CA3153235C - Modular hopper cone - Google Patents
Modular hopper cone Download PDFInfo
- Publication number
- CA3153235C CA3153235C CA3153235A CA3153235A CA3153235C CA 3153235 C CA3153235 C CA 3153235C CA 3153235 A CA3153235 A CA 3153235A CA 3153235 A CA3153235 A CA 3153235A CA 3153235 C CA3153235 C CA 3153235C
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- Prior art keywords
- band
- cone
- cone section
- sheet
- curved sheet
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- 238000000034 method Methods 0.000 claims description 16
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/26—Hoppers, i.e. containers having funnel-shaped discharge sections
- B65D88/28—Construction or shape of discharge section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/26—Hoppers, i.e. containers having funnel-shaped discharge sections
- B65D88/30—Hoppers, i.e. containers having funnel-shaped discharge sections specially adapted to facilitate transportation from one utilisation site to another
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/52—Large containers collapsible, i.e. with walls hinged together or detachably connected
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
Abstract
A hopper cone system includes a plurality of cone sections, each comprising a curved sheet tapering from an upper end with an upper width to a lower end with a lower width that is less than the upper width, the curved sheet having a concave inner face and a convex outer face. Sheet flanges extend along the sides of the curved sheet and extend outward from the outer face and define sheet holes. A band structure portion extends along the upper end of the curved sheet comprising right and left band flanges extending outward from the outer face and define band holes. Each cone section is fastened to adjacent right and left cone section to form a conical bin floor. The conical bin floor is supported by a plurality of upwardly oriented bin legs attached to a band structure formed by the band structure portions.
Description
MODULAR HOPPER CONE
This disclosure relates to the field of storage bins for particulate material such as grain, fertilizer, and the like, and in particular an system for providing a modular hopper cone for .. storage bins that can be transported in sections and then bolted together.
BACKGROUND
Bins for storage of particulates commonly include a cone shaped hopper floor so that the particulates flow downward to an opening at the bottom of the cone to empty the bin. These hopper cones are commonly manufactured and welded as a single unit and then transported to a storage site where the bin is then installed on the hopper cone. Road traffic regulations vary between jurisdictions but in most cases there is a limit to the width of the hopper cones that can be transported on roads. Transporting loads in excess of the legal width can require warning vehicles behind or ahead of the transport vehicle, permits, and non-direct routes to avoid obstructions that significantly increasing transport costs.
To avoid this costly transport, hopper cones have been developed that are shipped in smaller parts and then assembled at the storage site by bolting the parts together. These bolted cones include legs attached to a support band and then small steel pieces that are in turn bolted to the band in rows Such bolt together cones are made for example by Darmani Grain Storage Systems of Fiske, Saskatchewan, Canada and by Bridgeview Manufacturing Inc. of Gerald, Saskatchewan, Canada. The legs and supporting band structure are bolted together and the hopper cone is then assembled from sheets of steel (60-80 or more sheets depending on the cone diameter) that are bolted together by one person inside the hopper inserting the bolts and another person outside attaching the nuts.
Date Recue/Date Received 2022-03-21 SUMMARY OF THE INVENTION
The present disclosure provides a hopper cone system that overcomes problems in the prior art.
In a first embodiment the present disclosure provides a hopper cone system comprising a plurality of cone sections. Each cone section comprises a curved sheet tapering from an upper end with an upper width to a lower end with a lower width that is less than the upper width, the curved sheet having a concave inner face and a convex outer face.
Right and left sheet flanges extend along corresponding right and left sides of the curved sheet and extend outward from the outer face of the curved sheet and the right and left sheet flanges define sheet holes. A band structure portion extends along the upper end of the curved sheet and is fixed to the upper end of the curved sheet. The band structure portion comprises right and left band flanges extending outward from the outer face of the curved sheet and the right and left band flanges define band holes. Each cone section is fastened to an adjacent ri.t.tht cone section and is fastened to an adjacent left cone section such that the plurality of cone sections form a conical bin floor. The conical bin floor is supported by a plurality of substantially upwardly oriented bin legs attached to a band structure formed by the band structure portions.
