CA2817379C - Illuminated toy construction kit - Google Patents
Illuminated toy construction kit Download PDFInfo
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- CA2817379C CA2817379C CA2817379A CA2817379A CA2817379C CA 2817379 C CA2817379 C CA 2817379C CA 2817379 A CA2817379 A CA 2817379A CA 2817379 A CA2817379 A CA 2817379A CA 2817379 C CA2817379 C CA 2817379C
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- illumination module
- another
- jack
- illumination
- module
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- 238000005286 illumination Methods 0.000 claims abstract description 235
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- 239000003989 dielectric material Substances 0.000 claims 2
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- 230000004913 activation Effects 0.000 abstract description 3
- 239000011449 brick Substances 0.000 description 9
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- 239000000758 substrate Substances 0.000 description 7
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 description 6
- BZTYNSQSZHARAZ-UHFFFAOYSA-N 2,4-dichloro-1-(4-chlorophenyl)benzene Chemical compound C1=CC(Cl)=CC=C1C1=CC=C(Cl)C=C1Cl BZTYNSQSZHARAZ-UHFFFAOYSA-N 0.000 description 5
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- 238000004020 luminiscence type Methods 0.000 description 2
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Classifications
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H33/00—Other toys
- A63H33/04—Building blocks, strips, or similar building parts
- A63H33/042—Mechanical, electrical, optical, pneumatic or hydraulic arrangements; Motors
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H33/00—Other toys
- A63H33/04—Building blocks, strips, or similar building parts
- A63H33/10—Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H33/00—Other toys
- A63H33/04—Building blocks, strips, or similar building parts
- A63H33/10—Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements
- A63H33/101—Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements with clip or snap mechanism
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H33/00—Other toys
- A63H33/04—Building blocks, strips, or similar building parts
- A63H33/10—Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements
- A63H33/107—Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements using screws, bolts, nails, rivets, clamps
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H33/00—Other toys
- A63H33/04—Building blocks, strips, or similar building parts
- A63H33/10—Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements
- A63H33/108—Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements with holes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
- F21S2/005—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/005—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips for several lighting devices in an end-to-end arrangement, i.e. light tracks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Landscapes
- Toys (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
An illuminated toy construction kit (10) includes a plurality of illumination modules (12) having various shapes and sizes, and a plurality of non-illumination modules having different shapes and sizes. Each of the illumination modules (12) includes at least one light-emitting element (36), such as a color-varying LED. At least some of the non-illumination modules are in the form of couplers (14) which function as mechanical linkages for interconnecting the illumination modules (12) and enabling a user to form a variety of three-dimensional structural shapes. The couplers (14) also function to transmit electric power between the interconnected illumination modules (12), whereby all of the interconnected modules (12) may be simultaneously illuminated in response to the activation of a single power source (PS) connected to at least one of the illumination modules (12).
Description
ILLUMINATED TOY CONSTRUCTION KIT
Technical Field of the Invention The present invention relates a toy, and, more particularly, to a toy construction kit for building three-dimensional structures utilizing various construction components, some of which have illuminated elements.
Elackaround Art Illuminated toy construction kits frequently include a plurality of illuminating modules. Individuals often find enjoyment in interconnecting the illuminating modules to form different assembled structural shapes.
The illuminating modules are typically activated by electrical power, thereby providing luminescence to the assembled structural shapes. Such luminescence can be an aesthetically appealing characteristic of the structural shapes.
Technical Field of the Invention The present invention relates a toy, and, more particularly, to a toy construction kit for building three-dimensional structures utilizing various construction components, some of which have illuminated elements.
Elackaround Art Illuminated toy construction kits frequently include a plurality of illuminating modules. Individuals often find enjoyment in interconnecting the illuminating modules to form different assembled structural shapes.
The illuminating modules are typically activated by electrical power, thereby providing luminescence to the assembled structural shapes. Such luminescence can be an aesthetically appealing characteristic of the structural shapes.
2 105432.011803 Disclosure of the Inventiog The present invention relates to an illuminated toy construction kit including a plurality of illumination modules having various shapes and sizes, and a plurality of non-illumination modules having various shapes and sizes. At least some of the non-illumination modules are in the form of couplers that function as connecting means or mechanisms for interconnecting the illumination modules and enabling a user to form a variety of three-dimensional structural shapes.
Each of the illumination modules includes at least one light-emitting o element, such as, for example, a color-varying LED, and at least one jack having a female-like socket at one end, which releasably receives a male-like (i.e., plug) end of one of the couplers, and whose other end is electrically connected to the light-emitting element via electric circuitry or the like.
The couplers do function to permit a plurality of illumination modules to be mechanically connected in a ganged or daisy-chained manner. The couplers also function to transmit electric power between the interconnected illumination modules, whereby all of the interconnected illumination modules may be simultaneously illuminated in response to the activation of a single power source connected to at least one of the illumination modules.
