CA3145266A1 - Foaming formulation comprising sulphonates for oil recovery - Google Patents

Foaming formulation comprising sulphonates for oil recovery Download PDF

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Publication number
CA3145266A1
CA3145266A1 CA3145266A CA3145266A CA3145266A1 CA 3145266 A1 CA3145266 A1 CA 3145266A1 CA 3145266 A CA3145266 A CA 3145266A CA 3145266 A CA3145266 A CA 3145266A CA 3145266 A1 CA3145266 A1 CA 3145266A1
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CA
Canada
Prior art keywords
composition
abs
composition according
aos
alpha
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Pending
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CA3145266A
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French (fr)
Inventor
Mikel Morvan
David LALANNE-AULET
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IFP Energies Nouvelles IFPEN
Energy Solutions US LLC
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IFP Energies Nouvelles IFPEN
Rhodia Operations SAS
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Publication of CA3145266A1 publication Critical patent/CA3145266A1/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • C09K8/584Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids characterised by the use of specific surfactants
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • C09K8/592Compositions used in combination with generated heat, e.g. by steam injection
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • C09K8/594Compositions used in combination with injected gas, e.g. CO2 orcarbonated gas
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/16Enhanced recovery methods for obtaining hydrocarbons
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/16Enhanced recovery methods for obtaining hydrocarbons
    • E21B43/164Injecting CO2 or carbonated water
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/16Enhanced recovery methods for obtaining hydrocarbons
    • E21B43/166Injecting a gaseous medium; Injecting a gaseous medium and a liquid medium
    • E21B43/168Injecting a gaseous medium
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/16Enhanced recovery methods for obtaining hydrocarbons
    • E21B43/24Enhanced recovery methods for obtaining hydrocarbons using heat, e.g. steam injection
    • E21B43/2406Steam assisted gravity drainage [SAGD]
    • E21B43/2408SAGD in combination with other methods

Abstract

The invention relates to foaming compositions which can be used in particular for EOR operations and especially for SAGD techniques, said foaming compositions comprising, in an aqueous medium M: - at least one alpha-olefin sulfonate (AOS); - at least one alkyl aryl sulfonate, preferably an alkyl benzene sulfonate (ABS); - and preferably an AGES or an alkyl ether carboxylate.

