CA3097300A1 - Supporting body for a grinding tool and method of producing a grinding body - Google Patents

Supporting body for a grinding tool and method of producing a grinding body Download PDF

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Publication number
CA3097300A1
CA3097300A1 CA3097300A CA3097300A CA3097300A1 CA 3097300 A1 CA3097300 A1 CA 3097300A1 CA 3097300 A CA3097300 A CA 3097300A CA 3097300 A CA3097300 A CA 3097300A CA 3097300 A1 CA3097300 A1 CA 3097300A1
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CA
Canada
Prior art keywords
support body
abrasive
cylindrical
bodies
grinding tool
Prior art date
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Granted
Application number
CA3097300A
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French (fr)
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CA3097300C (en
Inventor
Karl Mayrhofer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tyrolit-Schleifmittelwerke Swarovski KG
Original Assignee
Tyrolit-Schleifmittelwerke Swarovski KG
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Publication of CA3097300A1 publication Critical patent/CA3097300A1/en
Application granted granted Critical
Publication of CA3097300C publication Critical patent/CA3097300C/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/02Backings, e.g. foils, webs, mesh fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/12Cut-off wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D13/00Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
    • B24D13/02Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0045Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by stacking sheets of abrasive material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/02Wheels in one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/06Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The invention relates to a supporting body (1) for a grinding tool (2), which comprises an abrasive pad (5) having a preferably circumferential supporting surface (3) for an abrasive material (4), particularly a superabrasive material, the supporting body (1) consisting substantially of a composite material (6) which is free of abrasive material and consists of a plurality of layers (7) of a natural fiber material which are arranged one atop the other and are connected to each other by plastic (8), preferably phenolic resin, the natural fiber material preferably being a cotton fabric or paper, wherein the supporting body (1) comprises a first, preferably cylindrical or hollow cylindrical body (29, 30, 31, 32, 33) and at least one additional, preferably cylindrical or hollow cylindrical body (29, 30, 31, 32, 33), wherein the bodies (29, 30, 31, 32, 33) are connected, preferably adhesively bonded, to each other.

Description

Supporting body for a grinding tool and method of producing a grinding body The invention concerns a support body for a grinding tool as set forth in the classifying portion of claim 1, and a grinding tool having such a support body and an abrasive layer which has abrasive means, in particular superabrasive means, and which is arranged on a preferably circumferential support surface of the support body, preferably wherein the abrasive layer is formed from a continuous abrasive ring or individual abrasive segments.
The invention further concerns a method of producing a support body as set forth in the classifying portion of claim 11 and a method of producing a grinding tool having such a support body.
Support bodies for grinding tools should be as far as possible stable, light and with a damping action in particular in so-called centerless grinding tools.
It is known from the state of the art to produce support bodies from a phenolic moulding material by hot pressing and hardening. Then either mixtures of synthetic resin, fillers and superabrasive means are pressed hot on to those supports or ceramic superabrasive layers are adhesively bonded in place. A support body produced in that way is light and damps vibrations in the grinding process so that wear of the layers in comparison for example with layers with aluminium supports in grinding use is reduced and the surface quality of the ground components is improved, this being manifested by a lower degree of roughness, lesser break-outs and the absence of chatter marks.
It will be noted however that those support bodies suffer from the disadvantage that a relatively great uncontrolled wastage occurs in the production of the supports and only a limited spectrum of support bodies in regard to the dimensions thereof can be produced. In addition cracking occurs in the grinding operation. The maximum working highest speed is limited to about 63 m/s.
Date Recue/Date Received 2020-10-13
2 US No 2 069 116 discloses a grinding tool having a support body formed from layers of a fibrous layer material. The grinding tool is produced jointly with the support body in a press of fixed dimensions, wherein the individual layers of the layer material have to be successively laid in the press. That manufacturing procedure is highly time-consuming.
In addition only grinding tools of the fixed size can be produced by means of the press so that it is not possible to produce a grinding tool of differing dimensions.
It is further known from the state of the art to produce support bodies from a carbon fibre-reinforced plastic. That material makes it possible to produce light and at the same time dimensionally stable support bodies. However that involves very complicated production and very high manufacturing costs.
The object of the present invention is to at least partially overcome the disadvantages of the state of the art and to provide a support body which is lighter and improved in relation thereto as well as a grinding tool having such a support body. A further object is to provide a method of producing a support body and a grinding tool having such a support body, wherein the method is in particular distinguished in that support bodies and grinding tools of differing dimensions can be flexibly produced, more specifically in a short time and at reasonable production costs.
