CA2932506A1 - Apparatus and method for continuously manufacturing components from fibre-reinforced composites, and mould set - Google Patents
Apparatus and method for continuously manufacturing components from fibre-reinforced composites, and mould set Download PDFInfo
- Publication number
- CA2932506A1 CA2932506A1 CA2932506A CA2932506A CA2932506A1 CA 2932506 A1 CA2932506 A1 CA 2932506A1 CA 2932506 A CA2932506 A CA 2932506A CA 2932506 A CA2932506 A CA 2932506A CA 2932506 A1 CA2932506 A1 CA 2932506A1
- Authority
- CA
- Canada
- Prior art keywords
- semifinished product
- conveying direction
- mould
- moulds
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 239000002131 composite material Substances 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims description 24
- 239000011265 semifinished product Substances 0.000 claims abstract description 363
- 238000003825 pressing Methods 0.000 claims abstract description 92
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 34
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 7
- 229920002994 synthetic fiber Polymers 0.000 claims description 60
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 4
- 239000010410 layer Substances 0.000 description 28
- 239000000835 fiber Substances 0.000 description 20
- 238000010438 heat treatment Methods 0.000 description 8
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 238000005470 impregnation Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 239000002759 woven fabric Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- 230000035508 accumulation Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000011151 fibre-reinforced plastic Substances 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000009918 complex formation Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/021—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/34—Moulds or cores; Details thereof or accessories therefor movable, e.g. to or from the moulding station
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/0054—Producing footwear by compression moulding, vulcanising or the like; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/001—Profiled members, e.g. beams, sections
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013226753.3 | 2013-12-19 | ||
| DE102013226753.3A DE102013226753A1 (de) | 2013-12-19 | 2013-12-19 | Vorrichtung und Verfahren zur kontinuierlichen Fertigung von Strukturbauteilen aus faserverstärkten Verbundmaterialien sowie Formwerkzeugset |
| PCT/EP2014/076870 WO2015091052A2 (en) | 2013-12-19 | 2014-12-08 | Apparatus and method for continuously manufacturing components from fibre-reinforced composites, and mould set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2932506A1 true CA2932506A1 (en) | 2015-06-25 |
Family
ID=52144644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2932506A Abandoned CA2932506A1 (en) | 2013-12-19 | 2014-12-08 | Apparatus and method for continuously manufacturing components from fibre-reinforced composites, and mould set |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US10377064B2 (enExample) |
| EP (1) | EP3083177B1 (enExample) |
| JP (1) | JP6510534B2 (enExample) |
| CN (1) | CN105899350B (enExample) |
| CA (1) | CA2932506A1 (enExample) |
| DE (1) | DE102013226753A1 (enExample) |
| WO (1) | WO2015091052A2 (enExample) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10507600B2 (en) | 2015-09-14 | 2019-12-17 | Bell Helicopter Textron Inc. | Modular tooling for manufacturing multi-cavity composite structures |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITUA20161558A1 (it) * | 2016-03-11 | 2017-09-11 | Alessiohitech S R L | Pressa e procedimento per lo stampaggio di polimeri termoplastici espansi. |
| DE102016214654A1 (de) | 2016-08-08 | 2018-02-08 | Airbus Operations Gmbh | Technik zur kontinuierlichen Fertigung von Bauteilen mit faserverstärkten Verbundmaterialien |
| EP3787885B1 (en) * | 2018-05-02 | 2022-02-16 | Vestas Wind Systems A/S | Method for making a shear web flange |
| US11826976B2 (en) * | 2019-03-08 | 2023-11-28 | Ihi Aerospace Co., Ltd. | FRP molding system and method |
| EP3950331B1 (en) * | 2019-03-25 | 2025-06-04 | Futamura Kagaku Kabushiki Kaisha | Method for producing thin plate-like laminate having film-like resin layer |
| JP7413096B2 (ja) * | 2019-03-25 | 2024-01-15 | フタムラ化学株式会社 | フィルム状樹脂層を有する薄板状積層物の製造装置 |
| JP7413097B2 (ja) * | 2019-03-25 | 2024-01-15 | フタムラ化学株式会社 | フィルム状樹脂層を有する薄板状積層物の製造方法 |
| DE102019120378A1 (de) * | 2019-07-29 | 2021-02-04 | Airbus Operations Gmbh | Verfahren zum Herstellen eines Bauteils aus thermoplastischem Faserverbundwerkstoff und durch dieses Verfahren erhältliche Bauteile |
