CN200996049Y - Composite coating for metal surface corrosion resistance - Google Patents

Composite coating for metal surface corrosion resistance Download PDF

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Publication number
CN200996049Y
CN200996049Y CN 200620170790 CN200620170790U CN200996049Y CN 200996049 Y CN200996049 Y CN 200996049Y CN 200620170790 CN200620170790 CN 200620170790 CN 200620170790 U CN200620170790 U CN 200620170790U CN 200996049 Y CN200996049 Y CN 200996049Y
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CN
China
Prior art keywords
coating
layer
powder coating
compound
metal level
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 200620170790
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Chinese (zh)
Inventor
陆东方
袁健
晁兵
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Xuzhou Lande Traffic Technology Co., Ltd.
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ZHENGLING CO Ltd XUZHOU COATING AND DECORATION
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Priority to CN 200620170790 priority Critical patent/CN200996049Y/en
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Publication of CN200996049Y publication Critical patent/CN200996049Y/en
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Abstract

A composite coating on metal surface to prevent corrosion has the characteristics that the composite coating tightly covering the metal surface consists of a bottom layer, an intermediate layer and an outer layer. The bottom layer of the composite coating is a hotly sprayed metal layer, the intermediate layer is an epoxy powder coating layer and the outer layer is a thermosetting powder coating layer.

