CA2865210C - Method for producing a building panel from a mix including wood particles, a solvent, and a binder - Google Patents
Method for producing a building panel from a mix including wood particles, a solvent, and a binder Download PDFInfo
- Publication number
- CA2865210C CA2865210C CA2865210A CA2865210A CA2865210C CA 2865210 C CA2865210 C CA 2865210C CA 2865210 A CA2865210 A CA 2865210A CA 2865210 A CA2865210 A CA 2865210A CA 2865210 C CA2865210 C CA 2865210C
- Authority
- CA
- Canada
- Prior art keywords
- mix
- binder
- solvent
- layer
- forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002245 particle Substances 0.000 title claims abstract description 204
- 239000002023 wood Substances 0.000 title claims abstract description 181
- 239000011230 binding agent Substances 0.000 title claims abstract description 177
- 239000002904 solvent Substances 0.000 title claims abstract description 110
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 136
- 239000000654 additive Substances 0.000 claims abstract description 89
- 230000000996 additive effect Effects 0.000 claims abstract description 75
- 239000000758 substrate Substances 0.000 claims abstract description 35
- 238000001035 drying Methods 0.000 claims abstract description 24
- 239000010410 layer Substances 0.000 claims description 192
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 57
- 239000000049 pigment Substances 0.000 claims description 38
- 229920000877 Melamine resin Polymers 0.000 claims description 21
- 238000007639 printing Methods 0.000 claims description 19
- 239000002344 surface layer Substances 0.000 claims description 17
- 229920001187 thermosetting polymer Polymers 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 15
- 229920005989 resin Polymers 0.000 claims description 15
- 239000011347 resin Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 12
- 239000008187 granular material Substances 0.000 claims description 10
- 239000003054 catalyst Substances 0.000 claims description 9
- 239000000080 wetting agent Substances 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 229920003180 amino resin Polymers 0.000 claims description 6
- 239000002216 antistatic agent Substances 0.000 claims description 6
- 239000007822 coupling agent Substances 0.000 claims description 6
- 239000004088 foaming agent Substances 0.000 claims description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 6
- 239000004014 plasticizer Substances 0.000 claims description 6
- 229920005862 polyol Polymers 0.000 claims description 6
- 150000003077 polyols Chemical class 0.000 claims description 6
- 229920005992 thermoplastic resin Polymers 0.000 claims description 6
- 239000002706 dry binder Substances 0.000 claims description 5
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 description 213
- 239000000843 powder Substances 0.000 description 56
- 239000011162 core material Substances 0.000 description 45
- 238000010186 staining Methods 0.000 description 16
- 239000007788 liquid Substances 0.000 description 13
- 238000003825 pressing Methods 0.000 description 13
- 238000009826 distribution Methods 0.000 description 12
- 238000005470 impregnation Methods 0.000 description 11
- 239000007787 solid Substances 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
- 238000009408 flooring Methods 0.000 description 7
- 239000004033 plastic Substances 0.000 description 7
- 229920003023 plastic Polymers 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000009736 wetting Methods 0.000 description 6
- 229920002522 Wood fibre Polymers 0.000 description 5
- 238000007580 dry-mixing Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 229920001807 Urea-formaldehyde Polymers 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 3
- -1 corundum Chemical compound 0.000 description 3
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 3
- 239000004922 lacquer Substances 0.000 description 3
- 239000002346 layers by function Substances 0.000 description 3
- 229920005610 lignin Polymers 0.000 description 3
- 239000003550 marker Substances 0.000 description 3
- 229920001568 phenolic resin Polymers 0.000 description 3
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical group CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000010017 direct printing Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 241000609240 Ambelania acida Species 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 244000299507 Gossypium hirsutum Species 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 238000009828 non-uniform distribution Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
- B44C5/0476—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper with abrasion resistant properties