Description

FOAMING FORMULATIONS FOR ENHANCED OIL RECOVERY
The present invention relates to the recovery of crude oil from underground formations, and, more particularly, to oil recovery techniques which implement foaming formulations used at high temperature, typically in the presence of water steam (in particular to form a steam foam), in particular for the extraction of heavy oils.
During the extraction of oil from a hydrocarbon reservoir (oil reservoir such as a rock formation), the oil is typically driven out of a production well by the overpressure naturally prevailing within the reservoir according to a first step, known as "primary recovery". This primary recovery only makes it possible to access a small quantity of the oil contained in the reservoir, typically at most of the order of 10 to 15%, and it is then followed by a recovery step known as "secondary recovery" when the pressure of the reservoir becomes insufficient to drive out the oil still in place.
In some cases, the crude oil to be extracted has such a high viscosity that no primary recovery step can take place. In this unconventional case, more specific production methods allowing extraction are then used. These methods generally involve an increase in the temperature of the crude oil, which makes it possible to lower its viscosity and allow it to flow. The present invention relates to foaming compositions which can be used in particular in this context, especially for extracting heavy oils, which are typically crude oils having an API density of 22 AP I
or less and a viscosity of more than 100 cp.
The use of foams or foaming compositions most often aims at maximizing the sweeping of the subterranean formation, in particular to access the least accessible zones which would be little, if at all, swept by non-foaming compositions.
The invention relates, in particular, to the methods falling within what is commonly referred to as "Enhanced Oil Recovery" (EOR) (or "Enhanced Hydrocarbon Recovery" (EHR)) techniques.
In the context of the FOR, the foaming compositions used at high temperature
2 may, for example, be used in steam foam processes.
According to another particular embodiment, foaming compositions, which can be used at high temperatures, may be used in steam extraction techniques known as "Steam Assisted Gravity Drainage" (SAGD). In these steam extraction processes (which will also be designated by "SAGD" in the remainder of the text for the sake of brevity), the hydrocarbons to be extracted are fluidized under the effect of the steam injection, then the mixture of fluidized oils and water formed by condensation of the steam is removed, for example by pumping. In general, the steam extraction (SAGD) implements two parallel horizontal wells, namely a first extraction well intended for pumping the hydrocarbons and a few meters above this extraction well, a second steam injection well. The steam circulating in the upper well heats up the hydrocarbons which, having become more fluid, flow by gravity into the extraction well located below, together with the condensed water, from where they are pumped out of the underground formation.
More generally, the use of FOR foams, in particular in the case where the aim is to extract a heavy oil, can also be implemented in Cyclic Steam Stimulation (CSS) processes (which are more commonly referred to as the "huff and puff" method), where the same well is used for injection and production. According to this method, steam is injected into the well for several weeks then the heated oil is extracted (typically by pumping) and this cycle of heating followed by extracting is then repeated.
An aim of the present invention is to provide foaming compositions which are suitable for use for the enhanced recovery of crude oil, in particular in steam foam processes, especially for carrying out steam extraction (SAGD).
To this end, specific foaming compositions, proposed according to the present invention, are based on a mixture of specific surfactants, which the inventors have now demonstrated that it makes it possible:
- to form stable foams including at high temperatures, in particular above 150 C, preferably between 200 and 300 C, in particular between 200 and 250 C
(typically of the order of 220 C), which corresponds to the temperature range suitable, in particular, for steam extraction processes (SAGD).
3 - to induce a significant reduction in the interfacial tension (IFT) between the crude oil to be extracted and the water (in particular the water introduced, generally at least in part, the condensed water resulting from the steam, and the formation water naturally present in the underground formation from which the crude oil is to be extracted).
More specifically, according to a first aspect, the present invention relates to a composition C, suitable as a foaming composition, and usable in particular for SAGD
techniques, which comprises, in an aqueous medium M:
- at least one first anionic surfactant which is an alpha-olefin sulfonate (AOS); and - at least one second anionic surfactant which is an alkylarylsulphonate, preferably an alkylbenzene sulphonate (known as ABS).
The alpha-olefin sulfonates used in the compositions of the invention are typically C12 to C28 alpha-olefin sulfonates.
Moreover, in the alkylarylsulphonates used in the compositions of the invention, and in particular in the alkyl benzene sulphonates (ABS), the alkyl group preferably contains at least 12 carbon atoms, for example between 12 and 24.