Those objects are attained by the features of independent claims 1, 10, 11 and 16.
The support body substantially comprises an abrasive means-free composite material comprising a plurality of mutually superposed layers of a natural fibre material and which are connected together by plastic, preferably phenolic resin.
The term abrasive means in connection with the present invention is used to denote hard material grains which are used to achieve removal of material from a workpiece. In that respect natural grain materials (flint, quartz, corundum, emery, granite, natural diamond) and synthetic grain Date Recue/Date Received 2020-10-13
3 materials (corundums, silicon carbides, chromium oxides, cubic boron nitride, diamonds) are differentiated.
The term superabrasive means is used to denote professional diamond and cubic boron nitride.
If there are no abrasive or superabrasive means present in a material then they are of an abrasive means-free nature in accordance with the present invention.
Abrasive means-free composite materials comprising a plurality of mutually superposed layers of a natural fibre material which are connected together by plastic, preferably phenolic resin, wherein the natural fibre material is a cotton fabric or paper, are known from the technical field of the production of electrical and thermal insulation components for machine and equipment construction - in the case of cotton fabric - as hard cotton fabric and - in the case of paper - in the form of hard papers.
In comparison with the support bodies known from the state of the art and comprising a phenolic moulding material the support body according to the invention has an approximately 30% higher flexural breaking stress, an elongation at break which is about three times greater and a higher elasticity, and is about 15% lighter. Higher operational speeds are possible, for example 125 m/s and more.
In addition in the production of the support body or a grinding tool having such a support body, no or markedly reduced wastage occurs.
When an abrasive layer mixture for producing an abrasive ring is pressed on to the support body a lower pressure is required for that purpose in the pressing operation. The grinding tool is markedly easier to remove from the mould as the support body does not expand after the hot pressing operation. Pressing without a flange is also easier, thereby subsequently giving a potential saving in a machining operation.
The use of the composite material also makes it possible to produce support bodies in a wider range of sizes. Thus support bodies for example up to a diameter of 1050 mm and a height of 100 mm can be readily produced.
Date Recue/Date Received 2020-10-13
4 The composite material further has the advantage that it can be more easily machined with carbide metal. Usually expensive tools with PCD
cutting edges have to be used in comparison therewith for machining the materials used in the state of the art. Furthermore the composite material can be very well combined with other materials like for example carbon fibre reinforced plastic, glass fibre reinforced plastic, Al or steel, for example by glueing or screwing.
Advantageously the composite material used in the present invention is thermosetting, that is to say it is no longer deformable after setting.
By virtue of the fact that the support body has a first, preferably cylindrical or hollow-cylindrical body and at least one further, preferably cylindrical or hollow-cylindrical body, wherein the bodies are connected together, preferably by glueing, it is possible in a flexible fashion to construct light support bodies of complex shapes, as could be achieved in the state of the art only with carbon fibre-reinforced plastic, but in a markedly shorter time and at markedly lower cost.
According to advantageous embodiments the natural fibre material is a cotton fabric or paper.
In regard to its physical properties it has proven to be advantageous if the composite material is of a density of 1.0 to 2.0 g/cm3, preferably 1.4 g/cm3 (for example measured in accordance with the testing standard ISO
1183) and/or has a water absorption of 1.5 to 7.5%, preferably 2.4% or
5.2% (for example measured in accordance with the testing standard ISO
62).
In regard to the thermal properties it has proven to be advantageous if the composite material has a length extension coefficient of 20 to 40 x 10-6 K-1, preferably 30 x 10-6 K-1 (for example measured in accordance with the testing standard DIN 51045) and/or thermal conductivity of 0.1 to 0.3 W/mK, preferably 0.2 W/mK (for example measured in accordance with the testing standard DIN 52612).
The temperature of use can be continuously or temporarily 110 C or 180 C.
