CA2931594A1 - Shaping tool, shaping apparatus and method of forming a semi-finished product containing reinforcing fibres - Google Patents
Shaping tool, shaping apparatus and method of forming a semi-finished product containing reinforcing fibres Download PDFInfo
- Publication number
- CA2931594A1 CA2931594A1 CA2931594A CA2931594A CA2931594A1 CA 2931594 A1 CA2931594 A1 CA 2931594A1 CA 2931594 A CA2931594 A CA 2931594A CA 2931594 A CA2931594 A CA 2931594A CA 2931594 A1 CA2931594 A1 CA 2931594A1
- Authority
- CA
- Canada
- Prior art keywords
- shaping
- semi
- finished product
- tool
- conveyance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000011265 semifinished product Substances 0.000 title claims abstract description 232
- 238000007493 shaping process Methods 0.000 title claims abstract description 173
- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims description 19
- 238000010924 continuous production Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 94
- 238000003825 pressing Methods 0.000 claims description 78
- 239000004033 plastic Substances 0.000 claims description 35
- 229920003023 plastic Polymers 0.000 claims description 35
- 238000010438 heat treatment Methods 0.000 claims description 21
- 239000011208 reinforced composite material Substances 0.000 claims description 13
- 239000000835 fiber Substances 0.000 description 50
- 238000004519 manufacturing process Methods 0.000 description 8
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000012530 fluid Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 239000011151 fibre-reinforced plastic Substances 0.000 description 2
- -1 for example Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/504—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/02—Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/40—Plastics, e.g. foam or rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/40—Plastics, e.g. foam or rubber
- B29C33/405—Elastomers, e.g. rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0003—Producing profiled members, e.g. beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
- B29B15/10—Coating or impregnating independently of the moulding or shaping step
- B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
- B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2063/00—Use of EP, i.e. epoxy resins or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2821/00—Use of unspecified rubbers as mould material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3076—Aircrafts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/40—Weight reduction
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013226739.8A DE102013226739A1 (de) | 2013-12-19 | 2013-12-19 | Formwerkzeug, Formgebungseinrichtung und Verfahren zum Verformen eines Verstärkungsfasern enthaltenden Halbzeugs |
| DE102013226739.8 | 2013-12-19 | ||
| PCT/EP2014/078139 WO2015091600A1 (en) | 2013-12-19 | 2014-12-17 | Shaping tool, shaping apparatus and method of forming a semi-finished product containing reinforcing fibres |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2931594A1 true CA2931594A1 (en) | 2015-06-25 |
Family
ID=52339099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2931594A Abandoned CA2931594A1 (en) | 2013-12-19 | 2014-12-17 | Shaping tool, shaping apparatus and method of forming a semi-finished product containing reinforcing fibres |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US10703054B2 (enExample) |
| EP (1) | EP3083225B1 (enExample) |
| JP (1) | JP6453889B2 (enExample) |
| CN (1) | CN105829090B (enExample) |
| CA (1) | CA2931594A1 (enExample) |
| DE (1) | DE102013226739A1 (enExample) |
| WO (1) | WO2015091600A1 (enExample) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013226753A1 (de) * | 2013-12-19 | 2015-06-25 | Airbus Operations Gmbh | Vorrichtung und Verfahren zur kontinuierlichen Fertigung von Strukturbauteilen aus faserverstärkten Verbundmaterialien sowie Formwerkzeugset |
| JP6411677B1 (ja) * | 2017-06-02 | 2018-10-24 | 株式会社ジャムコ | 複合材部品の製造方法、および、複合材部品製造装置 |
| DE102018203360B4 (de) * | 2018-03-07 | 2021-12-30 | Volkswagen Aktiengesellschaft | Temperiervorrichtung für und eine Organobandmaterialanlage zur Herstellung von flächigen Faserverbundhalbzeugen, sowie ein entsprechendes Herstellungsverfahren |
| US11738530B2 (en) * | 2018-03-22 | 2023-08-29 | General Electric Company | Methods for manufacturing wind turbine rotor blade components |
| JP7324344B2 (ja) * | 2018-05-31 | 2023-08-09 | 川崎重工業株式会社 | 複合材料構造物の製造方法 |