Brief Descriotion of the Drawinos For a more complete understanding of the present invention, reference is made to the following detailed description of various exemplary NJ 227,609,530v1 3 105432.011803 embodiments considered in conjunction with the accompanying drawings, in which:
FIG. 1 is an exploded, top perspective view of an illumination module and coupler constructed in accordance with an embodiment of the present invention, the module and coupler being shown in combination with a schematically illustrated power source;
FIG. 2A is a top plan view of the illumination module and coupler shown in FIG. 1 in exploded fashion, the power source having been omitted;
1.0 FIG. 2B is a cross-sectional view, taken along section line 2B-2B
and looking in the direction of the arrows, of a jack employed by the illumination module shown in FIG. 2A;
FIG. 2C is a cross-sectional view, taken along section line 2C-2C
and looking in the direction of the arrows, of the coupler shown in FIG. 2A;
FIG. 2D is a composite of FIGS. 2B and 2C, the resulting cross-sectional view depicting the interconnection between the jack shown in FIG. 2B and the coupler shown in FIG. 2C;
FIG. 3 is a top perspective view of an assembly of three of the illumination modules shown in FIG. 1, the modules being ganged together by a pair of the couplers shown in FIG. 1 with another coupler shown in exploded fashion;
FIG. 4 is an exploded, top perspective view of an illumination module and coupler combination constructed in accordance with another embodiment of the present invention;
NJ 227,609,530v1 4 105432.011803 FIG, 5A is a top perspective view of a printed circuit board assembly employed by the illumination module shown in FIG. 4;
FIG, 5B is a bottom perspective of the printed circuit board assembly shown in FIG. 5A;
FIG. 6A is a cross-sectional view, taken along section line 6A-6A
and looking in the direction of the arrows, of a jack employed by the printed circuit board assembly shown in FIG. 5B, the jack being shown in an upside-down orientation;
FIG. 6B is a cross-sectional view, taken along section line 6B-6B
FIG. 6C is a composite of FIGS. 6A and 6B, the resulting cross-sectional view depicting the interconnection between the jack shown In FIG. 6A and the coupler shown in FIG. 68;
FIG. 7A is a perspective view of an embodiment of an illumination is module having a construction similar to the embodiment of FIG. 4, except for its external shape;
FIG. 7B is a perspective view of an embodiment of an illumination module having a construction similar to the embodiment of FIG. 4, except for Its external shape and the addition of two more jacks;
20 FIG. 7C is a perspective view of an embodiment of an illumination module having a construction similar to the embodiment of FIG. 4, except for its external shape and the deletion of one of the jacks;
FIG. 7D is a perspective view of an embodiment of an illumination module similar to that of FIG. 7C, except for its external shape;
NJ 227,809,5300 105432.011803 FIG. 7E is a perspective view of an embodiment of an illumination module having a wheel-like shape and a single jack;
FIG. 7F is a perspective view of an embodiment of a coupler having a construction similar to the embodiments shown in FIGS. 1, 2A, 2C, 3, 4 FIG. 7G is a perspective view of an embodiment of a coupler similar to that of FIG. 7F, except for its shape;
FIG. 7H is a perspective view of an embodiment of a coupler similar to the embodiments of FIGS. 1, 2A, 2C, 3, 4 and 6B, except for its external FIG. 71 is a perspective view of an embodiment of a coupler similar to the embodiments of FIGS. 1, 2A, 2C, 3, 4 and 6B, except for its external shape and the addition of one more plug end;
FIG. 7J is a perspective view of a coupler similar to the FIG. 8 is a perspective view of a constructed assembly utilizing the FIG. 9A is a top perspective view of an assembly of three illumination modules and four couplers, the modules being similar to those in FIGS. 1-3 and the couplers being similar to those depicted in FIGS. 1-3;
NJ 227,609,530v1 6 105432.011803 FIG. 9B is a perspective cross-sectional view taken along section line 9B-9B of FIG. 9A and looking in the direction of the arrows;
FIG. 9C is a side cross-sectional view taken along section 9C-9C of FIG. 9A and looking in the direction of the arrows;
FIG, 10A is an exploded, top perspective view of an illumination module and coupler combination constructed in accordance with yet another embodiment of the present invention;
FIG. 10B is an exploded, top perspective view similar to FIG. 10A, except that an internal anode/cathode plate assembly is shown in an FIG. 11A is an exploded, top perspective view of an illumination module and coupler combination constructed in accordance with a still further embodiment of the present invention;
FIG. 11B is an exploded, top perspective view of two of the FIG. 12 is a top perspective view of a power supply module that may also function as a non-illumination module;
FIG. 13 is a top perspective view of the power supply module of FIG.
12 shown in combination with other components (illustrated in phantom) FIG. 14 is a top perspective view of the power supply module of FIG.
