CA3010458A1 - Rock breaking - Google Patents

Rock breaking Download PDF

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Publication number
CA3010458A1
CA3010458A1 CA3010458A CA3010458A CA3010458A1 CA 3010458 A1 CA3010458 A1 CA 3010458A1 CA 3010458 A CA3010458 A CA 3010458A CA 3010458 A CA3010458 A CA 3010458A CA 3010458 A1 CA3010458 A1 CA 3010458A1
Authority
CA
Canada
Prior art keywords
casing
piston
seal
cartridge
tapered part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA3010458A
Other languages
French (fr)
Inventor
Dion Stuart Frank
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Technovation Pty Ltd
Original Assignee
Technovation Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from ZA2016/02712A external-priority patent/ZA201602712B/en
Application filed by Technovation Pty Ltd filed Critical Technovation Pty Ltd
Publication of CA3010458A1 publication Critical patent/CA3010458A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B3/00Blasting cartridges, i.e. case and explosive
    • F42B3/04Blasting cartridges, i.e. case and explosive for producing gas under pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B3/00Blasting cartridges, i.e. case and explosive
    • F42B3/02Blasting cartridges, i.e. case and explosive adapted to be united into assemblies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B3/00Blasting cartridges, i.e. case and explosive
    • F42B3/087Flexible or deformable blasting cartridges, e.g. bags or hoses for slurries
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D1/00Blasting methods or apparatus, e.g. loading or tamping
    • F42D1/08Tamping methods; Methods for loading boreholes with explosives; Apparatus therefor
    • F42D1/20Tamping cartridges, i.e. cartridges containing tamping material

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Air Bags (AREA)
  • Automotive Seat Belt Assembly (AREA)

Abstract

A rock-breaking cartridge (10) includes a casing (16) of deformable material that forms an internal cavity (22) and a tapered part (82). A seal (90) extends around the outside of the tapered part (82) and a piston (92) inside the cavity (22) butts against the inside of the tapered part (82) to seal against the inside of the casing (16). A charge (46) is provided inside the cavity (22) on the side of the piston (92) that is opposite from a narrow end of the tapered part (82) and when the charge (46) is ignited, it causes the piston (92) to slide towards the narrow end and to force the tapered part (82) and seal (90) to expand. The expansion causes the seal (90) to seal against the inside of a hole in which the cartridge (10) has been placed and the seal (90), tapered part (82) and piston (92) form a sturdy plug to contain gasses generated by detonation of the charge (46).

Description

ROCK BREAKING
FIELD OF THE INVENTION
This invention relates to rock breaking and more particularly, to pyrotechnic devices for fragmenting rocks.
BACKGROUND TO THE INVENTION
Rock breaking is typically employed to break rock in mining, demolition, excavation, and the like and conventional techniques require a hole to be drilled in rock, a charge to be inserted in the hole, the hole to be closed behind the charge and the charge to be ignited so that the charge detonates and the detonation produces sufficient gas pressure to fragment the rock. In order for the charge to perform optimally, the charge and the pressurised gas must be completely contained against the wall and loss of gas pressure, e.g. along the hole, should be prevented.
Various rock breaking cartridge devices have been developed that can be inserted into such a hole and can be detonated without closing the hole ¨ thus making the process substantially quicker and easier. Some of these rock breaking cartridges comprise a casing in the form of a plastic tube that houses the charge and that is closed with plugs at both ends. These rock breaking cartridges are prone to failure when internal components breach the cartridge at opposing ends when under high pressure, so that the plugs are blown off at both ends of the casing ¨which is not safe and results in poor rock fragmentation (if any).
The present invention seeks to provide a device for fragmenting rock, which is cost-effective, safe, reliable and easy to use.
SUMMARY OF THE INVENTION
According to the present invention there is provided a rock breaking cartridge comprising:

