CA2921230A1 - Two-part set-delayed cement compositions - Google Patents

Two-part set-delayed cement compositions Download PDF

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CA2921230A1
CA2921230A1 CA2921230A CA2921230A CA2921230A1 CA 2921230 A1 CA2921230 A1 CA 2921230A1 CA 2921230 A CA2921230 A CA 2921230A CA 2921230 A CA2921230 A CA 2921230A CA 2921230 A1 CA2921230 A1 CA 2921230A1
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slurry
pozzolan
cement composition
cement
lime
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CA2921230C (en
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Thomas Jason Pisklak
Kyriacos Agapiou
Peter James Boul
Pauline Akinyi Otieno
Lance Everett Brothers
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Halliburton Energy Services Inc
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Halliburton Energy Services Inc
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/10Lime cements or magnesium oxide cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/18Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/42Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/42Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
    • C09K8/46Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/42Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
    • C09K8/46Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
    • C09K8/467Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/06Arrangements for treating drilling fluids outside the borehole
    • E21B21/062Arrangements for treating drilling fluids outside the borehole by mixing components
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/10Sealing or packing boreholes or wells in the borehole
    • E21B33/13Methods or devices for cementing, for plugging holes, crevices, or the like
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/20Retarders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Materials For Medical Uses (AREA)

Abstract

A variety of methods and compositions are disclosed, including, in one embodiment a method of cementing comprising: providing a pozzolan slurry comprising a pozzolan and water; providing a lime slurry comprising hydrated lime and water; allowing the pozzolan slurry and the lime slurry to remain separate for about one day or longer; mixing the pozzolan slurry and the lime slurry to form a cement composition: and allowing the cement composition to set.

Description

TWO-PART SU-DE I, ANTI) CE ME NT COMPOSITIONS
BACKGROUND
[00011 The present embodiments relate to subterranean cementing operations and, ìn certain emboditnents, to set-delayed cement compositions and methods of using set-delayed cement compositions in subterranean -formations.
[00021 Cement compositions may be used in a variety of subterranean operations.
For example, in subterranean well construction, a pipe string (e.g, caSing, liners, expandable tubulars, etc) .may be run into a wellbore and cemented in place. The process of cementing the pipe string in place is commonly referred to, as "primary cementing." In a typical primal);
cementing method, a cement composition May be pumped into an annulus between the Walls of the wellbore and the exterior surface of the pipe string disposed therein.
The cement composition may set in the annular space, thereby forming an annular sheath of hardened, substantially impertneable cement (i.e., a cement sheath) that may support and position the pipe string in the wellbore and may bond the exterior surface of the pipe string to the 1.5 subterranean formation. Among other alines, the cement sheath surrounding the pipe string prevents the Inigration of fluids in the annulus and protects the pipe string from corrosion.
C.!ement compositions may also be used in remedial cementing methods to seal cracks or holes in pipe strings or cement sheaths, to seal highly permeable formation zones or fractures, or to place a cement plug and the like.
[00031 .A broad variety of cement compositions have been used in subterranean cementing operations. in some instances, set-delayed cement compositions have been used.
Set-delayed cement compositions are characterized by remaining in a pumpable fluid state for at least about one day (e,g., about 7 days, about 2 weeks, about 2 years or tnore) at room temperature (e.g.. about 80 I) in quiescent storage. When desired for use, the set-delayed cement compositions should be capable of activation and consequently develop reasonable compressive strengths. For example, a cement set activator may he added to a set-delayed cement composition to induce the composition to set into a hardened mass.
Amorte other things, set-delayed cement compositions may he suitable -for use in wellbore applications such as applications where it is desirable to prepare the cernent composition in advance. This may allow the cement composition to be stored. prior to use. In addition, this May allow the cement composition to be prepared at a convenient location before transportation to the job site. Accordingly, capital expenditures may be reduced due to a reduction in the need for on-site bulk. storage and mixing equipment. This may be particularly useful for offshore cementing Operations where space onboard the vessels may be limited.

[00041 While se-delayed cement compositions have been developed beretolbre, challenges exiSt with their successful use in subtemnean cementing operations.
For example, set-delayed cement compositions prepared with Portland cement may have undesired gelation issues which can limit their use and effectiveness in cementing operations. Other set-delayed compositions that have been developed, for example, those comprising hydrated lime and quartz, may he effective ìo some. operations but may have limited use at lower temperatures as they may not develop sufficient compressive strength when used in subterranean formations having lower bottom hole static temperatures. In addition, it may. be problematic to activate some set,delayed cement compositions while maintaining acceptable thickening times and compressive strength developtnent.

BRIEF DESCRIPTION OF THE DRAWINGS
[0001] These drawings illtistrate certain as/vets of some of the emboditnents of the present method, and should not be used to limit or define the method.
[00021 FIG. I illustrates a system for preparation and delivety of a set-delayed fieement composition to a wellbore in acconiance with certain embodiments.
[00031 FIG. 2A illustrates surface equipment that may be used in placement of a set-delayed cement composition in a welibore ín accordance with certain emtxxliments.
1900,1] FIG. 214 illustrates placement of a set-delayed cement composition into a wellbore annulus in acc,ordance with.cert4in embodiments.

