CA2909660A1 - Method for manufacturing steel components comprising a coating that has a high coefficient of friction when they are joined together - Google Patents

Method for manufacturing steel components comprising a coating that has a high coefficient of friction when they are joined together Download PDF

Info

Publication number
CA2909660A1
CA2909660A1 CA2909660A CA2909660A CA2909660A1 CA 2909660 A1 CA2909660 A1 CA 2909660A1 CA 2909660 A CA2909660 A CA 2909660A CA 2909660 A CA2909660 A CA 2909660A CA 2909660 A1 CA2909660 A1 CA 2909660A1
Authority
CA
Canada
Prior art keywords
coating
steel components
aluminium
friction
zinc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA2909660A
Other languages
French (fr)
Inventor
Detlef Bengs
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BUTZKIES WINDPROJEKT & Co KG GmbH
Original Assignee
BUTZKIES WINDPROJEKT & Co KG GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BUTZKIES WINDPROJEKT & Co KG GmbH filed Critical BUTZKIES WINDPROJEKT & Co KG GmbH
Publication of CA2909660A1 publication Critical patent/CA2909660A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
    • C23C28/025Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only with at least one zinc-based layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/08Metallic material containing only metal elements
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2/00Friction-grip releasable fastenings
    • F16B2/005Means to increase the friction-coefficient
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/3445Details relating to the hydraulic means for changing the angular relationship
    • F01L2001/34479Sealing of phaser devices

Abstract

Disclosed is a method for manufacturing steel components comprising a coating that has a high coefficient of friction when steel components are joined together, said method including the steps of: a) galvanizing the surface of the steel components; and b) coating the galvanized surface of the steel components with aluminum by means of a thermal spraying process.

Description

Method for manufacturing steel components comprising a coating that has a high coefficient of friction when they are joined together The invention relates to methods for manufacturing steel components comprising a coating that has a high coefficient of friction when they are joined together.
Steel components that are used in steel construction are usually provided with a thin layer of zinc having a layer thickness of approximately 50-200 urn for corrosion protection against atmospheric attack by city and country air by means of the method of hot-galvanizing.
Despite the fact that hot-galvanized steel surfaces exhibit a good corrosion protection, when two galvanized steel components whose surfaces contact each other, are connected, unwanted sliding effects appear that adversely affect e.g. the stability of the structure, for example a lattice tower, on account of the low coefficient of friction of the galvanized surfaces.
To create non-slip connections between galvanized steel parts, abrasion-resistant coatings are usually applied onto the (hot-) galvanized steel components that increase the coefficient of friction between the elements without sliding effects occurring in the zinc cover and/or the coating. To this purpose, the zinc covers of the steel components are usually slightly sand blasted (sweeping) and/or provided with a zinc silicate coat of an alkali silicate zinc-dust coating for increasing the coefficient of friction.
However, this procedure is very labour and cost-intensive in particular due to the fact that the areas to be swept have to be determined, the other areas have to be masked and the zinc layer that protect against corrosion having to be removed. This also results in the further disadvantage that the steel components become susceptible for corrosion in that the zinc coating is removed specifically in the area of the load-transmitting connection points.
It is therefore the object of the invention to create a coating that is easy to manufacture, for steel components that is not only corrosion-resistant but also exhibits a favourable coefficient of friction for connecting steel components to each other.
This object is achieved by the method having the features of Claim 1. The sub-claims that are dependent thereon specify advantageous designs of the invention.
- 2 -The basic idea of the invention is to apply a zinc layer to the steel components, using a method that is known per se, that are to be connected to each other and there to apply -without further measures such as e.g. sweeping - an aluminium layer by thermal spraying.
The corrosion-resistant multilayer coating of the steel components resulting therefrom has proven to be particularly resistant. Applying the aluminium by means of thermal spraying, where the aluminium preferably exhibits temperatures of more than 600 C, presumably leads to a melting of the previously applied (untreated) zinc coating that exhibits a lower melting point of approximately 420 C.
Experiments using aluminium wires as spraying material have demonstrated that on one hand the connection of inventively treated steel components to each other usually exhibits a coefficient of friction la > 0.8 and in some cases even = 0.96. On the other hand it could also be demonstrated that extreme loads can be placed on the connection between aluminium layer and zinc layer and that it is highly resistant, it being possible to observe that it is rather the entire coating that detaches from the steel component than the aluminium coating from the zinc surface.
Galvanizing the surface of the steel components preferably takes place by means of hot-galvanizing, it basically being also possible to use other methods such as e.g.
clectrogalvanizing and zinc spraying. The zinc layer resulting by coating the surface of the steel components with the zinc preferably exhibits a layer thickness between 50 and 250 lam, particularly preferably between 60 and 200 1.1m.
Coating the galvanized steel-component surface takes place by thermal spraying using aluminium at a temperature of at least 600 C, particularly preferably at 640 C. The aluminium layer resulting by coating the untreated galvanized surface of the steel components =
preferably exhibits a layer thickness between 60 and 2501,tm.
Here it is in particular also advantageous that aluminium offers an effective corrosion protection against the atmosphere close to the sea and that the steel components having the attributes mentioned above can for example also be used for offshore installations. In this context it is not ignored that the coating of galvanized steel components using aluminium has already been known, for example from DE 1 621 321, GB 400 752 and JP 56136971 A, or
- 3 -also as an alternative for zinc coating or as a zinc-aluminium alloy -however, the known procedures do not result in a steel component having the high coefficient of friction that has been mentioned that are achieved according to the invention when coating an untreated galvanized steel-component surface with aluminium by thermal spraying, but solely serve for corrosion resistance of the steel components.
The steel components treated according to the invention are preferably corner legs of lattice towers, in particular lattice towers suitable for wind energy installations, since they are exposed to high dynamic loads and the present invention holds reliable, (weather) resistant steel components in readiness for this. Other steel components can for example be steel beams, fences, railings, stairs and connecting elements such as screws and back plates etc.