| ES2880625T3 (es) * | 2018-09-11 | 2021-11-25 | Airbus Operations Sl | Métodos para la fabricación de larguerillos curvos en omega y larguerillos en forma de Z de material compuesto y para la fabricación de un panel rigidizado de material compuesto con curvatura |
| CN109435277B (zh) * | 2018-12-07 | 2024-02-20 | 中南大学 | 一种树脂基复合材料的加热固化装置 |
| DE102019100207A1 (de) * | 2019-01-07 | 2020-07-09 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren und Vorrichtung zum Herstellen eines Profilbauteiles aus einem Faserverbundkunststoff |
| DE102019120378A1 (de) * | 2019-07-29 | 2021-02-04 | Airbus Operations Gmbh | Verfahren zum Herstellen eines Bauteils aus thermoplastischem Faserverbundwerkstoff und durch dieses Verfahren erhältliche Bauteile |
| CN111203996B (zh) * | 2019-12-13 | 2022-04-19 | 中国航空工业集团公司基础技术研究院 | 一种带有弯折截面预制体的制备设备及方法 |
| EP4549133A1 (en) * | 2022-08-04 | 2025-05-07 | Jamco Corporation | Method for producing composite material component and apparatus for producing composite material component |
Family Cites Families (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3873399A (en) * | 1973-05-09 | 1975-03-25 | Goldsworthy Eng Inc | Apparatus and method for producing elongated reinforced plastic articles |
| US3987542A (en) * | 1975-08-22 | 1976-10-26 | Visco Luigi P | Scissors |
| DK92684D0 (da) * | 1983-04-20 | 1984-02-23 | Itt | Profil eller konstruktionselement af et armeret kompositmateriale samt maskine og fremgangsmade til fremstilling heraf |
| US5102609A (en) * | 1986-02-03 | 1992-04-07 | The Board Of Trustees Of The Leland Stanford Junior University | Process for forming fiber composite materials |
| JPS63278811A (ja) * | 1987-05-09 | 1988-11-16 | Mitsubishi Rayon Eng Co Ltd | 連続加圧装置 |
| JPH0569450A (ja) * | 1991-03-12 | 1993-03-23 | Takeda Chem Ind Ltd | 繊維強化樹脂材の成形方法および成形装置 |
| EP0503554B1 (en) * | 1991-03-12 | 1998-06-03 | Takeda Chemical Industries, Ltd. | Molding method and apparatus |
| JP3611506B2 (ja) * | 2000-05-26 | 2005-01-19 | 住友ベークライト株式会社 | 積層板の製造方法 |
| JP3742082B2 (ja) * | 2003-08-08 | 2006-02-01 | 株式会社ジャムコ | 曲率を有した繊維強化プラスチック部材の連続成形方法及び装置 |
| BRPI0506667A (pt) | 2004-01-05 | 2007-05-15 | Airbus Gmbh | fuselagem |
| DE102004001078B8 (de) | 2004-01-05 | 2013-06-13 | Airbus Operations Gmbh | Flugzeugrumpf |
| EP1621323A1 (en) | 2004-07-27 | 2006-02-01 | Hexcel Composites GmbH | Continuous pultrusion process for producing high performance structural profiles |
| US8333858B2 (en) * | 2006-02-02 | 2012-12-18 | The Boeing Company | Method for fabricating curved thermoplastic composite parts |
| DE102007013902A1 (de) * | 2007-03-20 | 2008-09-25 | Universität Dortmund | Vorrichtung zum Profilbiegen |
| DE102007062111A1 (de) | 2007-12-21 | 2009-07-02 | Airbus Deutschland Gmbh | Abschirmanordnung für insbesondere elektrische Leitungen in Flugzeugen |
| DE102008011410B4 (de) * | 2008-02-27 | 2010-05-12 | Airbus Deutschland Gmbh | Pultrusionsverfahren zur Herstellung eines profilierten Preforms oder eines profilierten FVK-Bauteils, Pultrusionsanlage sowie Press-Vorrichtung zur Durchführung des Verfahrens |
| DE102008041832B4 (de) * | 2008-09-05 | 2013-03-21 | Airbus Operations Gmbh | Vorrichtung und Verfahren |
| DE102010002988B4 (de) * | 2010-03-17 | 2014-07-17 | Zf Friedrichshafen Ag | Verfahren und Vorrichtung zur kontinuierlichen Herstellung von Profilbauteilen aus Faserverbundwerkstoff |
| JP2012213982A (ja) * | 2011-04-01 | 2012-11-08 | Mitsubishi Heavy Ind Ltd | 引抜き成形品の製造装置および引抜き成形品の製造方法 |
| JP5937894B2 (ja) * | 2012-06-04 | 2016-06-22 | 株式会社ジャムコ | 複合材ストリンガーの連続プリフォーム装置 |
-
2013
- 2013-12-19 DE DE102013226739.8A patent/DE102013226739A1/de not_active Withdrawn
-
2014
- 2014-12-17 JP JP2016541575A patent/JP6453889B2/ja active Active
- 2014-12-17 CN CN201480068179.2A patent/CN105829090B/zh active Active
- 2014-12-17 CA CA2931594A patent/CA2931594A1/en not_active Abandoned
- 2014-12-17 WO PCT/EP2014/078139 patent/WO2015091600A1/en not_active Ceased
- 2014-12-17 EP EP14825125.9A patent/EP3083225B1/en active Active
-
2016
- 2016-06-16 US US15/184,606 patent/US10703054B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| JP6453889B2 (ja) | 2019-01-16 |
| CN105829090A (zh) | 2016-08-03 |
| EP3083225B1 (en) | 2020-03-25 |
| JP2017501057A (ja) | 2017-01-12 |
| EP3083225A1 (en) | 2016-10-26 |
| DE102013226739A1 (de) | 2015-06-25 |
| US10703054B2 (en) | 2020-07-07 |
| WO2015091600A1 (en) | 2015-06-25 |
| CN105829090B (zh) | 2018-06-08 |
| US20160368230A1 (en) | 2016-12-22 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FZDE | Discontinued |
Effective date: 20210309 |
|
| FZDE | Discontinued |
Effective date: 20210309 |