According to an advantageous embodiment, in particular in the almost systematic case where the underground formation contains salts, composition C may advantageously also contain at least one third surfactant which is an alkyl glyceryl ether sulfonate (AGES) or an alkyl ether carboxylate.
The presence of AGES or an alkyl ether carboxylate proves, in particular, to be beneficial as regards the maintenance in solution of the surfactants of the compositions in the presence of salts. According to one embodiment, composition C comprises at least one additional AGES. According to another embodiment, compatible with the preceding one, composition C comprises at least one additional alkyl ether carboxylate.
When they are present, the AGES may, for example, be compounds as obtained according to the methods disclosed in US 3,024,273 or US 2,989,547.
The AGES that can be used according to the present invention preferably correspond to the following general formula (I):
4 R-0-1-CH2-Ca-CH3)43-14-CH2-CH2-0-11,-CH2CHODHYCH2S03Y (I) where:
- R represents a linear or branched alkyl or alkenyl chain typically having from 3 to 18 carbon atoms;
- n is a number, optionally zero, ranging from 0 to 15, preferably from 0 to 3;
- p is a preferably non-zero number ranging from 0 to 20, preferably from 5 to 15;
- Y is a cation preferably selected from the group consisting of sodium, potassium, ammonium, calcium and magnesium.
According to an advantageous embodiment according to the invention, p is between 0 and 3 (typically p=0) and n is greater than or equal to 5.
The particular foaming compositions of the invention make it possible to form stable foams, including at high temperature, in particular in the aforementioned ranges, which makes them particularly well suited for steam injection in the context of a SAGD type process.
The stability of the foam to which reference is made here can, in particular, be measured by the half-life of the foam formed by expansion of the foam by a gas (typically dinitrogen used as model gas), with or without the presence of hydrocarbons (typically dodecane used as a model hydrocarbon, or else a crude oil), this half-life being all the higher as the foam is stable.
This half-life time is typically measured by forming the foam in a cylindrical container where the height of foam formed above the liquid then reaches an initial height h, then allowing the foam to evolve, the half-life time corresponding to the time after which the height of the foam above the liquid changes from the value h to half of this value, i.e., h/2.
The compositions of the present invention have another advantage, namely they induce a significant decrease in the interfacial tension (IFT) between the hydrocarbons and the water. This property turns out to be most notably advantageous when the compositions C of the invention are used in a SAGD type process.
Indeed, the surfactants used for the formation of the steam foam end up in contact with the
5 crude oil to be extracted. The reduction in the IFT, which they provide at this point then allows an improvement in the extraction of oil in the form of a water/hydrocarbon mixture.
According to another aspect, the present invention relates to a method for enhanced oil recovery from a subterranean formation comprising the following steps:
- a composition C of the aforementioned type is injected into said subterranean formation, through at least one injection well, said composition being in the presence of a gas (CO2, nitrogen, water steam or hydrocarbon gas, and, more preferably, water steam) within the subterranean formation; then - a fluid conveying the oil leaving the underground formation is recovered, through at least one production well.
Most often, in the context of the process of the invention, composition C is used to form a high temperature foam, namely at a temperature above 150 C and which most often remains below 300 C, for example. example between 200 and 250 C.
The joint presence in the underground formation of composition C and a gas brought to high temperature (water steam most often, generally mixed with a non-condensable gas such as dinitrogen (preferably), CO2, or a hydrocarbon gas), capable of forming a foam, can be obtained according to various methods, including in particular:
- the prior formation of a foam by expansion of composition C by the gas and the injection of this foam into the subterranean formation; or - the joint injection of composition C, in non-foamed form, and a gas into the subterranean formation; or - the injection of composition C into the subterranean formation, followed by the injection of a gas which is then contacted with composition C into the subterranean formation; or - the injection of composition C into a subterranean formation previously containing a gas (for example, injected beforehand into the formation).
According to a particular embodiment, the method comprises: the joint injection of water steam, of non-condensable gas, and of composition C, initially in non-foamed form.
6 According to a particularly interesting embodiment, the method of the invention is a SAG D type method. Thus, according to a particular embodiment, the method of the invention comprises the following steps:
- the injection through at least one injection well (said injection well being preferably at least partially drilled horizontally) of water steam brought to a temperature greater than or equal to 150 C (typically between 200 and 250 C), a non-condensable gas in particular of the aforementioned type, and a composition C
