CA2977642C - Dunnage conversion system and method for expanding pre-slit sheet stock material - Google Patents

Dunnage conversion system and method for expanding pre-slit sheet stock material Download PDF

Info

Publication number
CA2977642C
CA2977642C CA2977642A CA2977642A CA2977642C CA 2977642 C CA2977642 C CA 2977642C CA 2977642 A CA2977642 A CA 2977642A CA 2977642 A CA2977642 A CA 2977642A CA 2977642 C CA2977642 C CA 2977642C
Authority
CA
Canada
Prior art keywords
sheet stock
stock material
pinch rollers
feed
feed wheels
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2977642A
Other languages
English (en)
French (fr)
Other versions
CA2977642A1 (en
Inventor
Robert Cheich
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ranpak Corp
Original Assignee
Ranpak Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ranpak Corp filed Critical Ranpak Corp
Publication of CA2977642A1 publication Critical patent/CA2977642A1/en
Application granted granted Critical
Publication of CA2977642C publication Critical patent/CA2977642C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D1/00Multiple-step processes for making flat articles ; Making flat articles
    • B31D1/0031Multiple-step processes for making flat articles ; Making flat articles the articles being paper nettings, e.g. by slitting and expanding webs or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional [3D] articles
    • B31D5/0039Multiple-step processes for making three-dimensional [3D] articles for making dunnage or cushion pads
    • B31D5/0043Multiple-step processes for making three-dimensional [3D] articles for making dunnage or cushion pads including crumpling flat material
    • B31D5/0047Multiple-step processes for making three-dimensional [3D] articles for making dunnage or cushion pads including crumpling flat material involving toothed wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional [3D] articles
    • B31D5/0039Multiple-step processes for making three-dimensional [3D] articles for making dunnage or cushion pads
    • B31D5/0043Multiple-step processes for making three-dimensional [3D] articles for making dunnage or cushion pads including crumpling flat material
    • B31D5/0052Multiple-step processes for making three-dimensional [3D] articles for making dunnage or cushion pads including crumpling flat material involving rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional [3D] articles
    • B31D5/0039Multiple-step processes for making three-dimensional [3D] articles for making dunnage or cushion pads
    • B31D5/0065Multiple-step processes for making three-dimensional [3D] articles for making dunnage or cushion pads including slitting and expanding flat material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00Multiple-step processes for making three-dimensional articles
    • B31D2205/0005Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/0017Providing stock material in a particular form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00Multiple-step processes for making three-dimensional articles
    • B31D2205/0005Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/0017Providing stock material in a particular form
    • B31D2205/0023Providing stock material in a particular form as web from a roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00Multiple-step processes for making three-dimensional articles
    • B31D2205/0005Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/0047Feeding, guiding or shaping the material

Landscapes

  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Making Paper Articles (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
CA2977642A 2015-02-26 2016-02-09 Dunnage conversion system and method for expanding pre-slit sheet stock material Active CA2977642C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201562121046P 2015-02-26 2015-02-26
US62/121,046 2015-02-26
PCT/US2016/017064 WO2016137740A1 (en) 2015-02-26 2016-02-09 Dunnage conversion system and method for expanding pre-slit sheet stock material

Publications (2)

Publication Number Publication Date
CA2977642A1 CA2977642A1 (en) 2016-09-01
CA2977642C true CA2977642C (en) 2023-04-25

Family

ID=56789117

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2977642A Active CA2977642C (en) 2015-02-26 2016-02-09 Dunnage conversion system and method for expanding pre-slit sheet stock material

Country Status (7)

Country Link
US (2) US11207860B2 (https=)
EP (1) EP3261833B1 (https=)
JP (1) JP6671383B2 (https=)
CN (1) CN107257733B (https=)
BR (1) BR112017015464B1 (https=)
CA (1) CA2977642C (https=)
WO (1) WO2016137740A1 (https=)

