CA2847163C - Dehumidifiers with improved fluid management and associated methods of use and manufature - Google Patents
Dehumidifiers with improved fluid management and associated methods of use and manufature Download PDFInfo
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- CA2847163C CA2847163C CA2847163A CA2847163A CA2847163C CA 2847163 C CA2847163 C CA 2847163C CA 2847163 A CA2847163 A CA 2847163A CA 2847163 A CA2847163 A CA 2847163A CA 2847163 C CA2847163 C CA 2847163C
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
- B01D53/265—Drying gases or vapours by refrigeration (condensation)
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/02—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
- F24F1/022—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing comprising a compressor cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/02—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
- F24F1/04—Arrangements for portability
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
- F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
- F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
- F24F3/1405—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification in which the humidity of the air is exclusively affected by contact with the evaporator of a closed-circuit cooling system or heat pump circuit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/45—Gas separation or purification devices adapted for specific applications
- B01D2259/455—Gas separation or purification devices adapted for specific applications for transportable use
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
- F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
- F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
- F24F2003/144—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by dehumidification only
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Drying Of Gases (AREA)
Abstract
Dehumidifiers with improved airflow and fluid management features are disclosed herein. A dehumidifier configured in accordance with a particular embodiment includes a housing, a moisture removal component, and an airflow director. The housing at least partially defines an airflow path extending therethrough. The moisture removal component is positioned within the housing along a portion of the airflow path, and the airflow path enters the moisture removal component in a first direction. The airflow director adjacent to the moisture removal component extends in a plane that is generally parallel to the first direction.
Description
CA2,847,163 DEHUMIDIFIERS WITH IMPROVED FLUID MANAGEMENT AND ASSOCIATED
METHODS OF USE AND MANUFACTURE
CROSS-REFERENCE TO RELATED APPLICATION
[0001] The present application claims priority to U.S. Provisional Application No.
61/529,887, filed August 31, 2011, and U.S. Provisional Application No.
61/547,613, filed October 14, 2011.
TECHNICAL FIELD
METHODS OF USE AND MANUFACTURE
CROSS-REFERENCE TO RELATED APPLICATION
[0001] The present application claims priority to U.S. Provisional Application No.
61/529,887, filed August 31, 2011, and U.S. Provisional Application No.
61/547,613, filed October 14, 2011.
TECHNICAL FIELD
[0002] The present disclosure is directed generally to dehumidifiers, assemblies, and methods, and more specifically, to dehumidifiers with improved airflow and fluid management features.
BACKGROUND
BACKGROUND
[0003]
Dehumidifiers are used for removing moisture from air. A conventional dehumidifier typically directs airflow across several components of a refrigeration cycle. The components of the refrigeration cycle cool the airflow below the dew-point temperature so that water vapor in the airflow is condensed to liquid and removed from the airflow. Dehumidifiers are useful in many different applications. For example, dehumidifiers are frequently used in residential applications to reduce the level of humidity in the air for health reasons, as humid air can cause unwanted mold or mildew to grow inside homes. Moreover, many homeowners operate dehumidifiers to decrease the humidity of the air in their homes for comfort reasons, as extremely humid air can be uncomfortable.
Dehumidifiers are also frequently used in commercial or industrial applications, for example to dry the air in water damage restoration projects. The drier air helps contractors restore buildings or other structures that have been flooded or suffered other types of water damage.
BRIEF DESCRIPTION OF THE DRAWINGS
Dehumidifiers are used for removing moisture from air. A conventional dehumidifier typically directs airflow across several components of a refrigeration cycle. The components of the refrigeration cycle cool the airflow below the dew-point temperature so that water vapor in the airflow is condensed to liquid and removed from the airflow. Dehumidifiers are useful in many different applications. For example, dehumidifiers are frequently used in residential applications to reduce the level of humidity in the air for health reasons, as humid air can cause unwanted mold or mildew to grow inside homes. Moreover, many homeowners operate dehumidifiers to decrease the humidity of the air in their homes for comfort reasons, as extremely humid air can be uncomfortable.
Dehumidifiers are also frequently used in commercial or industrial applications, for example to dry the air in water damage restoration projects. The drier air helps contractors restore buildings or other structures that have been flooded or suffered other types of water damage.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] Figure 1A
is a front isometric view and Figure 1B is a rear isometric view of a dehumidifier configured in accordance with an embodiment of the disclosure.
is a front isometric view and Figure 1B is a rear isometric view of a dehumidifier configured in accordance with an embodiment of the disclosure.
[0005] Figure 2 is a cross-sectional side view taken substantially along lines 2-2 of Figure 1A.
[0006] Figure 3A is an exploded view of a dehumidifier housing assembly configured in accordance with an embodiment of the disclosure.
[0007] Figure 3B is a cross-sectional side view taken substantially along lines 3B-3B of Figure 3A, and Figure 3C is a cross-sectional side view taken substantially along lines 3C-3C of Figure 3A.
[0008] Figure 3D is a cross-sectional side view of a lower housing portion of a dehumidifier configured in accordance with an embodiment of the disclosure.
[0009] Figure 3E is a bottom isometric view of a dehumidifier housing portion configured in accordance with an embodiment of the disclosure.
[0010] Figure 4A is an isometric view of a heat exchanger of a dehumidifier configured in accordance with an embodiment of the disclosure.
[0011] Figure 4B is an isometric view of a dehumidifier configured in accordance with an embodiment of the disclosure.
[0012] Figure 4C is an enlarged illustration of a portion of the dehumidifier shown in Figure 4B.
DETAILED DESCRIPTION
DETAILED DESCRIPTION
[0013] The present disclosure is directed generally to dehumidifiers with improved airflow and fluid management features, and associated methods of manufacture and operation, for removing water or other fluids (e.g., liquids) from buildings or other structures. The following description identifies specific details with reference to Figures 1-4C to provide a thorough understanding of various embodiments of the disclosure. Other details describing well-known structures or processes often associated with dehumidifiers, however, are not described below to avoid unnecessarily obscuring the description of various embodiments of the disclosure.
Moreover, although the following disclosure sets forth several embodiments of different aspects of the disclosure, other embodiments can have different configurations and/or different components than those described in this section. In addition, further embodiments of the disclosure may be practiced without several of SUBSTITUTE SHEET (RULE 26) the details described below, while still other embodiments of the disclosure may be practiced with additional details and/or features.
Moreover, although the following disclosure sets forth several embodiments of different aspects of the disclosure, other embodiments can have different configurations and/or different components than those described in this section. In addition, further embodiments of the disclosure may be practiced without several of SUBSTITUTE SHEET (RULE 26) the details described below, while still other embodiments of the disclosure may be practiced with additional details and/or features.