DE SC RI PTI ON OF PRE FERRED E M RODIN ENTS
PO] The example embodiments relate to subterranean cementing operations and, more particularly, in certain embodiments, to set-delayed cement compositions and methods of using set-delayed cement compositions in subterranean thrmations.
[00061 Embodiments of the set-delayed cement compositions may generally comprise water, a pozzolan, and hydrated lime. Optionally, the cement compositions may further comprise a dispersant andfor a cement set retarder. Alternatively, embodiments of the set-delayed cement composition may comprise two-part set-delayed cement composition comprising separate component .Slurries with one component slurry comprising a poz2olan and the other component slurry comprising lime. Embodiments of the two-part set-delayed cement compositions are discussed in detail below. Advantageously, embodiments of the set-delayed cement compositions may be capable of remaining in a pumpable fluid state for an extended period of time. For example, the set-delayed cement compositions may remain in a pumpable fluid state for at least about 1 day or longer. Advantageously, the set-delayed cement compositions may develop reasonable compressive strengths alley activation at relatively low temperatures. While the set-delayed cement compositions may be suitable for a nUmber of subterranean cementing operations, they May be particularly suitable for Use in subterranean formations having relatively low bottom bole static temperatures, e.g., temperatures less than about 20() F or ranging from about 100" F to about .20() F.
2,0 alternative embodiments, the set-delayed cement compositions may be used in subterranean fotinations having bottom hole static temperatures up to 450 F or higher.
[00071 'I'he water used embodiments may be from any source provided that it does not contain an excess of compounds that may undesirably affect other components in the set-delayed cement compositions. For example, a cement composition may coMprise fresh water or salt water. Salt water generally may include one or more dissolved salts therein and may be saturated or unsaturated as desired for a particular application. Seawater or brines may be suitable for use in embodiments. Further, the water may be present in an amount sufficient to form a purripable slurry. In certain embodiments, the water may be present in the set-delayed cement compositions in an amount in the range of from about 33%
to about 200% by weight of the pozzolan. In certain embodiments, the water may be present in the set-delayed cement. compositions in an amount in the range of from about 35% to about 70% by weight of the pozzolan. With the benefit of this disclosure one of ordinary skill in the art will recognize the appropriate amount of water for a chosen application.
(00m) Embodiments of the set-delayed cement compositions may comprise a 1107201011. Any pozzolan is Suitable for use in embodiments. Example embodiments comprising a pozzolan may comprise fly ash, silica fume, metakaolin, a natural pozzolan (e.g., pumice), or coMbinations thereof.
[0009] Embodiments of the pozzolan may mprise fly ash. A variety of fly ashes may be suitable, including fly ash classified as Class C and Class F fly ash according to American 'PetrOletun InstittiteõAPI Specification for Materials and Testing for Well Cements, API. Specification 10, Fifth Ed., ,Ittly 1, 1990, Class C fly ash eomprises both silica and lime, so it may set to form a hardened MaSS: upon tnixing with Water.
Class F fly ash generally does not contain a sufficient amount of lime to induce a cementitious reaction, therefore, an additional source of caleitun ions is necessary for a set-delayed ceinent composition comprising Class F tly ash. In some embodiments lime may be mixed with Class F fly,, ash in an amount in the range of about to about 100% by weight of the fly 'ash. In some instances, the lime may be hydrated lime. Suitable examples of fly ash include, but are not limited to, POZMIX A cement additive, commercially available from Halliburton Energy Services, Inc., Houston, Texas.
[0010.1 Embodiments of the pozzolan may comprise tnetakaolin. Generally, metakaolin is a white pozzolan that may be prepared by heating kaolin clay-, for example, to temperatures in the range of about 600 C to about 800' C.
MI I Embodiments of the pozzolan may comprise a natural pozzolan. Natural pozzolans are generally present on the Earth's surface and set and harden in the presence of hydrated lime and water: Embodiments comprising a- natural pozzolan may comprise pumice, diatomaceous earth, volcanic ash, opaline shale, tuff, and combinations thereof The natural pozzolans may be ground or unground. Generally, thc natural pozzolans may have any particle size distribution as desired for a particular application. In certain embodiments, the natural pozzolans may have a mean particle size in a range of from about l micron to about 200 microns. The mean particle size corresponds to d50 values as measured by particle size analyzers such as thosr manufactured by Malvern Instruments, Worcestershire, United KingdOtn. In specific embodiments, the natural pozzolans may have a Mean particle size in a range of from about 1 micron to about 200 micron, from about 5 microns to about 100 microns, or from about 10 micron to about 50 Triiet0M, in one particular embodiment, the natural pozzolans may have a mean particle size of lesS than about 15 microns.. An example of a suitable commercial natural pozzolan is pumice available from Hess Pumice Products, Inc,, %dad, Idaho, as DS-325 lightweight aggregate, which has a particle size of less than about 15 :microns. It should be appreciated that particle sizes too small 'may have mixability problems while particle sizes too large may not be effectively suspended in the compositions and may be less reactive due to their decreased surface area. One of ordinary skill in the art, with the benefit of this disclosure, should be able to select a particle size for the natural poZzolans suitable fir use for a chosen application, [00121 Embodiments of the set-delayed cement compositions may comprise hydrated lime. As used herein, the term "hydrated lime" will be understood to :mean calcium hydroxide. In some embodiments, the hydrated lime may be provided as quicklime (caleittin oxide) which hydrates when mixed with smiler to tirm the hydrated lime. The hydrated lime may be included in embodiments, for emtmple, to form 4 hydraulic composition with the pozzolan. For example, the hydrated lime may be included in a pozzolan-to-hydrated-limc weight ratio of about 10:1 to about 1:1 or a ratio of about 3: l to about 5:1.
Where present, the hydrated lime may be included in the set-delayed cement compositions in an amount in the range of from about 1.0% to about 100% by weight of the pozzolan, for example. In some e.mbodiments, the hydrated lime may be present in an amount ranging between any Of andlor including any of about 10%, about 20%, about 40%, about 60%, about 80%, or about 100%
by weight of the pozzolan. In some embodiments, the cementitious components present in the set-delayed cement composition may consist essentially of the pozzolan and the hydrated lime. For example, the eementitious components may primarily comprise the pozzolan and the hydrated lime without any additional =cementitious components (e41., Portland cement) that hydraulically set in the presence of water. One of ordinary skill in the art, with the benefit of this disclosure, will recognize the appropriate amount of hydrated lime to include for a chosen application.
100131 Embodiments of the .set-delayed cement compositions may comprise a cement set retarder. A broad variety of cement set retarders -may be suitable for use in the Set-delayed eernent .compositions. For example, the cement set retarder may comprise phosphonie adds, such as ethylenediamine tetra(methylene phosphonic diethylenetriarnine penta(methylene phosphonic acid), etc..; lignosullonates, such as sodium lignosulfonate, calcium lignosulfonate, ete.; salts such as stannous sulfate, lead acetate, monobasic ealcium Phosphate, organic aeids, such as citric acid, tartaric, aeid, etc.; cellulose derivatives such as hydroxyl ethyl cellulose (1-1E V) and earboxymethyl hydroxyethyl cellulose (CMIIEC.); synthetic co- or ter-polymers comprising sulfonate and carboxylic acid .groups such as sulfortate-limctionalized acrylamidektcrylic acid co-polymers;
borate compounds such as alkali borates, sodium metaborate, sodium tetraborate, potassium pentaborate; derivatives thereof or mixtures thereof. Examples of suitable cement set retarders include, among others, .phosphoine acid derivatives, One example of a suitable cement set retarder is Micro hilatrie cement retarder, available from fialliburton Energy Services, Inc. Generally, the cement set retarder may be present in the set-delayed cement compositions in an amount sufficient to delay the setting for a desired time.
In some embodiments, the cement set retarder May be present in the Set-delayed cement compositions in an amount in the range of from about 0,01% to about 10% by weight of the pozzolan. In.
specific embodiments, the cement set retarder may be present in an amount ranging between any of andior including any of about 0,01%, about 0.1%, about 1%, about 2%, about 4%, about 6%, about 8%, or about 1M by weight of the pozzolan. One of ordinary skill in the art, with the benefit of this disclosure, Will recognize the appropriate amount of the cement set retarder to include fir a chosen application.
[0014] As previously mentioned, embodiments of the set-delayed cement compositions may optionally comprise a dispersant. Examples of suitable dispersants include, without limitation, sulfonated-formaldehyde-based dispersants (e.g., sulfonated 'acetone tbrmaldehyde condensate), examples of which may include Daxact 19 dispersant available from Cie() Specialty Ch.emicals, Ambler, Pennsylvania, Other suitable dispersants may be polycarboxylated ether dispersants such as Liquimene' 5581F and Liquimete 5141, dispersants available from I3ASF Corporation Houston, Texas; or Etha.cryr G
dispersant available from Comex, Genay, France, An additional example, of a suitable commercially available dispersant is CFR"'-3 dispersant, available from Hallibudon Energy Services, Inc, Houston, Texas. The Liquimene 5141.: dispersant may comprise 36% by weight of the polycarboxylated ether in water. While a variety of dispersants may be used in accordance with embodiments, polycarboxylated ether dispersants May be particularly sintable for use in some embodiments. Without being limited by theory, it is believed that polycarboxylated ether dispersants may synergistically interact with other components of the set-delayed cement composition. For example, it is believed that the polyearboxylated ether dispersants may react with certain cement set retarders (e.gõ, phosphonic acid derivatives) resulting in formation of a gel that suspends the pozzolan and hydrated lime in the composition for an extended period of tithe.
[001 5 tn some embodiments, the dispersant. may be included in the set-delayed cement compositions in an amount in the range of from about 0,01% to about .5`3,; by weight of the pozzolan. in speeific embodiments, the dispersant May be present in an amount ranging between any of andlor including any of about 0.01%, abotit 0.1%, about 0.5%, about l%, about 2%, about 3%, about 4%, or about 5% by weight of the pozzolan. One of onlinary skill in the art, with the benefit of this disclosure, will recognize the appropriate amount of the dispersant to inclUde .for a chosen application, [0016] Some embodiments of the set-delayed cement compositions .may comprise silica sources in addition to the pozzolart; for example, crystalline silica andlor amorphous =