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11834240B2 (en) 2013-09-06 2023-12-05 David P. Goodrich Expanded slit sheet cushioning products with novel alternating expansion patterns
KR101924335B1 (ko) 2014-11-13 2018-12-03 랜팩 코포레이션 팽창된 패키징 제품을 형성하도록 슬릿 시트 재료를 팽창시키기 위한 장치 및 방법
WO2016137740A1 (en) * 2015-02-26 2016-09-01 Ranpak Corporation Dunnage conversion system and method for expanding pre-slit sheet stock material
WO2017074535A1 (en) 2015-10-28 2017-05-04 Ranpak Corp. Low cost manual expanding-dunnage conversion apparatus
WO2018005764A1 (en) 2016-06-29 2018-01-04 Ranpak Corp. Apparatus and method for making a coil of dunnage
BR112019006477B1 (pt) * 2016-10-11 2022-11-29 Ranpak Corp Máquina de conversão de almofada de estiva para conversão de um material estoque de folha em um produto almofada de estiva de densidade relativamente menor, método para conversão de um material estoque de folha em um produto almofada de estiva de densidade relativamente menor, e máquina de conversão de almofada de estiva para conversão de um material estoque de folha em um produto almofada de estiva
WO2018175742A1 (en) 2017-03-24 2018-09-27 Ranpak Corporation Dunnage conversion machine having a variable spacing for expandable slit-sheet stock material
US11351750B2 (en) 2017-04-10 2022-06-07 Ranpak Corp. Expandable slit-sheet stock material, dunnage conversion system and method for expanding
US11401090B2 (en) 2017-06-26 2022-08-02 David Paul Goodrich Expanded slit sheet cushioning products with novel slit pattern and paper properties
US11440305B2 (en) 2017-06-26 2022-09-13 David Paul Goodrich Embossed paper in combination with paper cushioning for shipping envelopes
CA3067852A1 (en) * 2017-06-26 2019-01-03 David Paul Goodrich Extensible paper and its use in the production of expanded slit packaging wrap and void fill products
US11702261B2 (en) 2017-06-26 2023-07-18 David Paul Goodrich Expanded slit sheet cushioning products with novel reduced dimension slit patterns
WO2019032447A1 (en) * 2017-08-07 2019-02-14 Ranpak Corp. COMPACT MANUAL FASTENING CONVERSION APPARATUS
KR102568687B1 (ko) * 2019-03-29 2023-08-22 랜팩 코포레이션 더니지 변환 장치, 방법 및 다각형 단면을 갖는 제품
US12115753B2 (en) * 2020-03-09 2024-10-15 Ranpak Corp. Dunnage conversion machine for producing a dunnage pad having slit-sheet material therein
JP2025519942A (ja) 2022-06-24 2025-06-26 プレジス エルエルシー ダンネージを製造するためのシステム
JP2025521659A (ja) * 2022-07-01 2025-07-10 プレジス エルエルシー 自動供給機能を有するダンネージシステム
DE102024127051A1 (de) * 2024-09-19 2026-03-19 Storopack Hans Reichenecker Gmbh Polsterumwandlungsmaschine