[0014] The present disclosure is directed generally to dehumidifiers having improved airflow and fluid management features. Figure 1A, for example, is a front isometric view and Figure 1B is a rear isometric view of a dehumidifier 100 configured in accordance with one embodiment of the disclosure. Referring to Figures 1A and 1B together, the dehumidifier 100 includes a cover or housing 102.
The housing is composed of three coupled pieces or portions: a first or lower housing portion 104, a second or upper housing portion 106, and a third or rear housing portion 108. The lower housing portion 104 is additionally coupled to a support structure or frame 103 (Figure 1B). The housing 102 is configured to allow air to flow through the dehumidifier 100. For example, the upper housing portion 106 defines or carries an inlet (or a housing entrance) 110 and the lower housing portion 104 defines or carries an outlet (or a housing exit) 112 (Figure 1A).
An air mover 114 (Figure 1A) positioned at the outlet 112 draws inlet airflow into the dehumidifier 100 at the inlet 110. Intermediate airflow travels through the dehumidifier 100 to pass through, adjacent to, or otherwise in thermal communication with one or more moisture removing components. The air mover 114 discharges outlet airflow from the dehumidifier 100 via the outlet 112 of the lower housing portion 104. Additional details of the moisture removing components and the airflow through the dehumidifier 100 are described in detail below with reference to Figure 2.
The housing is composed of three coupled pieces or portions: a first or lower housing portion 104, a second or upper housing portion 106, and a third or rear housing portion 108. The lower housing portion 104 is additionally coupled to a support structure or frame 103 (Figure 1B). The housing 102 is configured to allow air to flow through the dehumidifier 100. For example, the upper housing portion 106 defines or carries an inlet (or a housing entrance) 110 and the lower housing portion 104 defines or carries an outlet (or a housing exit) 112 (Figure 1A).
An air mover 114 (Figure 1A) positioned at the outlet 112 draws inlet airflow into the dehumidifier 100 at the inlet 110. Intermediate airflow travels through the dehumidifier 100 to pass through, adjacent to, or otherwise in thermal communication with one or more moisture removing components. The air mover 114 discharges outlet airflow from the dehumidifier 100 via the outlet 112 of the lower housing portion 104. Additional details of the moisture removing components and the airflow through the dehumidifier 100 are described in detail below with reference to Figure 2.
[0015] In a particular embodiment illustrated in Figures 1A and 1B, the dehumidifier 100 also includes a shroud or screen 116 removably attached to the upper housing portion 106. The screen 116 retains a filter (not visible in Figures 1A
and 1B) at the inlet 110 of the upper housing portion 106 and includes a plurality of openings to allow the air to flow through the filter. The filter can include any suitable filter medium for use with a dehumidifier to at least partially prevent dust, debris, or other foreign objects from entering the dehumidifier 100. In certain embodiments, the screen 116 and filter can be removable from the upper housing portion 106.
The rear housing portion 108 also carries a control panel 120 (Figure 1B) including one or more electronic controls to allow a user to operate the dehumidifier 100.
SUBSTITUTE SHEET (RULE 26)
and 1B) at the inlet 110 of the upper housing portion 106 and includes a plurality of openings to allow the air to flow through the filter. The filter can include any suitable filter medium for use with a dehumidifier to at least partially prevent dust, debris, or other foreign objects from entering the dehumidifier 100. In certain embodiments, the screen 116 and filter can be removable from the upper housing portion 106.
The rear housing portion 108 also carries a control panel 120 (Figure 1B) including one or more electronic controls to allow a user to operate the dehumidifier 100.
SUBSTITUTE SHEET (RULE 26)
[0016] The dehumidifier 100 further includes wheels 118 (identified individually as a first wheel 118a and a second wheel 118b) extending from the support structure 103. The wheels 118 are designed to allow a user to easily move the dehumidifier 100 to different desired locations. The dehumidifier 100 shown in Figures 1A
and 1B can accordingly be a portable dehumidifier that a single user can easily roll or otherwise move. In the illustrated embodiment, the lower housing portion 104 is shaped to generally follow the contour of the wheels 118. In other embodiments, however, the lower housing portion 104 can extend between the wheels 118 and the support structure 103, or the lower housing portion 104 can at least partially extend around and enclose the wheels 118. As will also be appreciated by one of ordinary skill in the relevant art, the dehumidifier 100 illustrated in Figures 1A and 1B can include any type of dehumidifier, including, for example, a portable, commercial, industrial, residential, and/or personal dehumidifier.
and 1B can accordingly be a portable dehumidifier that a single user can easily roll or otherwise move. In the illustrated embodiment, the lower housing portion 104 is shaped to generally follow the contour of the wheels 118. In other embodiments, however, the lower housing portion 104 can extend between the wheels 118 and the support structure 103, or the lower housing portion 104 can at least partially extend around and enclose the wheels 118. As will also be appreciated by one of ordinary skill in the relevant art, the dehumidifier 100 illustrated in Figures 1A and 1B can include any type of dehumidifier, including, for example, a portable, commercial, industrial, residential, and/or personal dehumidifier.
[0017] Figure 2 is a cross-sectional side view of the dehumidifier 100 taken substantially along lines 2-2 of Figure 1A illustrating several of the internal features of the dehumidifier 100. For example, the dehumidifier 100 includes several moisture removing components that form elements of a refrigeration cycle for removing moisture from air flowing through the dehumidifier 100. In a particular embodiment, the dehumidifier 100 includes a compressor 224 that delivers a hot compressed gas refrigerant to a condenser 226. The condenser 226 can include a tube-and-fin heat exchanger and/or coils. In the illustrated embodiment, the condenser 226 includes multiple rows or series of coiled condenser tubing 227.
In the illustrated embodiment, for example, the condenser 226 includes four rows or series of coiled condenser tubing 227. In other embodiments, however, the condenser 226 can include more or fewer than four rows of coiled condenser tubing 227. The hot compressed gas flows through the coiled condenser tubing 227 and the condenser 226 condenses the hot gas refrigerant to a hot liquid refrigerant and delivers the hot liquid refrigerant to an expansion device (not shown). The expansion device can cool and/or expand the hot liquid refrigerant to reduce the temperature and pressure of the refrigerant. The expansion device delivers the cooled refrigerant to a moisture removal device or evaporator 228. The evaporator 228 can include a tube-and-fin heat exchanger and/or coils. In the illustrated embodiment, the evaporator 228 also includes multiple rows or series of coiled SUBSTITUTE SHEET (RULE 26) evaporator tubing 229. In the illustrated embodiment, for example, the evaporator 228 includes four rows or series of coiled evaporator tubing 229. In other embodiments, however, the evaporator 228 can include more or fewer than four rows of evaporator tubing 229. As the cooled liquid refrigerant moves through the evaporator coiled tubing 229, the evaporator 228 evaporates the cooled gas refrigerant. The evaporator 228 returns the cooled gas refrigerant to the compressor 224 to complete the refrigeration cycle. Accordingly, the tubing 229 forms a portion of a refrigerant loop that passes through the foregoing components.