silica. Crystalline 'silica is a powder that may be included in embodiments of the set-delayed eement compositions, fir example, to prevent cement compressive strength retrogression.
Amorphous silica is a powder that may be included in embodiments of the set-delayed cement compositions as a lightweight tiller and/or to increase cement compressive strength.
Amorphous silica is generally a byproduct of a ferrosilicon pmduction process, wherein the amorphous silica may be formed by oxidation and condensation of gaseous silicon suboxide, Si(), whieh is formed as an intern-wane during the process. An example of a suitable source of amorphous silica is SilicaliteIm cement additive available from Halliburton Energy Services, inc,, Houston, Texas. Embodiments comprising additional silica sources may utilize the additional silica source as needed to enhance compressive strength or set times.
[00171 Other additives suitable for use in subterranean cementing operations also may be included in embodiments of the set-delayed cement compositions.
Examples of such additives inelude, but are not limited to: Weighting agents, lightweight additives, gas-generating additives, mechanical-property-enhancing additives, lost-circulation materials, filtration-control additives, flUid-loss-control additives, decanting agents, foaming agents, thixotropic additives, and eombinations thereof. In embodiments, one or more of these additives may be added to the set-delayed cement compositions after storing but prior to the placement of a set-delayed cement composition into a subtemmean formation. A
person having ordinary skill in the art, with the benefit of this disclosure, should readily be able to determine the type and amount of additive useful =lbr a particular application and desired result.
[00181 Those of ordinary skill in the art will appreciate that etnbodiments of the set-delayed cement compositions generally should have a density suitable for a particular application. By way of example, the cement compositions may have a density in the range of from about 4 pounds per gallon Ciblgal") to about 20 Iblgal, In Certaii'i embodiments-, the cement compositions may have a density in the range of from about 8 lb/gat to about 17 lb/gal. Embodiments of the set-delayed cement compositions may be &lamed or unfoamed or may comprise other ITIMIS to reduce their densities, such as hollow microspheres, low-density elastic beads, or other density-reducing additives known in the art.
In embodiments, the density may be reduced after storage, but prior to placement in a subterranean fitoriation.
lrì embodiments, weighting additives may be used to increase the density of the set-delayed cement compositions. Examples of suitable 'weighting -additives may include barite, hematite, hausmannite, Caitillin carbonate, siderite, ilmenite, or combinations thereof In particular embodiments, the weighting additives may have a specific gravity of 3 or greater. Those of ordinary skill in the .art, with the benefit of this disclosure, will recognize the appropriate density fOr a particular application.
[00191 As previously mentioned, the set-delayed cement compositions may have a delayed set in that they remain in a. pumpable fluid state for at least one day (e.g., about I
day, about 2 weeks, about. 2 years or more) at room temperature (e.g., about 0 F) in quiescent storage. For example, the set-delayed cement compositions may remain in a pumpable fluid state for a period of time from about 1 day to about 7 days or more. In some embodiments, the set-delayed cement :compositions may remain in a pumpable fluid State -for at least about 1 day, about 7 days, about 10 days, about 20 days, about 30 days, about 40 days, about 50 days, about 60 days, or longer. A fluid is considered to be in a pumpable fluid state where the fluid has a consistency of less than 70 Bearden units of consistency ("Be"), as measured on a pressurized consistometer in accordance with the procedure for determining cement thickening times set forth in API RP Practice 1013-2, Recommended Practicer Toiing ifdt Cements, First Edition, July 2005.
[0020] When desired for use, embodiments of the set-delayed cement compositions may be activated (e.g., by combination with a cement set activator) to set into a hardened mass. The term 'cement set activator" or -activator", as used herein, refers to an additive that activates a set-delayed or heavily retarded cement composition and may also accelerate the setting of the set-delayedõ heavily retarded, or other cement composition.
By way of example, embodiments of the set-delayed cement compositions may be activated to form a hardened mass in a time period in the range of from about 1 hour to about 12.
hours. For example, embodiments of the set-delayed cement compositions may set to form a hardened mass in a time. period ranting between any of andlor including any of about 1 day, about 2 days, about 4 days, about 6 days. about S days, about 10 days, or about 12 days.
[00211 In scone embodiments, the set-delayed cement compositions may set to have a desirable compivssive strength after activation. Compressive strength is generally the capacity of a material or structure to withstand axially directed pushing frees. The compressive strength may be measured at a specified time after the set-delayed cement composition has been activated and the resultant composition is maintained under specified temperature and. pressure conditions. Compressive strength can be measured by either destructive or non-destructive methods. The destructive method Physically tests the strength of treatment fluid samples at various points in time by crushing the samples in a compression-testing maim. The compressive strength is calculated from the failure load divided by the cross-sectional area resisting the load and is reported in units of pound-force per square inch (psi). Non-destructive mf.Ahods may employ a Me' Ultrasonic Cement Analyzer, available from Fann Instrument COrivany, Houston, TX, Compri..-ssive strength values may be determined in accordance with API RP 10B-2, RecoMfrzended Practice Ar Testing W.e11 Cements, First Edition, july 2005.
[00221 By way of example, the set-delayed cement compositions may develop -4 hour Compressive strength in the range of 'from about 50 psi to abotit 5000 psi, alternatively, :from about 180 psi to about 4500 psi, :or alternatively from about 500 psi to alVilt 4000 psi.
in Wine embodiments, the set -delayed cement compositions may develop a compressive strength in 24 hours of at least about 50 psi, at least about 108 psi, at least about 500 psi, or more. In some etnbodiments, the compressive strength values may be detennined using destructive or non-destructive methods at a temperature ranging from 100 F to 200" F.
[00231 ki same embodiments, the set-delayed cement compositions may have desirable thickening times after activation, Thickening time typically refers to the time a such as a set-delayed cement composition, remains in a fluid state capable of being pumped. A number of different laboratory techniques may be used to measure thickening time. A pressurized consistometer, operated in accordance with the procedure set forth in the aforementioned API RP Practice 10B-2, may, be used to measure: whether a fluid is in a pumpable fluid state The thickening time may be the time for the treatment fluid to reach 70 Be and may be reported as the time to reach 70 Be, In some embodiments, the cement compositions may have a thickening time of greater than about 1 hour, alternatively, greater 2(1 than about 2. hours, alternatively greater than about 5 hours at 3,000 psi and temperatures in a range of from about 50' F to about 400" F. alternatively, in a range of from about 80" F to about 250' F. and alternatively at a temperatuiv of about 140 F.
[0024] :Embodiments May include the addition of a cement set activator to the set-delayed cement compositions. Examples of suitable cement set activators, include, bat are not limited to: :zeolites, amines such as triethanolamine, diethanolamine;
silicates such as sodium $ilicate; zinc formate; calcium acetate; Groups IA and HA hydroxides such as sodium hydroxide, magnesium hydroxide, and calcium hydroxide; monovalent salts such aS
sodium chloride; divalent salts such as calcium chloride; nanosilica (ix., silica having a particle size of less than or equal to about 100 milometers); polyphosphates;
and coMbinations thereof In some embodiments, a combination of the polyphosphate and a monovalent salt :may be used for activation. The monovalent salt may be any salt that dissociates to form a monovalent cation, such as sodium and potassium salts.
Specific examples of suitable. monovalent salts :include potassium sulfate, and sodium sulfate. A
variety of different polyphosphates may be used in combination with the monovalent salt for activation of the set-delayed cement compositions, including polymeric metaphosphate salts, phosphate salts, and combinations thereof. Specific examples of polymeric metaphosphate salts that may be used includ.e sodium hexametaphosphate, sodium trimetaphosphate, sodium tetrametaphosphate, sodium penta.metaphosphate, sodium heptametaphosphate, sodium octametaphosphate, and combinations thereof. A specific example of a snit able cement set activator comprises a combination of sodium stiltate and sodium bexametaphosphate. In particular embodiments, the cement set activator may be provided and added to the set-delayed. cement composition as a liquid additive, for eXample, a liquid additive comprising a .monovalent salt, a polyphosphate, and optionally a. dispersant, [0025] The cement set activator should he added to embodiments of the set-delayed cement composition in an amount sufficient to induce the set-delayed composition to set into a hardened mass. In certain embodiments, the cement set activator may be added to the cement composition in an amount in the range of about 0.1. 43 to about 20% by weight of the pozzolan. in specific embodiments, the cement set activator tnay be present.
in an amount =ging between any of and/or including any of about 0.1%, about 1%, about 5%, about 10%, about 1.5?4, or about 20% by weight of the pozzolan. One of ordinary skill in the art, With the benefit of this disclosure, will recognize the appropriate .amount of the cement set activator to include for a thosen application.
[0026] Embodiments of the set-delayed cement compositions 'may comprise the use of two separate component slurries that are combined to form a two-part set-delayed cement composition. Embodiments of the two-part set-delayed cement may comprise providing a pozzolan slurry and a lime slurry which are kept separate in lieu a adding cement set retarders. The two-part set-delayed cement composition may utilize two individual slurries in a manner such that neither slurry is able to hydrate and therefore set independently.
Therefore, each individual slurry of the two-part set-delayed cement composition Should remain in a set-delayed state (i.e. remaining in a pumpable fluid state for at least about one day at least about l day, about 2 weeks, about 2. years or more] at room temperature in quiescent storage). Embodiments of the- two-part set-delayed eement composition may comprise two component slurries. One component slurry comprises a pozzolan and water.
The other component slurry comprises .lime and water. In embodiments, each Slurry may be stored at a well site or other storage site until needed. When needed, the two component slurries may be mixed together prior to or while pumping downhole. The combined slurry may then thicken and set within a desired period tyl time.
I00271 Advantageously,. the use of a two-part set-delayed cement composition may allow for quicker setting at lower temperatures (e.g. temperatures less than 140" P).
Furthermore, because the reactive components of the two-part set-delayed cement ck nposition are kept separate, additional additives or higher concentrations of additives (e.g.
additional silica sources, see above) may be added to the two-part set-delayed cement composition without risk of premature setting or gelation.
[00281 Embodiments of the two-part set-delayed cement compositions may generally comprise two component slurries, a pozzolan slurry and a litne slurry. Both component slurries comprise water. Optionally, either component slurry may further eomprise a dispersant andfor a cement set retarder. Advantageously, emboditnentS of the two-part set-delayed cement compositions may be capable of remaining in a pumpable fluid state thr an extended period of tìrne. For example, the two-part set-delayed cement compositions may remain in a pumpable fluid state tbr at least about 1 day or longer.
Advantageously, the two-part set-delayed cement compositions may develop reasonable compressive strengths after activating (e.g. by mixing the two component Slurries) at relatively low temperatures. While the two-part set-delayed cement compositions may be suitable ftv a number of subterranean cementing operations, they may be particularly suitable for use in subterranean thrmations having relatively low bottom hole static temperatures, e.g., temperatures less than about 200"F or ranging from about IOW F to about 200 F. In alternative embodiments, the set-delayed cement compositions may be used in subterranean formations having bottom hole static teniperatures up to 450*
F or higher.
[00291 Embodiments of the pozzolan slurry comprise a pozzolan. Any pozzolan is suitable for use in embodiments. Example embodiments comprising a pozzolan may comprise fly ash, silica fume, metakaolin, diatomaceous earth, a natural pozzolan (e.g., pumice), or combinations thereof In a two-part set-delayed cement composition embodiment, the pozzolan may be a non-hydraulic. pozzolan, i.e. a pozzolan that will not react when mixed with water in the absence of hydrated lime to form a cementitious material: By way of example, some types of Class C fly ash may riot be suitable-for use in a two-part set-delayed cement composition embodiment, because Class C fly ash may comprise lime and will therefore react when mixed with water to become cementitious.
[0030] Embodiments of the pozzolan slurry may comprise fly ash. A variety of fly ashes may be suitable, including fly ash classified as Class F fly ash according to American Petroleum Institute, API Specification for Materials and Testing for Well (.:.e.ments, API
Specification 10, Fifth Ed.,Tuly 1, 1990. Class C fly ash comprises both silica and lime, so it may set to form a hardened mass upon mixing with water and may thus be unsuitable for use in the pozzolan slurry as it may undesirably set when mixed with the water.
Class F fly ash generally does not contain a .sufficient amount of lime to induce a cementitious reaction, therefore, should remain in a pumpable fluid state when mixed with water, Suitable examples of fly ash include, but are not limited to, POZMIN, A cement additive, cOmmercially available from Ilan iburtOn Energ,y Services, Inc., Houston, Texas.
[00311 Embodiments of the pozzolan slurry may comprise metakaolin. Generally, metakaolin is a white pozzolan that may be prepared by heating kaolin clay, for example, to temperatures in the range of about 6000 C to about 80V C.
[oo321 Embodiments of the pozzolan slurry may comprise a natural pozzolan.
Natural pozzolans are generally present on the Earth's surface and set and.
harden in the presence of hydrated lime and water. Embodiments comprising a natural pozzolan may comprise pumice, diatomaceous earth, volcanic ash, opaline shale, tufT, and combinations thereof The .natural pozzolans may be ground or unground. Generally, the natural pozzolans may have any particle size distribution as desired for a particular application. In certain embodiments the natural pozzolans may have a mean particle size in a range of from about 1 .micron to abOut 200 microns. The Mean particle size corresponds to d50 values as measured by particle size analyzers such as those manufactured by Malvern Instruments, Worcestershire, United Kingdom, In specific embodiments, the :natural pozzolans may have a mean particle size in a range of from about 1 micron to about 200 micm, front about 5 microns to about 100 microns, or from about 10 micron to about 50 microns. In one particular embodiment, the natural pozzolang may have a mean particle size of less than about 15 microns: An example of a suitable commercial natural pozzolan is pumice available froin Hess Pumice Products, inc.õ Malad, Idaho, as 1)S-325 lightweight aggregate, which has a particle size of less than about 15 microns. It should be appreciated that particle sizes too small may have mixability problems while particle sizes tOo large may not be effectively suspended in the compositions and may be less reactive due to their decreased surface .area.
One of ordinary skill in the art, with the benefit of this disclosure, should be able to selmt a particle size for the natural pozzolans suitable for use for a chosen application, [00331 Embodiments of the pozzolan slurry comprise water. The water used in embodiments of the pozzolan slurry may be from any source provided that it does not contain an excess of compounds that may tmdesirably affect other components in the pozzolan slurry. For example, the pozzolan slurry may comprise fresh water or salt water.
Salt water generally may include one or more dissolved salts therein and may be saturated or unsaturated as desired for a particular appiieation. Seawater or brines may be suitable for use in embodiments. Further, the water may be present in an amount sufficient to form a pumpable slurry. In certain embodiments, the water may be individually present in the pozzolan slurry in an amount in the range of .from about 33% to about 200% by weight of the pozzolan. In certain embodiments, the water may be present in the pozzolan slurry in an amount in the range of from about 35% to about 85% by weight of the pozzolan.
With the benefit of this disclosure one of ordinary skill in the art will recognize the appropriate amount &water for a chosen application. Embodiments of the pozzolan slurry may comprise additives suitable for use in subterranean cementing operations. Any additive, including:
additional silica sources, may be added to the pozzolan slurry. Examples of additives include, but are not limited to: weighting additives, lightweight additives, gas-generating additives. Mechanical-prope.tty-enhaneing additives, lost-cireulation materials, filtration-control additives, fluid-loss-control additives, detbaming agents, foaming agents, thixotropic additives, dispersants, cement set activators/accelerators, cement set retarders, and combinations thereof. In embodiments of the pozzolan slurry, one or more of these additives may be added to the pozzolan slurry before Or atter storing. Additionally one or more of these additives may be added to the pozzolan slurry before or after mixing the pozzolan slurry with the litne., slurry. A person having ordinary skill in the art, with the benefit ofthis disclosure, should readily be able to determine the type and amount of additive useful tbr a particular application and desired result.
[00341 Embodiments of the lime slurry comprise hydrated lime. As used herein., the term "hydrated. Lim" will be understood to mean ealcium hydroxide. In sorne embodiments, the hydrated time may be provided as quicklime (calcium oxide) which hydintes when mixed with water to form the hydrated Erne. The hydrated lime may be inOuded in embodiments of the lime slurry to form a hydraulic composition with the pozzolan. For example, the hydrated lime may be included in a pozzolan-to-hydrated-lime Weight ratio of about 10:1 to about 1:1 or a ratio Of about 3:1 to about 5:1, based on the combined mix of both component slurries.
'Where present, the lime &luny may co.mprise an amount of hydrated lime between about 10% to about 100% by weight of the pozzolan present in the pozzolan. slurry.
In some embodiments, the 'hydrated lime may be present in the lime slurry in an amount ranging between any of and/or including any of about 10%, about 20%, about 40%, about 60%, about 80%, or about 1(10% by weight of the pozzolan in the pozzolan slurry. In some embodiments, the cementitious components present in the two-part set-delayed cement composition may consist essentially of the pozzolan and the hydrated lime. For example, the cementitious components may primaffly comprise the pozzolan (e.g., pumice) and the hydrated lime without any additional cementitious components (e.g., Portland cement) that hydraulically set in the presence of water. One of ordinary skill in the art, with the benefit of this disclosure, will recognize the appropriate amount of hydrated lime to include for a chosen appl ication.