Family Cites Families (49)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1344826A (en) * 1919-05-12 1920-06-29 James P Sexton Process of making lath or the like
US2294478A (en) * 1939-11-30 1942-09-01 Res Prod Corp Method and apparatus for expanding sheet material
US3276096A (en) * 1964-11-25 1966-10-04 George P Mcaleer Material slitting and expanding machine
US4717613A (en) * 1984-05-10 1988-01-05 Ranpak Corporation Mechanism and method for producing cushioning dunnage
US4699609A (en) 1986-02-25 1987-10-13 Ranpak Corp. Electric cutter mechanism for dunnage converter
US5123889A (en) 1990-10-05 1992-06-23 Ranpak Corporation Downsized cushioning dunnage conversion machine and cutting assemblies for use on such a machine
US5688578A (en) 1992-03-16 1997-11-18 Goodrich; David P. Composite packaging material having an expanded sheet with a separator sheet
US5667871A (en) * 1992-03-16 1997-09-16 Geopax Ltd. Slit sheet packing material
US5538778A (en) 1992-03-16 1996-07-23 Geopax Ltd Method and apparatus for producing individual rolls of packing material
US5910079A (en) * 1992-12-14 1999-06-08 Strapack Corporation Method and apparatus for manufacturing paper cushioning members
JP3420770B2 (ja) 1993-09-10 2003-06-30 グドリッチ,デイビド,ピー 包装材ロール製造方法およびその装置
GB9409973D0 (en) 1994-05-18 1994-07-06 Rotech Machines Limited Packaging material making machine
MX9700018A (es) * 1994-07-07 1997-12-31 Jiffy Packaging Company Ltd Material de empaque, almohadilla de empaque y maquina para fabricar el material de empaque.
US5674172A (en) * 1994-07-22 1997-10-07 Ranpak Corp. Cushioning conversion machine having a single feed/cut handle
US5593376A (en) * 1994-07-22 1997-01-14 Ranpak Corp. Cushioning conversion machine and method
US5782735A (en) * 1994-09-12 1998-07-21 Geopax, Ltd. Method and apparatus for producing individual rolls of packing material
EP0958135A1 (en) * 1996-06-28 1999-11-24 Ranpak Corp. Cushioning conversion machine
CA2254105C (en) * 1997-03-11 2008-06-03 Ranpak Corp. Cushioning conversion machine and method
US7041043B2 (en) 1998-12-09 2006-05-09 Ranpak Corp. Cushioning conversion machine and method with plural constant entry rollers and moving blade shutter
US6174273B1 (en) * 1998-12-18 2001-01-16 Ranpak Corp. Cushioning conversion machine with tension control
DE19911628A1 (de) 1999-03-16 2000-09-21 Schleicher & Co Int Verfahren und Vorrichtung zur Herstellung von Polstermaterial sowie Polstermaterial
EP1648689B1 (en) * 2003-07-07 2007-10-31 Ranpak Corp. Dunnage converter with separation device and method
JP5198868B2 (ja) * 2004-11-05 2013-05-15 ランパック コーポレイション 自動ダンネージ充填システム及び方法
ATE476287T1 (de) * 2005-01-26 2010-08-15 Ranpak Corp Vorrichtung und verfahren zur herstellung eines wickelbaren verpackungsprodukts
DE602006007951D1 (de) * 2005-01-26 2009-09-03 Ranpak Corp System und verfahren zur umwandlung von packmaterial mithilfe eines haftenden lagermaterials
US7815989B2 (en) * 2005-03-23 2010-10-19 Ranpak Corp. Selectively tearable stock material for a dunnage conversion machine
EP2040912B1 (en) * 2006-06-10 2015-09-16 Ranpak Corp. Compact dunnage converter
JP5328795B2 (ja) * 2007-09-24 2013-10-30 ランパック コーポレイション ダンネージ変換機、およびダンネージ製品の製造方法
US20110218089A1 (en) 2008-11-17 2011-09-08 Ranpak Corp. Compact dunnage conversion machine
CN104354335B (zh) * 2010-05-13 2017-04-12 纽瓦派克科技有限公司 用于生产缓冲材料的装置、系统和方法
US8348818B2 (en) * 2010-05-27 2013-01-08 Sealed Air Corporation (Us) Machine for producing packaging cushioning
WO2012174027A1 (en) * 2011-06-16 2012-12-20 Ranpak Corp. Dunnage conversion machine and method with downstream feed monitor
EP2858918A1 (en) 2012-06-05 2015-04-15 Geami Ltd. Cushioning wrap material and apparatus and methods of making same
WO2014014905A1 (en) 2012-07-19 2014-01-23 Geami Ltd.. Apparatus and method for dispensing cushioning wrap material
US9376280B2 (en) 2012-07-24 2016-06-28 Ranpak Corp. Apparatus and methods for dispensing cushioning wrap material
DE102012218680A1 (de) * 2012-10-12 2014-04-17 Storopack Hans Reichenecker Gmbh Vorrichtung zur Herstellung eines Polsterungsprodukts aus Papier
JP6101072B2 (ja) * 2012-12-26 2017-03-22 川上産業株式会社 緩衝材及び緩衝材の製造方法
AU2014265204B2 (en) * 2013-05-16 2016-12-22 Ranpak Corp. Dunnage conversion machine jam-detection system and method
EP3008000B1 (en) 2013-06-12 2019-08-07 Ranpak Corp. A stand for a self-contained cartridge and method for manually dispensing an expandable cushioning wrap
US10226907B2 (en) * 2014-09-08 2019-03-12 David P. Goodrich Expandable slit sheet packaging material that interlocks when layered and expanded
WO2015103251A1 (en) 2013-12-31 2015-07-09 Ranpak Corp. Universal feedstock of strand packing material with cohesive
KR101924335B1 (ko) * 2014-11-13 2018-12-03 랜팩 코포레이션 팽창된 패키징 제품을 형성하도록 슬릿 시트 재료를 팽창시키기 위한 장치 및 방법
DE102014016874A1 (de) * 2014-11-14 2016-05-19 Sprick Gmbh Bielefelder Papier- Und Wellpappenwerke & Co. Vorrichtung zum maschinellen Fertigen eines Füllmaterialerzeugnisses
WO2016137740A1 (en) * 2015-02-26 2016-09-01 Ranpak Corporation Dunnage conversion system and method for expanding pre-slit sheet stock material
CA2985793A1 (en) * 2015-05-13 2016-11-17 Ranpak Corp. Stock supply assembly and method for loading a dunnage conversion machine
CA2996847C (en) 2015-08-31 2020-01-07 Ranpak Corp. Dunnage conversion system and method for expanding pre-slit sheet stock material
WO2017074535A1 (en) 2015-10-28 2017-05-04 Ranpak Corp. Low cost manual expanding-dunnage conversion apparatus
TWI579203B (zh) * 2015-11-19 2017-04-21 Air-Bag Packing Co Ltd Inflatable rod and its processing machine
US20180036990A1 (en) * 2016-08-04 2018-02-08 Intertape Polymer Corp. Air pillow machine