In a second embodiment the present disclosure provides a method of providing a hopper cone for a particulate bin, The method comprises transporting a plurality of cone sections and a plurality bin legs to a storage site; wherein each cone section comprises a curved sheet tapering from an upper end with an upper width to a lower end with a lower width that is less than the upper width, the curved sheet having a concave inner face and a convex outer face; providing right and left sheet flanges along corresponding right and left sides of each curved sheet extending outward from the outer face of the curved sheet, and providing sheet holes in the right and left sheet flanges; fixing a band structure portion
This disclosure relates to the field of storage bins for particulate material such as grain, fertilizer, and the like, and in particular an system for providing a modular hopper cone for .. storage bins that can be transported in sections and then bolted together.
BACKGROUND
Bins for storage of particulates commonly include a cone shaped hopper floor so that the particulates flow downward to an opening at the bottom of the cone to empty the bin. These hopper cones are commonly manufactured and welded as a single unit and then transported to a storage site where the bin is then installed on the hopper cone. Road traffic regulations vary between jurisdictions but in most cases there is a limit to the width of the hopper cones that can be transported on roads. Transporting loads in excess of the legal width can require warning vehicles behind or ahead of the transport vehicle, permits, and non-direct routes to avoid obstructions that significantly increasing transport costs.
To avoid this costly transport, hopper cones have been developed that are shipped in smaller parts and then assembled at the storage site by bolting the parts together. These bolted cones include legs attached to a support band and then small steel pieces that are in turn bolted to the band in rows Such bolt together cones are made for example by Darmani Grain Storage Systems of Fiske, Saskatchewan, Canada and by Bridgeview Manufacturing Inc. of Gerald, Saskatchewan, Canada. The legs and supporting band structure are bolted together and the hopper cone is then assembled from sheets of steel (60-80 or more sheets depending on the cone diameter) that are bolted together by one person inside the hopper inserting the bolts and another person outside attaching the nuts.
Date Recue/Date Received 2022-03-21 SUMMARY OF THE INVENTION
The present disclosure provides a hopper cone system that overcomes problems in the prior art.
In a first embodiment the present disclosure provides a hopper cone system comprising a plurality of cone sections. Each cone section comprises a curved sheet tapering from an upper end with an upper width to a lower end with a lower width that is less than the upper width, the curved sheet having a concave inner face and a convex outer face.
Right and left sheet flanges extend along corresponding right and left sides of the curved sheet and extend outward from the outer face of the curved sheet and the right and left sheet flanges define sheet holes. A band structure portion extends along the upper end of the curved sheet and is fixed to the upper end of the curved sheet. The band structure portion comprises right and left band flanges extending outward from the outer face of the curved sheet and the right and left band flanges define band holes. Each cone section is fastened to an adjacent ri.t.tht cone section and is fastened to an adjacent left cone section such that the plurality of cone sections form a conical bin floor. The conical bin floor is supported by a plurality of substantially upwardly oriented bin legs attached to a band structure formed by the band structure portions.
In a second embodiment the present disclosure provides a method of providing a hopper cone for a particulate bin, The method comprises transporting a plurality of cone sections and a plurality bin legs to a storage site; wherein each cone section comprises a curved sheet tapering from an upper end with an upper width to a lower end with a lower width that is less than the upper width, the curved sheet having a concave inner face and a convex outer face; providing right and left sheet flanges along corresponding right and left sides of each curved sheet extending outward from the outer face of the curved sheet, and providing sheet holes in the right and left sheet flanges; fixing a band structure portion
2 Date Recue/Date Received 2022-03-21 along the upper end of each curved sheet, the band structure portion comprising right and left band flanges extending outward from the outer face of the curved sheet, and providing band holes in the right and left band flanges; fastening each cone section to an adjacent right cone section and to an adjacent left cone section such that the plurality of cone sections form a conical bin floor; extending the plurality of bin legs substantially upwardly and attaching the plurality of bin legs to a band structure formed by the band structure portions.