[00351 Embodiments of the lime slurry comprise water. The water used in embodiments of the lime slurry may be from any source 'provided that it doe not contain an excess of compounds that may undesirably affect other components in the lime slurry. 'For example, the lime slurry may comprise fresh water or salt water. Salt water generally may include one or more dissolved salts therein and may be saturated or unsaturated as desired for a particular application. Seawater or brines may be suitable for use in embodiments.
Further, the water May be present in an amount sufficient to limn a pumpable slurry, in certain embodiments, the water may be individually present in the lime slurry in an amount in the range of from about 33% to about 200% by weight of the lime. In certain embodiments, the water may be present in the lime slurry in an amount in the range of from about 35% to about 70% by weight of the lime. With the benefit of this disclosure one of ordinary skill in the art will recognize the appropriate amount of water for a chosen application, [)036] Embodiments of the lime slurry may comprise additives suitable for use in subterranean cementing operations. Any additive, including additional silica sources, may be added to the lime slurry. Examples of such additives include, but are not limited to:
weighting additives, lightweight additives, gas-generating additives, mechanical-property-enhancing additives, lost-circulation materials, filtration-control additives, fiuid-losS-control additives, defoaming agents, foaming agents, thixotropic additives, dispersants, cement set activatorslaccelerators, cement set retarders, and combinations thereof in embodiments of the lime slurry, one or -more of these additives m.ay be added to the little slurry bane or after storing. Additionally one or more of these additives may be added to the lime slurry before or after mixing the lime slurry with the porzolan slurry. A person having ordinal), Skill in the art, with the benefit of this disclosure, should readily be able to determine the type and all101.111t of additive useful for a particular application and desired result, [0037] Embodiments of the two-part set-delayed cement compositions may cOmprise a cement set retarder as described above. Any cement set retarder described in embodiments of the set-delayed cement compositions above .may also be suitable for embodiments of the two-part set-delayed cement compositions. Cement set retarders .may be added to one or 'both component slurries or may be added to the combined slurry. Amongst other reasons, cement set retarders May be added to increase thickening time.
'In some embodiments, the cement set retarder may be present in the component slurries (either individually or in both) or in the combined slurry of the two-part set-delayed cement compositions in an amount in the range of from about 0.01% to about 10".4) by weight of the pozzolan. In specific embodiments, the cement set retarder may be present in an amount ranging between any of andlor including any of about 0.01%, about 0.1%, about 1%, about 2%, abran 4%, about 6%, about 8%, or about 10% by weight of the pozzolan for the pozzolan slurry or by weight of the lime for the lime slurry. One of ordinary skill in the art, with the benefit of this disclosure, will recognize the appropriate amount of the cement set retarder to include for a chosen application.
(0038] As previously mentioned, embodiments of the two-part set-delayed cement compositions may optionally comprise a dispersant as described above. Any dispersant described in embodiments of the set-delayed cement compositions may also be suitable for embodiments of the two-part set-delayed cement compositions. In some embodiments, the 18 dispersant may be :included in one or both of the component SlUffieS or in the combined slurry of the two-part set-delayed cement compositions in an amount in the range of from :about 0.01% to about 5% by weight of the poz,zolan or the hydrated lime. In specific embodiments, the dispersant May be present in an amount ranging between any of andlor including any of about 0.01%, about 0.1%, about 0.5%, about 1%, about 2%, about 3%, about 4%, or about 5% by weight of the pozzolan or the hydrated lime. One of ordinary skill in the art, with the benefit of this disclosure, will recognize the appropriate amount of the dispersant to include for a:chosen application.
[0039] Embodiments may include the addition of a cement set activator to the two-part set-delayed cement compositions as described above. The cement set activator may be included to accelerate setting times, amongst other reasons. Any cement set activator described in embodiments of the set-delayed cement compositions may also be suitable for embodiments of the two-part set-delayed cement coMpositions. Any cement set activator may be added to either one or both of the component slurries as Well as to the combined slurry 'in an amount sufficient to accelerate the setting of the combined two-part. set-delayed composition Of added to only a component slurry, the acceleration of the set time should happen when the component slurries are mixed). in embodiments, the cement set -activator may be added to the component slurries (either individually or both) or to the combined slurry of the two-part set-delayed cement composition in an amount in the range of about 0.1% to about 20% by weight of the pozzolan. In specific embodiments, the cement set activator may be present in the component slurries (either individually or in both) or in the combined slurry of the two-part set-delayed cement composition in ail amount ranging between any of and/or including any of about 0.1%, about 1%, about 5%, about 10%, about 15%, or about 20% by weight of the pozzolan. One of ordinary skill in the art, with the benefit of this disclosure, will recognize the appropriate amount of the cement set activator to include for a chosen application.