a casing of deformable material, said casing forming an internal cavity and a tapered part;
at least one seal extending, at least in part, around the outside of the tapered part of the casing;
a piston disposed inside the internal cavity, said piston being dimensioned to but against the inside of the tapered part of the casing and to seal against the inside of the casing; and a gas generating compound inside the internal cavity on the side of the piston that is opposite from a narrow end of the tapered part of the casing.
The tapered part of the casing may be frusto-conical, tapering towards the narrow end and at least part of the piston may have a frusto-conical shape.
The piston may include a rounded head that buts sealingly against the inside of the tapered part of the casing and/or may include a skirt that seals against the inside of the casing.
The seal may be deformable and the cartridge may include grip formations that extends around the outside of the tapered part of the casing and the grip formations may be integrally formed with the casing.
The rock breaking cartridge may include an end cap that seals an end of the casing that is opposite from the tapered part and the cap may be held on the casing by a retainer that may be configured to release the cap from the casing upon a predetermined pressure being reached inside the internal cavity.
The casing may have two tapered parts, at opposing ends of the casing, with a seal and a piston disposed proximate each of its ends and with the gas generating compound inside the internal cavity between the two pistons. The casing may comprise two sub-casings, which each have a tapered part and the sub-casings may be joined together in a sealing manner.
2 BRIEF DESCRIPTION OF THE DRAWINGS
For a better understanding of the present invention, and to show how it may be put into effect, the invention will now be described by way of non-limiting example, with reference to the accompanying drawings in which:
Figure 1 shows a longitudinal cross-sectional view of a first embodiment of a rock breaking cartridge according to the present invention, in an initial condition;
Figure 2 shows a longitudinal cross-sectional view of a second embodiment of a rock breaking cartridge according to the present invention, in an initial condition;
Figure 3 shows a longitudinal cross-sectional view of a third embodiment of a rock breaking cartridge according to the present invention, in an initial condition;
Figure 4 shows an external, three-dimensional view of the cartridge of Figure
3;
Figure 5 shows a three-dimensional view of a longitudinal section of the cartridge of Figure 3, without charge and detonator/squib;
Figure 6 shows a three-dimensional view of a piston of the cartridge of Figure 3;
Figure 7 shows a three-dimensional view of a seal of the cartridge of Figure 3;
Figures 8A and 8B show three-dimensional views from opposing directions, of an end cap of the cartridge of Figure 3;
Figure 9 shows a three-dimensional view of a crimp sleeve of the cartridge of Figure 3;
Figure 10 shows a three-dimensional view of a longitudinal section of a fourth embodiment of a rock breaking cartridge according to the present invention, in an initial condition;
Figure 11 shows a three-dimensional view of an end-cap of the cartridge of Figure 10;
Figure 12 shows a three-dimensional view of the cartridge of Figure 3, fitted with an accessory; and Figures 13A and 13B show three-dimensional views from opposing directions, of the accessory of Figure 12.
DETAILED DESCRIPTION OF THE DRAWINGS
Referring to Figure 1, a first embodiment of a rock breaking cartridge (or "cartridge", for brevity) according to the present invention, is generally identified by reference number 10 and it has a front end 12 and a rear end 14.