The present disclosure provides a hopper cone system for a bin for grain or other particulates that allows for economical transport of such hopper cones for large diameter bins. The cone sections can be made in longer lengths for wider floors. The flanges allow the system to be assembled from outside the hopper cone, with bolts inserted and fastened by a single person. A handling bracket can be used to grip the cone section with a handing arm to maneuver the cone section 3 as needed for assembly DESCRIPTION OF THE DRAWINGS
While the invention is claimed in the concluding portions hereof, preferred embodiments are provided in the accompanying detailed description which may be best understood in conjunction with the accompanying diagrams where like parts in each of the several diagrams are labeled with like numbers, and where:
Fig. 1 is a top perspective view of an embodiment of the system of the present disclosure;
Fig. 2 is a top view of the embodiment of Fig. 1;
Fig. 3 is a side view of the embodiment of Fig. 1;
The present disclosure provides a hopper cone system for a bin for grain or other particulates that allows for economical transport of such hopper cones for large diameter bins. The cone sections can be made in longer lengths for wider floors. The flanges allow the system to be assembled from outside the hopper cone, with bolts inserted and fastened by a single person. A handling bracket can be used to grip the cone section with a handing arm to maneuver the cone section 3 as needed for assembly DESCRIPTION OF THE DRAWINGS
While the invention is claimed in the concluding portions hereof, preferred embodiments are provided in the accompanying detailed description which may be best understood in conjunction with the accompanying diagrams where like parts in each of the several diagrams are labeled with like numbers, and where:
Fig. 1 is a top perspective view of an embodiment of the system of the present disclosure;
Fig. 2 is a top view of the embodiment of Fig. 1;
Fig. 3 is a side view of the embodiment of Fig. 1;
3 Date Recue/Date Received 2022-03-21 Fig. 4 is a side view of a cone section of the embodiment of Fig. 1;
Fig. 5 is a bottom view of a cone section of the embodiment of Fig. 1;
Fig. 6 is a top view of a cone section of the embodiment of Fig. 1;
Fig. 7 is a top view of the embodiment of Fig. 1 loaded on a vehicle for transport;
Fig. 8 is a side view of the embodiment of Fig. 1 loaded on a vehicle for transport as in Fig. 7;
Fig. 9 is a side view of a tractor, front end loader, and handing arm for use in assembling the embodiment of Fig..
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
Figs. 1 - 3 illustrate an embodiment of hopper cone system 1 of the present disclosure.
The system 1 comprises a plurality of cone sections 3 as illustrated in Figs.
Fig. 5 is a bottom view of a cone section of the embodiment of Fig. 1;
Fig. 6 is a top view of a cone section of the embodiment of Fig. 1;
Fig. 7 is a top view of the embodiment of Fig. 1 loaded on a vehicle for transport;
Fig. 8 is a side view of the embodiment of Fig. 1 loaded on a vehicle for transport as in Fig. 7;
Fig. 9 is a side view of a tractor, front end loader, and handing arm for use in assembling the embodiment of Fig..
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
Figs. 1 - 3 illustrate an embodiment of hopper cone system 1 of the present disclosure.
The system 1 comprises a plurality of cone sections 3 as illustrated in Figs.
4 ¨ 6. Each cone section 3 comprises a curved sheet 5 tapering from an upper end 5U with an upper width WU to a lower end 5L with a lower width WL. The lower width WL is less than the upper width WU such that each cone section 3 is shaped like slice of pie as shown in Figs.
5 and 6, the curved sheet having a concave inner face 5A and a convex outer face 5B.
Right and left sheet flanges 7R, 7L extend along corresponding right and left sides of the curved sheet 5 and extend outward from the outer face B of the curved sheet, and the sheet flanges 7 define sheet holes 9. A band structure portion 11 extends along the upper end 5U of the curved sheet 5 and is fixed to the upper end 5U of the curved sheet 5. The band Date Recue/Date Received 2022-03-21 structure portion 11 comprises right and left band flanges 13R, 13L extending outward from the outer face 5B of the curved sheet 5 and the band flanges 13 define band holes 15.
Each cone section 3 is fastened to an adjacent right cone section 3R and is fastened to an adjacent left cone section 3L such that the plurality of cone sections 3 form a conical bin floor 17. The conical bin floor 17 is supported by a plurality of substantially upwardly oriented bin legs 19 attached to a band structure 21 formed by the band structure portions 11 of each cone section 3.
Each cone section 3 is fastened to a right adjacent cone section 3R by flange fasteners, typically bolts 23, passing through the sheet holes 9 in the right curved sheet 3R and attached with corresponding nuts 25 and also by band fasteners, typically bolts 23 again, passing through the band holes 15 in the right curved sheet 3R, and is also fastened to a left adjacent cone section 3L by the flange fasteners, bolts 23 attached with nuts 25, passing through the sheet holes 9 in the left curved sheet 3L and by the band fasteners, bolts 23 attached with nuts 25, passing through the band holes 15 in the left curved sheet 3L.