= CA 02921230 2016-02-11 [00401 Those of ordinary skill in the art will appreciate that embodiments of tbe two-part set-delayed cement compositions generally should have a density suitable for a particular application. 13y way of example, the combined two-part set-delayed cement compositions may have a density in the range of from about 4 pounds per gallon ribigal÷) to about 20 Ibigal. In certain embodiments, the combined two-part set-delayed cement compositions may have a density in the range of from about 8 lb/gal to about 17 lb/gal.
'Embodiments of 'the two-part set-delayed cement compositions may be foamed or unfoamed or may comprise other means to reduce their densities, such as hollow microsphercs, low-density elastic beads, or other density-reducing additives known in the art.
In embodiments, the density may be reduced after storage, but prior to placement in a subterranean formation.
In embodiments, weighting additives may be used to increase the density of the two-part set-delayed cement compositions. Examples of suitable weighting additives may include barite, hematite, hausmannite, calcium carbonate, siderite, iimonite, or combinations thereof. In particular embodiments, the weighting additives may have a specific gravity of
3 or greater.
'Mose of ordinary skill in the art, with the benefit of this disclosure, will recognize the appropriate density for a particular application.
100411 As previously mentioned, the component slurries of the two-part set-delayed cement compositions may have a delayed set in that they remain in a pumpable fluid State for at least one day (e.g., about I day, about 2 weeks, about 2 years or more) at room temperature (e.g., alvut 8(Y. 1) in quiescent storage. For example, the component slurries of the two-part set-delayed cement compositions may remain in a pumpable fluid state for a period of time from about 1 day to about 7 days or more. In some embodiments, the component slurries of the two-part set-delayed cement compositions may remain in a pumpable fluid state for at least about I day, about 7 days, about 10 days, about '20 days, about 30 days, about 40 days, about 50 days, about 60 days, or longer. A fluid is considered to be in a pumpable fluid state *here the -fluid has a consistency of less than 70 Bearden units of consistency ("Be"), as measured on a pressurized consistometer in accordance with the procedure for determining cement thickening times set forth ìrr API RP
Practice 1013-2, Recommended Practice fir Testing Well Cements, First Edition, July 2005.
[00421 When desired for use, embodiments of the two-part set-delayed cement compositions may be activated (e.g., by combining the pozzolan and lime slurries) to set into a hardened mass. By way of example, embodiments of the two-part set-delayed cement compositions .may be activated to form a hardened mass in a time period in the range of from about l hour to about 12 hours. For example, embodiments of the two-part set-delayed cement compositions may set to form a hardened mass in 4 time period ranging between any of and/or including any of about 1 day, about 2 days, about 4 days, about 6 days, about 8 days, about 10 days. Or about 12 days.
[00431 In some embodiments, the two-part se,klelayed cement compositions may set to have a desirable compressivc strength after activation. Compressive strength is generally the capacity of a material or structure to withstand axially directed pushing forces. The compressive strength may, be measured at a specified time after the two-part set-delayed cement composifion has been activated and the resultant composition is maintained under specified temperature and pressure conditions. Compressive strength can be measured by either destructive or non-destructive methods. The destructive method physically tests the strength of treatment fluid samples at various points in time by crushing the samples in a compression-testing machine. The compressive strength is calc.ulated ftom the failure load divided by the cross-sectional area resisting the load and is reported in units of pound-force per square inch (psi). Non-destructive methods may employ a MA"' Ultrasonic Cement Analyzer, available from Fann Instniment Company, Houston, TX, Compressive strength values may be determined in accordance with API RI' 10B-2, Recommended PrOctice fir &sling Well amenIs, First Edition, July 2005.
[00441 By way of example, the two-part set-delayed cement compositions may develop a 24-hour compressive strength in the range of from about 50 psi to about 5000 psi, alternatively, from .-about 100 psi to about 4500 psi, or alternatively from about 500 psi to about 40)0 psi. In some embodiments, the two-part set-delayed cement compositions may develop a compressive strength in 24 hours of at least about 50 psi, at least about 100 psi, at least about 500 pSi, or more. .1n some embodiments, the compresSive Strength values may be determined using destructive or non-destructive methods at a temperature ranging from 100Q
F to 200"' F.
[00451 In some embodiments, the two-part set-delayed cement compositions may have desirable thickening times after activation. Thickening time typically refers to the time a fluid, such as a set-delayed cement composition, remains in a fluid state capable of being pumped. A number of different laboratory techniques may be.- used to measure thickening time. A pressurized consistometer, operated in accordance with the procedure set forth in the aforementioned API RP Practice 10B-2, may be used to measure whether a fluid is in a pumpable fluid state. The thickening time may be the time for the treatment fluid to reach 70 Bc and may be reported as the time to reach 70 Be, In some embodiments, the two-part set-delayed cement compositions may have a thickening time of greater than about 1 hour, alternatively, greater than about 2 hours, alternatively greater than about 5 hours at between about 1,000 psi to about 20,000 psi and temperatures in a range of from about 50Q F to about 400' F, alternatively, in a range of from about 80' F to about 2:50* F, and alternatively at a temperature Of about 140' F.
100461 Embodiments of the two-part set-delayed cement composition may be used to displace a prior placed fluid (i.e. embodiments of the two-part setklelayed cement composition may be used as a. spacer fluid). The pozzolan slurry of the two-part set-delayed cement composition, comprising a pozzolan and water, may be similar in composition to conventional spacer fluids. Because of this similarity, the pozzolan slurry may be used as a spacer fluid in embodiments. The pozzolan slum/ may be used to displace- a drilling mud, separate cement from a drilling mud, displace another treatment fluid, separate the drilling mud from a treatment fluid, and/or separate cement from a. treatment fluid.
Advantageously, the use of the pozzolan slurry as a spacer fluid may condition the subterranean formation with part of the same composition that ultimately May be used as the annular Sealant.
Therefore, the risk of incompatibilities between sealant and Spacer flitid may be reduced.
(t)()47 Iu embodiments wherein the pozzolan component sluffy of the two-part set-15. delayed cement composition may be used as a spacer fluid, the density of the pozzolan sluriy may be adjusted. by the addition of water andlor a viscosifier. 'The water and -viscosifiers may he added in any a.mount to achieve the appropriate density to provide a suitable theological hierarchy for a given application. An example of a suitable viscosifier is SA-1015''"
suspending agent available from- Halliburton Energy Services, Houston, T.
Additionally, weighting agents may be added to adjust the density as may be appropriate to maintain a suitable theological hierarchy. One of ordinary skill in the art, with the benefit of this disolosure, will recognize the appropriate density and method Of density adjustment necessary for a chosen application.
[00481 Moreover, in embodiments wherein the pozzolan slurry may be used as a spacer fluid, the spacer fluid may be foamed with a foaming additive and/or a gas. The spacer fluid may be foamed, for example,. to provide a spacer fluid with a reduced density.
'The gas used for foaming the composition may be any suitable gas for foaming, includingõ
but not limited to:. air, nitrogen, or combinations thereof Cienerally, the gas should be present in an amount sufficient to tbrm the desired amount or quality of foam.
Foaming 10 additives may be included in embodiments to, for example, facilitate foaming and/or stabilize the resultant foam formed therewith. Examples- of suitable foaming additives include, but are not limited to: mixtures of an ammonium salt of an alkyl ether sulfate, a eocoamidopropyl betaine surfactant, a cocoamidopropyl dimethylamine oxide.
surfactant, sodium chloride, and water, mixtures of an ammonium salt of an alkyl ether sulfate surfactant, a cocoamidopropyl hydroxysultaine surfactant, a cocoamidopropyl dimethylamine oxide surfactant, sodium ehloride,wd water: hydrolyzed keratin;
mixtures of an ethoxylated *OW ether sulfate surfactant, an alkyl or alkene amidopropyl betaine surfactant, and an alkyl or alkene dimethylamine oxide surfactant; aqueous solutions of an alpha-olefinie sulfonate surthetant and a betaine surfactant; and combinations thereof. An example of a suitable foaming additive is ZONESEALANTrm 2000 agent, available from Hallihurtort Energy Services, Houston, TX.
1.00491 It is to he understood, that any additive, component, or einbodiment disclosed herein may additionally be used or combined with etribodiments of the two-part set-delayed cement composition. For example, previously described additives such as 'weighting agents, lightweight additives, gas-generating additives, mechanica I-property-enhancing additives, losteirculation materials, filtration-control additives, fluid-loss-control additives, defaming 'agents, thaming agents, thixotropic additives, dispersants, cement set retarders, cement set activators/accelerators, additional silica sources, and the like, and combinations thereof may all be used with embodiments of the pozzolart slurry, lime slurry, and the combined slurry of the two-part set-delayed cement compositions in the same manner as previously described.
The two-part set-delayed cement composition embodiment is therefore inclusive of every additive, component, or other embodiment that may be used in combination;
including the use of cement set activators and cement set. retarders. For example, the two-part set-delayed cement composition may cornprise a cement set activator to accelerate =setting time and enhance early strength, additionally or alternatively, the two-part set-delayed cement composition may comprise a cement set retarder to delay thickening time. Any additive, component, or embodiment disclosed herein may be added to one or both of the component -slurries or to the combined sluny of the. two-part set-delayed cement compositions.
Moreover, any additive, component, or embodiment disclosed herein that is used with the pozzolan slurry, the lime slurry, or the combined slurry may also be used with embodiments Idle two-part set-delayed cement composition that comprise a spacer fluid.
[0050] As will be appreciated by those of ordinary skill in the art, embodiments of the set-delayed cement compositions including the two-part set-delayed cement compositions may be used in a variety of subterranean operations, including primary and remedial cementing. In some embodiments, a set-delayed cement composition (in the two-part set-delayed cement composition embodiments, this may be a combined two-part set-delayed cement composition) may be provided that cornprises water, a pozzolan, hydrated lithe, a cement set retarder, and optionally a dispersant. The set-delayed ceinent 'Composition may be introduced into a subterranean thrmation and allowed to set therein. As used herein, .introducing, the set-delayed cement. composition .into a subterranean formation includes introduction into any portion of' the subterranean formation, including, without limitation, into a wellbore drilled into the subternmean formation, into a near wellbOre region surrounding the wellbore, or into both. Embodiments may further include activation of' the set-clelayed cement composition. The activation of the set-delayed cement composition may comprise, for example, addition of a cement set accelerator to the set-delayed cement composition or the mixing of the two component slurries of the two-part set-delayed cement composi don.
[00511 in some embodiments, a set-delayed cement composition may be provided that compriSes water, a pozzolan, hydrated lime, a cement set retarder, and optionally a dispersant. The set-delayed cement composition may be stored, for example, in a vessel or other suitable container. In alternative ernbodiments a two-part set-delayed cement composition may be provided that comprises a .first part comprising a pozzolan and water component slurry and a seeond part comprng a hydrated lime and water component slurry.