Date Recue/Date Received 2020-10-13 In regard to the mechanical properties it is appropriate if the composite material has a compressive strength at 23 C of 200 to 400 N/mm2, preferably 300 N/mm2 or 320 N/mm2 (for example measured in accordance with the testing standard ISO 604) and/or a flexural strength at 5 23 C of 50 to 150 N/mm2, preferably 100 N/mm2 or 135 N/mm2 (for example measured in accordance with the testing standard ISO 178) and/or a modulus of elasticity (from a bending test) of 6000 to 8000 N/mm2, preferably 7000 N/mm2 (for example measured in accordance with the testing standard ISO 178) and/or a tensile strength of 50 to 150 N/mm2, preferably 80 N/mm2 or 120 N/mm2 (for example measured in accordance with the testing standard ISO 527) and/or a splitting force of 1500 to 3500 N, preferably 1900 N or 3000 N (for example measured in accordance with the testing standard DIN 53463).
In regard to the electrical properties the composite material can have a tracking resistance CTI 100 (for example measured in accordance with the testing standard IEC 112) and/or an electrical dielectric strength (perpendicular) of 1.5 KV/3 mm or 10 KV/3 mm (for example measured in accordance with the testing standard IEC 243-1) and/or an electrical dielectric strength (parallel) of 1.0 KV/25 mm or 10 KV/25 mm (for example measured in accordance with the testing standard IEC 243-1).
According to a preferred embodiment of the invention the support body has at least one side surface which is separate from the support surface for the abrasive layer and at which a layer of the composite material is arranged flat.
It is further appropriate if the support body has a central coupling region, preferably with a central bore, for connection to a rotary drive for rotating the support body or a grinding tool formed therewith about an axis of rotation extending through the coupling region and/or the support body is of a substantially rotationally symmetrical configuration.
It has proven to be advantageous if the first and the at least one further body are cylindrical or hollow-cylindrical bodies which are connected together at side surfaces, preferably wherein axes of symmetry of the Date Recue/Date Received 2020-10-13
6 bodies are substantially congruent. The support bodies or grinding tools which can be produced in that way are particularly well suited for example for grinding camshafts.
It has further proven to be desirable if the support body has an adaptor for connecting the support body or a grinding tool formed therewith to a rotary drive connected, preferably glued to at least one of the bodies, preferably wherein the adaptor substantially comprises a metal and/or is of a substantially hollow-cylindrical configuration.
In this connection it is appropriate if the support body has a central bore and the adaptor is at least region-wise arranged in the central bore, preferably wherein the adaptor extends only over a part of the length of the central bore, particularly preferably wherein the central bore has a funnel-shaped insertion opening. A funnel-shaped insertion opening makes it easier to clamp the support body.
Protection is also claimed for a grinding tool having a support body according to the invention and an abrasive layer which has abrasive means, in particular superabrasive means, and which is arranged on the preferably circumferential support surface of the support body, preferably wherein the abrasive layer is formed from a continuous abrasive ring or individual abrasive segments.
Furthermore protection is claimed for a method of producing a support body for a grinding tool, wherein the support body includes a preferably circumferential support surface for an abrasive layer having abrasive means, in particular superabrasive means, and substantially comprises an abrasive means-free composite material comprising a plurality of mutually superposed layers of a natural fibre material, which are connected together by plastic, preferably phenolic resin, preferably wherein the natural fibre material is a cotton fabric or paper, wherein the abrasive means-free composite material is provided in the form of a plate in a first method step and in a second method step a preferably cylindrical or hollow-cylindrical body is cut out of the plate with predetermined dimensions preferably by water jet cutting or by means of a band saw.
Date Recue/Date Received 2020-10-13
7 According to an advantageous configuration it is provided that in the course of the second method step at least one further, preferably cylindrical or hollow-cylindrical body is cut out of the plate with predetermined dimensions and connected to the first body, preferably by adhesive.
In this connection it is appropriate if the first and the at least one further body is cylindrical or hollow-cylindrical bodies, the bodies being connected together at side surfaces, preferably wherein axes of symmetry of the bodies are brought substantially into congruent relationship.
It has proven to be advantageous if in a third method step the body or bodies is or are re-worked, preferably by cutting machining and/or balancing and/or by fitting a central bore.
It has proven to be desirable if at least one of the bodies in a further method step which follows the second method step or the third method step is connected to an adaptor for connecting the support body or a grinding tool formed therewith to a rotary drive, preferably by adhesive, preferably wherein the adaptor substantially comprises a metal and/or is of a substantially hollow-cylindrical configuration.