of the aforementioned type, whereby obtaining, due to the rise in temperature, a fluidification of the oil near the injection well; then - the recovery, typically by pumping through at least one production well (preferably a well having a horizontal drilling zone located below all or part of the aforementioned horizontal part of the wellbore), of a fluid comprising at least part of the oil which was fluidized by the injection of water steam, water at least in part resulting from the condensation of the steam and, typically, at least part of the surfactants of composition C.
Different aspects and possible embodiments of the invention are described in more detail below.
Sulfonate-type surfactants A composition C according to the invention typically comprises (i) at least one surfactant of the AOS type (alpha-olefin sulfate); and (ii) at least one surfactant of the alkylaryl sulfonate type, which is preferably an ABS alkylbenzene sulfonate.
Preferably, a composition C useful according to the invention comprises a mixture of at least one AOS and at least one ABS, preferably having the preferential characteristics mentioned above in the present specification.
In a composition according to the invention, the total AOS content is preferably between 0.01% and 0.8% by mass in composition C (this concentration corresponding to the total sum of the AOS present in composition C, relative to the total mass of composition C).
Furthermore, in a composition according to the invention, the total content of alkylarylsulphonates (typically of ABS) is preferably between 0.01% and 0.8%
by
7 mass in composition C (this concentration corresponding, likewise, to the total sum of the ABS present in composition C, relative to the total mass of composition C).
It is also preferred that the total content of alpha-olefin sulfates and alkylaryl sulfonates (typically the total content of AOS and ABS) be between 0.03% and 1%
by mass in composition C (this concentration corresponding, here again, to the total sum of AOS and ABS present in composition C, relative to the total mass of composition C).
According to an advantageous embodiment, a composition C comprising the following components may be used:
- as alpha-olefin sulfonates: C20 to C28 AOS (AOS with so-called "long"
chains) - as alpha-olefin sulfonates: ABS where the alkyl chain is C12 to C18 (ABS
with so-called "short" chains) In this case, the AOS/ABS mass ratio is preferably between 50:50 and 80:20.
According to another advantageous embodiment, a composition C comprising the following components may be used:
- as AOS: C12 to C16 AOS, for example C14 to C16 (AOS with so-called "short"
chains) - as alkylarylsulphonates: ABS where the alkyl chain is C20 to C24 (ABS
with so-called "long" chains) In this case, the AOS/ABS mass ratio is preferably between 20:80 and 50:50.
When AGES are present in a composition C according to the invention, it is generally preferred that the total content of AGES be between 0.01% and 0.2%
by mass, for example between 0.05% and 0.15% by mass in composition C (this concentration corresponding, here again, to the total sum of AGES present in composition C, relative to the total mass of composition C). Furthermore, the AGES/(AOS +ABS) mass ratio is preferably between 10% and 25%.
When alkyl ether carboxylates are used, they are preferably in the same amounts as those mentioned above for AGES.
8 In general, it is preferred that the total content of surfactants be between 0.05%
and 1% by mass, for example of the order of 0.5% by mass in composition C
(this concentration corresponding, here again, to the total sum of the surfactants present in composition C, relative to the total mass of composition C).
The examples given below illustrate non-limiting embodiments of the invention and some of their advantages.
EXAMPLE
By way of illustration, a composition (Cl) according to the invention was prepared comprising in a brine (water comprising salts with a total of dissolved salts TDS = lg/L):
- 0.38% of a C20-24 ABS; and - 0.17% of a C14-16 AOS; and - 0.09% of a C12 AGES comprising 15E0 the percentages above corresponding to the final content of active ingredients in the composition.
The stability of the foam obtained with composition (Cl) was measured by co-injecting nitrogen and water steam and by looking at the evolution of the foam over time. At 200 C, the half-life of the foam (corresponding to the time at the end of which the volume of foam formed decreases by half) was measured and found to be equal to 42 minutes. At a higher temperature, the half-life remains relatively long:
of the order of 15 minutes.
Furthermore, composition (Cl) induces a very low IFT interfacial tension: by way of illustration, composition (Cl) was tested in the presence of crude oil (according to the "spinning drop" method). At 35 C, the IFT values measured are between 0.03 mN/rn and 0.008 mN/rn depending on the crude oil used. At higher temperatures, this property is retained, with measured IFT values between 0.2 and 0.6 mN/nri.
Similar results were, for example, obtained with compositions (C2) and (C3)
9 comprising respectively:
For (C2):
- 0.25% of an XOF-30A ABS; and - 0.17% of a Rhodacal A246L type AOS; and - 0.09% of a Rhodapex L15GS type AGES
- comprising respectively:
For (C3):
- 0.13% of a C18 ABS; and - 0.29% of a C20-28 AOS; and - 0.09% of a Rhodapex L15GS type AGES