The first and second parts may individually stored and combined prior to or while pumping downhole. The set-delayed cement c(nnpoSitions may be permitted to remain in storage for a desired time period. For example, the set-delayed cement compositions may remain in storage for a time period of about 1 day, about 2 weeks, about 2 years, or longer. For example, the set-delayed cement compositions May remain ìn storage far a time period of about 1 day, about 2 days, about 5 days, about 7 days, about 10 days, about 20 days,. about 30 days, about 40 days, about 50 days, about 60 days, Or up to about 2 years.
In some embodiments, the set-delayed cement composition may remain in storage for a time period in a range of from about 1 day to about 2 years or longer. Thereafter, the set-delayed eement composition may he activated, for example, by mixing the two-component slurries together, introduced into a subterranean formation, and allowed to set therein, [00521 In primary cementing embodiments, for example, embodiments of the set-delayed cement composition may be introduced into an annular space between a conduit Wated in a wellbore and the walls of a wellbore (and/or a larger conduit in the wellbore), wherein the wellbore penetrates the subterranean formation. The set-delayed cement composition may be allowed to set in the annular space to form an annular sheath of hardened cement. The set-delayed cement composition may farm a harrier that prevents the migration of fluids in the wellbore. The set-delayed cement composition may also, for example, support the :conduit in the wellbore.
[00531 In remedial cementing embodiments, a set-delayed cement composition may be used, for example, in squeeze-cementing operations or in the placement of cement plugs.
By way of example, the set-delayed composition may be placed in a wellbore to plug an opening (e.g., a void or crack) in the formation, in a gravel pack, in the conduit, in the cement sheath, and/or between the cement sheath and the conduit (e.g., a microannulus).
[0054] An embodiment comprises a method of cementing comprising: pmvidine a pozzolan slurry comprising a pozzolan and water; providing a lime slurry comprising hydrated lime and water; allowing the pozzolan slurry and the lime slutTy to remain separate for about one day or longer; mixing the pozzolan slurry and the lime slurry to frimi a cement composition; and allowing the cement composition to set.
[00551 An embodiment comprises a method of displacing a fluid in a subterranean formation comprising: providing a pozzolan slurry comprising a pozzolan and water;
providing a lime slurry comprising hydrated lime and water; introducing at least a portion of the pozzolan slurry into a wellbore that penetrates a subterranean formation such that the pozzolan slurry displaces at least one fluid from the wellbore; activating the set-delayed cernent composition by mixing at least: a portion of the pozzolan slurry 'and at least a portion of the lime slurry to tbrm a cement composition; introducing the cement composition into a subterranean formation; and allowing the cement composition to set in the subterranean formation.
[00561 An embodiment: comprises a system for cementing comprising: a pozzolan slurry cam:prising a pozzoltat and water; a lime slurry for combination with the pozzolan slurry to form a cement composition comprising hydrated lime and water.
[00571 Referring 11(3W to FIG. I, preparation of a set-delayed cement composition in accordance with example embodiments will now be described. FIG. I illustrates a system 2 for preparation of a set-delayed cement composition and delivery to a wellhore in accordance with certain embodiments. As shown, the set-delayed cement composition may be mixed in .mixing equipment 4, such as a jet mixer, rt..-circulating mixer, or a batch mixer, for example, and then pumped via pumping equipment 6 to the wellbore. In some embodiments, the mixing equipment 4 and the pumping equipment 6 may be disposed on one or more cement trucks as will be apparent to those of ordinary skill in the art. In some embodiments, a jet mixer may be used, for example, to continuously .mix the lime/settable material with the water as it is being pumped to the wellbore, in two-part set-delayed embodiments, mixing equipment (e.g., a jet mixer, re-eireulating1111XCI, and/or a batch mixer) may be used to mix the combined two-part set-delayed cement composition slurry.
r()058] An example technique for placitlg a set-delayed cement composition into a subterranean formation will now be described with reference to FIGS. 2A and 21. FIG, 2A
illustrates surface equipment 10 that may be used in placement of a set-delayed cernent composition in accordance with certain embodiments. It should be noted that while FIG. 2A
'22 generally depicts a land-based operation, those skilled in the art will readily recognize that the principles described herein are equally' applicable to subsea operations that employ floating or sea-based plattbrms and rigs. without departing from the scope of the disclosure.
As illustrated by MG. 2A, the surface equipment 10 may include a cementing unit 12, which may include one or more cement trucks. The cetnenting unit 12 may include mixing einipment 4 and pumping equipment 6 (e.g., FIG. 11 as will be apparent to those of ordinary skill in the art. The cementing unit 12 may pump a set-delayed cement composition 14 through a feed pipe 16 and to a cementing head 18 which conveys the set-delayed cement composition 14 downhole.
[0059} 'fuming now to FIG, 2B, the set-delayed cement composition I 4 may be placed into a subterranean formation 20 in accordance with example embodiments. As illustrated, a wellbore 22 may be drilled into the subterranean limitation 20.
While wellbore 2:2 is shown extending generally vertically into the subterranean formation 20, thc principles described herein are also applicable to welibms that extend at an angle through the subterranean formation 20, such as horizontal and slanted wellbores. As illustrated, the wellbore 22 comprises walls 24. In the illustrated embodiment, a surface casing 26 has been inserted into the wellbore 22. The surftice easing 26 may be cemented to the walls 24 of the wellbore 22 by cement sheath 28, in the illustrated embodiment, one or more additional conduits (c,g, intermediaW casing, production easing, liners, etc.), shown here as casing 30 may also be disposed in the wellbore 22. As illustrated, there is a wellbore annulus 32 formed between the casing 30 and the waits 24 of the wellbore 22 andfor the surface casing 26. One or mom centralizers 34 may be attached to the casing 30, for example, to centralize the casing 30 in the wellbore 22 prior to and during the cementing operation.
[00601 With continued reference to FIG. 28, the set-delayed cement composition may be pumped down the interior of the casing 30. The set-delayed cement composition 14 may be allowed to flow down the interior of the casing 30 through the easing shoe 42 at the bottom of the easing 30 and up around the casing 30 into the wellbore annulus 32. The set-delayed cement composition 14 may be allowed to set in the wellbore annulus 32, for example, to form a cement sheath that supports and positions the easing 30 in the wellbore 22. While not illustrated, Other techniques may also he utilized for introduction of the set delayed cement composition 14. By way of example, reverse eirculation techniques may be used that include introducing the set-delayed cement composition 14 into the subterranean formation 20 by way of the wellbore annulus 32 instead of through the easing 30.
[0061.1 As it is introduced, the set-delayed cement composition 14 may displace other fluids 36, such as drilling fluids tmdior spaper fluids that may be present in the interior of the casing 30 andior the welibore annulus 32. At least a portion of the displaced fluids 36 may exit the wellbOre annulus 32 via a flow line 38 and be deposited, for example, in one or more retention pits 40 (e.g., a mud pit), as shown on FIG. 2A. Referring again to FIG. 213, a bottom plug 44 may be introduced into the wellbore 22 ahead of the set -delayed cement composition 14, for example, to separate the set-delayed cement composition 14 from the fluids 36 that may be inside the easing 30 prior to cementing. After the bottom plug 44 readies the landing collar 46, a diaphragm or other suitable device should rupture to allow the set-delayed cement composition 14 through the bottom plug 44. In FIG. 213, the bottom plug 44 is shown on the landing collar 46. In the illustrated embodiment, a top plug 48 may be introduced into the .wellbore 22 behind the set-delayed cement composition 14. The top plug 48 may separate the set-delayed cement coMposition 14 from a displacement fluid 50 and also push the set-delayed cement composition 14 through the bottom plug 44.
00621 The exemplary set-delayed cement coMpositions disclosed herein may directly or indirectly affect one or MOM components or pieces of equipment associated with the preparation, delivery, recapture, recycling, reuse, and/or disposal of the disclosed set-delayed cement compositions. For example, the disclosed set-delayed cement compositions may dirt..-ctly o.r indirectly affect one or more mixers, related mixing equipment, mud pits, storage facilities or units, c...omposition separators, heat exchangers,.
sensors, gauges, 'pumps, compressors,. and the like used generate, .store, monitor, regulate, andlor mcondition the exemplary set-delayed cement compositions. The disclosed set-delayed cement compositions may also directly or indirectly affect any transport or delivery equipment used lo convey the set-delayed cement compositions to a well site or downhole such as, for example, any transport vessels, conduits, pipelines, tricks, tubulars, andfor pipes used to compositionally move the set-delayed cement compositions from one location to another, any pumps, compressors, or motors (e.g., topside or downhole) used to drive the set-delayed cement compositions into motion, any valves or related joints used to regulate the pressure or flow ratt, of the set-delayed cement compositions, and any sensors (i.e., pressure and temperatut-e), gauges, and/or combinations thereof, and the like. The disclosed set-delayed cement compositions may also directly or indirectly affect the various downhole equipment and tools that ma,y come into contact with the set-delayed cement compositions such as, but not limited to, wellbore casing, wellbote liner, completion string, insert strings, drill string, coiled tubing, slickline, wireline, drill pipe, drill collars, mud motors, downhole motors andlor pumps, cement pumps, surface-mounted Motors andlor pumps, centralizers, turbolizers, scratchers, floats (e.g., shoes, collars, valves, etc.), loggine tools and related telemetry equipment, aCtuators (e.g., electromechanical devices, hydromechanical devices, etc.), sliding sleeves, production sleeves, plugs, screens, filters, flow control devices (e.g, infloW control devices, autonomous inflow control devices, outflow corgi-Of deviees, etc.), couplings (e.g., electro-hydraulic wet connect, dry connect, inductive coupler, etc.), control lineS (e.g., electrical, fiber optic, hydraulic, etc.), surveillance lines, drill bits and reamers, sensors or distributed sensors, downhole heat exchangers, valves and corresponding actuation devices, tool seals, packers, -cement plugs, bridge plugs, and other wellbore isolation devices, or coMponents, and the like.
EXAMPLES
[00631 To thcilitate a better understanding of the present embodiments, the following examples of 'certain aspects of some embodiments are given. In no way Should the following examples be read to limit, or define, the entire scope of the embodiments.
Example 1 [00641 A two part set-delayed cement composition was prepared which comprised the following component slurries:
Table I
Slurry A Compositional Makeup Slurry Compositional Makeup 1.21= Weight (g) Component Weight (g) Water 175.0 Water 350.0 Pumice 500.0 Hydrated Lime, 350.0 Silica Additive 100.0 Weighting Agent 70.0 Weighting Agent 30.0 Dispersant 2.0 Dispersant 3.5 [00651 Slurry A was prepared in a Waring blender by first adding water to the blender followed by a dispersant, Liquimeie 5581E dispersant. The dispersant was allowed to fully disperse, then the pumice, silica. (Silicalite4 cement additive), and a wciaht additive (MieroMakv Fr weight additive) were added. After all of the components were added, Slurry A was blended at a speed of 6000 rpm for 40 seconds to fully homogenize the sample.
Slurry B was 'prepared in the same manner as Slurry A. The calculated density of Slurry A
was 13.33 pounds per .gallon (ppg) and Slurry B was 12.75 ppg.
[0066] Immediately after preparation (designated 1)ay 0) and periodically thereafter, the theological properties of the samples were determined using a Model 35A
Faun Viscometer and a No. 2 spring with a Faint 'Yield Stress Adapter (FYSA), in accordance with . , the procedure set forth in API RP Practice 10B-2, Recommended Pradiee fOr Toting Well Cements. Dispersant was added as needed to maintain adequate viscosity values.
% bwoP
refers to "percent by weight of the pumice...," and % bwalt. refers to "percent by weight of hydrated lime,"
Table 2 Slurry A Rbeotogical 'Profile FY. SA Readings Additional , ______________________________________________________________ , Dispersant 3 ( 100 200 300 1 31) 6D
(% bwoP) 6 i .