In addition protection is claimed for a method of producing a grinding tool having a support body which includes a preferably circumferential support surface for an abrasive layer having abrasive means, in particular superabrasive means, and substantially comprises an abrasive means-free composite material comprising a plurality of mutually superposed layers of a natural fibre material, which are connected together by plastic, preferably phenolic resin, preferably wherein the natural fibre material is a cotton fabric or paper, and an abrasive layer which has abrasive means, in particular superabrasive means and which is arranged on the preferably circumferential support surface of the support body, preferably wherein the abrasive layer is formed from a continuous abrasive ring or individual abrasive segments, wherein firstly a support body preferably produced by means of the method for production of the support body is provided and then an abrasive layer having abrasive means, preferably superabrasive means, is arranged on a preferably Date Recue/Date Received 2020-10-13
8 circumferential support surface of the support body, preferably by pressing thereon and/or adhesive bonding, preferably wherein the abrasive layer is formed from a continuous abrasive ring or individual abrasive segments.
Further details and advantages of the invention will be described more fully hereinafter by means of the specific description with reference to the drawings in which:
Figure la) is a diagrammatic side view of a support body, Figure lb) is a diagrammatic cross-sectional view along section plane 24 of the support body of Figure la, Figure 2 is a diagrammatic side view of a grinding tool according to a first preferred embodiment, Figure 3a) is a photograph of a grinding tool according to a second preferred embodiment as a side view, Figure 3b) is a microscope image of a cross-sectional surface of the composite material used in the grinding tool according to the second preferred embodiment, Figures 4a) and b) show microscope images of a further composite material which is preferably used of a side surface (Figure 4a)) and a cross-sectional surface, Figure 5 shows a diagrammatic view by means of a flow chart of a method of producing a support body and a cutting tool, and Figures 6a) and b) show a further grinding tool as a diagrammatic perspective view (Figure part a)) and a diagrammatic cross-sectional view (Figure part b)).
Figures la) and lb) show a support body 1 for a grinding tool 2 (see also Figure 2) which is substantially rotationally symmetrical and includes a circumferential support surface 3 for an abrasive layer 5 having abrasive means 4, in particular superabrasive means.
The support body 1 substantially comprises an abrasive means-free composite material 6 comprising a plurality of mutually superposed layers 7 of a natural fibre material connected together by plastic 8. That is diagrammatically indicated in the view on an enlarged scale of the portion Date Recue/Date Received 2020-10-13
9 in Figure lb). The plastic 8 can be a hardened synthetic resin, preferably phenolic resin.
Directly adjacent layers 7 can be at a very small spacing relative to each other and even at least region-wise touch. The layers 7 are oriented substantially parallel to side surfaces.
Two embodiments have proven to be particularly advantageous in relation to the composite material 6.
In the first embodiment the natural fibre material is a cotton fabric.
In that case the composite material 6 is of a density of 1.4 g/cm3 and has water absorption of 2.4%. In addition the composite material 6 has a length extension coefficient of 30 x 10-6 K-1 and a thermal conductivity of 0.2 W/mK. And finally the composite material 6 has a compressive strength at 23 C of 320 N/mm2, a flexural strength at 23 of 100 N/mm2, a modulus of elasticity of 7000 N/mm2, a tensile strength of 80 N/mm2 and a splitting force of 3000 N.
In the second embodiment the natural fibre material is paper. In that case the composite material 6 is of a density of 1.4 g/cm3 and has water absorption of 5.2%. In addition the composite material 6 has a length extension coefficient of 30 x 10-6 K-1 and a thermal conductivity of 0.2 W/mK. And finally the composite material 6 has a compressive strength at 23 C of 300 N/mm2, a flexural strength at 23 of 135 N/mm2, a modulus of elasticity of 7000 N/mm2, a tensile strength of 120 N/mm2 and a splitting force of 1900 N.
The support body 1 has two oppositely disposed side surfaces 9 which are separate from the support surface 3 for the abrasive layer 5 and at which a respective layer 7 of the natural fibre material is arranged flat (see also Figure 3a)).
The support body 1 includes a central coupling region 10 having a central bore 11 for connection to a rotary drive for rotating the support body 1 or a grinding tool 2 formed therewith about an axis of rotation 12 extending through the coupling region 10. The axis of rotation 12 extends Date Recue/Date Received 2020-10-13 through the centre 25 of the central bore 11 and is oriented substantially normal to the side surfaces 9.
The dimensions of the support body 1 can be characterised by its diameter 17, its thickness 18 and the diameter 19 of the central bore 11.