Claims (7)

PATENT CLAIMS
1. A method for manufacturing steel components comprising a coating that has a high coefficient of friction when they are joined together, said method including the steps of:
a. galvanizing the surface of the steel components, and b. coating the galvanized surface of the steel components with aluminium by means of a thermal spraying process.
2. The method according to Claim 1, characterized in that galvanizing the surface of the steel components takes place by means of hot-galvanizing.
3. The method according to one of the preceding claims, characterized in that coating the surface of the steel components with zinc takes place up to a layer thickness between 50 and 250 µm.
4. The method according to one of the preceding claims, characterized in that coating the surface of the steel components with zinc takes place up to a layer thickness between 60 und 200 µm.
5. The method according to one of the preceding claims, characterized in that coating the galvanized surface of the steel components with aluminium takes place up to a layer thickness between 60 und 250 µm.
6. The method according to one of the preceding claims, characterized in that the aluminium exhibits a temperature of at least 600°C during thermal spraying.
7. A steel component comprising a coating that has a high coefficient of friction consisting of a zinc coating applied to the steel-component surface and an aluminium coating applied there above by means of thermal spraying, characterized in that the zinc layer has a thickness between 60 und 200 µm and the aluminium layer has a thickness between 60 und 250 µm.
CA2909660A 2013-05-07 2014-03-10 Method for manufacturing steel components comprising a coating that has a high coefficient of friction when they are joined together Abandoned CA2909660A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102013104678.9 2013-05-07
DE102013104678.9A DE102013104678A1 (en) 2013-05-07 2013-05-07 Method for producing steel components with a coating having a high coefficient of friction when joined together
PCT/DE2014/100083 WO2014180464A1 (en) 2013-05-07 2014-03-10 Vane-type adjuster for camshaft adjustment device

Publications (1)

Publication Number Publication Date
CA2909660A1 true CA2909660A1 (en) 2014-11-13

Family

ID=50389169

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2909660A Abandoned CA2909660A1 (en) 2013-05-07 2014-03-10 Method for manufacturing steel components comprising a coating that has a high coefficient of friction when they are joined together