In the illustrated embodiment, for example, the condenser 226 includes four rows or series of coiled condenser tubing 227. In other embodiments, however, the condenser 226 can include more or fewer than four rows of coiled condenser tubing 227. The hot compressed gas flows through the coiled condenser tubing 227 and the condenser 226 condenses the hot gas refrigerant to a hot liquid refrigerant and delivers the hot liquid refrigerant to an expansion device (not shown). The expansion device can cool and/or expand the hot liquid refrigerant to reduce the temperature and pressure of the refrigerant. The expansion device delivers the cooled refrigerant to a moisture removal device or evaporator 228. The evaporator 228 can include a tube-and-fin heat exchanger and/or coils. In the illustrated embodiment, the evaporator 228 also includes multiple rows or series of coiled SUBSTITUTE SHEET (RULE 26) evaporator tubing 229. In the illustrated embodiment, for example, the evaporator 228 includes four rows or series of coiled evaporator tubing 229. In other embodiments, however, the evaporator 228 can include more or fewer than four rows of evaporator tubing 229. As the cooled liquid refrigerant moves through the evaporator coiled tubing 229, the evaporator 228 evaporates the cooled gas refrigerant. The evaporator 228 returns the cooled gas refrigerant to the compressor 224 to complete the refrigeration cycle. Accordingly, the tubing 229 forms a portion of a refrigerant loop that passes through the foregoing components.
[0018] The dehumidifier 100 also includes a heat exchanger 230 adjacent to each of the evaporator 228 and the condenser 226. The heat exchanger 230 can include an air-to-air heat exchanger, a heat exchanger block, or a so-called "x-block." In the illustrated embodiment, the heat exchanger 230 includes multiple separate airflow channels or passages (not shown) that are aligned with each of the evaporator and the condenser 226. The heat exchanger 230 is configured to transfer heat to and from air flowing through the dehumidifier 100, in addition to the heat transfer from the evaporator 228 and the condenser 226. For example, the dehumidifier includes an airflow path 232 along which airflow can travel through the dehumidifier 100. The airflow path 232 enters the upper housing portion 106 at the inlet (or the housing entrance) 110 and continues through the heat exchanger 230 to the evaporator 228 in a first direction (e.g., in a generally vertical direction when the dehumidifier 100 is positioned as shown in Figure 2). At this portion of the airflow path 232 (i.e., passing through the heat exchanger 230 in the first direction and through the evaporator 228), the heat exchanger 230 and the evaporator 228 cool the airflow to remove moisture from the airflow.
[0019] After exiting the evaporator 228 at an evaporator exit 251, interior walls or sections of the lower housing portion 104 and the upper housing portion 106 redirect the airflow path 232 back through the heat exchanger 230 in a second direction generally perpendicular to the first direction toward the condenser 236 (e.g., in a generally horizontal direction when the dehumidifier 100 is positioned as shown in Figure 2). At this portion of the airflow path 232 (i.e., passing through the heat exchanger 230 in the second direction and through the condenser 226), the heat exchanger 230 and the condenser 226 heat the airflow. After exiting the condenser SUBSTITUTE SHEET (RULE 26) 226 at a condenser exit 252, interior walls or sections of the housing 102 redirect the airflow path 232 through the lower housing portion 104 to exit the housing 102 via the outlet 112 in the lower housing portion 104. The air mover 114 (e.g., a shrouded impeller, blower, or other suitable air mover) is positioned at the outlet 112 to draw airflow through the dehumidifier 100 along the airflow path 232.
[0020] The dehumidifier 100 illustrated in Figure 2 includes several features that alter the airflow path 232 through the dehumidifier 100 for enhanced moisture removal by the moisture removal components. For example, the dehumidifier 100 includes one or more evaporator airflow directors 236 (identified individually as a first evaporator airflow director 236a and a second evaporator airflow director 236b).
The evaporator airflow directors 236 can be plates or flanges that are positioned on opposing front and rear lateral sides of the evaporator 228. For example, in the illustrated embodiment the second evaporator airflow director 236b includes a flange or extension portion 235. The extension portion 235 extends at an angle from the second evaporator airflow director 236b toward the front of the dehumidifier 100, and in a direction extending generally under a rear portion of the evaporator (e.g., at an angle generally extending downwardly and to the left from the evaporator airflow director 236b shown in Figure 2). The evaporator airflow directors 236, and corresponding flanges such as the extension portion 235, generally cover or enclose opposing lateral sides of the evaporator 228. The evaporator airflow directors extend along the sides of the evaporator 228 in corresponding planes that are generally parallel to the direction of the first portion of the airflow path 232 entering the evaporator 228. Moreover, in the illustrated embodiment each evaporator airflow director 236 spans or extends across all of the corresponding rows or series of the coiled evaporator tubing 229. In other embodiments, however, each evaporator airflow director 236 can span or extend across only a portion of the corresponding rows or series of the coiled evaporator tubing 229. The evaporator airflow directors 236 can be made from metallic, plastic, or other suitable materials for directing airflow or otherwise influencing the airflow path 232 through the evaporator 228.
The evaporator airflow directors 236 can be plates or flanges that are positioned on opposing front and rear lateral sides of the evaporator 228. For example, in the illustrated embodiment the second evaporator airflow director 236b includes a flange or extension portion 235. The extension portion 235 extends at an angle from the second evaporator airflow director 236b toward the front of the dehumidifier 100, and in a direction extending generally under a rear portion of the evaporator (e.g., at an angle generally extending downwardly and to the left from the evaporator airflow director 236b shown in Figure 2). The evaporator airflow directors 236, and corresponding flanges such as the extension portion 235, generally cover or enclose opposing lateral sides of the evaporator 228. The evaporator airflow directors extend along the sides of the evaporator 228 in corresponding planes that are generally parallel to the direction of the first portion of the airflow path 232 entering the evaporator 228. Moreover, in the illustrated embodiment each evaporator airflow director 236 spans or extends across all of the corresponding rows or series of the coiled evaporator tubing 229. In other embodiments, however, each evaporator airflow director 236 can span or extend across only a portion of the corresponding rows or series of the coiled evaporator tubing 229. The evaporator airflow directors 236 can be made from metallic, plastic, or other suitable materials for directing airflow or otherwise influencing the airflow path 232 through the evaporator 228.