The cartridge 10 has a casing or vial 16 of a stiff, but deformable material, preferably a durable polymer. The casing 16 forms a closed end 18 at the rear end 14 of the cartridge 10 and a tube 20 extending from the closed end to the front end 12.
The tube 20 is preferably cylindrical, but it can also have other shapes. An internal cavity 22 is defined inside the casing 16.
Near the rear end 14, there is a seal 24 on the outside of the tube 20. The seal 24 is made from a durable, but deformable material such as a polymer and it is in the form of a ring that extends around the circumference of the tube 20, spaced from the end 18.
On its inside, the seal 24 defines a frusto-conical ramp surface 26 that tapers (narrows) towards the closed end 18, to a point where it forms an apex 28, from where it widens towards the closed end. The seal 24 butts tightly against the outside of the tube 20, so that the tube is retained inside the seal 24 against expansion, with the walls of the tube following the inside of the seal 24 along the ramp surface 26 and forming a throat 34 inside the apex 28.
In other embodiments of the invention, the seal 24 can take many forms, as long as it retains the tube 20 to form a throat, but the seal 245h0u1d preferably have one or more ramp surfaces that are preferably spaced around its circumference.
On the outside of the seal 24 there are a number of grip formations or protuberances in the form of circumferential ridges 30 that can seal against the inner walls of a drilled hole, as well as protuberances 32 that give the seal an effective overall diameter that is larger than the drilled hole size for which it is intended, to grip the inner walls of the hole and hold the cartridge 10 in place.
Inside the cavity 22 is a ram or piston 36 that has a taper surface in the form a frusto-conical outer surface 38 that tapers towards the closed end 18 and that buts against the inside of the tube 20. The frusto-conical shape of the outer surface 38 gives the piston 36 a wider part 42 at the end of the outer surface closest to the front end 12, with a diameter that is more than the diameter of the throat 34, and a narrow part or narrow
4 end 40 at the side of the outer surface that is closest to the closed end 18, with a diameter that is less than the diameter of the throat. The piston 36 is positioned in the tube 20 with its narrow end 40 adjacent the throat 34 and with its wide part 42 farther to the front end 12.
The outer surface 38 seals against the inside of the tube 20, but can slide longitudinally along the tube and its seal against the tube is enhanced, especially under high pressure, by a seal element such as an 0-ring 44.
In other embodiments, the piston need not be frusto-conically shaped, but could have one or more ramped surfaces that taper from a wider part to a narrower part.
A gas generating compound or charge 46 fills the cavity 22 between the piston 36 and the front end 12 and a charge initiator or squib 48 is embedded in the charge.
Electric wires 50 extend from the outside of the cartridge 10 to the squib 48 and are routed through apertures in the piston 36 and closed end 18, with a sealing compound sealing against high pressure and water around the wires as they pass through the piston and with a gland 54 sealing against water around the wires as they pass through the closed end. The gland 54 is disposed eccentrically in the closed end 18 so that the wires 50 are routed eccentrically from the rear end 14 of the cartridge 10 ¨
which reduces the risk of damaging the wires 50 as the cartridge is inserted into a hole.
At the front end 12, the tube 20 is closed with an end cap 56 that is held in place by a retaining ring 58 that extends around the outside of the tube and compresses the tube inwardly into a circumferential groove 60 on the cap. The retaining ring 58 and groove 60 are configured so that the cap 56 is only held on the end of the tube 20 until a predetermined pressure is reached inside the cavity 22. The outer circumference of the cap 56 seals tightly against the inside of the tube 20 and its seal is enhanced, to ensure water tightness, by circumferential sealing grooves, filled with a sealing compound 62.
The end of the cap 56 that extends towards the cavity 22 is hollow, with the charge extending into the cap, so that expanding gasses from the charge can expand the walls of the cap to seal against the inside of the tube 20.
5 In use, when matter such as rock needs to be fragmented, a hole is drilled in the rock and the cartridge 10 is inserted in the hole with its front end 12 first, to a desired position, with the wires 50 extending from the rear of the cartridge out of the hole. The cartridge 10 is intended for use in a blind hole, with the front end 12 against the blind end of the hole. When in position, the protuberances 32 hold the cartridge 10 in place, irrespective of the orientation of the hole, and ensure that the cartridge is supported generally concentrically inside the hole. Up to this point, the cartridge 10 is still in its initial condition, as described above, with reference to Figure 1.