The method of assembling the cone sections 3 and bin legs 19 may vary however two cone sections 3 can be supported in a way that allows the sheet flanges 7 and band flanges 13 of each cone section to coincide so the bolts 23 and nuts 25 can be installed in the sheet holes 9 and the band holes 15. Depending on the diameter of the bin floor 17, the length of each cone section 3 will vary as will the weight. A handling bracket 27 can be fixed to the outer face 5B of each cone section 3 and be configured to attach to a handling arm 29.
The handling are 29 can be attachable to a front end loader 31 of a tractor 33 as seen in Fig.
9. The arm 29 can then be clamped to the bracket 27 and the cone section 3 can be maneuvered as needed. Two such front end loaders 31 could be used initially to support the two cone sections 3 with their sheet and band flanges 7, 13 ready for insertion of the bolts 25.
Date Recue/Date Received 2022-03-21 An advantage of the disclosed system is that the sheet flanges 7 and band flanges 13 on the cone sections 3 can be fastened by a single person inserting the bolts 23 into the sheet holes 9 and the band holes 15 and then fastening them with the nuts 25.
The conical bin floor 17 defines a bottom opening 35 and a closure device 37 operative to open and close the bottom opening 35.
The bin legs 19 support the band structure 21 at a middle portion of each cone section 3, reducing stresses on the bolts 23 which are inserted into the band sheet holes 15 in each cone section to form the band structure 21. The bin legs could be straight up and down but the illustrated bin legs 19 comprise a first leg member 19A attached at a top end to a first band portion 11A of a first cone section 3A and a second leg member 19B
attached at a top end to a second band portion 11B of an adjacent second cone section 3B, and wherein the first and second leg members 19A, 19B taper toward each other and bottom ends of the first and second leg members 19A, 19B are fixed to a bottom plate 39.
Figs. 8 and 9 show how the disclosed hopper cone system 1 can be loaded on a vehicle 41 and transported on roads through a political jurisdiction 43 and wherein the upper width of the cone sections 3 complies with a legal transport width in the political jurisdiction. The conical sections 3 and legs 19 are vertically stacked on the vehicle for transport through the political jurisdiction 43. Alternatively where the cone sections have an upper width WU that is above a legal width, the cone sections 3 could be stacked horizontally.
The present disclosure further provides a method of providing a hopper cone for a particulate bin. The method comprises transporting a plurality of cone sections 3 and a plurality bin legs 19 to a storage site; wherein each cone section 3 comprises a curved sheet 5 tapering from an upper end with an upper width WU to a lower end with a lower width WL that is less than the upper width WIJ, the curved sheet 5 having a concave inner face
Right and left sheet flanges 7R, 7L extend along corresponding right and left sides of the curved sheet 5 and extend outward from the outer face B of the curved sheet, and the sheet flanges 7 define sheet holes 9. A band structure portion 11 extends along the upper end 5U of the curved sheet 5 and is fixed to the upper end 5U of the curved sheet 5. The band Date Recue/Date Received 2022-03-21 structure portion 11 comprises right and left band flanges 13R, 13L extending outward from the outer face 5B of the curved sheet 5 and the band flanges 13 define band holes 15.
Each cone section 3 is fastened to an adjacent right cone section 3R and is fastened to an adjacent left cone section 3L such that the plurality of cone sections 3 form a conical bin floor 17. The conical bin floor 17 is supported by a plurality of substantially upwardly oriented bin legs 19 attached to a band structure 21 formed by the band structure portions 11 of each cone section 3.
Each cone section 3 is fastened to a right adjacent cone section 3R by flange fasteners, typically bolts 23, passing through the sheet holes 9 in the right curved sheet 3R and attached with corresponding nuts 25 and also by band fasteners, typically bolts 23 again, passing through the band holes 15 in the right curved sheet 3R, and is also fastened to a left adjacent cone section 3L by the flange fasteners, bolts 23 attached with nuts 25, passing through the sheet holes 9 in the left curved sheet 3L and by the band fasteners, bolts 23 attached with nuts 25, passing through the band holes 15 in the left curved sheet 3L.
The method of assembling the cone sections 3 and bin legs 19 may vary however two cone sections 3 can be supported in a way that allows the sheet flanges 7 and band flanges 13 of each cone section to coincide so the bolts 23 and nuts 25 can be installed in the sheet holes 9 and the band holes 15. Depending on the diameter of the bin floor 17, the length of each cone section 3 will vary as will the weight. A handling bracket 27 can be fixed to the outer face 5B of each cone section 3 and be configured to attach to a handling arm 29.
