CA3049311A1 - Online temperature monitoring system and method for direct air-cooled condenser - Google Patents

Online temperature monitoring system and method for direct air-cooled condenser Download PDF

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Publication number
CA3049311A1
CA3049311A1 CA3049311A CA3049311A CA3049311A1 CA 3049311 A1 CA3049311 A1 CA 3049311A1 CA 3049311 A CA3049311 A CA 3049311A CA 3049311 A CA3049311 A CA 3049311A CA 3049311 A1 CA3049311 A1 CA 3049311A1
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Prior art keywords
temperature sensor
cooled condenser
direct air
online
heat exchange
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CA3049311A
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French (fr)
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CA3049311C (en
Inventor
Hansen GUO
Yuanyuan DUAN
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LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B11/00Controlling arrangements with features specially adapted for condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B1/00Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser
    • F28B1/06Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser using air or other gas as the cooling medium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/006Preventing deposits of ice
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F27/00Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00Thermometers specially adapted for specific purposes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2265/00Safety or protection arrangements; Arrangements for preventing malfunction
    • F28F2265/14Safety or protection arrangements; Arrangements for preventing malfunction for preventing damage by freezing, e.g. for accommodating volume expansion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G15/00Details
    • F28G15/003Control arrangements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Radiation Pyrometers (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

An online temperature monitoring system and method for direct air-cooled condenser. The system comprises: a temperature sensor moving system provided above a heat exchange tube bundle surface (2) of a direct air-cooled condenser; a temperature sensor (1) is mounted on the temperature sensor moving system; the temperature sensing moving system moves the temperature sensor (1) on a plane parallel to the heat exchange tube bundle surface (2) of the direct air-cooled condenser; data collected by the temperature sensor (1) is uploaded to a data processing system (5) connected to the temperature sensor; the data processing system (5) can implement the functions of collecting, analyzing, storing, and querying the data, and giving an alarm according to pre-settings. Compared with the arrangement of multiple monitoring cables in the prior art, the system and method can implement multipoint scanning, simplifies wiring, avoids a detection dead zone, and has flexibility.

Description

ak 03049311 2019-06-28 ONLINE TEMPERATURE MONITORING SYSTEM AND
METHOD FOR DIRECT AIR-COOLED CONDENSER
Technical Field [0001] The present invention relates to an online temperature monitoring system and method for a direct air-cooled condenser, and in particular relates to a mobile online temperature monitoring system and method for a direct air-cooled condenser.
Background Art
[0002] A direct air-cooled condenser is used to condense low-pressure steam discharged from a steam turbine so that low-pressure steam becomes condensate water. The direct air-cooled condenser mainly consists of an axial flow fan system, an A-frame support system, a condensate system, a draining system, a tube bundle system, a vacuum pumping system and a washing system.
The tube bundle is made of steel parent tubes and external finned heat exchange tubes, which are arranged according to a certain rule and are welded to a tube plate at the two ends. The cross section of the parent tubes is round, elliptical or oblate. The fins are made of galvanized aluminium or galvanized steel and are attached to the parent tubes through twining, nesting, soldering or extrusion forming. Steam directly exchanges heat with air through the surfaces of metallic finned heat exchange tubes, with low-pressure steam inside the heat exchange tubes and the atmosphere outside the heat exchange tubes. Heat exchange tubes can be classified into a single-row tube system, double-row tube system, three-row tube system and four-row tube (MASH) system according to the arrangement forms. When the ambient temperature is below 0 C, since the thermal load of the heat exchange tubes is too small or is distributed unevenly and non-condensable gases exist, the heat exchange tube bundle is very easy to block up or freeze, or even the tube bundle and condensate tubes deform and freeze such that they crack during the start of the equipment or at the time of a low load, resulting in the stop of related equipment.
Therefore, it is very necessary to monitor the temperature of a direct air-cooled condenser in winter so as to learn the running state of the direct air-cooled condenser and adjust the axial flow fan accordingly in time.
[0003] Currently, the following solution is usually adopted to measure the temperature of the heat exchange tube bundle of a direct air-cooled condenser: 1) A
worker is assigned to perform manual patrol inspections.
However, the working environment for manual patrol inspections is adverse and the labor intensity is big.