Also Published As

Publication number Publication date
US11207860B2 (en) 2021-12-28
JP6671383B2 (ja) 2020-03-25
US11787145B2 (en) 2023-10-17
EP3261833B1 (en) 2020-03-25
US20180079161A1 (en) 2018-03-22
CA2977642A1 (en) 2016-09-01
BR112017015464A2 (pt) 2018-01-23
US20220080693A1 (en) 2022-03-17
BR112017015464B1 (pt) 2022-04-05
CN107257733A (zh) 2017-10-17
JP2018506453A (ja) 2018-03-08
WO2016137740A1 (en) 2016-09-01
CN107257733B (zh) 2020-05-01
EP3261833A1 (en) 2018-01-03

Similar Documents

Publication Publication Date Title
US11787145B2 (en) Dunnage conversion system and method for expanding pre-slit sheet stock material
EP3344448B1 (en) Dunnage conversion machine for expanding pre-slit sheet stock material
CA3057823C (en) Dunnage conversion machine having a variable spacing for expandable slit-sheet stock material
EP2155448B1 (en) Cutting device for cushioning dunnage producing machine and machine with cutting device
EP3676083B1 (en) Dunnage conversion system and method for expanding expandable sheet material
WO2018191012A9 (en) Expandable slit-sheet stock material, dunnage conversion system and method for expanding
EP1311384B1 (en) Dunnage conversion machine, method and dunnage product

Legal Events

Date Code Title Description
EEER Examination request

Effective date: 20210203

MPN Maintenance fee for patent paid

Free format text: FEE DESCRIPTION TEXT: MF (PATENT, 9TH ANNIV.) - STANDARD

Year of fee payment: 9

U00 Fee paid

Free format text: ST27 STATUS EVENT CODE: A-4-4-U10-U00-U101 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: MAINTENANCE REQUEST RECEIVED

Effective date: 20250423

U11 Full renewal or maintenance fee paid

Free format text: ST27 STATUS EVENT CODE: A-4-4-U10-U11-U102 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: MAINTENANCE FEE PAYMENT PAID IN FULL

Effective date: 20250423

W00 Other event occurred

Free format text: ST27 STATUS EVENT CODE: A-4-4-W10-W00-W100 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: LETTER SENT

Effective date: 20251030

W00 Other event occurred

Free format text: ST27 STATUS EVENT CODE: A-4-4-W10-W00-W100 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: LETTER SENT

Effective date: 20260323

MPN Maintenance fee for patent paid

Free format text: FEE DESCRIPTION TEXT: MF (PATENT, 10TH ANNIV.) - STANDARD

Year of fee payment: 10

U00 Fee paid

Free format text: ST27 STATUS EVENT CODE: A-4-4-U10-U00-U101 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: MAINTENANCE REQUEST RECEIVED

Effective date: 20260422

U11 Full renewal or maintenance fee paid

Free format text: ST27 STATUS EVENT CODE: A-4-4-U10-U11-U102 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: MAINTENANCE FEE PAYMENT PAID IN FULL

Effective date: 20260422