[0021] The dehumidifier 100 illustrated in Figure 2 also includes one or more condenser airflow directors 238 (identified individually as a first condenser airflow director 238a and a second condenser airflow director 238b). The condenser airflow SUBSTITUTE SHEET (RULE 26) directors 238 can be plates or flanges that are positioned on opposing upper and lower sides of the condenser 226. In particular embodiments, the condenser airflow directors 238 generally cover or enclose the opposing sides of the condenser 226.
The condenser airflow directors 238 extend along the sides of the condenser 226 in corresponding planes that are generally parallel to the direction of the second portion of the airflow path 232 entering the condenser 226. As shown in Figure 2, each condenser airflow director 238 spans or extends across all of the corresponding rows or series of the coiled condenser tubing 227. In other embodiments, however, each condenser airflow director 238 can span or extend across only a portion of the corresponding rows or series of the coiled condenser tubing 227. The condenser airflow directors 238 can be made from metallic, plastic, or other suitable materials for directing airflow or otherwise influencing the airflow path 232 through the condenser 226.
The condenser airflow directors 238 extend along the sides of the condenser 226 in corresponding planes that are generally parallel to the direction of the second portion of the airflow path 232 entering the condenser 226. As shown in Figure 2, each condenser airflow director 238 spans or extends across all of the corresponding rows or series of the coiled condenser tubing 227. In other embodiments, however, each condenser airflow director 238 can span or extend across only a portion of the corresponding rows or series of the coiled condenser tubing 227. The condenser airflow directors 238 can be made from metallic, plastic, or other suitable materials for directing airflow or otherwise influencing the airflow path 232 through the condenser 226.
[0022] In operation, as air travels through the dehumidifier 100 along the airflow path 232, the evaporator airflow directors 236 and the condenser airflow directors 238 increase the amount of air that passes through the evaporator coils 229 and the condenser coils 227, respectively. In a conventional device, as airflow passes through the dehumidifier 100, and in particular through the evaporator 228 or the condenser 226, the airflow has the tendency to take the path of least resistance.
For example, airflowing through the evaporator 228 may exit the evaporator 228 before passing through all of the rows or series of evaporator coils 229, as illustrated by arrow 233 (shown in broken lines). In the present embodiment, however, the evaporator airflow directors 236 are positioned relative to the evaporator 228 to force or otherwise direct the airflow through all or most of the evaporator coils 229 before allowing the airflow to exit the evaporator 228. For instance, the second evaporator airflow director 236b is positioned at a rear lateral side of the evaporator 228 and at least partially covers, blocks, or otherwise encloses the rear portion of the evaporator 228. In this manner, the second evaporator airflow director 236b blocks the airflow represented by broken arrow 233. For example, the second evaporator airflow director 236b can ensure that air flowing through the rear portion of the evaporator 228 passes through all of the evaporator coils 229 before exiting the rear portion of the evaporator 228, as represented by arrow 240 indicating redirected airflow adjacent to the second evaporator airflow director 236b. The first evaporator SUBSTITUTE SHEET (RULE 26) airflow director 236a similarly ensures that air flowing through the forward portion of the evaporator 228 does not prematurely exit the forward portion of the evaporator 228 before passing through all of the rows of evaporator coils 229.
For example, airflowing through the evaporator 228 may exit the evaporator 228 before passing through all of the rows or series of evaporator coils 229, as illustrated by arrow 233 (shown in broken lines). In the present embodiment, however, the evaporator airflow directors 236 are positioned relative to the evaporator 228 to force or otherwise direct the airflow through all or most of the evaporator coils 229 before allowing the airflow to exit the evaporator 228. For instance, the second evaporator airflow director 236b is positioned at a rear lateral side of the evaporator 228 and at least partially covers, blocks, or otherwise encloses the rear portion of the evaporator 228. In this manner, the second evaporator airflow director 236b blocks the airflow represented by broken arrow 233. For example, the second evaporator airflow director 236b can ensure that air flowing through the rear portion of the evaporator 228 passes through all of the evaporator coils 229 before exiting the rear portion of the evaporator 228, as represented by arrow 240 indicating redirected airflow adjacent to the second evaporator airflow director 236b. The first evaporator SUBSTITUTE SHEET (RULE 26) airflow director 236a similarly ensures that air flowing through the forward portion of the evaporator 228 does not prematurely exit the forward portion of the evaporator 228 before passing through all of the rows of evaporator coils 229.
[0023] The condenser airflow directors 238 control or redirect the air flowing through the condenser 226 in a manner that is generally similar to that of the evaporator airflow directors 236. For example, the second condenser airflow director 238b is positioned at a lower side of the condenser 226 to force or otherwise direct the airflow through all or most of the condenser coils 227 before allowing the airflow to exit the condenser 226. As such, the second condenser airflow director 238b can eliminate or at least partially reduce airflow that would otherwise prematurely exit the lower portion of the condenser 226 as illustrated by arrow 231 (shown in broken lines). Accordingly, the first condenser airflow director 238a can ensure that air flowing through the upper portion of the condenser 226 does not prematurely exit the upper portion of the condenser 226 before passing through all the rows of the condenser coils 227.
[0024] The evaporator airflow directors 236 and the condenser airflow directors 238 described above can provide the advantage of increasing the efficiency of the dehumidifier 100 performance. For example, these airflow directors can increase the amount of airflow, as well as the dwell time of the airflow, that passes through the evaporator coils 229 and/or the condenser coils 227. This in turn increases the heat transfer to the airflow from the dehumidifier 100, thereby increasing the moisture removal from the airflow.
[0025] Another feature of an embodiment illustrated in Figure 2 is that the compressor 224 is positioned in the lower housing portion 104 in a heated segment or relatively warmer portion of the airflow path 232. For example, as air passes through the condenser 226, the condenser 226 heats the airflow. The heated airflow then passes into the lower housing portion 104 before exiting the outlet 112 via the air mover 114. The compressor 224, however, is positioned in-line or in the path of the heated airflow in the lower housing portion 104 downstream from the condenser 226. Positioning the compressor 224 at this location provides several advantages for increasing the efficiency of the dehumidifier 100. One advantage, for example, is that the compressor 224 does not have direct thermal communication with airflow SUBSTITUTE SHEET (RULE 26) flowing through the refrigeration system (e.g., from the inlet 110 through the heat exchanger 230 to the evaporator 228, and then from the evaporator through the heat exchanger 230 to the condenser 226; see Figure 2). For example, the position of the compressor 224 in the lower housing portion 104 provides thermal separation between the compressor 224 and the heat exchanger 230, evaporator 228 and condenser 226 in the upper housing portion 102. Another advantage, for example, is that although the compressor 224 generates heat during operation, transferring additional heat to the airflow from the compressor 224 enhances or further adds to the heat that the condenser 226 previously added to the airflow. This additional heat added to the airflow from the compressor can be useful in situations where the airflow exiting the dehumidifier 100 is used to dry a flooring surface or other environment. For example, in some embodiments the airflow exiting the outlet of the dehumidifier 100 can be directed to further dry a portion of a flooring surface or otherwise warm the environment where the dehumidifier 100 is being used. In these instances, the compressor 224 can accordingly further heat the exiting airflow to raise the temperature of the airflow and thereby increase the drying characteristics of the exiting airflow.
