 159 of the second stage and an orifice 160 of the plate 124. The orifice 157 of the reflux of the first stage 91 opens into the admission zone 97 of the latter and the reflux orifice 160 of the second stage 92 into the admission zone of the latter.

The metering distributor 110 comprises four individual valves. A drawer 165 constitutes the movable shutter of each valve. It includes spans 161-163 and a stop 164. The spans control the orifices or conduits 141, 157, 145 and 160. More particularly, the movable slide 165 moves the span 161 between a first position shown in FIG. 10, in which it closes the orifice 157 of reflux of the first stage, and a second position (not shown), in which it closes the inlet orifice 141 of this stage. The range 162 is movable between an open position shown in FIG. 10 and a second position (not shown), in which it closes the intake port 145 of the second stage. The third bearing surface 163 can be moved between a first position, shown in FIG. 10, in which it closes the reflux orifice 160 of the second stage and an open position (not shown). The stop 164 is movable between a first position shown in FIG. 10, in which the drawer 165 is arranged in a position for cutting off the reflux, and a second position (not shown), in which it is disposed in a position for refluxing the entire flow. In the first position, the bearing surface of the stop 164 is applied against the upper surface of the end plate 124, and, in the second position, against the lower surface of the central plate 122.

The drawer 165 moves longitudinally in the direction of its axis 166. Several tapered or conical elements 167-170 are arranged on the drawer in the vicinity of the spans 161-163. The bearing 161 adjacent to the conical element 167 constitutes the valve 171 with the orifice 141, and the adjacent element 168 constitutes the valve 172 between the transfer bore 144 and the intake orifice 97. As shown in the fig. 10, the bearing surface 162 adjacent to the conical element 169 constitutes the valve 173 with the orifice 145 located below the bore 144. The bearing surface 163 adjacent to the conical element 170 constitutes the valve 174 with the bore 159 The bearing surfaces 161-163 all have the same diameter so as to be sealed with respect to the bores in which they move, while the stop 164 has a larger diameter.

A plunger-shaped device 175 subjected to the force of a spring and mounted on the pump body pushes the slide 165 towards the cut-off position of the reflux shown in FIG. 10. The diver

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175, which slides in an envelope 176, is constantly pushed down by a spring. The casing 176 of the plunger is adjustable and screwed into an arm 177 projecting from the extreme inlet plate 120. The plunger 175 is movable longitudinally and coaxial with the axis 166 of the drawer 110. Preferably, the spring exerts on the A thrust force which corresponds to a relatively low manometric pressure, for example from 14 to 17.5 bar.

In use, the plunger 175 pushes the slide 165 downwards, so that the stop 164 presses against the upper face of the end outlet plate 124. The slide thus opens the flow path 154 io and completely closes the paths reflux 155, 156. When the equipment includes multiple guns and these are all open, the pump operates as shown in FIG. 10 and the fluid flows along the path 154. In this fully open position, fresh molten adhesive is introduced into the first stage 91 of the pump through the inlet port 141 and, from this stage, through the transfer port 144 and through the intake port 145,

in the inlet side 99 of the second stage 92 of the pump. The gas is introduced into the second stage through the intake port 135.

Stage 92 of the pump mixes the molten adhesive and the gas and puts them in solution, which it discharges through the orifice 148 into the bore 150a of the manifold block 125. When all the guns are open and dispense adhesive foam, there is in principle no back pressure and usually no reflux occurs.

When one of the guns 109 is closed, but they are not all 25, the pressure rises in the block 125 and is exerted against the end surface of the slide 165, against the thrust of the plunger 175, so that the drawer moves up. The bearing surface 163 moves away from its closed position of the second stage reflux orifice 160 and partially opens this orifice to the backward fluid. The same movement of the slide 165 also causes partial opening of the first stage reflux port 157 and that of the reflux path within the first stage 91 of the pump. Simultaneously, the intake port 145 of the second stage is partially closed to the fluid discharged from stage 91 towards stage 92. The admission port 141 of stage 91 is also partially closed to the fluid coming from the source 89. Valves 172 and 174 open in the same proportion as valves 171 and 173 close. The position of the drawer 165 is controlled by the pressure prevailing in the reflux bores 158, 159, as soon as this pressure is greater than the predetermined thrust that the spring exerts on the plunger 175. The drawer 165 is controlled by the reflux of the fluid or the back pressure of the adhesive and gas solution which, in turn, depends on the number of closed adhesive dispensers. It can therefore move between the fully open position shown in FIG. 10 and a completely closed position in which the stop 164 is applied against the central plate 122.