Once the cartridge 10 is in position, the charge 46 is ignited with the squib 48 and detonates to expand rapidly. During the initial expansion, the end cap 56 is retained on the tube 20 and increasing pressure in the cavity 22 pushes the piston 36 towards the closed end 18. The piston 36 slides longitudinally along the tube 20 towards the closed end 18 and while doing so, the frusto-conical outer surface 38 presses against the tube and the seal 24 and causes the tube and seal to expand. The expansion of the seal 24 causes it to press firmly against the inside walls of the hole and as the piston 36 progresses inside the seal, pressure in the cavity from the expanding charge further presses the seal against the walls of the hole. At this point, the seal 24 seals firmly 20 against the walls of the hole and the seal and piston 36 form a very sturdy plug in the hole.
The charge 46 continues to expand and expands the tube 20 which bulges and when the pressure gets higher, the retaining ring 58 fails to keep the tube in place on the end cap 56, so that the end cap and tube are expanded tightly against the walls and end of the hole, while the piston 36 and seal 24 remain in place, or the piston slides slightly further into the seal and enhances its seal and locating function.
Eventually, the expanding charge 46 fragments the rock surrounding the hole with a heaving effect, but up to the point that the rock is fragmented, the plug formed by the piston 36 and the seal 24 contains the expanding charge in the blind end of the hole.
6 The invention shown in Figure 1 holds various advantages, including:
effective sealing with a casing with only one open end;
low cost to manufacture and assemble;
only low pressure required to slide the piston 36 to seal the seal 24 against the hole wall;
the size of the charge 46 can be varied by altering the length of the tube 20, without a need for additional tooling;
the cartridge 10 is watertight;
the cartridge is self-sealing against the walls of the hole;
the position of the squib 48 can be varied to adjust ignition performance and the rate and timing of the sliding action of the piston 36, preferably with a delay before the end cap 56 is blown off the tube 20;
the seal 24 has grip formations in the form of the ridges 30 and protuberances that seal against the inside walls of the hole and that hold the cartridge 10 in place; and the closed end 18 of the tube 20 prevents the internal components of the cartridge 10 from breaching the cartridge at high pressure, thus enhancing safety and blasting performance.
Referring to Figure 2, a second embodiment of a rock breaking cartridge according to the present invention, is generally identified by reference number 70 and features that are common between the first embodiment and the second embodiment of the invention, are identified by like reference numbers and duplicates of those features are identified by a suffix ".1".
The cartridge 70 also has a front end 12 and a rear end 14 and at its front end, it has a casing 16 with a closed end 18, a piston 36 inside the casing and a seal 24 outside the casing, with a charge 46 inside an internal cavity 22 and a squib 48 inside the charge that is connected to wires 50 ¨ all practically identical to the same features in cartridge 10 shown in Figure 1. However, the cartridge 70 does not have an end cap at its front end 12, but instead has another casing 16.1 with a closed end 18.1 at the front end 12.
A seal 24.1 extends around the casing 16.1 near the closed end 18.1 and does not
7
8 have protuberances 32. Likewise, a piston 36.1 is provided inside the casing 16.1 for interaction with the seal 24.1. The casing 16.1, seal 24.1 and piston 36.1 are almost identical to the casing 16, seal 24 and piston 36 at the rear end 14, but their orientations are inverted and they do not have provision for wires 50.
The open ends of the tube 20 at the rear of the cartridge 70 and a tube 20.1 at the font of the cartridge, face each other and are connected together in a sealing manner by a joining nipple 72 that spans the insides of the two tubes in the vicinity of their open ends, and a swaging sleeve 74 that extends around the open ends of the two tubes and holds them tightly against the joining nipple, so that the tubes 20 and 20.1 effectively form a single tube with two closed ends 18 and 18.1.
The cavity 22 inside the casing 16 can be open to a cavity 22.1 inside the casing 16.1 and both these cavities are filled with a charge 46, but for ease of assembly, a thin charge divider 76 is provided between the two charges, to hold the charge 46 in place inside the rear tube 18, while it is being attached to the front tube 18.1.