[0026] In the illustrated embodiment, the housing 102 also provides several beneficial features for managing the fluid that is extracted from the air flowing through the dehumidifier. For instance, the lower housing portion 104 includes an integrally formed fluid collector portion or drip tray 242. The drip tray 242 is positioned below the evaporator 228 and is configured to collect or catch the fluid that the evaporator 228 removes from the air. Forming the drip tray 242 as an integral section of the lower housing portion 104 provides several benefits.
One advantage, for example, is that the integral drip tray 242 eliminates or reduces any leaks from the collected fluid that may otherwise occur at an interface of two or more mating components that may be joined to form a drip tray. As also noted above, the lower housing portion 104 redirects the airflow path 232 from the evaporator 228 to the heat exchanger 230. The integral drip tray 242 can eliminate or at least partially reduce airflow leaks when redirecting this portion of the airflow path 232 downstream from the evaporator 228. Other advantages of the integral drip tray 242 include the reduced manufacturing and assembly time associated with this portion of the dehumidifier 100, and/or a reduced component cost. An additional advantage of SUBSTITUTE SHEET (RULE 26) forming the drip tray 242 as an integral section of the lower housing portion 104 is that the integral drip tray 242 increases the stiffness and strength of the lower housing portion 104, as well as of the overall housing 102. The increased stiffness and strength of the lower housing portion 104 and housing 102 is beneficial because the lower housing portion 104, as well as the upper housing portion 106 and the rear housing portion 108, are used as load bearing support structures for the dehumidifier 100.
One advantage, for example, is that the integral drip tray 242 eliminates or reduces any leaks from the collected fluid that may otherwise occur at an interface of two or more mating components that may be joined to form a drip tray. As also noted above, the lower housing portion 104 redirects the airflow path 232 from the evaporator 228 to the heat exchanger 230. The integral drip tray 242 can eliminate or at least partially reduce airflow leaks when redirecting this portion of the airflow path 232 downstream from the evaporator 228. Other advantages of the integral drip tray 242 include the reduced manufacturing and assembly time associated with this portion of the dehumidifier 100, and/or a reduced component cost. An additional advantage of SUBSTITUTE SHEET (RULE 26) forming the drip tray 242 as an integral section of the lower housing portion 104 is that the integral drip tray 242 increases the stiffness and strength of the lower housing portion 104, as well as of the overall housing 102. The increased stiffness and strength of the lower housing portion 104 and housing 102 is beneficial because the lower housing portion 104, as well as the upper housing portion 106 and the rear housing portion 108, are used as load bearing support structures for the dehumidifier 100.
[0027] In the illustrated embodiment, the drip tray 242 includes an upper surface that angles downwardly towards the rear of the dehumidifier 100. The angled drip tray 242 accordingly directs the collected fluid towards the rear portion of the dehumidifier 100. According to an additional feature of the illustrated embodiment, the rear housing portion 108 includes a collection compartment or pump cavity 244.
The pump compartment or cavity 244 is an integrally formed section of the rear housing portion 108 and is configured to house a pump 246 (e.g., a condensate pump, submersible or partially submersible pump, or other suitable pump or pump assembly). Accordingly, the pump compartment 244 can form a structural element that supports the housing 102 (e.g., the rear housing portion 108 and/or other housing portions). An advantage of this arrangement is that the pump compartment 244 can provide multiple functions and reduce or eliminate the need for other water collecting, water holding, or general structural elements in the housing 102.
The pump cavity 244 is further positioned to receive the collected fluid from the drip tray 242. More specifically, for example, a fluid connector 248 couples the drip tray 242 to the pump cavity 244 to transport the collected fluid from the drip tray 242 to the pump cavity 244. As the pump cavity 244 fills with collected fluid, the pump 246 can discharge the fluid from the housing 102, e.g., when the fluid reaches a predetermined volume or at predetermined time intervals during operation.
Additional features and advantages of the rear housing portion 108 and the integral pump cavity 244 are described below with reference to Figure 3C.
The pump compartment or cavity 244 is an integrally formed section of the rear housing portion 108 and is configured to house a pump 246 (e.g., a condensate pump, submersible or partially submersible pump, or other suitable pump or pump assembly). Accordingly, the pump compartment 244 can form a structural element that supports the housing 102 (e.g., the rear housing portion 108 and/or other housing portions). An advantage of this arrangement is that the pump compartment 244 can provide multiple functions and reduce or eliminate the need for other water collecting, water holding, or general structural elements in the housing 102.
The pump cavity 244 is further positioned to receive the collected fluid from the drip tray 242. More specifically, for example, a fluid connector 248 couples the drip tray 242 to the pump cavity 244 to transport the collected fluid from the drip tray 242 to the pump cavity 244. As the pump cavity 244 fills with collected fluid, the pump 246 can discharge the fluid from the housing 102, e.g., when the fluid reaches a predetermined volume or at predetermined time intervals during operation.
Additional features and advantages of the rear housing portion 108 and the integral pump cavity 244 are described below with reference to Figure 3C.
[0028] In certain embodiments the fluid connector 248 can have an elongated, looped, or otherwise redirected configuration to heat the fluid passing through the fluid connector 248 prior to dispensing the fluid in the pump cavity 244. For example, the fluid connector 248 can have one or more loops or extensions that pass through SUBSTITUTE SHEET (RULE 26) the lower housing portion 104 before connecting to the pump cavity 244 at the rear housing portion 108. As explained above, the interior of the lower housing portion 104 is at least partially heated by the airflow entering the lower housing portion 104 from the condenser 226. The compressor 224 additionally generates heat that raises the temperature in the interior of the lower housing portion 104.
Accordingly, passing at least a portion of the fluid connector 248 through the lower housing portion 104, and in particular proximate to the compressor 224, can raise the temperature of the fluid passing through the fluid connector 248. The inventors have found, for example, that in certain embodiments redirecting the fluid connector 248 through the lower housing portion 104 in this manner can raise the temperature of the fluid flowing through the fluid connector 248 by approximately 10-15 degrees Fahrenheit.