The handling are 29 can be attachable to a front end loader 31 of a tractor 33 as seen in Fig.
9. The arm 29 can then be clamped to the bracket 27 and the cone section 3 can be maneuvered as needed. Two such front end loaders 31 could be used initially to support the two cone sections 3 with their sheet and band flanges 7, 13 ready for insertion of the bolts 25.
Date Recue/Date Received 2022-03-21 An advantage of the disclosed system is that the sheet flanges 7 and band flanges 13 on the cone sections 3 can be fastened by a single person inserting the bolts 23 into the sheet holes 9 and the band holes 15 and then fastening them with the nuts 25.
The conical bin floor 17 defines a bottom opening 35 and a closure device 37 operative to open and close the bottom opening 35.
The bin legs 19 support the band structure 21 at a middle portion of each cone section 3, reducing stresses on the bolts 23 which are inserted into the band sheet holes 15 in each cone section to form the band structure 21. The bin legs could be straight up and down but the illustrated bin legs 19 comprise a first leg member 19A attached at a top end to a first band portion 11A of a first cone section 3A and a second leg member 19B
attached at a top end to a second band portion 11B of an adjacent second cone section 3B, and wherein the first and second leg members 19A, 19B taper toward each other and bottom ends of the first and second leg members 19A, 19B are fixed to a bottom plate 39.
Figs. 8 and 9 show how the disclosed hopper cone system 1 can be loaded on a vehicle 41 and transported on roads through a political jurisdiction 43 and wherein the upper width of the cone sections 3 complies with a legal transport width in the political jurisdiction. The conical sections 3 and legs 19 are vertically stacked on the vehicle for transport through the political jurisdiction 43. Alternatively where the cone sections have an upper width WU that is above a legal width, the cone sections 3 could be stacked horizontally.
The present disclosure further provides a method of providing a hopper cone for a particulate bin. The method comprises transporting a plurality of cone sections 3 and a plurality bin legs 19 to a storage site; wherein each cone section 3 comprises a curved sheet 5 tapering from an upper end with an upper width WU to a lower end with a lower width WL that is less than the upper width WIJ, the curved sheet 5 having a concave inner face
6 Date Recue/Date Received 2022-03-21 5A and a convex outer face 5B; providing right and left sheet flanges 7R, 7L
along corresponding right and left sides of each curved sheet 5 extending outward from the outer face 5B of the curved sheet, and providing sheet holes 9 in the right and left sheet flanges;
fixing a band structure portion 11 along the upper end of each curved sheet 5, the band structure portion 11 comprising right and left band flanges 1312.., 13L
extending outward from the outer face 5B of the curved sheet, and providing band holes 15 in the right and left band flanges; fastening each cone section to an adjacent right cone section and to an adjacent left cone section such that the plurality of cone sections form a conical bin floor 17; extending the plurality of bin legs 19 substantially upwardly and attaching the plurality .. of bin legs to a band structure 21 formed by the band structure portions 11.
The present disclosure provides a hopper cone system 1 for a bin for grain or other particulates that allows for economical transport of such hopper cones for large diameter bins. The cone sections 3 can be made in longer lengths for wider floors. The flanges 9, .. 13 allow the system to be assembled from outside the hopper cone, with bolts inserted and fastened by a single person. The handling bracket 27 can be used to grip the cone section 3 with a handing arm 29 to maneuver the cone section 3 as needed for assembly.
The foregoing is considered as illustrative only of the principles of the invention. Further, since numerous changes and modifications will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all such suitable changes or modifications in structure or operation which may be resorted to are intended to fall within the scope of the claimed invention.
along corresponding right and left sides of each curved sheet 5 extending outward from the outer face 5B of the curved sheet, and providing sheet holes 9 in the right and left sheet flanges;
fixing a band structure portion 11 along the upper end of each curved sheet 5, the band structure portion 11 comprising right and left band flanges 1312.., 13L
extending outward from the outer face 5B of the curved sheet, and providing band holes 15 in the right and left band flanges; fastening each cone section to an adjacent right cone section and to an adjacent left cone section such that the plurality of cone sections form a conical bin floor 17; extending the plurality of bin legs 19 substantially upwardly and attaching the plurality .. of bin legs to a band structure 21 formed by the band structure portions 11.