| WO2021064794A1 (ja) * | 2019-09-30 | 2021-04-08 | 三菱重工業株式会社 | 加圧冷却機構、成形治具及び賦形方法 |
| WO2021107944A1 (en) * | 2019-11-27 | 2021-06-03 | Compagnie Generale Des Etablissements Michelin | Method of molding spokes of a non-pneumatic tire using an array of molds |
| JP2023012200A (ja) * | 2021-07-13 | 2023-01-25 | 川崎重工業株式会社 | 成形装置および成形方法 |
| EP4549133A1 (en) * | 2022-08-04 | 2025-05-07 | Jamco Corporation | Method for producing composite material component and apparatus for producing composite material component |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE8702638L (sv) * | 1987-06-25 | 1988-12-26 | Compex Ab | Saett och anordning foer tillverkning av fiberarmerade plastdetaljer i formar |
| US4824354A (en) * | 1988-02-16 | 1989-04-25 | Keaton Clyde D | Hydraulic continuous press with improved drive |
| JPH07148850A (ja) * | 1993-11-30 | 1995-06-13 | Sekisui Chem Co Ltd | 繊維強化樹脂成形体の製造方法 |
| NL1008421C1 (nl) * | 1997-03-21 | 1998-09-22 | Timotheus Arnoldus Osse | Vezelversterkt profieldeel en werkwijze en inrichting ter vervaardiging van een profieldeel. |
| JP3939860B2 (ja) * | 1998-06-29 | 2007-07-04 | 株式会社リコー | 樹脂成形方法 |
| US6171091B1 (en) * | 1999-05-12 | 2001-01-09 | Callaway Golf Company | Replaceable mold cavities and mold cavity inserts |
| DE102004001078B8 (de) | 2004-01-05 | 2013-06-13 | Airbus Operations Gmbh | Flugzeugrumpf |
| BRPI0506667A (pt) | 2004-01-05 | 2007-05-15 | Airbus Gmbh | fuselagem |
| EP1621323A1 (en) | 2004-07-27 | 2006-02-01 | Hexcel Composites GmbH | Continuous pultrusion process for producing high performance structural profiles |
| US9102103B2 (en) * | 2006-02-02 | 2015-08-11 | The Boeing Company | Thermoplastic composite parts having integrated metal fittings and method of making the same |
| US8163221B2 (en) * | 2006-03-08 | 2012-04-24 | Toray Industries, Inc. | Process for producing reinforcing fiber molding |
| JP2008055772A (ja) * | 2006-08-31 | 2008-03-13 | Kyocera Chemical Corp | 引抜成形品の製造方法 |
| DE102007041971A1 (de) * | 2007-09-03 | 2009-03-05 | Siemens Ag | Verfahren und Werkzeug zur Herstellung eines Isolierstoffteils für einen Schaltpol |
| DE102007062111A1 (de) | 2007-12-21 | 2009-07-02 | Airbus Deutschland Gmbh | Abschirmanordnung für insbesondere elektrische Leitungen in Flugzeugen |
| DE102008041832B4 (de) * | 2008-09-05 | 2013-03-21 | Airbus Operations Gmbh | Vorrichtung und Verfahren |
| DE102009060554A1 (de) * | 2009-12-23 | 2011-06-30 | Siempelkamp Maschinen- und Anlagenbau GmbH & Co. KG, 47803 | Verfahren und Vorrichtung zum Herstellen von Formteilen aus Kunststoff, insbesondere aus einem Faserverbundwerkstoff |
| US10821653B2 (en) * | 2010-02-24 | 2020-11-03 | Alexander M. Rubin | Continuous molding of thermoplastic laminates |
| DE102010002988B4 (de) * | 2010-03-17 | 2014-07-17 | Zf Friedrichshafen Ag | Verfahren und Vorrichtung zur kontinuierlichen Herstellung von Profilbauteilen aus Faserverbundwerkstoff |
| KR101042295B1 (ko) | 2010-08-12 | 2011-06-17 | 동신산업(주) | 캐비티와 코어 교체식 발포 폼 성형 금형 |
| US9381675B2 (en) * | 2011-11-30 | 2016-07-05 | The Boeing Company | Stabilized dry preform and method |
| CN103213285B (zh) * | 2013-04-24 | 2015-08-05 | 哈尔滨飞机工业集团有限责任公司 | 一种变截面封闭腔复合材料件的成型方法 |
| DE102013226739A1 (de) * | 2013-12-19 | 2015-06-25 | Airbus Operations Gmbh | Formwerkzeug, Formgebungseinrichtung und Verfahren zum Verformen eines Verstärkungsfasern enthaltenden Halbzeugs |
-
2013
- 2013-12-19 DE DE102013226753.3A patent/DE102013226753A1/de not_active Withdrawn
-
2014
- 2014-12-08 CN CN201480069082.3A patent/CN105899350B/zh active Active
- 2014-12-08 JP JP2016541534A patent/JP6510534B2/ja active Active
- 2014-12-08 WO PCT/EP2014/076870 patent/WO2015091052A2/en not_active Ceased
- 2014-12-08 EP EP14816157.3A patent/EP3083177B1/en active Active
- 2014-12-08 CA CA2932506A patent/CA2932506A1/en not_active Abandoned
-
2016
- 2016-06-16 US US15/184,430 patent/US10377064B2/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10507600B2 (en) | 2015-09-14 | 2019-12-17 | Bell Helicopter Textron Inc. | Modular tooling for manufacturing multi-cavity composite structures |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2015091052A3 (en) | 2015-08-13 |
| JP2017500231A (ja) | 2017-01-05 |
| WO2015091052A2 (en) | 2015-06-25 |
| EP3083177B1 (en) | 2019-03-13 |
| CN105899350A (zh) | 2016-08-24 |
| US10377064B2 (en) | 2019-08-13 |
| JP6510534B2 (ja) | 2019-05-08 |
| EP3083177A2 (en) | 2016-10-26 |
| CN105899350B (zh) | 2017-12-05 |
| DE102013226753A1 (de) | 2015-06-25 |
| US20160361846A1 (en) | 2016-12-15 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FZDE | Discontinued |
Effective date: 20220329 |
|
| FZDE | Discontinued |
Effective date: 20220329 |