Accordingly, passing at least a portion of the fluid connector 248 through the lower housing portion 104, and in particular proximate to the compressor 224, can raise the temperature of the fluid passing through the fluid connector 248. The inventors have found, for example, that in certain embodiments redirecting the fluid connector 248 through the lower housing portion 104 in this manner can raise the temperature of the fluid flowing through the fluid connector 248 by approximately 10-15 degrees Fahrenheit.
[0029] One advantage of at least partially heating the collected fluid prior to dispensing the collected fluid into the pump cavity 244 is that it can reduce condensation. For example, dispensing relatively cold fluid (e.g., at or near the dew point temperature of the fluid) into the pump cavity 244 of a conventional dehumidifier may cause condensation to form on an outer surface of the housing 102. Such condensation can in turn drip from the housing 102 leaving an undesirable puddle of fluid or other impression that the dehumidifier 100 is leaking.
In the illustrated embodiment, however, the fluid collected from the drip tray 242 can be at least partially heated in the fluid connector 248 before the fluid connector 248 dispenses the fluid in the pump cavity 244. Heating the collected fluid in the lower housing portion 104 away from an exterior surface of the housing 102 can accordingly reduce the likelihood of forming condensation on an exterior surface of the rear housing portion 108.
In the illustrated embodiment, however, the fluid collected from the drip tray 242 can be at least partially heated in the fluid connector 248 before the fluid connector 248 dispenses the fluid in the pump cavity 244. Heating the collected fluid in the lower housing portion 104 away from an exterior surface of the housing 102 can accordingly reduce the likelihood of forming condensation on an exterior surface of the rear housing portion 108.
[0030] Figure 3A is an exploded view of an embodiment of the housing 102 of the dehumidifier 100 described above with reference to Figures 1A-2 illustrating the first or lower housing portion 104, the second or upper housing portion 106, and the third or rear housing portion 108. When assembled, these housing portions can be attached to each other and/or the frame 103 (Figure 1B) via suitable fasteners and with accompanying sealing features (e.g., foam, gaskets, seals, etc.) as are known by those of ordinary skill in the art. In the illustrated embodiment, each of the lower SUBSTITUTE SHEET (RULE 26) housing portion 104, the upper housing portion 106, and the rear housing portion 108 can be formed or made as separate, integral units. Moreover, these housing portions can be made from plastic materials, such as rotomolded thermoplastics, or other suitable materials.
[0031] Figure 3B is a cross-sectional side view of the lower housing portion 104 taken substantially along lines 3B-3B of Figure 3A. Referring to Figures 3A
and 3B
together, the lower housing portion 104 defines an interior cavity 350 for housing several of the dehumidifier internal components, such as the compressor 224 (Figure 2), air mover 114 (Figure 2), and associated components. The lower housing portion 104 further defines the outlet 112 through which airflow exits the dehumidifier 100. In certain embodiments, the lower housing portion 104 can include one or more airflow directors that are integral features of the lower housing portion 104. For example, such integral features of the lower housing portion can form an inlet for the air mover 114 (Figure 2) that is positioned within the lower housing portion 104. Forming an air mover inlet as an integral feature of the lower housing portion 104 can reduce the manufacturing and assembly time and cost associated with the lower housing portion.
and 3B
together, the lower housing portion 104 defines an interior cavity 350 for housing several of the dehumidifier internal components, such as the compressor 224 (Figure 2), air mover 114 (Figure 2), and associated components. The lower housing portion 104 further defines the outlet 112 through which airflow exits the dehumidifier 100. In certain embodiments, the lower housing portion 104 can include one or more airflow directors that are integral features of the lower housing portion 104. For example, such integral features of the lower housing portion can form an inlet for the air mover 114 (Figure 2) that is positioned within the lower housing portion 104. Forming an air mover inlet as an integral feature of the lower housing portion 104 can reduce the manufacturing and assembly time and cost associated with the lower housing portion.
[0032] As also shown in illustrated embodiment, the drip tray 242 is an integral feature of the lower housing portion 104. As noted above, the integral drip tray 242 provides several benefits including, for example, an increased strength and stiffness of the lower housing portion 104. In the illustrated embodiment, the drip tray slopes or is angled downwardly and toward the rear of the dehumidifier 100 (e.g., down and to the left in the orientation shown in Figure 3B) when the dehumidifier 100 is in an operating position to accumulate the collected fluid at a drip tray coupling 352. The drip tray coupling 352 is located at a low spot or depression 354 in the drip tray 242 to ensure that the collected fluid accumulates at the drip tray coupling 352. Moreover, the drip tray coupling 352 is configured to be coupled to the fluid connector 248 to dispense the collected fluid into the pump cavity 244 of the rear housing portion 108 (Figure 2). The drip tray coupling 352 can also be formed as an integral portion of the drip tray 242 and the lower housing portion 104.
Forming the drip tray coupling 352 as an integral feature of the drip tray 242 and/or SUBSTITUTE SHEET (RULE 26) the lower housing portion 104 can accordingly eliminate or reduce any fluid leaks associated with forming a connection to the drip tray 242.
Forming the drip tray coupling 352 as an integral feature of the drip tray 242 and/or SUBSTITUTE SHEET (RULE 26) the lower housing portion 104 can accordingly eliminate or reduce any fluid leaks associated with forming a connection to the drip tray 242.
[0033] Figure 3C is a cross-sectional side view of the rear housing portion taken substantially along lines 3C-3C of Figure 3A. Referring to Figures 3A
and 3C
together, the rear housing portion 108 includes an internal cavity 355 extending from a first or lower section 356 of the rear housing portion 108 to a second or upper portion 358 of the rear housing portion 108. The internal cavity 355 is composed of multiple smaller cavities including the pump cavity 244 at the lower section 356, as well as an upper cavity 357 at the upper section 358. As noted above, the pump cavity 244 is configured to receive and support the pump 246 (Figure 2). For example, the rear housing portion 108 includes an opening 360 at the lower section 356 that provides access into the internal cavity 355 to allow the pump 246 to be positioned within the pump cavity 244. Moreover, the lower section 356 further includes a pump support surface 362 (Figure 3C) positioned to receive and support the pump 246 (Figure 2).
and 3C
together, the rear housing portion 108 includes an internal cavity 355 extending from a first or lower section 356 of the rear housing portion 108 to a second or upper portion 358 of the rear housing portion 108. The internal cavity 355 is composed of multiple smaller cavities including the pump cavity 244 at the lower section 356, as well as an upper cavity 357 at the upper section 358. As noted above, the pump cavity 244 is configured to receive and support the pump 246 (Figure 2). For example, the rear housing portion 108 includes an opening 360 at the lower section 356 that provides access into the internal cavity 355 to allow the pump 246 to be positioned within the pump cavity 244. Moreover, the lower section 356 further includes a pump support surface 362 (Figure 3C) positioned to receive and support the pump 246 (Figure 2).