Day 0 48 49 71 87.5 103 1 48 47 ....
Day 3 15 27.5 42 58.5 73 i 21 23 0.01 _ .
Day 7 25.5 26.5 47.5 67.5 89 17 14 .... .:
Day 40 4_5 8 56 99 143 1 1 0.10 ' I
Table 3 Slurry B !theological Profile i FYSA Readings Additional Dispersant 3 6 100 200 300 31) 61) Clio bwo1114 ......- ______________________________________________________________ ¨
Day 0 25 77 41 I 57 78 10 10 -Day 3 21.5 23 80,5 145 214 12 12 --Day 7 22 16 80,5 149.5 220 12 12 ......
. .
Day 40 3 3,5 16 =,.4)1-, 30.5 / 1 0.02 ........_ ..... . ......... -...
[00671 To .1brin the settable combined slurry. 129.4 grams Of Slurry B was added to 500.0 grains of-Slurry A. This was performed by adding Slurry A to a Waring"
blender set to 4000 rpm and slowly pouring in Slurry B to form Slurry AB with a final slurry composition of:

Table 4 Slurry AB Compositional Makeup Component % .tyw'oP
Water Pumice 100.0 Silica Additive 20.0 -Hydrated 1..ìnc 20.0 ¨
Weight Additive 10.0 Dispersant 0.80 [00681 The calculated density of Slurry AB was 13.23 ppg. A portion of Shiny AB
'WM accelerated with 10% bwoP CaC12 by mixing 200.0 grams of' Shirty A.B with 21.92 grams of 43% CACI", solution. This Sample is shown in table -5 as accelerated.
Immediately after preparation, the theology of the sample was measured using a Model 35A
Farm Viscometer and a No. 2 spring with a Fann Yield Stress Adapter (INSA), in accordance with the pmedure set forth in API RP Practice 10B-2, Recommended Pi.octic e fOr Teging Cements.
Table 5 Slurry AB Rheological Profile FYSA Readings 3 100 200 300 31) 6D .
Unaccelerated 2 2 15 I 36 59 Accelerated i 2 12 1 28 50 1 1 [0069] .After mixing the two cotnponent slurries to activate the set-delayed cement composition, the combined slurry was cured in a 2" by 4" plastic cylinder that was placed in a water bath at between about 90r- F to about 150c F to form set. cylinders.
Then the destructive compressive strength (C.S.) was measured using a mechanical press in accordance with API RP Practice 10B-2, Recommended Practice fin- Testing Well Cements.
The results of this test are set fbrth in Table 6 below. The reported compressive strengths are an average fbr two cylinders of each sample. Compressive strength rne.asurenients were taken at 24 hours.
100701 For comparison, a non-two part set-delayed shirty was prepared by combining 350 grams waterõ 500 grams pumice, 100 grams hydrated lime, 20 grams .Micromax1' weight additive, 6.25 grams Micro Matrix* cement retarder, and 3.5 grams Liquiment4 5581F dispersant, This slurry (NCI) was aged 35 days prior- to use, activated with 10% bwoll CaCbsolution, and cured in the water baths at the same time as-Slurry AB.
'Fable 6 CompresSive Strength Tests Slurry Temp. -( F) Time .(hrs) C.S. (psi) =
AB 90.0 24 92 A13 (accelerated) 90.0 24 '105 NCI 90.0 24 Fluid*
AB 100.0 24 98 A:13 (accelerated) 100.0 24 165 (I 100A) 24 Fluid*
AB 120.0 24 1718 NC I 120.0 24 Ciel**
AB 140.0 24 2240 140.0 431 AB 150.0 24 2479 NCI 150.0 802 * Slurry remained un-set and tlowable Slurry was gelled and not flowable [0071] As Example i shows, shiny AB is more active at lower temperatures than NCI_ 'Without beimlìmited hy theory, this efil.-.ct may be due to the lack of cement retarders in slurry AB andlor the inclusion of a 'Silica .additive.
Example 2 [0072] In the previous examples the porzolan and lime slurries were mixed to give a hydrated lime content of 20.0% bwoP. The next example illustrates how it may be advantageous to mix the two parts in different ratios to produce slurries with varying lime content. In this example, 258.8 grams of Slurry B was mixed with 500:0 grams of Slurry A to give a lime 15content of 40% bwor:
Table .7 Slurry AB Compositional -Makeup Component % 11\4;0 p Water- .115.0 Pumice 100.0 Silica Additive 20.0 40,0 =
Hydrated Lime Weightily Agent 14.0 'Dispersant 0.93 [0073] After mixing, this sample was cured in a water bath at 90".1' for 24 hours then crushed to obtain a comptrssive strength of 150 psi. The strength of this sample was about 33% greater than the sample with only 20% lime content (105 psi).
Example 3 [0074] A two part set-delayed cement composition was prepared which comprised the Ibllowing component slurries:
Table 8 Slurry C Compositional Makeup Slurry D Compositional Makeup Component Weight (g) Component Weight (g) Water 325.0 Water 350.0 Pumice 500.0 Hydrated Lime 350,0 Weighting Agent 30.0 'Weighting Agent 70.0 Dispenant 3.5 Dispersant 2.0 [0075] Slurry C was prepared in a Warine blender by first adding water to the blender followed by a dispersant, Liquimentg 5581F dispersant. The dispersant was allowed to fully disperse, then the pumice and a weight additive (MicroMae .FF weight additive) were added. After all of the components were added, Slurry C was blended at a speed of 6000 rpm for 40 seconds to fully homogenize the sample. Slurry 13 was prepared in the same .manner as Slurry C. The calculated density of Slurry C was 13.24 pounds per gallon (ppg) and Slurry 13 was 12.75 ppg.
[00761 Immediately after preparation (designated Day 0) and periodically thereafter, the theological properties of the samples were determined using a Model 35A
Fann Viscometer and a No. 2 spring with a Farm Yield. Stress Adapter (FYSA), in.
accordance with the procedure set forth in API RP Practice 1013.,2, Recononended Practice fb.r eìg Well Cements. Dispersant was added as needed to maintain adequate viscosity values.
Table 9 Slurry C -likeological Profile . .

FY$A Readings Additional , , Dispersant 3 6 100 200 300 31) 61) (% bwoP) :
Day 0 3 4 83.5 167 251 0.5 0.5 ¨
, _______________________________________________________________________________ _ Day 3 14.5 16.5 1 46 75 104 7 8 ....
, .
Day 7 5 8 I 81 154.5 274 1 2 0,01 , 1 ., Day 40 I 4 6.5 ' 56.5 106 154 1.5 1.5 0.07 Table 10 Slurry D R h eological Profile .Adclitional Dispersant eis 100 i 200 III
Day 0 75 1 17 41 57 78 ME
1 _1_ Day 3 21.5 1 23 80.5 1 145 1131111111011 80.5 1 149.5 220 WM=
Day 40 111M11111111..1111111M
[007711 To foffn the settahle combined slurry. 129.4 grams of Slurry D was added .to 500.0 grams of Slurry C. This was performed by adding Slurry C to a Warne blender set to 4000 rpm and slowly -pouring in Slurry D to form Slurry CD with af i n a 1 slurry composition cif:
Table 11 Slurry CD Compoaitional Makeup Component % bwoP
______________________________________________ , Water 85.0 Pumice 100.0 Hydrated Lime 20.0 Weighting Agent 10.0 Dispel-Sant 0.80 [00781 The calculated density of Slurry CD was 13.13 ppg. A portion of Slum}, CD
was accelerated with 104 bwoP CaC.12 by mixing 200J) grams of Slurry CD with 21.51 grams of 43% CaC12 solution. This Sample is shown in table 11 as accelerated.
Immediately after preparation, the rheoloey of the sample was measured using a Model 35A
Farm Viscometer and a No. 2 spring with a Farm Yield Stress Adapter (FYSA), in accordance with the procedure Set tba in API R.P Practice 10B-2, Recomntended Practice Te iing Cements, Table 12 Slurry CD 1Rheologica1 Proflic "ASA Readings OD
tinaccelerated Slurry was pourable but Very thick Accelerated 7.5 8H 14 21.5 3 3 (007911 After mixing the two component slurries to activate the set-delayed cement coMposition, the coMbined slurry was cured in a 2" by 4" plastic cylinder that was placed in a water bath at 190c F to form set cylinders. Then the destructive compressive strength (C.S.) was measured using 4 mechanical press in accordance with API RP Practice 10B-2, Reammended Pradiee Msting WO Cements, The results of this test are set tbrth in Table 12 below. The reported compressive strengths are an average for two cylinders of each sample. 'Ehe samples and controls were cured at 1 atmosphere., between about 90* F to about 50 F; compressive strength measurements were taken at 24 or 48 hours, 10080] For comparison, a non-two part set-delayed shirty was prepared by combining 350 grams water, 500 gams pumice, 100 grams hydrated lime, 20 grams Micromait weight additive, 6,25 grams Micro N,latrie cement retarder, and 3,5 grains Liquimene 5581F dispersant. This slurry (NCI) was aged 35 days prior to use, activated with 10% bwoP CaC12 solution. and cured in the water baths at the same Utile as Slurry AB.