In use, the cartridge 70 is also inserted into a hole in rock that needs to be fragmented, similar to the cartridge 10, but the hole is not a blind hole or the cartridge is not installed at the end of the hole, but is installed at a desired position with the hole extending from both ends 12,14. Up to this point, the cartridge 70 is still in its initial condition, as described above, with reference to Figure 2 and with the wires 50 extending from the rear end 14 out of the hole and with the protuberances 32 holding the cartridge in place.
Once the cartridge 70 is in position, the charge 46 is ignited with the squib 48 and detonates to expand rapidly. The ignited charge 46 burns through the charge divider 76 and/or ruptures the charge divider, so that the charge 46.1 is also ignited.
During the initial expansion, the increasing pressure in the cavities 22 and 22.1 pushes the pistons 36 and 36.1 outwards, towards their respective closed ends 18 and 18.1 and the pistons slide inside tubes 20 and 20.1 and expand the seals 24 and 24.1 as described above with reference to Figure 1, so that the seals seal firmly against the walls of the hole and the seals and pistons form very sturdy plugs on opposing sides of the charges 22 and 22.1.
The charges continue to expand and expand the tubes 20 and 20.1 which bulge and are expanded tightly against the walls of the hole, while the pistons 36 and 36.1 and the seals 24 and 24.1 remain in place, or the pistons slide slightly further into the seals and enhance their seals and locating functions.
Eventually, the expanding charge fragments the rock surrounding the hole with a heaving effect, but up to the point that the rock is fragmented, the plugs formed by the pistons 36 and 36.1 and the seals 24 and 24.1 contain the expanding charge in the hole.
The invention shown in Figure 2 holds the same advantages mentioned above, in relation to Figure 1, as well as further advantages following from its casing having two closed ends 18 and 18.1, including:
effective sealing of the cartridge 70;
the cartridge is self-sealing against the walls of the hole and at both ends;
and the closed ends 18 and 18.1 of the tube 20 prevent the internal components of the cartridge 70 from breaching the cartridge at high pressure, thus enhancing safety and blasting performance.
Referring to Figures 3 to 9, a third embodiment of a rock breaking cartridge according to the present invention, is generally identified by reference number 80 and features that are common between the first embodiment and the third embodiment of the invention, are identified by like reference numbers.
The cartridge 80 has a front end 12 and a rear end 14 and includes a casing 16 of a stiff, but deformable material such as a durable polymer that is preferably injection moulded. The casing 16 forms a cylindrical tube 20 for most of its length and a tapered part 82 along about the rear third of the length of the cartridge 80. The tapered part 82 tapers frusto-conically towards the rear end 14, where it is closed off with a grommet 84. The casing 16 also includes a number of radial ribs 86 that extend from the outside
9 of the wider end of the tapered part 82, to reinforce the tapered part 82, but this reinforcement is only provided on the wider end of the tapered parte (i.e.
only on the pressure side of the piston head 96 ¨ see below). Two of the ribs 86 protrude outwardly with a diameter that is more than the rest of the cartridge 80 and serve as retaining elements, like the protuberances 32 in Figures 1 and 2, for retaining the cartridge 80 in place in a hole. In a preferred embodiment, the two protruding ribs can be replaced with retaining elements in the forms of protruding fingers.
At the rear end 14, the casing 16 forms a hollow, ribbed collar 88 that reinforces the casing around the grommet 84.
A sealing/plugging element in the form of a seal 90 of durable, but deformable material such as a polymer (e.g. plasticised PVC rubber), forms a ring around the tapered part 82 between the ribs 86 and the shoulder 88. The seal 90 includes a number of grip formations or protuberances in the form of circumferential ridges 30 on its outer surface.
On its inside, it has a tapered shape that buts against the outside of the tapered part 82.
An internal cavity 22 is defined inside the casing 16 and a ram or piston 92 of a hard, durable polymer, or the like, is fitted inside the cavity in the vicinity of the ribs 86. The piston 92 is hollow and has a generally tapered (frusto-conical) shape that is wider and open at its front and tapers to a closed rear end 94, so that the inside of the piston is contiguous with the cavity 22, although reinforcing webs 95 are provided in the hollow inside of the piston.
At its rear end 94, the piston 92 forms a rounded head 96 that buts tightly against the inside of the tapered part 82 inside the front of the seal 90. At the front of the piston 92, it forms a circumferential skirt 98 at its widest point and the skirt seals tightly against the inside of the tube 20 to the front of the tapered part 82. The tapered part 100 of the piston 92, between the head 96 and skirt 98, is recessed so that it is spaced slightly inwardly from the inside of the tapered part 82 of the casing 16.