Most importantly, manual patrol inspections cannot realize real-time monitoring and the worker fails to make real-time adjustments in time according to the field conditions. 2) An online temperature field monitoring system for an indirect air-cooled condenser is provided in CN205537182U, and the system comprises a plurality of monitoring cables, a plurality of collectors, a communication cable and a main controller, wherein one or more monitoring cables of the plurality of monitoring cables are respectively electrically connected to one collector of said plurality of collectors and the collectors are respectively electrically connected to the main controller with the communication cable. The plurality of monitoring cables are arranged in the outer area of the heat exchange tube bundle and the online temperature field monitoring is realized by use of a digital temperature sensor.
However, since said system comprises a plurality of monitoring cables, a plurality of collectors and a communication cable, the installation and maintenance cost is high, verifications are time consuming and labour consuming. In addition, once the temperature sensor fails, it is very difficult to replace it.
Furthermore, cable distribution requires large space, the heat exchange efficiency is affected if the cables are not removed in summer, and the system is not flexible because the temperature collecting points are fixed to cause blind monitoring areas.
Technical Problem
[0004] To overcome the defects of the prior art, the present =invention is intended to provide an online temperature monitoring system and method for a direct air-cooled condenser, and in particular, a mobile online temperature monitoring system and method for a direct air-cooled condenser.
Technical Solution
[0005] According to one aspect of the present invention, an online temperature monitoring system for a direct air-cooled condenser is provided.
[0006] According to the present invention, the online temperature monitoring system for a direct air-cooled condenser comprises a temperature sensor, a temperature sensor moving system and a data processing system, and is characterized in that the temperature sensor moving system enables the temperature sensor to move on a plane parallel to the surface of the heat exchange tube bundle of the direct air-cooled condenser.
[0007] The path which said temperature sensor moving system moves along and the area which the temperature sensor scans are preset according to different arrangement forms of heat exchange tubes of the direct air-cooled condenser.
[0008] Said data processing system is connected to the temperature sensor to collect, analyse, store, and query the data collected by the temperature sensor and give an alarm based on the predefined settings.
[0009] Favourably, multi-mode control is realized according to the field configuration.
[0010] Favourably, said temperature sensor moving system comprises the nozzle assembly of the washing system of the direct air-cooled condenser.
[0011] Favourably, said temperature sensor is an infrared thermometer.
[0012] Favourably, different specifications are selected for the infrared thermometer according to the field environmental conditions.
[0013] Favourably, said temperature sensor is installed with a universal joint.
[0014] Favourably, said temperature sensor is perpendicular to the surface of the heat exchange tube bundle of the direct air-cooled condenser.
[0015] According to another aspect of the present invention, an online temperature monitoring method for a direct air-cooled condenser is provided.
[0016] According to the present invention, the online temperature monitoring method for a direct air-cooled condenser is characterized in that the method comprises:
arranging a temperature sensor moving system on the surface of the heat exchange tube bundle of the direct air-cooled condenser, wherein a temperature sensor is installed on said temperature sensor moving system and the temperature sensor moves on a plane parallel to the surface of the heat exchange tube bundle of the direct air-cooled condenser; uploading the data collected by the temperature sensor to a connected data processing system, wherein said system can collect, analyse, store and query data and give an alarm based on the predefined settings.
[0017] According to a further aspect of the present invention, an application using the nozzle assembly of the washing system of a direct air-cooled condenser as a part of the temperature sensor moving system is provided and is characterized in that said temperature sensor moving system is a part of the online temperature monitoring system for the direct air-cooled condenser, and said system further comprises a temperature sensor and a data processing system, wherein at least one temperature sensor is installed on the nozzle assembly of the washing system of said direct air-cooled condenser and said temperature sensor moves on a plane parallel to the surface of the heat exchange tube bundle of the direct air-cooled condenser.

Advantageous Effects
[0018] Compared with the prior art, the present invention has the following advantageous effects:
[0019] 1. With the online temperature monitoring system for a direct air-cooled condenser in the present invention, the temperatures in easy-to-freeze areas of a direct air-cooled condenser can favourably and continuously be monitored in real time.
[0020] 2. Compared with the distribution of a plurality of monitoring cables, the present invention realizes the scanning of a plurality of monitoring points, simplifies the cable distribution, avoids any blind monitoring area, and has flexibility.
[0021] 3. In the present invention, the path which the temperature sensor moving system moves along and the area which the temperature sensor scans can be preset by use of a programmable controller according to different arrangement forms of heat exchange tubes of the direct air-cooled condenser.
[0022] 4. In the present invention, the programmable controller can be configured offline, and thus the path which the temperature sensor moving system moves along and the area which the temperature sensor scans can be adjusted according to the special requirements of the user to realize multi-mode control.