Table 13 Compressive Strength Tests Slurry Temp, (' F). Time (hrs) C.S. (psi) CD 90.0 48 98 CD (activated) 90.0- 48 128 'NCI 90,0 48 Fluid*
CD 100.0 48 105 CD (activated) .100.0 48 216-NCI 100.0 48 Fluid*
Cl) 120.0 24 78 'NCI 120.0 24 Gel**
CD 140.0 24 566
4-NCI 140.0 24 431 CD 150.0 24 710 NCI 150.0 24 802 * Slurry remained (inset and tlowable ** Slurry was gelled and not flowable Example 4 [0081] A . two part. set-delayed cement composition WEIS prepared which comprised the following component slurries:
Table 14 Sturry .E CompoOtional. Makeap Slurry F Corapositional Makeup Component Weight (e) MEM Weight (g) Pumice 600.0 Hydrated Lime 200.0 Dispersant 4.5 Dispersant 0.7 [0082] Slurry E was prepared in a Waring' blonder by first adding, water to the blender .followed by a dispersant, Liquimee 5581F dispersant. The dispersant was allowed to fidly disperse, thenthe pumice was-added. After all of the components were added, Slurry E was blended a a speed of 6000 tpm. for 40 seconds to fully homogenize the sample. Slurry was prepared in the SaMe manner as Slurry E. The calculated density of Slurry E was 13,4 pounds per gallon (ppg) anti Slurry F was 12.4 ppg, Slurry E and-Slurry l were then stored for 48 hours. After 48 hours neither slurry contained free water. Howe-ver, Slurry F was -slightly gelled and required hiking to make it flowable.
[00831 At. 48 hours, 778.7 grams of Slurry E was added to 175.4 grams of Slurry F.
This was performed by adding Slurry IS to a Waring.! blender set to 4000 ipm and slowly pouring in Shirty F to form Slurry EP. When they were mixed a gel formed and 1.0 gram of dispersant (Liquirrierie 5581F dispersant) was added to make the mixture flowable.
Table 15 Compositional Mix of Slurry EF
Mix Amount Wt. (g) vol. ono Density (ppg) Slurry E 778.7 484.2 13.4 Slurry F 175.4 118.1 12.4 [00841 The calculated density of the fínai slurry was 13.2 ppe. 15.0 grams of C9C1.2 powder (2.5% bwoP+HL) was added to the final slurry before placing it in a consistometer.
The thickening time was measured as 5:38 hours at 140' F and 3000 psi. The thickening time was measured using a high-temperature high-pressure consistometer in aeconiance with the procedure for determining cement thickening times set forth in API RP Practice 1013-2, Recommended Practice /Or Testing Wen Cements, First Edition, 'July 2005_ 1 5 [00851 ft should be understood that the compositions and methods are described in terms of "comprising," "containing," or "including" various components or steps, the compositions and. methods can also "consist essentially or or "consist Of" the various components and steps. Moreover, the indefinite articles "a" or "an," as used in the claims, are defined herein to mean one or more than one of the element that it introduces.
[00861 For the sake of brevity, only certain ranges are explicitly disclosed herein.
However, ranges from any lower limit may be combined with any upper limit to recite a range not explicitly recited, as well as, ranges from any lower limit may be combined with .any other lower limit to recite a range not explicitly recited, in the same way, ranges from any upper limit may be combined With any other upper limit to recite a range not explicitly recited. Additionallyõ whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range are specifically disclosed. In particular, every range of values (of the form, "from about a to about b." or, equivalently, "from approximately a to b," Or, equivalently, "from approximately a-b") disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values even if not explicitly recited. Thus, every point or individual value may serve as its own lower or upper fimit combined with any other point or individual value or any other lower or upper limit, to recite a range not explicitly recited.
[00871 Therefore, the present embodiments are well adapted to attain the ends and advantage zi mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, arid may, be modified and practiced in diffteent but equivalent manners apparent to those skilled in the art having the benefit of the =teachings herein. Although individual etnhodiments are discussed, the disclosure covers all combinations of all of the embodiments. Furthemore, no limitations are intended to the details of construCtion or design herein shown, other than as described in the claims below.
.Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. It is therefore evident that the particular illustrative embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of those embodiments. lithely is any conflict in the usages of a word or term in this specification and one or more patent(s) or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted..

Claims (20)

What is claimed is:
1. A method of Cementing comprising:
providing a pozzolan slurry comprising a pozzolan and water;
providing a lime slurry comprising hydrated lime and water;
allowing the pozzolan slurry and the lime slurry to remain separate for about one day or longer;
mixing the pozzolan slurry and the lime slurry to form a cement composition; and allowing the cement composition to set.
2. A method according to claim 1 wherein the cement composition is introduced into a, wellbore penetrating a subterranean formation and allowed to set within.
3. A method according to claim 1 or 2 wherein the pozzolan is selected from the group consisting of fly ash, silica. fume, metakaolin, pumice; and any combination thereof.
4. A method according to any of claims 1 to 3 wherein at least one of the pozzolan slurry, the lime slurry, or the cement composition further comprises a dispersant.
5. A method according to claim 4 wherein the dispersant comprises at least one dispersant selected from the group consisting of a sulfonated-formaldehyde-based dispersant, a polycarboxylated ether dispersant, and any combination thereof
6. A method according to any of claims 1 to 5 wherein at least one of the pozzolan slurry, the lime slurry, or the cement composition further comprises a cement set retarder.
7. A method according to claim 6 wherein the cement Set retarder is selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid,, a carboxymethylated hydroxyethylated cellulose, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, a borate compound, and any combination thereof.
8. A method according to any of claims 1 to 7 wherein at least one of the pozzolan Slurry, the lime slurry, or the cement composition further Comprises a cement set activator; wherein the cement Set activator comprises at least one cement set activator selected from the group consisting of an amine, a silicate, zinc formate, calcium acetate, a Group IA hydroxide; a Group IIA hydroxide, a monovalent salt, a divalent salt, nanosilica, a polyphosphate, and any combination thereof',
9. A method according to any of claims 1 to 8 further comprising storing at least one of the pozzolan slurry or the lime slurry for a time period of about 7 days or longer prior to the step of mixing.
10. A method according to any of claims 1 to 9 further comprising pumping the cement composition through a feed pipe and into a wellbore annulus that is penetrating the subterranean formation.
11. A method of displacing a fluid in a subterranean formation comprising:
providing a pozzolan slurry comprising a pozzolan and water;
providing a lime Slurry comprising hydrated lime and water;
introducing at least a portion of the pozzolan slurry into a wellbore that penetrates a subterranean formation such that the pew:Man slurry displaces at least one fluid from the wellbore;
activating the set-delayed cement composition by mixing at least a portion of the pozzolan slurry and at least a portion of the bine slurry to form a cement composition;
introducing the cement composition into a subterranean formation;
and allowing the cement composition to set in the subterranean formation.
12. A method according to claim 11 wherein the pozzolan is selected from the group consisting of fly ash, silica fume, metakaolin, pumice, and any combination thereof.
13. A method according to claim 11 or 12 wherein the portion of the pozzolan slurry that displaces at least one fluid from the wellbore is foamed prior to displacing at least one fluid from the wellbore.
14. .A method according to any of claims 11 to 13 wherein at least one of the pozzolan slurry, the lime slurry, or the:cement composition further comprises a dispersant.
15. A method according to any of claims 11 to 14 wherein at least one of the pozzolan slurry, the lime slurry, or the cement composition further comprises a cement set retarder.
16. A method according to any of claims 11 to 15 wherein at least one of the pozzolan slurry, the lime slurry, or the cement composition comprises a cement set activator.
17. A method according to any of claims 11 to 16 further Comprising storing at least. one of the pozzolan slurry or the lime slurry for a time period of about 7 days or longer prior to the step of mixing.
18, A method according to any of claims 11 to 17 further comprising pumping the cement composition through a feed pipe and into a wellbore annulus that is penetrating the subterranean formation.
19. A system for cementing comprising:
a pozzolan slurry comprising a pozzolan and water;
a lime slurry for combination with the pozzolan slurry to form a cement composition, wherein the lime slurry comprises hydrated lime and water.
20. The system of claim 19 further comprising mixing equipment for mixing the pozzolan slurry and the lime slurry to form the cement composition, and pumping equipment for delivering the cement composition into a wellbore.
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US9328583B2 (en) 2012-03-09 2016-05-03 Halliburton Energy Services, Inc. Set-delayed cement compositions comprising pumice and associated methods
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US6716282B2 (en) * 2000-07-26 2004-04-06 Halliburton Energy Services, Inc. Methods and oil-based settable spotting fluid compositions for cementing wells
US6488762B1 (en) * 2000-10-30 2002-12-03 Advanced Materials Technologies, Llc Composition of materials for use in cellular lightweight concrete and methods thereof
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