Description

The compound coating that is used for the corrosion protection
Technical field
The utility model relates to a kind of compound coating that is used for the corrosion protection, is specifically related to the compound coating that a kind of thermospray metal level adds the overbrushing layer structure of powder coating plastic-blasting layer, belongs to the protecting metallic surface technical field.
Background technology
The method that adopts coating technology that corrosion prevention is carried out in the metallic surface is of long duration, and as all kinds of coating, metal thermal spraying coating, organic coating coating etc., has all obtained protection effect preferably.
With the iron ratio; zinc, aluminium etc. all are active very strong metals; adopt thermospray zinc, aluminium or its alloy to form metallic coating and can form excellent protection the iron and steel metal; but the metallic coating that forms owing to metal thermal spraying is to be attached on the surface of steel substrate by the particulate that the deposite metal is atomized into 4~40 μ m; coating structure is more loose; corrosive medium can permeate easily and be immersed in steel substrate, forms corrosion, and its surface must adopt sealing paint to carry out sealing treatment.Closed material generally adopts liquid coating or all kinds of paint at present, in actual applications, especially under abominable corrosive environment, the steel and iron member of the above-mentioned processes of many employings, corrosive medium still can penetrate its outer closure layer quickly and corrode metal base, liquid coating or all kinds of paint also all have environmental pollution more or less in addition, and its construction cost height, coating quality also are difficult for guaranteeing.
Powder coating does not contain solvent, has nearly 100% utilization ratio, efficient, environmental protection, energy-conservation, economic, and its coating has excellent physical and mechanical performance and Nai Hou corrosion resistance, and recent two decades has worldwide been obtained swift and violent development.
Adopt at present the epoxy powder coating that contains flaky material to make the sealer coat of thermospray metallic coating, adopt again simultaneously to have and decorate and the protective effect thermosetting powder coating(s) is made outer field technical project and be yet there are no disclosed report.
Summary of the invention
The purpose of this utility model provides a kind of compound coating that is used for the corrosion protection, i.e. thermospray adds the compound coating of plastic-blasting, overcomes the deficiency that existing thermospray and the design of sealing compound coating exist.The design of this compound coating is perfect, resistance to corrosion strong, have good decoration and protective effect.
The utility model solves by the following technical programs: a kind of compound coating that is used for the corrosion protection, combining closely in the metallic surface is coated with by bottom, middle layer and the outer compound coating of forming, the bottom of compound coating be thermospray metal level, middle layer be epoxide powder coating plastic-blasting layer, outer be thermosetting powder coating(s) plastic-blasting layer.
The thermospray metal level of above-mentioned bottom, it can be the metal level (as aluminium, zinc, magnesium etc.) of single component, also can be multi-component alloy layer (as aluminum magnesium alloy, aluminium zinc, aluminium zinc magnesium alloy etc.), can also be multiple single component metal level stack (as first aluminium-plated back spray zinc, earlier spray zinc and then aluminium-plated magnesium alloy, can also be aluminium-plated aluminium-plated magnesium alloy again etc. behind the spray zinc earlier), the number of plies of metal thermal spraying coating can be individual layer, bilayer or multilayer, and the total thickness of its coating is 40-200 μ m.
What epoxide powder coating plastic-blasting layer used in the middle of above-mentioned is the thermosetting powder coating(s) that contains Resins, epoxy and a kind of flaky material at least, and the thickness of coating is 40-100 μ m.
What above-mentioned skin used is the thermosetting powder coating(s) that contains following a kind of character material at least: UV light absorber, oxidation inhibitor, tetrafluoroethylene, glass fibre, sheet color stuffing, nano material, the thickness of outer coating are 60-120 μ m.
Protected base material can be existing various metal material, and its surface adopts existing various surface treatment methods to carry out, and reaches cleaning surfaces, inclusion-free and has certain roughness.
The beneficial effects of the utility model are: the thermospray metal level has good corrosionproof protection ability, can be according to the protection needs of metal base, select single metal thermal spraying layer, the alloy layer of two or more metals, the stack compound coating of the single thermally sprayed coating of multiple metal, make full use of the anodic protection effect of reactive metal or the excellent anti corrosion protection of various metal alloys: adopt the lower and epoxide powder coating that dose some flaky materials of viscosity to do sealer coat, when being heating and curing, when the fused powder coating can be infiltrated up in the space of thermally sprayed coating fast, obtain good sealing effect, and flaky material wherein is (as the inert mica powder, oxide platelet filler salt and active sheet metallic substance such as zinc metal sheet, aluminium flake and other alloy slices) not only improved the degree of compactness of coating, more can play excellent shielding effect, stop even cut off the infiltration circuit of corrosive medium, when adopting the reactive metal sheet, can also consume corrosive medium and can utilize corrosion product further to intercept the infiltration of corrosive medium; Skin can be according to the protection needs, adopt ornamental or functional thermosetting powder coating(s) coating, UV light absorber, oxidation inhibitor, tetrafluoroethylene, glass fibre, sheet color stuffing, the nano material of adding can play respectively anti-sun exposure, anti-aging, increase effect wear-resisting firmly, corrosion-resistant or that coating is self-cleaning, allow external coating (EC) have excellent physical and mechanical performance and weather-proof ageing resistance, realize decorating and the unification of protecting.The utlity model has good prospects for application.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described.
Fig. 1 is the structural representation of a kind of compound coating of the utility model.
Fig. 2 is the structural representation of the another embodiment compound coating of the utility model.
Among the figure: 1, base material, 2, single metal or single metal alloy thermally sprayed coating, 3, epoxy sealing layer, 4, outer powder coating layer, 5, be single metal or the single metal alloy thermally sprayed coating different, 6, be single metal or the single metal alloy thermally sprayed coating different with 2,5 metallines with 2 metallines.
Embodiment
As shown in Figure 1, after steel and iron member base material 1 surface being carried out mechanical degreasing and rust removal processing, adopt arc pistol heat aluminium-plated, form thermospray aluminium lamination 2, thickness 40-60 μ m, workpiece is reached the standard grade and is carried out powder coating and their application then, spray zinc-base epoxy double antiseptic powder coating earlier, 180 ℃ of baking 10min, form epoxy sealing layer 3, spray the pure polyester thermosetting powder coating(s) that contains 0.6% UV light absorber and 0.4% oxidation inhibitor then rapidly, 200-220 ℃ solidifies 10min, form pure polyester thermosetting powder coating(s) coating 4, thickness 70-100 μ m.
As shown in Figure 2, after steel and iron member base material 1 surface being carried out mechanical degreasing and rust removal processing, adopt the arc pistol hot spray painted zinc, form thermospray zinc layer 2, thickness 30-40 μ m, use arc pistol heat aluminium-plated then, form thermospray aluminium lamination 5, thickness 30-40 μ m, workpiece reached the standard grade carry out powder coating and their application, spray zinc-base epoxy double antiseptic powder coating earlier, 180 ℃ of baking 10min form epoxy sealing layer 3, nano active material automatically cleaning thermosetting powder coating(s) is added in spraying rapidly then, 200-220 ℃ solidifies 10min, and the surface forms automatically cleaning powder coating coating 4, thickness 70-100 μ m.
After testing, corrosion phenomena does not appear in the compound coating surface behind the salt-fog test 1000h, at irradiance 1074 ± 50W/m 2Condition under, the accumulation total radiation energy 4.639 * 10 6Kj/m 2Artificial accelerated weathering test after, coating is not seen obvious catabiosis.