Claims (16)

10
1. A composition suitable as a foaming composition which comprises, in an aqueous medium M:
- at least a first anionic surfactant which is an alpha-olefin sulfonate (AOS); and - at least one second anionic surfactant which is an alkylarylsulphonate, preferably an alkylbenzene sulphonate (ABS).
2. The composition according to claim 1, wherein the first anionic surfactant is a sulfonate of C12 to C28 alpha-olefins.
3. The composition according to claim 1 or 2, wherein the total content of alpha-olefin sulfonate (AOS) is between 0.01% and 0.8% by weight in composition C.
4. The composition according to any of claims 1 to 3, where the second anionic surfactant is an alkylarylsulphonate, for example, an alkylbenzene sulphonate, which preferably comprises at least 12 carbon atoms, for example, between 12 and 24.
5. The composition according to any of claims 1 to 4, wherein the total content of alkylaryl sulphonates (typically ABS) is between 0.01% and 0.8% by mass in composition C.
6. The composition according to any of claims 1 to 5, wherein the total content of alpha-olefin sulphates and alkylaryl sulfonates (typically, the total content of AOS
and ABS) is between 0.03% and 1% by mass in composition C.
7. The composition according to any of claims 1 to 6, which further contains at least one third surfactant which is an alkyl glyceryl ether sulfonate (AGES) or an alkyl ether carboxylate.
8. The composition according to claim 7, wherein said third surfactant is an alkyl glyceryl ether sulfonate, preferably corresponding to the general formula (I) below:
R-0-1-C1-12-CH(-CH4-0-1-14-CH2-CH2-03-CH2CH(OH)-CH2-SOX (I) , õ..

where:
- R represents a linear or branched alkyl or alkenyl chain - n is a number, optionally zero, ranging from 0 to 15 - p is a preferably non-zero number ranging from 0 to 20 - Y is a cation preferably selected from the group consisting of sodium, potassium, ammonium, calcium and magnesium.
9. The composition according to claim 8, where:
p is between 0 and 3, p preferably being zero; and n is greater than or equal to 5.
10. The composition according to any of claims 7 to 9, where the total AGES
content is between 0.01% and 0.2% by mass in composition C, with an AGES/(A0S+ABS) weight ratio preferably between 10% and 25%.
11. The composition according to any of claims 1 to 10, where the total content of surfactants is between 0.05% and 1% by mass in composition C.
12. The composition according to any of claims 1 to 11, comprising:
- as alpha-olefin sulfonates: C20 to C28 AOS
- as alpha-olefin sulfonates: ABS where the alkyl chain is C12 to C18, with an AOS/ABS mass ratio preferably between 50:50 and 80:20.
13. The composition according to any of claims 1 to 11, comprising:
- as alpha-olefin sulfonates: C12 to C16 AOS
- as alpha-olefin sulfonates: ABS, where the alkyl chain is C20 to C24 with an AOS/ABS mass ratio preferably between 20:80 and 50:50.
14. A method of enhanced oil recovery from a subterranean formation comprising the following steps:
- injecting the composition as defined in one of claims 1 to 13 in said subterranean formation through at least one injection well, said composition being in the presence of a gas within the subterranean formation; then - recovering, through at least one production well, a fluid conveying the oil exiting the subterranean formation.
15. The method according to claim 14, wherein the composition is used to form a foam at a temperature above 150 C.
16. The method according to claim 14 or 15 comprising the following steps:
- injecting, through at least one injection well, water steam brought to a temperature greater than or equal to 150 C, typically between 200 and 250 C, a non-condensable gas such as dinitrogen, and a composition, such as defined in one of claims 1 to 13, thus obtaining, due to the rise in temperature, fluidization of the oil near the injection well; then - recovering, typically by pumping through at least one production well, a fluid comprising at least part of the oil which was fluidized by the steam injection, water at least in part formed from the condensation of the steam and, typically, at least a portion of the surfactants of the composition.
CA3145266A 2019-08-05 2020-07-30 Foaming formulation comprising sulphonates for oil recovery Pending CA3145266A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP19190051.3 2019-08-05
EP19190051 2019-08-05
PCT/EP2020/071575 WO2021023633A1 (en) 2019-08-05 2020-07-30 Foaming formulations for enhanced oil recovery

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CA (1) CA3145266A1 (en)
CO (1) CO2022001378A2 (en)
WO (1) WO2021023633A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11950595B2 (en) 2017-09-26 2024-04-09 Ecolab Usa Inc. Acid/anionic antimicrobial and virucidal compositions and uses thereof

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CO2022001378A2 (en) 2022-05-31
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