CA3216168A1 - Maintenance predictive d'equipement industriel - Google Patents

Maintenance predictive d'equipement industriel Download PDF

Info

Publication number
CA3216168A1
CA3216168A1 CA3216168A CA3216168A CA3216168A1 CA 3216168 A1 CA3216168 A1 CA 3216168A1 CA 3216168 A CA3216168 A CA 3216168A CA 3216168 A CA3216168 A CA 3216168A CA 3216168 A1 CA3216168 A1 CA 3216168A1
Authority
CA
Canada
Prior art keywords
data
sensor
sensor data
operating condition
processor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CA3216168A
Other languages
English (en)
Inventor
Bodhayan DEV
Atish P. Kamble
Prem SWAROOP
Vijay Karthick BASKAR
Richard BUTEAU
Sreedhar PATNALA
Nicholas Moller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delaware Capital Formation Inc
Original Assignee
Delaware Capital Formation Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US17/223,525 external-priority patent/US20220318616A1/en
Application filed by Delaware Capital Formation Inc filed Critical Delaware Capital Formation Inc
Publication of CA3216168A1 publication Critical patent/CA3216168A1/fr
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/024Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H1/00Measuring characteristics of vibrations in solids by using direct conduction to the detector
    • G01H1/003Measuring characteristics of vibrations in solids by using direct conduction to the detector of rotating machines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H17/00Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves, not provided for in the preceding groups
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/04Bearings
    • G01M13/045Acoustic or vibration analysis
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H1/00Measuring characteristics of vibrations in solids by using direct conduction to the detector
    • G01H1/003Measuring characteristics of vibrations in solids by using direct conduction to the detector of rotating machines
    • G01H1/006Measuring characteristics of vibrations in solids by using direct conduction to the detector of rotating machines of the rotor of turbo machines
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/34Director, elements to supervisory
    • G05B2219/34465Safety, control of correct operation, abnormal states
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0267Fault communication, e.g. human machine interface [HMI]
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0267Fault communication, e.g. human machine interface [HMI]
    • G05B23/0272Presentation of monitored results, e.g. selection of status reports to be displayed; Filtering information to the user
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0283Predictive maintenance, e.g. involving the monitoring of a system and, based on the monitoring results, taking decisions on the maintenance schedule of the monitored system; Estimating remaining useful life [RUL]

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Artificial Intelligence (AREA)
  • Evolutionary Computation (AREA)
  • Mathematical Physics (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Acoustics & Sound (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

L'invention concerne, entre autres, des systèmes et des techniques de maintenance prédictive d'équipement industriel. Des données de capteur sont obtenues, par exemple, à l'aide de concentrateurs de capteur qui sont configurés pour capturer des données de capteur associées à une ou plusieurs conditions de fonctionnement de l'équipement industriel. Les données de capteur sont entrées dans un modèle d'apprentissage machine entraîné. Le modèle d'apprentissage machine entraîné comprend un modèle d'extraction de caractéristique basé sur la physique et un modèle d'extraction de caractéristique automatique basé sur un apprentissage profond. Des conditions de fonctionnement associées au fonctionnement de l'équipement industriel sont prédites à l'aide des modèles d'apprentissage machine entraînés.
CA3216168A 2021-04-06 2022-03-31 Maintenance predictive d'equipement industriel Pending CA3216168A1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US17/223,525 US20220318616A1 (en) 2021-04-06 2021-04-06 Predictive maintenance using vibration analysis of vane pumps
US17/223,525 2021-04-06
US202263322055P 2022-03-21 2022-03-21
US63/322,055 2022-03-21
PCT/US2022/022846 WO2022216522A2 (fr) 2021-04-06 2022-03-31 Maintenance prédictive d'équipement industriel

Publications (1)

Publication Number Publication Date
CA3216168A1 true CA3216168A1 (fr) 2022-10-13

Family

ID=81653659

Family Applications (1)

Application Number Title Priority Date Filing Date
CA3216168A Pending CA3216168A1 (fr) 2021-04-06 2022-03-31 Maintenance predictive d'equipement industriel

Country Status (3)

Country Link
EP (1) EP4320493A2 (fr)
CA (1) CA3216168A1 (fr)
WO (1) WO2022216522A2 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115792606B (zh) * 2022-11-18 2024-04-02 苏州东剑智能科技有限公司 一种水泵电机故障检测方法、装置、设备及存储介质
DE102022132216A1 (de) * 2022-12-05 2024-06-06 Lenze Se Verfahren zur Überwachung einer technischen Einrichtung
CN117315428B (zh) * 2023-10-30 2024-04-05 燕山大学 一种跨模态特征对齐融合的人群计数系统及方法
CN117950381B (zh) * 2024-03-26 2024-05-28 深圳市永迦电子科技有限公司 一种数字化生产制造管理系统
CN117969144B (zh) * 2024-04-01 2024-06-11 广东芯聚能半导体有限公司 门窗耐久性试验的试件失效检测方法及功率驱动控制装置