[0023] 5. The present invention fully utilizes a washing system with basic configurations, without any new equipment investment, and in addition, it is easy to perform upgrades and transformation in the existing direct air-cooled condenser system. Thus, installation is convenient, time for installation is saved and the cost is reduced.
Brief Description of the Drawings
[0024] The following will further describe the embodiments of the present invention by reference to the drawings. In the drawings,
[0025] Fig. 1 shows the connections of the components of the online temperature monitoring system for a direct air-cooled condenser in the present invention, wherein the nozzle assembly of the washing system of the direct air-cooled condenser is preferably used as a part of the temperature sensor moving system;
[0026] Fig. 2 shows the preset path which the temperature sensor moving system moves along and the preset area which the temperature sensor scans for a four-row tube (MASH) system in the present invention;
[0027] Fig. 3 shows the preset path which the temperature sensor moving system moves along and the preset area which the temperature sensor scans for a single-row tube system, a double-row tube system or a three-row tube system in the present invention.
Mode of Carrying Out the Invention
[0028] The "temperature sensor" refers to a sensor which can sense a temperature and convert the temperature into an available output signal. The temperature sensor is a core part of a temperature measuring instrument. There are many types of temperature sensors. Temperature sensors are classified into two categories according to the measuring mode:
contact temperature sensor and non-contact temperature sensor. A non-contact temperature sensor does not need to contact the measured medium, and the thermal radiation or convection of the measured medium is transferred to the temperature sensor to achieve the purpose of temperature measurement. Non-contact temperature sensors mainly include infrared thermometers. The environmental conditions, for example, temperature, dust, smog and steam, where infrared thermometers are located, influence both the selected specifications and the measurement accuracy.
[0029] The "temperature sensor moving system" refers to the system which is installed on the surface of the heat exchange tube bundle on the A-frame of the direct air-cooled condenser and moves on a plane parallel to the surface of the heat exchange tube bundle of the direct air-cooled condenser, for example, the nozzle assembly of the washing system of the direct air-cooled condenser.
[0030] The "data processing system" refers to a system which applies a computer to process information.
Through the data information processing and organization by the data processing system, various analysis indexes are obtained from calculations and are converted into an information form which is easily accepted by people, and the processed information can be stored. The data processing system is usually a distributed control system (DCS) applied in the automatic control industry. The DCS is a multi-level computer system consisting of a process control level and a process monitoring level and linked with a communication network, and integrates 4C technologies (computer technology, communication technology, CRT
(cathode-ray tube) technology and control technology).
The basic idea of the DCS is decentralized control, centralized operation, hierarchical management, and flexible and convenient configuration. Thus, the functions of collecting, analysing, storing and querying data collected by the temperature sensor and giving an alarm based on the predefined settings in the present invention can be realized.
[0031] Heat exchange tubes can be classified into a single-row tube system, double-row tube system, three-row tube system and four-row tube (MASH) system according to the arrangement forms, and the arrangement form of the heat exchange tubes determines the path which the temperature sensor moves along and the area which the temperature sensor scans.
[0032] Heat exchange tubes of a direct air-cooled condenser are classified into parallel-flow tubes and counter-flow tubes. A heat exchange tube is a parallel-flow tube if the flowing directions of steam and condensate water in the heat exchange tube are the same, and is a counter-flow tube if the flowing directions of steam and condensate water in the heat exchange tube are opposite. Most steam condenses in parallel-flow tubes, and steam in the counter-flow tube bundle condenses by flowing in an opposite direction, that is ak 03049311 2019-06-28 to say, remaining steam and non-condensable gases flow from the bottom to the top in the counter-flow tubes.
During this process, some condensate water is still produced and flows downward. Parallel-flow tubes and counter-flow tubes are connected with a bottom condensate water tank to balance the pressure between the two sides and the steam side. A vacuum pumping tube bundle is arranged on the top of the counter-flow tubes to pump out non-condensable gases and maintain the vacuum state in the air-cooled condenser. Parallel-flow tubes and counter-flow tubes can be arranged separately or can be arranged uniformly together.
[0033] The arrangement forms of parallel-flow tubes and counter-flow tubes are classified into four types: the first type is the four-row tube (MASH) system which consists of three rows of inner parallel-flow tubes near the A-frame and one row of the outermost counter-flow tubes, the second type is the single-row arrangement of large-diameter flat steel soldered with aluminium wave-finned tubes or flat steel tubes hot dip galvanized with steel fins, the third type is the double-row arrangement of large-diameter hot dip galvanized elliptical steel tubes covered with rectangular steel fins, and the fourth type is the three-row arrangement of large-diameter hot dip galvanized elliptical steel tubes surrounded by elliptical finned tubes.