At the front end 12, the tube 20 is closed with an end cap 102 that is held in place by a crimp sleeve 104 that extends around the outside of the tube and compresses the tube inwardly into a circumferential recess 106 on the cap. The rear of the cap 102 is hollow and defines a generally cylindrical skirt 108 that seals tightly against the inside of the tube 20, with internal webs 110 reinforcing the skirt.
The end cap 102 defines a central passage 112 extending longitudinally from the front 12 of the cartridge 80 to the internal cavity 22 and the passage is closed off by a threaded plug 114. At the front of the end cap 102, a nose cone 116 is formed by radial webs 118 extending around the passage 112, each web with a rounded, tapered profile.
A charge 46 fills the cavity 22 between the piston head 96 and end cap 102 (including the hollow insides of the piston 92 and the skirt 108) and a squib 48 is embedded in the charge. Electric wires 50 extend from the outside of the cartridge 80 to the squib 48 and are routed through an eccentric aperture in the collar 88 and central apertures in the piston 92, in a sealing manner.
In use, when matter such as rock needs to be fragmented, a hole is drilled in the rock and the cartridge 80 is inserted in the hole with its front end 12 first, to a desired position, with the wires 50 extending from the rear of the cartridge out of the hole. The cartridge 80 is intended for use in a blind hole, with the front end 12 against the blind end of the hole. When in position, the protruding ribs 86 hold the cartridge 80 in place, irrespective of the orientation of the hole, and ensure that the cartridge is supported generally concentrically inside the hole. Up to this point, the cartridge 80 is still in its initial condition, as described above, with reference to Figures 3 to 9.
Once the cartridge 80 is in position, the charge 46 is ignited with the squib 48 and detonates to expand rapidly. During the initial expansion, the end cap 102 is retained on the tube 20 and increasing pressure in the cavity 22 pushes the piston 92 towards the rear end 14. The piston 92 slides longitudinally rearward inside the casing 16 and initially, the skirt 98 of the piston slides along a short cylindrical part of the tube 20, while the piston head 96 slides rearwards inside the tapered part 82 and urges the tapered part outwards and causes the seal 90 to expand. As the piston 92 slides further rearwards inside the casing 16, its skirt 98 slides along the inside of the tapered part 82 in the region of the ribs. The expansion of the tapered part 82 and seal 90 cause them to press firmly against the inside walls of the hole and form a very sturdy plug in the hole.
The charge 46 continues to expand and expands the tube 20, which bulges and when the pressure gets higher, the crimp sleeve 104 fails to keep the tube in place on the end cap 102, so that the end cap and tube are expanded tightly against the walls and end of the hole, while the piston 92 and seal 90 remain in place (or the piston slides slightly further rearwards and enhances the seal and locating functions of the seal).
Eventually, the expanding charge 46 fragments the rock surrounding the hole with a heaving effect, but up to the point that the rock is fragmented, the plug formed by the piston 92 seal 90, contains the expanding charge in the blind end of the hole.
The invention shown in Figures 3 to 9 holds the same advantages mentioned above, in relation to Figure 1, as well as further advantages, including:
The provision of a passage 112 and plug 114 in the end cap 102 allows the cartridge 80 to be assembled completely in a manufacturing facility, apart from filling it with its charge 46. The uncharged cartridges 80 can be safely and easily transported worldwide, to be filled with the charge 46 and have plugs 114 fitted, at a charge-filling plant.
The tapered nose cone 116 makes it easier to insert the cartridge 80 into a hole where the hole is at a distance ¨ especially in overhead installations where cartridges may need to be inserted with long extension poles. The design of the nose cone 116 with webs 118, prevent stones from wedging the cartridge, which could have prevented it from being inserted in the hole.
The casing 16 can conveniently be injection moulded ¨ which improves the accuracy of its wall thickness and the tapered shape and cone angle of the tapered part 82.
The casing 16 is reinforced and restricted in the vicinity of the rear end 14, to prevent the piston 92 from breaching the casing when maximum pressure is reached in the cavity 22. The tapered part 100 of the piston 92 between the skirt 98 and head 96 is reinforced with the webs 95 to limit the stroke of the piston. When the tapered part 100 of the piston 92 is forced against the tapered part 82 of the casing 16 at maximum pressure, the piston retains its structural integrity and is not extruded through the rear of the casing.
The seal 90 is held captive on the tapered part 82 of the casing 16, between the ribs 86, and the collar 88 ¨ which effectively form radial flanges on opposing sides of the seal.
The wall thickness of the tapered part 82 of the casing 16 can be less than the wall thickness of the tube 20. This means that less force will be required to bulge the tapered part 82 outwards and activate the seal in the hole, and a higher pressure can build up in the cavity 22, before the tube 20 ruptures.
Referring to Figures 10 and 11, a fourth embodiment of a rock breaking cartridge according to the present invention, is generally identified by reference number 120 and features that are common between the third embodiment and the fourth embodiment of the invention, are identified by like reference numbers and duplicates of such features are identified by a suffix ".1".
The cartridge 120 also has a front end 12 and a rear end 14 and at its front end, it includes an entire cartridge 80 that is identical to the cartridge shown in Figure 3, except that, instead of an end cap, is has an internal barrel nipple 124 that defines a large internal passage 112, without a plug. A second cartridge 80.1 is identical to the first cartridge (apart from not having wires and a squib ¨ which are not shown in Figure 10), but has an inverted orientation and is also attached to the barrel nipple 124 instead of having an end caps, so that the passage 112 is common between the two cartridges and connects the internal cavities 22 and 22.1 of the two cartridges 80 and 80.1.
In use, the cartridge 120 is also inserted into a hole in rock that needs to be fragmented, similar to the cartridge 80, but the hole is not a blind hole or the cartridge is not installed at the end of the hole, but is installed at a desired position with the hole extending from both ends 12,14. Up to this point, the cartridge 120 is still in its initial condition, as described above, with reference to Figures 10 and 11.
Once the cartridge 120 is in position, the charge is ignited and detonates to expand rapidly, causing the pistons 92 and 92.1 to slide longitudinally in the casings 16 and 16.1 in opposite directions, each sliding as described above with reference to Figures 3 to 9, so that the ribs 86 and 86.1 and seals 90 and 90.1 expand and press firmly against the inside of the hole to form very sturdy plugs in the hole on both ends of the cartridge 120. The charge continues to expand and expands the tubes 20 and 20.1 which bulge and are expanded tightly against the walls of the hole, until, the expanding charge fragments the rock surrounding the hole with a heaving effect.
The invention shown in Figures 10 and 11 holds the same advantages mentioned above, in relation to Figures 3 to 9, as well as further advantages resulting from the coupling of two cartridges 80 and 80.1, including:
Increased heaving effect because of the larger charge 46; and Self-sealing of the cartridge 120 against the walls of the hole and at both ends 12,14.
Referring to Figures 12 and 13, the cartridge 80 is shown with a tool or accessory 128 fitted on the collar 88. The accessory 128 has three fingers 130 that can be inserted into recesses 132 in the rear of the collar 88 and the accessory defines a central, female threaded aperture 134.
The end of an extension pole can be screwed into the aperture 134 so that the cartridge 80 is held in place on the end of the extension pole by the releasable attachment of the fingers 130 in the recesses 132. The extension pole can be used to insert the cartridge 80 in hard to reach places, such as overhead locations. Once the cartridge 80 has been placed, the fingers 130 are easily withdrawn from the recesses 132 and the extension pole is withdrawn from the cartridge with the accessory 128 position on the extension pole.