5 The grinding tool 2 shown in Figure 2 includes a support body 1 and an abrasive layer 5 having abrasive means 4, in particular superabrasive means, arranged on the circumferential support surface 3 of the support body 1. The abrasive means 4 is diagrammatically indicated in the enlarged portion. The abrasive means 4 is embedded in a binding, for example a
10 ceramic binding.
The abrasive layer 5 can be formed from a continuous abrasive ring or, as indicated in the lower region of the grinding tool 2, individual abrasive elements 13.
In the grinding tool 2 shown in Figure 3a) the support body 1 has a side surface 9 which is separate from the support surface 3 for the abrasive layer 5 and at which a layer 7 of a natural fibre material in the form of a cotton fabric is arranged flat. That can be seen in particular from the enlarged view in which the fabric structure comprising substantially perpendicularly crossing fabric threads with weft and warp threads 26 can be seen.
To improve the rotary characteristic of the grinding tool 2 the support body 1 can have balancing bores 22 and/or a step 23.
Figure 3b) shows a microscope image of a cross-sectional surface of the composite material used in the grinding tool 2 of the second preferred embodiment. It is possible clearly to see the layers 7 of the cotton fabric, which are arranged in mutually superposed relationship in the direction of the axis of rotation 12 and which are made up of individual cotton fibres 26.
Figures 4a) and 4b) show microscope images of a further composite .. material which is preferably used, more specifically a side surface (Figure 4a)) and a cross-sectional surface (Figure 4b)). In this case the natural fibre material is paper. Figure 4a) shows individual paper fibres 27 Date Recue/Date Received 2020-10-13
11 arranged stochastically within a layer 7. Figure 4b) shows a structure comprising mutually superposed layers 7.
Particularly preferred embodiments of the method of producing a support body and the method of producing a grinding tool are illustrated by reference to the flow chart shown in Figure 5.
In the method 14 of producing a support body 1 in a first method step 15 the abrasive means-free composite material 6 comprising a plurality of mutually superposed layers 7 of a natural fibre material, that are connected together by plastic 8, preferably phenolic resin, is provided in the form of a plate.
In a second method step 16 a body is cut out of the plate with predetermined dimensions 17, 18, 19 (see Figures la) and lb)), preferably by water jet cutting or by means of a band saw. In the case of the support body 1 shown in Figure 1 the body is a round disc.
In a third method step 20 the body is re-worked, preferably by cutting machining and/or balancing.
That method 14 can be expanded to constitute a method 21 of producing a grinding tool 2 insofar as, in a further method step 28, an abrasive layer 5 having abrasive means 4, preferably superabrasive means, is arranged on a preferably circumferential support surface 3 of the support body 1, preferably by pressing and/or adhesive bonding thereon, preferably wherein the abrasive layer 5 is formed from a continuous abrasive ring or individual abrasive segments 13.
The third method step 20 can optionally also be carried out only after the abrasive layer 5 is arranged on the support surface 3 of the support body 1.
Figures 6a) and 6b) show a grinding tool 2 having a support body 1 which is made up of five hollow-cylindrical bodies 29, 30, 31, 32, 33, wherein the bodies 29, 30, 31, 32, 33 are glued together at side surfaces 9.
The axes of symmetry 12 of the bodies 29, 30, 31, 32, 33 are substantially coincident. Depending on the respective shape of the support body 1 it is Date Recue/Date Received 2020-10-13
12 also possible to use another number of cylindrical or hollow-cylindrical bodies 29, 30, 31, 32, 33.
The support body 1 has an adaptor 34 for connecting the support body 1 or the grinding tool 2 formed therewith to a rotary drive which is adhesively secured to the bodies 32 and 33. The adaptor 34 can also be connected to more than two or only to one of the bodies 29, 30, 31, 32, 33, in particular in dependence on the stiffness to be achieved for the grinding tool 2.
The adaptor 34 can substantially comprise a metal and, as in the illustrated case, can be substantially hollow-cylindrical.
As in the illustrated case the adaptor 34 can have bores 37 for receiving fixing means, by way of which the adaptor 34 can be connected to a machine spindle.
The support body 1 has a central bore 11. The adaptor 34 is arranged in the central bore 11, with the adaptor 34 extending only over a part of the length 35 of the central bore 11. The central bore 11 has a funnel-shaped insertion opening 36.
A respective abrasive disc 5 is circumferentially arranged on the bodies 29 and 31.