When all the foam dispensers are closed, the pressure of the solution leaving the second stage of the pump pushes the drawer 165 upwards, against the thrust of the plunger 175, until the stop 164 bears against the central plate 122 In this position, the valves 174 and 172 are fully open. At the same time, the valves 171 and 173 are closed and thus completely isolate the stages 91 and 92 of the valve. The molten adhesive contained in the first stage can thus be returned there along the path 155, independently of the solution of adhesive and gas which is returned to the second stage 92 by the path 156.

The term solution has been used herein to describe a dispersion of gas in a molten liquid adhesive, produced under high pressure and yielding an adhesive foam when dispensed by a gun at atmospheric pressure. This mixture is believed to be a true solution in which the gas molecules are dispersed in the liquid adhesive. However, as this term is used herein, it is intended to broadly encompass a gas homogeneously mixed with a molten liquid adhesive, whether or not the gas molecules are actually dispersed. In addition, the expression hot-melt adhesive has been used in this specification to denote a material not containing solvent and used in the molten state.

5 sheets of drawings

Claims (10)

639,009 CLAIMS 1. Device for dispensing a hot-melt adhesive foam, characterized in that it comprises a pump (10, 90) comprising a first metering stage (11, 91) and a second mixing stage (12, 92), each stage comprising an inlet port (17, 20, 97, 99) and a discharge port (19, 24, 98, 108), a control mechanism (15, 95) driving the two stages (11 , 12, 91, 92) at the same speed, elements (18, 89) introducing a hot-melt adhesive into the intake port (17,97) of the first stage (11, 91) of the pump (10 , 90), a conduit directing the molten adhesive from the delivery port (19, 98) of the first stage (11, 91) to the inlet port (20, 99) of the second stage (12, 92) from the pump (10, 90), a pipe (21, 101) connected to a gas source (22, 103) passing the gas through the intake port (20, 99) of the second stage of the pump (10, 90), the latter mixing the gas and the molten adhesive and dissolving the gas in the adhesive, the flow of the second stage (12, 92) of the pump (10, 90) being greater than that of the first stage (11.91). 2. Device according to claim 1, characterized in that it comprises a recycling pipe (27) connecting the delivery orifice (24) of the second stage (12) of the pump to its inlet orifice (20) by which the solution can be recirculated by the pump (10) when the distributor (26) does not deliver all of the solution which is transmitted thereto by it, a valve (9) mounted in the recycling line (27 ) limiting the flow rate of the fluid recirculated by the pump when the distributor (26) delivers all of the solution transmitted to it by it, the valve (9) increasing the flow of fluid recirculated by the pump as the flow of the solution delivered by the distributor (26) decreases and reducing the flow rate of the fluid recirculated by the pump when the flow rate of the solution passing through the distributor (26) increases. 3. Device according to claim 2, characterized in that it comprises a pipe (25) transmitting the solution of gas and molten adhesive from the discharge orifice (24) of the second stage (12) of the water pump. 'admission port of a distributor (26) with selective operation. 4. Device according to claim 1, in which the second stage (12) of the pump (10) is geared, characterized in that the gas is transmitted from said source to the inlet orifice (20) of the second stage (12) of the pump (10) at a point downstream, in the direction of rotation of the pump, relative to the point where the molten adhesive is transmitted from the first stage of the pump to the inlet of the second. 5. Device according to claim 1, characterized in that the flow rate of the second stage (12) of the pump (10) is between 1.25 and 2 times that of the first stage (11). 6. Device according to claim 1, characterized in that the two stages (11,12) of the pump (10) are geared. 7. Device according to claim 6, characterized in that the thickness of the pinions (14a, 14b) of the second stage (12) is at least equal to 1.5 times the thickness of the pinions (13a, 13b) of the first ( 11), so as to give it a higher flow rate. 8. Device according to claim 6, characterized in that the pinions of the two stages (11, 12) of the pump (10) have the same thickness and the same pitch diameter, but have different modules, so that the flow of second floor gables is higher. 9. Device according to claim 1, characterized in that it comprises a reflux duct (112), intended to recirculate the fluid discharged by the second stage (92) of the pump (90) and return it to the inlet port (99) thereof, and a second reflux duct (111), intended to recirculate the fluid discharged from the first stage (91) and to return it to its inlet port (97). 10. Device according to claim 9, characterized in that it comprises a metering distributor (110) intended to maintain the same proportion between the flow of fluid recirculated by the two stages (91, 92) of the pump (90 ) and the total debit thereof.