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5561431A (en) * 1994-10-24 1996-10-01 Martin Marietta Corporation Wavelet transform implemented classification of sensor data
US7801079B2 (en) * 2007-03-02 2010-09-21 Motorola, Inc. Method and apparatus for battery-aware dynamic bandwidth allocation for groups of wireless sensor nodes in a wireless sensor network
US8655571B2 (en) * 2011-06-23 2014-02-18 United Technologies Corporation MFCC and CELP to detect turbine engine faults
US20150160101A1 (en) * 2012-05-31 2015-06-11 Canrig Drilling Technology Ltd. Method and System for Testing Operational Integrity of a Drilling Rig
US9518915B2 (en) * 2012-07-26 2016-12-13 Luna Innovations Incorporated Sensing systems and methods for determining and classifying corrosivity
US20140274181A1 (en) * 2013-03-15 2014-09-18 Rosemount Inc. Resource optimization in a field device
EP2988187B1 (fr) * 2014-08-22 2017-03-29 ABB Schweiz AG Procédé pour évaluer l'état de machines rotatives reliées à un moteur électrique
US20190034497A1 (en) * 2017-07-27 2019-01-31 Nec Laboratories America, Inc. Data2Data: Deep Learning for Time Series Representation and Retrieval
CN208207843U (zh) * 2018-04-10 2018-12-07 西南石油大学 一种泥浆泵故障诊断装置
CN108984893B (zh) * 2018-07-09 2021-05-07 北京航空航天大学 一种基于梯度提升方法的趋势预测方法
CN109640283A (zh) * 2018-12-28 2019-04-16 北京航天测控技术有限公司 一种基于自供能技术的低功耗无线传感网络设计方法
WO2020164103A1 (fr) * 2019-02-15 2020-08-20 Guangxi Liugong Machinery Co., Ltd. Machine de construction avec agencement de volant
WO2020227383A1 (fr) * 2019-05-09 2020-11-12 Aspen Technology, Inc. Combinaison d'apprentissage machine avec une connaissance de domaine et de premiers principes pour une modélisation dans les industries de processus
US11341836B2 (en) * 2019-06-07 2022-05-24 Field Intelligence, Inc. Persistent monitoring and real time low latency local control of centrifugal hydraulic pump, remote monitoring and control, and collecting data to produce performance profiles
CN111597948A (zh) * 2020-05-11 2020-08-28 苏州求臻智能科技有限公司 一种轴承振动信号的故障检测和分类方法
CN112302966B (zh) * 2020-11-02 2022-06-14 湘潭大学 一种离心泵运行状态判定方法及判定系统

Also Published As

Publication number Publication date
WO2022216522A3 (fr) 2022-12-22
EP4320493A2 (fr) 2024-02-14
WO2022216522A2 (fr) 2022-10-13

Similar Documents

Publication Publication Date Title
CA3216168A1 (fr) Maintenance predictive d'equipement industriel
US10598520B2 (en) Method and apparatus for pneumatically conveying particulate material including a user-visible IoT-based classification and predictive maintenance system noting maintenance state as being acceptable, cautionary, or dangerous
US10983507B2 (en) Method for data collection and frequency analysis with self-organization functionality
US20190174207A1 (en) Methods and systems for the industrial internet of things
US11494252B2 (en) System and method for detecting anomalies in cyber-physical system with determined characteristics
US7536277B2 (en) Intelligent model-based diagnostics for system monitoring, diagnosis and maintenance
US9324037B2 (en) Method for monitoring of rotating machines
WO2019094721A2 (fr) Procédés et systèmes destinés à l'internet industriel des objets
CN112328703B (zh) 一种基于增量学习的数控设备健康状态诊断装置及方法
Lee et al. Industrial AI and predictive analytics for smart manufacturing systems
Liao et al. Design of a reconfigurable prognostics platform for machine tools
EP3674946B1 (fr) Système et procédé de détection des anomalies dans un système cyber-physique ayant des caractéristiques déterminées
US20220318616A1 (en) Predictive maintenance using vibration analysis of vane pumps
CN116483054A (zh) 一种工业机器人运行状态监测预警系统及方法
US20240184282A1 (en) Predictive maintenance of industrial equipment
Pandit et al. A comprehensive review on enhancing wind turbine applications with advanced SCADA data analytics and practical insights
EP4033321A1 (fr) Système et procédé de surveillance de performance et de santé pour optimiser le fonctionnement d'un broyeur pulvérisateur
US20240210935A1 (en) Predictive model for determining overall equipment effectiveness (oee) in industrial equipment
Papa et al. Cyber physical system based proactive collaborative maintenance
EP4250037A1 (fr) Système de concentrateur-capteur sans fil bout à bout
Xin et al. Run-time probabilistic model checking for failure prediction: A smart lift case study
CN109406180A (zh) 受健康管理行为影响下的旋转机械的剩余寿命预测方法
CN116700197B (zh) 一种工控监测分析预警系统及分析预警处理方法
Das et al. CBM+ for helicopter Health management
Fong et al. Automated Condition-Based Monitoring of Automated People Movers