[0034] Among the four arrangement forms, for the single-row tube system, the double-row tube system and the three-row tube system, parallel-flow tubes and counter-flow tubes are separately arranged, that is to say, parallel-flow tubes and counter-flow tubes are distributed in different areas on the whole surface of the heat exchange tube bundle, and for the four-row tube (MASH) system, parallel-flow tubes and counter-flow tubes are arranged uniformly together, that is to say, the three rows of inner parallel-flow tubes near the A-frame and one row of the outermost counter-flow tubes are arranged across the whole surface of the heat exchange tube bundle. Since the steam flow in parallel tubes is adequate but the steam in the following counter-flow tubes is small in winter, the counter-flow tube bundle freezes easily. Therefore, the temperatures of counter-flow tubes need to be mainly monitored online in the present invention. For a single-row tube system, a double-row tube system and a three-row tube system, counter-flow tubes are separately arranged in some areas of the heat exchange tube bundle (Fig. 3), and for a four-row tube (MASH) system, counter-flow tubes are arranged in the whole area of the heat exchange tube bundle (Fig. 2), and therefore, the areas which the temperature sensor scans are different. In other words, the path which the temperature sensor moving system moves along and the area which the temperature sensor scans can be preset by use of a programmable controller according to different arrangement forms of heat exchange tubes.
[0035] In addition, for the above-mentioned four arrangement forms, the parent tubes are uniformly arranged at an equal distance in the extension direction of the A-frame. To ensure that each column of parent tubes in the scanning area on the surface of the heat exchange tube bundle can be scanned, the distance the temperature sensor moving system moves is set to the distance between parent tubes in advance. The distance between parent tubes varies with the arrangement forms of heat exchange tubes.
[0036] "Multi-mode control realization according to the field configuration" means that the programmable controller is configured offline to adjust the path which the temperature sensor moving system moves along and the area the temperature sensor scans according to the special requirements of the user to realize multi-mode control. For example, the single-row tube system, double-row tube system or three-row tube system can be scanned across the whole surface of the heat exchange tube bundle according to the requirements of the user.
[0037] After the heat exchange tube bundle of the direct air-cooled condenser runs for a period of time, dust with strong adhesive force deposits on the surface of the fins. Dust reduces the heat exchange capability of the heat exchange tube bundle and directly affects the operation of the steam turbine. Therefore, the heat exchange tube bundle must be cleaned regularly. For this reason, the washing system is a basic configuration of the air-cooled condenser and the heat exchange tube bundle is washed by pressurized water sprayed out of the nozzle of the nozzle assembly of the washing system.
[0038] When the ambient temperature is below 0 C in winter, the heat exchange tube bundle is freezes very easily. In this case, the washing system does not work.
Therefore, it is very necessary to monitor the temperature of a direct air-cooled condenser in winter so as to learn the running state of the direct air-cooled condenser and adjust the axial flow fan accordingly in time. However, the present solution can enable the nozzle assembly of the washing system to move on a plane parallel to the surface of the heat exchange tube bundle of the direct air-cooled condenser.
Thus, after a temperature sensor is installed on said nozzle assembly, the temperature sensor can move on the plane parallel to the heat exchange tube bundle of the direct air-cooled condenser to collect data.
[0039] Fig. 1 shows the connections of the components of the online temperature monitoring system for a direct air-cooled condenser, wherein the nozzle assembly of the washing system of the direct air-cooled condenser is preferably used as a part of the temperature sensor moving system. As shown in Fig. 1, the temperature sensor 1 is installed on the nozzle assembly 4 of the washing system 3 of the direct air-cooled condenser to enable the temperature sensor 1 to move on a plane parallel to the surface 2 of the heat exchange tube bundle of the direct air-cooled condenser, and the data processing system 5 is connected to the temperature sensor 1 to collect, analyse, store, and query the data collected by the temperature sensor and give an alarm based on the predefined settings. The washing system 3 has upper and lower lateral guide rails 6, and a mobile washing platform 7 is arranged between the upper and lower lateral guide rails 6. The mobile washing platform 7 is driven by a horizontal drive mechanism arranged at the top to move laterally between the upper and lower lateral guide rails 6; the upper and lower lateral guide rails 6 are installed on a plane parallel to the surface 2 of the heat exchange tube bundle of the direct air-cooled condenser; the mobile washing platform 7 is fixed with a longitudinal guide rail 8 on a side opposite to the direct air-cooled condenser; the nozzle assembly 4 is arranged on the mobile washing platform 7 and is driven by the lifting drive mechanism arranged on the washing system 3; travel switches 9 are respectively arranged on one guide rail of the upper and lower lateral guide rails 6 to correspond to the left and right movement stop points of the mobile washing platform 7; travel switches 10 are respectively arranged on the longitudinal guide rail 8 to correspond to the upper and lower movement stop points of the nozzle assembly 4.