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/102—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of fibrous or chipped materials, e.g. bonded with synthetic resins
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201261612672P | 2012-03-19 | 2012-03-19 | |
| US61/612,672 | 2012-03-19 | ||
| SE1250259-7 | 2012-03-19 | ||
| SE1250259 | 2012-03-19 | ||
| PCT/EP2013/055293 WO2013139681A1 (en) | 2012-03-19 | 2013-03-14 | Method for producing a building panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2865210A1 CA2865210A1 (en) | 2013-09-26 |
| CA2865210C true CA2865210C (en) | 2020-04-21 |
Family
ID=49221867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2865210A Active CA2865210C (en) | 2012-03-19 | 2013-03-14 | Method for producing a building panel from a mix including wood particles, a solvent, and a binder |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP2828101B1 (pl) |
| CN (3) | CN110043002A (pl) |
| CA (1) | CA2865210C (pl) |
| HR (1) | HRP20182168T1 (pl) |
| PL (1) | PL2828101T3 (pl) |
| RU (1) | RU2604482C2 (pl) |
| WO (1) | WO2013139681A1 (pl) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6910799B2 (ja) * | 2014-01-10 | 2021-07-28 | ベーリンゲ、イノベイション、アクチボラグＶａｅｌｉｎｇｅ Ｉｎｎｏｖａｔｉｏｎ Ａｂ | ベニヤ要素の製造方法 |
| NL2013046B1 (en) | 2014-06-20 | 2016-07-06 | Champion Link Int Corp | Panel suitable for assembling a waterproof floor or wall covering, method of producing a panel. |
| EP3473783B1 (en) * | 2015-05-12 | 2020-07-08 | Aladdin Manufacturing Corporation | Method for manufacturing floor boards |
| CN107263642B (zh) * | 2017-08-12 | 2019-07-23 | 南京林业大学 | 一种抗静电木质装饰材料及其制造方法 |
| US11376810B2 (en) | 2017-12-29 | 2022-07-05 | Xylo Technologies Ag | Laminate with synchronous structure |
| WO2019139522A1 (en) * | 2018-01-11 | 2019-07-18 | Välinge Innovation AB | A method to produce a veneered element and a veneered element |
| US12276117B2 (en) | 2019-07-16 | 2025-04-15 | Unilin Bv | Board and floor panel based on such board |
| EP3822077B1 (de) * | 2019-11-12 | 2022-01-26 | Flooring Technologies Ltd. | Verfahren zum herstellen einer furnierten platte |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3533725A (en) * | 1954-07-23 | 1970-10-13 | Tee Pak Inc | Wood fibers with polymer deposited therein |
| US3880687A (en) * | 1972-10-04 | 1975-04-29 | Armin Elmendorf | Method of making a wood fiber board having a relief-textured surface |
| FR2713249B1 (fr) * | 1993-12-02 | 1996-01-19 | Arjo Wiggins Sa | Feuille papetière pour stratifiés résistant à l'abrasion. |
| DE10106762A1 (de) * | 2001-02-14 | 2002-08-22 | Trespa Int Bv | Dekorative Platte und/oder Formteil, deren Verwendung und Verfahren zu deren Herstellung |
| UA81813C2 (uk) * | 2003-05-20 | 2008-02-11 | Акцо Нобель Коатингс Интэрнэшнл Б.В. | Спосіб виготовлення виробу з деревини |
| JP3999250B1 (ja) * | 2006-09-28 | 2007-10-31 | ニチハ株式会社 | アルデヒドを捕捉分解する繊維板 |
| CN101952116A (zh) * | 2007-11-16 | 2011-01-19 | 瓦林格光催化股份有限公司 | 光催化板或面板及其制造方法 |
| US9783996B2 (en) * | 2007-11-19 | 2017-10-10 | Valinge Innovation Ab | Fibre based panels with a wear resistance surface |
| BRPI0819634B1 (pt) * | 2007-11-19 | 2020-02-04 | Ceraloc Innovation Belgium | painel de construção e método de fabricação de um painel de construção |
| CN101318383A (zh) * | 2008-07-01 | 2008-12-10 | 四川大学 | 轻质木塑复合板材的生产方法 |
| DE102010010523B4 (de) * | 2010-03-05 | 2012-11-29 | Jörg Hinkelmann | Verwendung einer Fugenmasse |
| BE1019501A5 (nl) * | 2010-05-10 | 2012-08-07 | Flooring Ind Ltd Sarl | Vloerpaneel en werkwijze voor het vervaardigen van vloerpanelen. |
| WO2012004699A2 (en) * | 2010-07-09 | 2012-01-12 | Flooring Industries Limited, Sarl | Panel and method for manufacturing panels |
-
2013
- 2013-03-14 EP EP13711001.1A patent/EP2828101B1/en active Active
- 2013-03-14 CN CN201811618789.1A patent/CN110043002A/zh active Pending
- 2013-03-14 CN CN201811618806.1A patent/CN109680903A/zh active Pending
- 2013-03-14 HR HRP20182168TT patent/HRP20182168T1/hr unknown
- 2013-03-14 CA CA2865210A patent/CA2865210C/en active Active
- 2013-03-14 PL PL13711001T patent/PL2828101T3/pl unknown
- 2013-03-14 CN CN201380012808.5A patent/CN104169100A/zh active Pending
- 2013-03-14 RU RU2014142036/12A patent/RU2604482C2/ru active
- 2013-03-14 WO PCT/EP2013/055293 patent/WO2013139681A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013139681A1 (en) | 2013-09-26 |
| EP2828101A1 (en) | 2015-01-28 |
| CA2865210A1 (en) | 2013-09-26 |
| RU2604482C2 (ru) | 2016-12-10 |
| CN110043002A (zh) | 2019-07-23 |
| CN104169100A (zh) | 2014-11-26 |
| RU2014142036A (ru) | 2016-05-10 |
| EP2828101B1 (en) | 2018-09-26 |
| HRP20182168T1 (hr) | 2019-02-22 |
| PL2828101T3 (pl) | 2019-03-29 |
| CN109680903A (zh) | 2019-04-26 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |
Effective date: 20180314 |