Claims (12)

1. A rock breaking cartridge comprising:
a casing of deformable material, said casing forming an internal cavity and a tapered part;
at least one seal extending, at least in part, around the outside of the tapered part of the casing;
a piston disposed inside the internal cavity, said piston being dimensioned to but against the inside of the tapered part of the casing and to seal against the inside of the casing; and a gas generating compound inside the internal cavity on the side of the piston that is opposite from a narrow end of the tapered part of the casing.
2. A rock breaking cartridge according to claim 1, wherein the tapered part of the casing is frusto-conical and tapers towards the narrow end.
3. A rock breaking cartridge according to claim 1 or claim 2, wherein at least part of the piston has a frusto-conical shape.
4. A rock breaking cartridge according to any one of the preceding claims, wherein the piston includes a rounded head that buts sealingly against the inside of the tapered part of the casing.
5. A rock breaking cartridge according to claim 4, wherein the piston includes a skirt that seals against the inside of the casing.
6. A rock breaking cartridge according to any one of the preceding claims, wherein the seal is deformable.
7. A rock breaking cartridge according to any one of the preceding claims, which includes grip formations that extend around the outside of the tapered part of the casing.
8. A rock breaking cartridge according to claim 7, wherein the grip formations are integrally formed with the casing.
9. A rock breaking cartridge according to any one of the preceding claims, which includes an end cap that seals an end of the casing that is opposite from the tapered part.
10. A rock breaking cartridge according to claim 9, wherein the cap is held on the casing by a retainer that is configured to release the cap from the casing upon a predetermined pressure being reached inside the internal cavity.
11. A rock breaking cartridge according to any one of the preceding claims, wherein the casing has two tapered parts, at opposing ends of the casing, with a seal and a piston disposed proximate each of its ends and with the gas generating compound inside the internal cavity between the two pistons.
12. A rock breaking cartridge according to claim 11, wherein the casing comprises two sub-casings, each of said sub-casings has a tapered part, and the sub-casings are joined together in a sealing manner.
CA3010458A 2016-01-05 2016-12-20 Rock breaking Abandoned CA3010458A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
ZA201600050 2016-01-05
ZA2016/00050 2016-01-05
ZA2016/02712 2016-04-20
ZA2016/02712A ZA201602712B (en) 2015-06-10 2016-04-20 Rock breaking
PCT/IB2016/057806 WO2017118888A1 (en) 2016-01-05 2016-12-20 Rock breaking