The lateral movement of the mobile washing platform 7 and the longitudinal movement of the nozzle assembly 4 can be controlled by the programmable controller. The above-mentioned components are all installed on the A-frame 11.
[0040] Embodiment 1
[0041] Fig. 2 shows the preset path which the temperature sensor moving system moves along and the preset area which the temperature sensor scans for a four-row tube (MASH) system. During the start of the equipment or when the load is low, the area can be limited to a planar area from the bottom of the heat exchange tube bundle to the whole tube bundle plane, with an upward and downward movement height of 1 metre, in order to shorten the scanning period. The heat ak 03049311 2019-06-28 exchange tube bundle in this area is freezes the easiest because the air flow passing through this area is large and a large amount of heat is carried away.
The scanning area and path are indicated by 12, wherein the distance between parent tubes is A.
[0042] In a programmable controller system, the buttons and travel switches serve as input signal elements of the programmable controller, and the contactors serve as output actuators to control the forward rotation, backward rotation, stalling, and the running time of the horizontal drive mechanism which moves laterally and the lifting drive mechanism which moves longitudinally. The mobile washing platform can automatically stop when it travels to the left or right stop point to touch the travel switch 9 or travels to the upper or lower stop point to touch the travel switch 10.
[0043] When fully automatic control starts, the position of the mobile washing platform is adjusted to keep the temperature sensor located just above the central line of the rightmost parent tube and the nozzle assembly located at the lower stop point; then the nozzle assembly moves 1000 mm upward, the mobile washing platform moves 95 mm left, and here the distance A between parent tubes of the four-row tube system is 95 mm; then the nozzle assembly moves 1000 mm downward, and the mobile washing platform moves 95 mm left; this process is repeated until the mobile washing platform returns to the original position after moving to the left stop point. A scan is performed every 10 minutes or so. If you want to manually stop the system during the operation, you can press the PAUSE button and choose to maintain the current position or return to the original position.
[0044] Embodiment 2
[0045] Fig. 3 shows the preset path which the temperature sensor moving system moves along and the preset area which the temperature sensor scans for a single-row tube system, a double-row tube system or a three-row tube system in the present invention. For the single-row tube system, double-row tube system or three-row tube system, counter-flow tubes are separately arranged in some areas of the heat exchange tube bundle, and therefore only the areas where counter-flow tubes are separately arranged need to be scanned. During the start of the equipment or when the load is low, the area can be limited to a planar area in which the upward and downward movement height from the bottom of the counter-flow tubes is 1 metre, in order to shorten the scanning period. The scanning area and path are indicated by 13, wherein the distance between parent tubes is B.
[0046] When fully automatic control starts, the position of the mobile washing platform is adjusted to keep the temperature sensor located just above the central line of the rightmost parent tube and the nozzle assembly located at the lower stop point; then the nozzle assembly moves 1000 mm upward and the mobile washing platform moves 58 mm left, and here the distance B between parent tubes of a single-row tube system, for example, is 58 mm; then the nozzle assembly moves 1000 mm downward and the mobile washing platform moves 58 mm left; this process is repeated until the mobile washing platform returns to the original position after moving to the left stop point. A scan is performed every 5 minutes or so. If you want to manually stop the system during the operation, you can press the PAUSE button and choose to maintain the current position or return to the original position.
[0047] As a further embodiment, the programmable controller can be configured offline to adjust the path which the temperature sensor moving system moves along and the area the temperature sensor scans according to the special requirements of the user. For example, the single-row tube system, double-row tube system or three-row tube system can be scanned across the whole ' surface of the heat exchange tube bundle according to the requirements of the user.
[0048] For the above-mentioned embodiments, when the acquired temperature is below 20 C, an alarm will be triggered and the data processing system will record the first appearance. The first appearance refers to the first alarm signal which appears when an accident trip happens. This signal is very important to the analysis of the accident cause and can basically be considered as the major cause for an equipment protection action. Thus, the running state of the direct air-cooled condenser can be learned in time and the axial flow fan can be adjusted accordingly.