Claims (4)

1, a kind of compound coating that is used for the corrosion protection, it is characterized in that combining closely in the metallic surface is coated with by bottom, middle layer and the outer compound coating of forming, the bottom of compound coating be thermospray metal level, middle layer be epoxide powder coating plastic-blasting layer, outer be thermosetting powder coating(s) plastic-blasting layer.
2, the compound coating that is used for the corrosion protection according to claim 1, it is characterized in that: the thermospray metal level of bottom is the metal level of single component, or multi-component alloy layer, or the stack of multiple single component metal level; The total thickness of metal thermal spraying coating is 40-200 μ m.
3, the compound coating that is used for the corrosion protection according to claim 1, what epoxide powder coating plastic-blasting layer used in the middle of it is characterized in that is the thermosetting powder coating(s) that contains Resins, epoxy and a kind of flaky material at least, and the thickness of coating is 40-100 μ m.
4, the compound coating that is used for the corrosion protection according to claim 1, what it is characterized in that outer use is the thermosetting powder coating(s) that contains following a kind of character material at least: UV light absorber, oxidation inhibitor, tetrafluoroethylene, glass fibre, sheet color stuffing, nano material, the thickness of outer coating are 60-120 μ m.
CN 200620170790 2006-12-22 2006-12-22 Composite coating for metal surface corrosion resistance Expired - Lifetime CN200996049Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620170790 CN200996049Y (en) 2006-12-22 2006-12-22 Composite coating for metal surface corrosion resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620170790 CN200996049Y (en) 2006-12-22 2006-12-22 Composite coating for metal surface corrosion resistance

Publications (1)

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CN200996049Y true CN200996049Y (en) 2007-12-26

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101765344B (en) * 2008-12-26 2013-01-30 比亚迪股份有限公司 Display screen casing, preparation method thereof and electronic product including same
CN102963068A (en) * 2012-12-07 2013-03-13 新乡市布瑞林特机械再制造有限责任公司 Anti-corrosion coating capable of resisting high temperatures and strong acid
CN101621897B (en) * 2008-06-30 2013-11-06 比亚迪股份有限公司 Shell with metal layer
CN104449251A (en) * 2014-12-17 2015-03-25 常熟市先锋乐器有限公司 Non-conducting string
CN105952250A (en) * 2016-05-23 2016-09-21 江苏固格澜栅防护设施有限公司 Guardrail with surface having fluoroplastic layer and preparation method
CN105969059A (en) * 2016-06-08 2016-09-28 国网江西省电力科学研究院 Anti-corrosion fluorescent composite coating structure for transmission tower nameplate
CN107189517A (en) * 2017-05-25 2017-09-22 合肥皖化电泵有限公司 A kind of stove water pump high efficiency coating
CN108855280A (en) * 2018-05-15 2018-11-23 安徽亿普特集团有限公司 A kind of experimental bench process of surface treatment
CN110893065A (en) * 2018-09-12 2020-03-20 武汉苏泊尔炊具有限公司 Pot body, processing method of pot body and cooking utensil

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101621897B (en) * 2008-06-30 2013-11-06 比亚迪股份有限公司 Shell with metal layer
CN101765344B (en) * 2008-12-26 2013-01-30 比亚迪股份有限公司 Display screen casing, preparation method thereof and electronic product including same
CN102963068A (en) * 2012-12-07 2013-03-13 新乡市布瑞林特机械再制造有限责任公司 Anti-corrosion coating capable of resisting high temperatures and strong acid
CN104449251A (en) * 2014-12-17 2015-03-25 常熟市先锋乐器有限公司 Non-conducting string
CN105952250A (en) * 2016-05-23 2016-09-21 江苏固格澜栅防护设施有限公司 Guardrail with surface having fluoroplastic layer and preparation method
CN105969059A (en) * 2016-06-08 2016-09-28 国网江西省电力科学研究院 Anti-corrosion fluorescent composite coating structure for transmission tower nameplate
CN107189517A (en) * 2017-05-25 2017-09-22 合肥皖化电泵有限公司 A kind of stove water pump high efficiency coating
CN108855280A (en) * 2018-05-15 2018-11-23 安徽亿普特集团有限公司 A kind of experimental bench process of surface treatment
CN110893065A (en) * 2018-09-12 2020-03-20 武汉苏泊尔炊具有限公司 Pot body, processing method of pot body and cooking utensil

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: XUZHOU LANDE TRAFFIC TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: ZHENGLING CO., LTD., XUZHOU COATING AND DECORATION

Effective date: 20150609

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20150609

Address after: 221000 Room 301, science and Technology Park, mining university, Jiefang South Road, Xuzhou, Jiangsu

Patentee after: Xuzhou Lande Traffic Technology Co., Ltd.

Address before: 221000, Kui Shan Industrial Park, South three ring road, Xuzhou, Jiangsu

Patentee before: Zhengling Co., Ltd., Xuzhou Coating and Decoration

CX01 Expiry of patent term

Granted publication date: 20071226

EXPY Termination of patent right or utility model