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Publication number Priority date Publication date Assignee Title
CL2019002118S1 (en) * 2019-01-28 2019-11-08 Detnet South Africa Pty Ltd Detonator.
USD923133S1 (en) * 2019-01-28 2021-06-22 Detnet South Africa (Pty) Ltd. Clip for a detonator
USD913402S1 (en) * 2019-01-28 2021-03-16 Detnet South Africa (Pty) Ltd. Detonator structure
CA189031S (en) * 2019-01-28 2021-01-13 Detnet South Africa Pty Ltd Detonator module with a clip formation
CA189071S (en) * 2019-01-28 2020-09-28 Detnet South Africa Pty Ltd Detonator module with retention formations
USD907739S1 (en) * 2019-01-28 2021-01-12 Detnet South Africa (Pty) Ltd Detonator module
CA189035S (en) * 2019-01-28 2020-09-28 Detnet South Africa Pty Ltd Detonator module with a friction lock structure
CL2019002120S1 (en) * 2019-01-28 2019-11-08 Detnet South Africa Pty Ltd Module of a detonator.
AT526709A1 (en) * 2022-11-02 2024-06-15 Juergen Hoff Gas pressure generating cartridge

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Publication number Priority date Publication date Assignee Title
DE1073977B (en) * 1957-04-12 1960-01-21 Olm Mathieson Chemical Corpo ration Nev, York N Y (V St A) Tool whose piston is moved by powder fuel or a gaseous pressure medium
KR101398762B1 (en) * 2009-01-28 2014-05-27 샌드빅 마이닝 앤드 컨스트럭션 알에스에이 (피티와이) 리미티드 Cartridge for breaking rock
US20150053106A1 (en) * 2012-04-03 2015-02-26 Fowlds 3 Limited Blasting cartridge
WO2014030138A1 (en) * 2012-08-22 2014-02-27 Non-Detonating Solutions (Pty) Limited A cartridge

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US20190025018A1 (en) 2019-01-24
AU2016384379A1 (en) 2018-08-16

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FZDE Discontinued

Effective date: 20210831