For producing the support body 1 it is appropriate in a first method step 15 to provide a plate of a thickness 18 and in a second method step 16 to cut out of the plate with predetermined dimensions 17, 18, 19, three cylindrical or hollow-cylindrical bodies 30, 32 and 33, preferably by water jet cutting or by means of a band saw.
It is also appropriate in the course of the first method step 15 to provide a further plate of a differing thickness 18 and in the course of the second method step 16 to cut out of the plate two cylindrical or hollow cylindrical bodies 29 and 31, of predetermined dimensions 17, 18, 19, preferably by water jet cutting or by means of a band saw.
In the course of the second method step 16 the bodies 29, 30, 31, 32, 33 are connected together after they have been cut out of the plates at Date Recue/Date Received 2020-10-13
13 side surfaces 9, wherein axes of symmetry 12 of the bodies 29, 30, 31, 32, 33 are brought substantially into coincident relationship.
In a third method step 20 the bodies 29, 30, 31, 32, 33 are re-worked by cutting machining, in particular to impart predetermined dimensions to the central bore 11.
In a further method step the bodies 32, 33 are connected to the adaptor 34.
Date Recue/Date Received 2020-10-13

Claims (16)

14
1. A support body (1) for a grinding tool (2) which includes a preferably circumferential support surface (3) for an abrasive layer (5) having abrasive means (4), in particular superabrasive means, wherein the support body (1) substantially comprises an abrasive means-free composite material (6) comprising a plurality of mutually superposed layers (7) of a natural fibre material which are connected together by plastic (8), preferably phenolic resin, preferably wherein the natural fibre material is a cotton fabric or paper, characterised in that the support body (1) has a first, preferably cylindrical or hollow-cylindrical body (29, 30, 31, 32, 33) and at least one further, preferably cylindrical or hollow-cylindrical body (29, 30, 31, 32, 33), wherein the bodies (29, 30, 31, 32, 33) are connected together, preferably adhesively bonded.
2. The support body (1) according to claim 1 wherein the composite material is of a density of 1.0 to 2.0 g/cm3, preferably 1.4 g/cm3 and/or has a water absorption of 1.5 to 7.5%, preferably 2.4% or 5.2%.
3. The support body (1) according to claim 1 or claim 2 wherein the composite material (6) has a length extension coefficient of 20 to 40 ×

K-1, preferably 30 × 10 -6 K-1 and/or thermal conductivity of 0.1 to 0.3 W/mK, preferably 0.2 W/mK.
4. The support body (1) according to one of claims 1 to 3 wherein the composite material has a compressive strength at 23 C of 200 to 400 N/mm2, preferably 300 N/mm 2 or 320 N/mm2 and/or a flexural strength at 23 C of 50 to 150 N/mm2, preferably 100 N/mm2 or 135 N/mm2 and/or a modulus of elasticity of 6000 to 8000 N/mm2, preferably 7000 N/mm2 and/or a tensile strength of 50 to 150 N/mm2, preferably 80 N/mm2 or 120 N/mm2 and/or a splitting force of 1500 to 3500 N, preferably 1900 N or 3000 N.
5. The support body (1) according to one of claims 1 to 4 wherein the support body (1) has at least one side surface (9) which is separate from the support surface (3) for the abrasive layer (5) and at which a layer (7) of the natural fibre material is arranged flat.
6. The support body (1) according to one of claims 1 to 5 wherein the support body (1) has a central coupling region (10), preferably with a central bore (11), for connection to a rotary drive for rotating the support body (1) or a grinding tool (2) formed therewith about an axis of rotation (12) extending through the coupling region (10) and/or the support body (1) is of a substantially rotationally symmetrical configuration.
7. The support body (1) according to one of claims 1 to 6 wherein the first and the at least one further body (29, 30, 31, 32, 33) are cylindrical or hollow-cylindrical bodies which are connected together at side surfaces (9), preferably wherein axes of symmetry (12) of the bodies (29, 30, 31, 32, 33) are substantially congruent.
8. The support body (1) according to one of claims 1 to 7 wherein the support body (1) has an adaptor (34) for connecting the support body (1) or a grinding tool (2) formed therewith to a rotary drive connected, preferably glued to at least one of the bodies (29, 30, 31, 32, 33), preferably wherein the adaptor (34) substantially comprises a metal and/or is of a substantially hollow-cylindrical configuration.
9. The support body (1) according to claim 8 wherein the support body (1) has a central bore (11) and the adaptor (34) is at least region-wise arranged in the central bore (11), preferably wherein the adaptor (34) extends only over a part of the length (35) of the central bore (11), particularly preferably wherein the central bore (11) has a funnel-shaped insertion opening (36).