[0049] Although the nozzle assembly of the washing system of the direct air-cooled condenser is used as a part of the temperature sensor moving system in the above-mentioned description, those skilled in the art can appreciate that the present invention also applies to any apparent modification made without departing from the conception of the present invention, for example, the addition of an extra temperature sensor moving system to realize the function of moving the temperature sensor on a plane parallel to the surface of the heat exchange tube bundle of the direct air-cooled condenser.

Claims (18)

Claims
1. Online temperature monitoring system for a direct air-cooled condenser, comprising a temperature sensor, a temperature sensor moving system and a data processing system, characterized in that the temperature sensor moving system enables the temperature sensor to move on a plane parallel to the surface of the heat exchange tube bundle of the direct air-cooled condenser.
2. Online temperature monitoring system for a direct air-cooled condenser according to Claim 1, characterized in that the path which said temperature sensor moving system moves along and the area which the temperature sensor scans are preset according to different arrangement forms of heat exchange tubes of the direct air-cooled condenser.
3. Online temperature monitoring system for a direct air-cooled condenser according to Claim 1, characterized in that said data processing system is connected to the temperature sensor to collect, analyse, store, and query the data collected by the temperature sensor and give an alarm based on the predefined settings.
4. Online temperature monitoring system for a direct air-cooled condenser according to Claim 2, characterized in that multi-mode control is realized according to the field configuration.
5. Online temperature monitoring system for a direct air-cooled condenser according to Claim 1 or 2, characterized in that said temperature sensor moving system comprises the nozzle assembly of the washing system of the direct air-cooled condenser.
6. Online temperature monitoring system for a direct air-cooled condenser according to Claim 1, characterized in that said temperature sensor is an infrared thermometer.
7. Online temperature monitoring system for a direct air-cooled condenser according to Claim 6, characterized in that different specifications are selected for the infrared thermometer according to the field environmental conditions.
8. Online temperature monitoring system for a direct air-cooled condenser according to Claim 7, characterized in that said temperature sensor is installed with a universal joint.
9. Online temperature monitoring system for a direct air-cooled condenser according to Claim 8, characterized in that said temperature sensor is perpendicular to the surface of the heat exchange tube bundle of the direct air-cooled condenser.
10. Online temperature monitoring method for a direct air-cooled condenser, characterized in that the method comprises arranging a temperature sensor moving system on the surface of the heat exchange tube bundle of the direct air-cooled condenser, wherein a temperature sensor is installed on said temperature sensor moving system and the temperature sensor moves on a plane parallel to the surface of the heat exchange tube bundle of the direct air-cooled condenser; uploading the data collected by the temperature sensor to a connected data processing system, wherein said system can collect, analyse, store and query data and give an alarm based on the predefined settings.
11. Online temperature monitoring method for a direct air-cooled condenser according to Claim 10, characterized in that the path which the temperature sensor moving system moves along and the area which the temperature sensor scans are preset according to different arrangement forms of heat exchange tubes of the direct air-cooled condenser.
12. Online temperature monitoring method for a direct air-cooled condenser according to Claim 11, characterized in that multi-mode control is realized according to the field configuration.
13. Online temperature monitoring method for a direct air-cooled condenser according to Claim 10 or 11, characterized in that said temperature sensor moving system comprises the nozzle assembly of the washing system of the direct air-cooled condenser.
14. Online temperature monitoring method for a direct air-cooled condenser according to Claim 10, characterized in that said temperature sensor is an infrared thermometer.
15. Online temperature monitoring method for a direct air-cooled condenser according to Claim 14, characterized in that different specifications are selected for the infrared thermometer according to the field environmental conditions.
16. Online temperature monitoring method for a direct air-cooled condenser according to Claim 15, characterized in that said temperature sensor is installed with a universal joint.
17. Online temperature monitoring method for a direct air-cooled condenser according to Claim 16, characterized in that said temperature sensor is perpendicular to the surface of the heat exchange tube bundle of the direct air-cooled condenser.
18. Application using the nozzle assembly of the washing system of a direct air-cooled condenser as a part of the temperature sensor moving system, characterized in that said temperature sensor moving system is a part of the online temperature monitoring system for the direct air-cooled condenser, and said system further comprises a temperature sensor and a data processing system, wherein at least one temperature sensor is installed on the nozzle assembly of the washing system of said direct air-cooled condenser and said temperature sensor moves on a plane parallel to the surface of the heat exchange tube bundle of the direct air-cooled condenser.
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