The present disclosure provides a hopper cone system 1 for a bin for grain or other particulates that allows for economical transport of such hopper cones for large diameter bins. The cone sections 3 can be made in longer lengths for wider floors. The flanges 9, .. 13 allow the system to be assembled from outside the hopper cone, with bolts inserted and fastened by a single person. The handling bracket 27 can be used to grip the cone section 3 with a handing arm 29 to maneuver the cone section 3 as needed for assembly.
The foregoing is considered as illustrative only of the principles of the invention. Further, since numerous changes and modifications will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all such suitable changes or modifications in structure or operation which may be resorted to are intended to fall within the scope of the claimed invention.
7 Date Recue/Date Received 2022-03-21
Claims (20)
1. A hopper cone system cornprising:
a plurality of cone sections, each cone section comprising:
a curved sheet tapering from an upper end with an upper width to a lower end with a lower width that is less than the upper width, the curved sheet having a concave inner face and a convex outer face;
right and left shcct flanges extending along corresponding right and left sides of the curved sheet and extending outward from the outer face of the curved sheet, the right and left sheet flanges defining sheet holes;
a band structure portion extending along the upper end of the curved sheet and fixed to the upper end of the curved sheet, the band structure portion comprising right and left band flanges extending outward from the outer face of the curved sheet, the right and left band flanges defining band holes;
wherein cuch cone section is fastened to an adjacent right cone section and is fastened to an adjacent left cone section such that the plurality of cone sections form a conical bin floor;
wherein the conical bin floor is supported by a plurality of substantially upwardly oriented bin legs attached to a band structure formed by the band structure portions.
a plurality of cone sections, each cone section comprising:
a curved sheet tapering from an upper end with an upper width to a lower end with a lower width that is less than the upper width, the curved sheet having a concave inner face and a convex outer face;
right and left shcct flanges extending along corresponding right and left sides of the curved sheet and extending outward from the outer face of the curved sheet, the right and left sheet flanges defining sheet holes;
a band structure portion extending along the upper end of the curved sheet and fixed to the upper end of the curved sheet, the band structure portion comprising right and left band flanges extending outward from the outer face of the curved sheet, the right and left band flanges defining band holes;
wherein cuch cone section is fastened to an adjacent right cone section and is fastened to an adjacent left cone section such that the plurality of cone sections form a conical bin floor;
wherein the conical bin floor is supported by a plurality of substantially upwardly oriented bin legs attached to a band structure formed by the band structure portions.
2. The system of claim 1 wherein each cone section is fastened to a right adjacent cone section by flange fasteners passing through the sheet holes in the right curved sheet and by band fasteners passing through the band holes in the right curved sheet, and is fastened to a left Date recue/Date Received 2023-09-14 adjacent cone section by the flange fasteners passing through the sheet holes in the left curved sheet and by the band fasteners passing through the band holes in the left curved sheet.
3. The system of any one of claims 1 and 2 comprising a handling bracket fixed to the outer face of each cone section and configured to attach to a handling arm.
4. The system of claim 3 wherein the handling ann is attachable to a front end loader.
5. The system of any one of claims 1 ¨ 4 wherein the conical bin floor defines a bottom opening and a closure device operative to open and close the bottom opening.
6. The system of any one of claims 1 ¨ 5 wherein the bin legs contact and support thc band structure at a middle portion of each cone section.
7. The system of claim 6 wherein the bin legs comprise a first leg member attached at a top end to a first band portion of a first cone section and a second leg member attached at a top end to a second band portion of an adjacent second cone section, and wherein the first and second leg members taper toward each other and bottom ends of the first and second leg members are fixed to a bottom plate.
8. Thc system of any one of claims 1 ¨ 6 wherein the hopper cone system is loaded on a vehicle and transported on roads through a political jurisdiction and wherein the vehicle complies with a legal transport width in the political jurisdiction.
9. The system of claim 8 wherein the conical sections are vertically stacked on the vehicle for transport through the political jurisdiction and wherein the upper width of the cone sections complies with the legal transport width.
1 O. The system of claim 8 wherein the conical sections are horizontally stacked on the vehicle for transport through the political jurisdiction.