[0034] In particular embodiments, the rear housing portion 108 is configured to reduce or eliminate the leakage of fluid that accumulates in the pump cavity from the drip tray 242 (Figure 2). For example, forming the pump cavity 244 and the pump support surface 362 as integral sections of the rear housing portion 108 eliminates any connections (e.g., via seals, gaskets, etc.) that would be used to join two or more parts to support a pump or define an enclosure to hold a pump.
Other features of the illustrated embodiment include an the internal cavity 355 having an integral or uninterrupted interior rear surface extending from the lower section 356 to the upper section 358 of the rear housing portion 108. In addition, the pump cavity 244 and the upper cavity 357 can have at least approximately the same or generally similar volumes. As such, when a user moves the dehumidifier 100, for example by pivoting the dehumidifier 100 via the rear wheels 118 (Figures 1A and 1B) in a direction generally shown by arrow 361, fluid that is present in the pump cavity 244 does not spill or leak out of the internal cavity 355. For example, fluid contained within the pump cavity 244 can transfer into the upper cavity 357 without leaking from the rear housing portion 108 as the rear housing portion 108 pivots in the direction of arrow 361.
SUBSTITUTE SHEET (RULE 26)
Other features of the illustrated embodiment include an the internal cavity 355 having an integral or uninterrupted interior rear surface extending from the lower section 356 to the upper section 358 of the rear housing portion 108. In addition, the pump cavity 244 and the upper cavity 357 can have at least approximately the same or generally similar volumes. As such, when a user moves the dehumidifier 100, for example by pivoting the dehumidifier 100 via the rear wheels 118 (Figures 1A and 1B) in a direction generally shown by arrow 361, fluid that is present in the pump cavity 244 does not spill or leak out of the internal cavity 355. For example, fluid contained within the pump cavity 244 can transfer into the upper cavity 357 without leaking from the rear housing portion 108 as the rear housing portion 108 pivots in the direction of arrow 361.
SUBSTITUTE SHEET (RULE 26)
[0035] The rear housing portion 108 can additionally include a channel 364 extending across at least the upper section 358 of the rear housing portion 108. The channel 364 can be integrally formed with the rear housing portion 108 and can be positioned to guide wires or connectors, such as low voltage connectors, that extend between the control panel 120 (Figure 1B) and electrical components positioned within the rear housing portion 108. Forming the channel 364 as an integral part of the rear housing portion 108 provides a shield and/or waterproof protection for the connectors extending through the channel 364. The rear housing portion 108 can further include an integrally formed support or shelf 366 in the upper section 358 that is configured to house one or more sensors for detecting the properties of air flowing through the dehumidifier 100.
[0036] Figure 3D is a cross-sectional side view of a lower housing portion of a dehumidifier configured in accordance with a particular embodiment of the disclosure. As shown in Figure 30, the lower housing portion 104 of the housing 112 includes a drip tray 242. In the illustrated embodiment, the drip tray 242 can be formed integrally with the lower housing portion 104. As noted above, the integral drip tray 242 provides several benefits including, for example, an increased strength and stiffness of the lower housing portion 104. As shown in Figure 3D, a spout can be located at a low spot or depression 354 in the drip tray 242. The collected fluid accumulates in the drip tray 242 and flows to the pump cavity 244 of the rear housing portion 108 (Figure 2) via the spout 353. As the pump cavity 244 fills with the collected fluid, the pump 246 can discharge the fluid from the housing 102. The spout 353 can transfer collected fluid with impurities or other particles without clogging. This can provide an additional advantage over embodiments that use the flow connector 248 (e.g., a hose) to transfer water between the drip tray 242 and the pump cavity 244 (e.g., a pump basin) by eliminating a component and the associated time required to install and potentially maintain it.
[0037] Figure 3E is a bottom isometric view of a dehumidifier lower housing portion 104 configured in accordance with an embodiment of the disclosure. In the illustrated embodiment, the spout 353 can be attached to the lower housing portion 104 by screws, bolts, or other suitable connectors. In other embodiments, the spout 353 can also be formed as an integral portion of the drip tray 242 and the lower SUBSTITUTE SHEET (RULE 26) CA2,847,163 housing portion 104. Forming the spout 353 as an integral feature of the drip tray 242 and the lower housing portion .104 can accordingly eliminate or reduce fluid leaks associated with forming a connection to the drip tray 242. This may also reduce manufacturing costs.
[0038] Figure 4A is an isometric view of a heat exchanger 230 of a dehumidifier configured in accordance with an embodiment of the disclosure. As shown in Figure 4A, the heat exchanger 230 is positioned adjacent to the evaporator 228 and the condenser 226. The airflow path 232 flows through the heat exchanger 230 (during a pre-cool process) to the evaporator 228 in a first direction (e.g., D1 in Figure 4A) and then flows through the heat exchanger 230 (during a pre-heat process) to the condenser 226 in a second direction (e.g., D2 in Figure 4A). The two flow paths are in thermal communication within the heat exchanger 230 but do not mix. In the illustrated embodiment, the heat exchanger 230 can include a corner blocking component 401 positioned at the corner of the heat exchanger 230. The corner blocking component 401 can direct the airflow within the heat exchanger 230 and prevent air from leaking, e.g., from one flow path to the other. The corner blocking component 401 can be attached to the heat exchanger 230 by glue, adhesives, or other suitable arrangements. The heat exchanger 230 can have a notch 402 to accommodate the corner blocking component 401. Additional aspects of the heat exchanger 230 and the corner blocking component 401 are included in U.S.
Provisional Application No. 61/547,613, filed October 14, 2011.
Provisional Application No. 61/547,613, filed October 14, 2011.