10. A grinding tool (2) having a support body (1) according to one of the preceding claims and an abrasive layer (5) which has abrasive means (4), in particular superabrasive means, and which is arranged on the preferably circumferential support surface (3) of the support body (1), preferably wherein the abrasive layer (5) is formed from a continuous abrasive ring or individual abrasive segments (13).
11. A method (14) of producing a support body (1) for a grinding tool (2), wherein the support body (1) includes a preferably circumferential support surface (3) for an abrasive layer (5) having abrasive means (4), in particular superabrasive means, and substantially comprises an abrasive means-free composite material (6) comprising a plurality of mutually superposed layers (7) of a natural fibre material, which are connected together by plastic (8), preferably phenolic resin, wherein the natural fibre material is a cotton fabric or paper, characterised in that the abrasive means-free composite material (6) is provided in the form of a plate in a first method step (15) and in a second method step (16) a preferably cylindrical or hollow-cylindrical body (29, 30, 31, 32 33) is cut out of the plate with predetermined dimensions (17, 18, 19) preferably by water jet cutting or by means of a band saw.
12. The method (14) according to claim 11 wherein in the course of the second method step (16) at least one further, preferably cylindrical or hollow-cylindrical body (29, 30, 32, 32, 33) is cut out of the plate with predetermined dimensions (17, 18, 19) and connected to the first body (29, 30, 31, 32, 33), preferably by adhesive.
13. The method (14) according to claim 12 wherein the first and the at least one further body (29, 30, 31, 32, 33) is cylindrical or hollow-cylindrical bodies, the bodies being connected together at side surfaces (9), preferably wherein axes of symmetry (12) of the bodies (29, 30, 31, 32, 33) are brought substantially into congruent relationship.
14. The method (14) according to one of claims 11 to 13 wherein in a third method step (20) the body or bodies (29, 20, 31, 32, 33) is or are re-worked, preferably by cutting machining and/or balancing and/or by fitting a central bore (11).
15. The method (14) according to one of claims 11 to 14 wherein at least one of the bodies (29, 30, 31, 32, 33) in a further method step which follows the second method step (16) or the third method step (20) is connected to an adaptor (34) for connecting the support body (1) or a grinding tool (2) formed therewith to a rotary drive, preferably by adhesive, preferably wherein the adaptor (34) substantially comprises a metal and/or is of a substantially hollow-cylindrical configuration.
16. The method (21) of producing a grinding tool (2) having a support body (1) which includes a preferably circumferential support surface (3) for an abrasive layer (5) having abrasive means (4), in particular superabrasive means, and substantially comprises an abrasive means-free composite material (6) comprising a plurality of mutually superposed layers (7) of a natural fibre material, which are connected together by plastic (8), preferably phenolic resin, preferably wherein the natural fibre material is a cotton fabric or paper, and an abrasive layer (5) which has abrasive means (4), in particular superabrasive means and which is arranged on the preferably circumferential support surface (3) of the support body (1), preferably wherein the abrasive layer (5) is formed from a continuous abrasive ring or individual abrasive segments (13), wherein firstly a support body (1) preferably produced by means of the method (14) according to one of claims 11 to 15 is provided and then an abrasive layer (5) having abrasive means (4), preferably superabrasive means, is arranged on a preferably circumferential support surface (3) of the support body (1), preferably by pressing thereon and/or adhesive bonding, preferably wherein the abrasive layer (5) is formed from a continuous abrasive ring or individual abrasive segments (13).
CA3097300A 2018-06-07 2019-04-30 Supporting body for a grinding tool and method of producing a grinding body Active CA3097300C (en)

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AT504552018A AT521162B1 (en) 2018-06-07 2018-06-07 Carrier body for a grinding tool
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PCT/AT2019/060146 WO2019232559A1 (en) 2018-06-07 2019-04-30 Supporting body for a grinding tool and method for producing a supporting body

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MX2020013151A (en) 2021-02-18
WO2019232559A1 (en) 2019-12-12
EP3755500A1 (en) 2020-12-30
US20210031332A1 (en) 2021-02-04
AT521162B1 (en) 2019-11-15
AT521162A4 (en) 2019-11-15
CA3097300C (en) 2023-01-24
BR112020020727A2 (en) 2021-01-19

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