Country Status (7)

Country Link
US (1) US20160122878A1 (en)
EP (1) EP2994624A1 (en)
CN (1) CN105324508A (en)
CA (1) CA2909660A1 (en)
DE (1) DE102013104678A1 (en)
RU (1) RU2015145863A (en)
WO (1) WO2014180464A1 (en)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB400752A (en) * 1932-08-31 1933-11-02 Metallisation Ltd A method of protecting articles of oxidisable metals or metal alloys from oxidation, deterioration or corrosion
US3438754A (en) * 1965-02-18 1969-04-15 Republic Steel Corp Zinc-coated steel with vapor-deposited aluminum overlay and method of producing same
JPS6030741B2 (en) * 1980-03-28 1985-07-18 住友金属工業株式会社 Manufacturing method of Zn and Al composite plated steel plate
SE448969B (en) * 1981-12-17 1987-03-30 Ssab Svenskt Stal Ab CORROSION PROTECTIVE, TURTABLE AND SLIP PREVENTION COATING FOR STEEL AND PROCEDURE FOR ITS PREPARATION
WO2008068618A2 (en) * 2006-12-04 2008-06-12 Domestic Technologies International Inc. Modular building for deployment in disaster regions
WO2011142841A2 (en) * 2010-01-14 2011-11-17 University Of Virginia Patent Foundation Multifunctional thermal management system and related method

Also Published As

Publication number Publication date
EP2994624A1 (en) 2016-03-16
RU2015145863A (en) 2017-06-13
WO2014180464A9 (en) 2015-04-02
DE102013104678A1 (en) 2014-11-13
WO2014180464A1 (en) 2014-11-13
US20160122878A1 (en) 2016-05-05
CN105324508A (en) 2016-02-10

Similar Documents

Publication Publication Date Title
MX2010006082A (en) Anti-corrosive coating for metal surfaces.
CN200996049Y (en) Composite coating for metal surface corrosion resistance
WO1992022676A1 (en) Protection of metal surfaces against corrosion
JP3164654U (en) High corrosion resistance iron parts
Shanaghi et al. Effect of inhibitor agents addition on corrosion resistance performance of titania sol–gel coatings applied on 304 stainless steel
CN203247307U (en) Composite coating for corrosion prevention for metal surface
CA2909660A1 (en) Method for manufacturing steel components comprising a coating that has a high coefficient of friction when they are joined together
EP2971242B1 (en) Corrosion protection material and method for protecting aluminum coatings
KR101428144B1 (en) Surface treatment method for rust of steel
CN202651640U (en) Saline-alkaline corrosion proofing outdoor switch cabinet
KR100946995B1 (en) Method for preparing cast iron streetlight pole having high corrosion resistance fluorine resin coating
JP3218506U (en) High corrosion resistance fastener
CN102314979A (en) Rare-earth permanent magnet material with zinc-aluminum compound coating and coating agent and method for preparing rare-earth permanent magnet material
CN202378617U (en) Corrosion-resistant wood grain sprayed aluminum section
CN102477247B (en) Polyester resin bottom powder as well as lamp coated by same and coating method thereof
CN203821243U (en) Novel durable composite main cable for suspension bridge
CN209849223U (en) Coating structure of steel structure anticorrosive paint
CN107794476A (en) A kind of corrosion resisting steel structural member
CN111379777B (en) Method for manufacturing corrosion-resistant self-tapping screw and product thereof
CN101864566B (en) Method for sealing and protecting outdoor iron cultural relic by using fluorocarbon composite
CN203947707U (en) External wall waterproof coating structure
JP6230474B2 (en) Anticorrosion method for steel and anticorrosive treated steel structure
JP3165263U (en) Steel corrosion protection structure
JP5738723B2 (en) Insulator
CN202899315U (en) Steel component welding seam protective structure

Legal Events

Date Code Title Description
EEER Examination request

Effective date: 20151127

FZDE Discontinued

Effective date: 20180312