[0039] Figure 4B is an isometric view of a dehumidifier 400 configured in accordance with an embodiment of the disclosure. Figure 4B shows the dehumidifier 400 with the upper housing portion 106 (Figure 1A) removed so that the heat exchanger 230 is visible. Figure 40 illustrates an enlarged portion of the heat exchanger 230. As shown in Figure 4C, the heat exchanger 230 can include a first corner blocking component 401a (generally similar to the blocking component described above with reference to Figure 4A), and a second corner blocking component 401b at another corner of the heat exchanger 230, to further direct the airflow within the heat exchanger 230. In addition, the second corner blocking component 401b can prevent undesirable airflow leakage around the sides of the
40 PCMJS2012/053199 heat exchanger 230, as indicated by arrow L1. In the illustrated embodiment, the heat exchanger 230 can include a flexible T-shaped third blocking component 401c positioned and shaped to direct the air flowing from the heat exchanger 230 to the condenser 226. The third blocking component 401c can be made of any suitable heat insulation material. The third blocking component 401c can be positioned between the heat exchanger 230 and the condenser 226 to create a substantially airtight flow path for the passing airflow. In particular, the third blocking component 401c can prevent undesirable airflow leakage from the condenser 226 around the side of the heat exchanger 230, as indicated by arrow L2. The third blocking component 401c can effectively prevent undesirable heat exchange between the evaporator 228 (Figure 4B), which is at a relatively low temperature and the condenser 226, which is at a relatively high temperature, in addition to or in lieu of preventing or at least restricting airflow along the leak path, indicated by arrow L2.
The foregoing features alone or in combination can further improve the overall efficiency of the dehumidifier 400.
[0040] From the foregoing, it will be appreciated that specific embodiments of the disclosure have been described herein for purposes of illustration, but that various modifications may be made without deviating from the scope of the disclosure.
For example, although three separate housing portions are described above, in other embodiments more or less housing portions may be combined to form the housing or cover without deviating from the disclosure. In addition, aspects described in the context of particular embodiments may be combined or eliminated in other embodiments. Further, although advantages associated with certain embodiments have been described in the context of those embodiments, other embodiments may also exhibit such advantages, and not all embodiments need necessarily exhibit such advantages to fall within the scope of the disclosure. Accordingly, the disclosure can include other embodiments not expressly shown or described above.
SUBSTITUTE SHEET (RULE 26)
The foregoing features alone or in combination can further improve the overall efficiency of the dehumidifier 400.
[0040] From the foregoing, it will be appreciated that specific embodiments of the disclosure have been described herein for purposes of illustration, but that various modifications may be made without deviating from the scope of the disclosure.
For example, although three separate housing portions are described above, in other embodiments more or less housing portions may be combined to form the housing or cover without deviating from the disclosure. In addition, aspects described in the context of particular embodiments may be combined or eliminated in other embodiments. Further, although advantages associated with certain embodiments have been described in the context of those embodiments, other embodiments may also exhibit such advantages, and not all embodiments need necessarily exhibit such advantages to fall within the scope of the disclosure. Accordingly, the disclosure can include other embodiments not expressly shown or described above.
SUBSTITUTE SHEET (RULE 26)
Claims (11)
1. A dehumidifier comprising:
a housing at least partially defining an airflow path extending therethrough;
a moisture removal component positioned within the housing along a portion of the airflow path, wherein the airflow path enters the moisture removal component in a first direction; and an airflow director adjacent to the moisture removal component extending in a plane that is generally parallel to the first direction.
a housing at least partially defining an airflow path extending therethrough;
a moisture removal component positioned within the housing along a portion of the airflow path, wherein the airflow path enters the moisture removal component in a first direction; and an airflow director adjacent to the moisture removal component extending in a plane that is generally parallel to the first direction.
2. The dehumidifier of claim 1, wherein:
the moisture removal component includes multiple rows of coiled tubing; and the airflow director extends across the rows of coiled tubing and is positioned to direct airflow through at least a portion of each of the individual coils of tubing.
the moisture removal component includes multiple rows of coiled tubing; and the airflow director extends across the rows of coiled tubing and is positioned to direct airflow through at least a portion of each of the individual coils of tubing.
3. The dehumidifier of claim 1, further comprising a fluid collector at least partially defined by the housing and positioned adjacent to the moisture removal component to collect the moisture removed from the airflow.
4. The dehumidifier of claim 3, wherein the fluid collector is integrally formed with a lower housing portion.
5. The dehumidifier of claim 3, wherein the fluid collector includes an upper surface extending downwardly towards a rear housing portion, and wherein the fluid collector accordingly directs the moisture removed from the airflow path to a collection compartment of the rear housing portion.
6. The dehumidifier of claim 5, wherein the moisture removed from the airflow path is directed to the collection compartment via a drip tray coupling and a fluid connector, and wherein the fluid connector selectively heats the moisture removed from the airflow.
7. The dehumidifier of claim 5, wherein the moisture removed from the airflow path is directed to the collection compartment via a spout.
8. The dehumidifier of claim 5, wherein a pump is positioned within the collection compartment to discharge the moisture removed from the airflow path.
9. The dehumidifier of claim 1, wherein the airflow director include an extension portion extending an angle from the airflow director.
10. The dehumidifier of claim 1, further comprising a heat exchanger positioned in the airflow path adjacent to the moisture removal component, wherein the heat exchanger includes a blocking component positioned to prevent airflow leakage around a side of the heat exchanger.
11. The dehumidifier of claim 1, further comprising:
a condenser positioned in the airflow path downstream from the moisture removal component, wherein the airflow director is a first airflow director;
and a second airflow director extending substantially in a plane that is generally parallel to a second direction substantially perpendicular to the first direction.
a condenser positioned in the airflow path downstream from the moisture removal component, wherein the airflow director is a first airflow director;
and a second airflow director extending substantially in a plane that is generally parallel to a second direction substantially perpendicular to the first direction.
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US61/547,613 | 2011-10-14 | ||
PCT/US2012/053199 WO2013033440A1 (en) | 2011-08-31 | 2012-08-30 | Dehumidifier with improved fluid management and associated methods of use and manufacture |
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-
2012
- 2012-08-30 CA CA2847163A patent/CA2847163C/en active Active
- 2012-08-30 GB GB1405280.7A patent/GB2509627B/en active Active
- 2012-08-30 AU AU2012301853A patent/AU2012301853B2/en active Active
- 2012-08-30 DE DE112012003607.7T patent/DE112012003607T5/en active Pending
- 2012-08-30 WO PCT/US2012/053199 patent/WO2013033440A1/en active Application Filing
- 2012-08-30 US US13/599,826 patent/US9205374B2/en not_active Expired - Fee Related
-
2018
- 2018-01-03 AU AU2018200038A patent/AU2018200038A1/en not_active Abandoned
Also Published As
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CA2847163A1 (en) | 2013-03-07 |
GB2509627A (en) | 2014-07-09 |
AU2012301853B2 (en) | 2017-10-05 |
US9205374B2 (en) | 2015-12-08 |
AU2018200038A1 (en) | 2018-02-01 |
US20130047662A1 (en) | 2013-02-28 |
GB201405280D0 (en) | 2014-05-07 |
DE112012003607T5 (en) | 2014-05-15 |
AU2012301853A1 (en) | 2014-03-13 |
GB2509627B (en) | 2018-07-18 |
WO2013033440A1 (en) | 2013-03-07 |
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