Date recue/Date Received 2023-09-14
Date recue/Date Received 2023-09-14
11. A method of providing a hopper cone for a particulate bin, the method comprising:
transporting a plurality of cone sections and a plurality bin legs to a storage site;
wherein each cone section comprises a curved sheet tapering from an upper end with an upper width to a lower end with a lower width that is less than the upper width, the curved sheet having a concave inner face and a convex outer face;
providing right and left sheet flanges along corresponding right and left sides of each curved sheet extending outward from the outer face of the curved sheet, and providing sheet holes in the right and left sheet flanges;
fixing a band structure portion along the upper end of each curved sheet, the band structure portion comprising right and left band flanges extending outward from the outer face of the curved sheet, and providing band holes in the right and left band flanges;
fastening each cone section to an adjacent right cone section and to an adjacent left cone section such that the plurality of cone sections form a conical bin floor;
extending the plurality of bin legs substantially upwardly and attaching the plurality of bin legs to a band structure formed by the band structure portions.
transporting a plurality of cone sections and a plurality bin legs to a storage site;
wherein each cone section comprises a curved sheet tapering from an upper end with an upper width to a lower end with a lower width that is less than the upper width, the curved sheet having a concave inner face and a convex outer face;
providing right and left sheet flanges along corresponding right and left sides of each curved sheet extending outward from the outer face of the curved sheet, and providing sheet holes in the right and left sheet flanges;
fixing a band structure portion along the upper end of each curved sheet, the band structure portion comprising right and left band flanges extending outward from the outer face of the curved sheet, and providing band holes in the right and left band flanges;
fastening each cone section to an adjacent right cone section and to an adjacent left cone section such that the plurality of cone sections form a conical bin floor;
extending the plurality of bin legs substantially upwardly and attaching the plurality of bin legs to a band structure formed by the band structure portions.
1 2. The method of claim I I wherein each cone section is fastened to a right adjacent cone section by inserting flange fasteners through the sheet holes in the right curved sheet and by inserting band fasteners through the band holes in the right curved sheet, and is fastened to a left adjacent cone section by inserting the flange fasteners through the sheet holes in the left curved sheet and by inserting the band fasteners through the band holes in the left curved sheet.
Date recue/Date Received 2023-09-14
Date recue/Date Received 2023-09-14
13. The method of any one of claims 11 and 12 comprising fixing a handling bracket to the outer face of each cone section and configuring the handling bracket to attach to a handling arm,
14. The method of claim 13 comprising attaching the handling arm to a front end loader and lifting and tilting the handling arm to maneuver each cone section to a desired position with respect to an adjacent cone section.
15. The method of any one of claims 11 - 14 wherein the conical bin floor defines a bottom opening and comprising providing a closure device operative to open and close the bottom opening.
16. The method of any one of claims 11 ¨ 15 configuring the bin legs to contact and support the band structure at a middle portion of each cone section.
17. The method of claim 16 providing the bin legs to comprise a first leg member attached at a top end to a first band portion of a first cone section and a second leg member attached at a top end to a second band portion of an adjacent second cone section, and tapering the first and second leg members toward each other and fixing bottom ends of the first and second leg members to a bottom plate.
18. The method of any onc of claims 11 ¨ 17 comprising loading the plurality of cone sections and the plurality bin legs on a vehicle and driving the vehicle along a road through a political jurisdiction to the storage site, and wherein the vehicle complies with a legal transport width in the political jurisdiction.
19. The method of claim 18 comprising stacking the cone sections substantially vertically on the vehicle for transport through the political jurisdiction and wherein the upper width of the cone sections complies with the legal transport width.
Date recue/Date Received 2023-09-14
Date recue/Date Received 2023-09-14
20.
The method of claim 18 comprising stacking the cone sections horizontally on the vehicle for transport through the political jurisdiction.
Date recue/Date Received 2023-09-14
The method of claim 18 comprising stacking the cone sections horizontally on the vehicle for transport through the political jurisdiction.
Date recue/Date Received 2023-09-14
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA3153235A CA3153235C (en) | 2022-03-21 | 2022-03-21 | Modular hopper cone |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA3153235A CA3153235C (en) | 2022-03-21 | 2022-03-21 | Modular hopper cone |
Publications (2)
Publication Number | Publication Date |
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CA3153235A1 CA3153235A1 (en) | 2023-09-21 |
CA3153235C true CA3153235C (en) | 2024-06-04 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CA3153235A Active CA3153235C (en) | 2022-03-21 | 2022-03-21 | Modular hopper cone |
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CA (1) | CA3153235C (en) |
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2022
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CA3153235A1 (en) | 2023-09-21 |
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