12 shown as part of a complete model of a jet fighter plane (illustrated in phantom);
FIG. 15 is a top perspective view of a coupler which is in the form of NJ 227,509,530v1 7 105432.011803 FIG. 16 is a bottom perspective view of an alternate power supply;
FIG. 17 is a top perspective view of an embodiment of an illumination module similar to the illumination module of the embodiment of FIGS. 1 - 3, except that one of its planar surfaces is provided with a FIG. 18 is a bottom perspective view of illumination module shown in FIG. 17, the illumination module having a plurality of receptacles on its opposite planar surface;
FIG. 19 is a side elevational view of the illumination module shown FIG. 20A is a top perspective view of an embodiment of an illumination module having a construction similar to the embodiment of FIGS. 17 and 18, except for its external shape;
FIG. 2013 is a top perspective view of an embodiment of an FIG. 21 is a top perspective view of a three dimensional structure formed by the interconnection of four illumination modules;
FIG. 22 is a cross-sectional view, taken along section line 7-7 and FIG. 23 is a top planar view of the structure of FIG. 21 with the uppermost illumination modules and selected elements of same shown in outline;
FIGS. 24A - 24C are elevational views of flexible couplers according NJ 227,609,530v1 8 105432.011803 FIG. 25 is a top perspective view of the three dimensional structure shown in FIG. 21 connected electrically to the three dimensional structure shown in FIG. 8, the connections being made, according to the present invention, by the flexible couplers of FIGS. 24A-24C.
Best Mode for Carrvina Out the Invention FIGS. 1 and 2A illustrate an illuminated toy construction kit 10, which is constructed in accordance with an embodiment of the present invention.
The kit 10 includes a plurality of illumination modules 12 (one of which is shown In FIGS. 1 and 2A), which may consist of a variety of shapes and sizes (see also, for example, FIGS. 7A through 7E). The kit 10 further includes a plurality of couplers 14, one of which is shown in FIGS. 1 and 2A. The couplers 14 may come in a variety of sizes and shapes (see also, for example, FIGS. 7F - 71). Each of the illumination modules 12 includes a plurality of jacks 16, each being identical in size and shape to one another.
As described in greater detail hereinbelow, the couplers 14 and the jacks 16 are adapted to facilitate the structural and electrical interconnection of the illumination modules 12 for the assembly of a variety of illuminated constructs and structures (see, for example, FIG. 8).
Referring specifically to FIG. 1, the illumination module 12 includes upper and lower casings 18, 20 that are sized and shaped to interconnect with each other to form a housing 22. The upper casing 18 is depicted as being fabricated from transparent material and the lower casing is depicted as being fabricated from an opaque material although the lower casing 20 may also be fabricated from transparent material. The upper and lower NJ 227,609,530v1 9 105432.011803 casings 18, 20 have abutting arcuate lugs 24a, 24b, respectively, that cooperate to cradle a receptacle (i.e., receiving) end 25 of a corresponding one of the jacks 16 such that the receptacle end 25 is recessed within the housing 20. The receptacle end 25 of the jack functions as a female-like socket in a manner to be described in greater detail hereinafter. The housing 22 is adapted to support at least one printed circuit board assembly 26 ("the PCBA 26") in the interior thereof. The housing 22 also includes a plurality of openings 27, each of which is (i) provided in a corresponding sidewall of the housing 22 and (ii) aligned with a corresponding one of the jacks 16 in order to provide access for the couplers 14 to interconnect with the jacks 16 in a manner to be described hereinafter. In an embodiment, the upper and lower casings 18, 20 may be fabricated from transparent (i.e., clear) or translucent polymer material, and may be permanently joined together with an adhesive or glue to form the housing 22. Alternatively, the upper and lower casings 18, 20 may be fabricated with clips (not shown) to releasably join the upper and lower casings 18, 20 to one another to form the housing 22. As a further option, one of casings 18, 20 may be made from an opaque material, while the other is made from a transparent or translucent material.
Still referring to FIG. 1, the PCBA 26 includes a printed circuit board 28 ("the PCB 28") having conductive pathways or tracks 30, 32 positioned on a non-conductive substrate 34. In an embodiment, the tracks 30, 32 may be etched on the substrate 34 by conventional production methods and facilities known in the art. A light-emitting element 36, which indudes power leads 38, 40, is mechanically supported by and electrically NJ 227,609,530v1 105432.011803 connected to the PCB 28. In an embodiment, the light-emitting element 36 is a conventional, color-varying light-emitting diode (LED). In other embodiments, the light-emitting element 36 can be any type of light bulb or similar device capable of generating light. The leads 38, 40 of the light-s emitting element 36 may be soldered to the PCB 28 by conventional methods and facilities known in the art. More particularly, as shown in FIG.
1, the power lead 38 is soldered to the track 30, and the power lead 40 is soldered to the track 32.
In an embodiment, each of the jacks 16 is mechanically and io electrically connected to the PCB 28 by conventional methods and facilities known in the art. More particularly, each of the jacks 16 is positioned between the PCB 28 and a corresponding one of the openings 27 of the housing 22. As indicated above, the receptacle end 25 of each of the jacks 16 is recessed within the housing 22. Referring to FIGS. 1 and 2B, each of the jacks 16 includes a tubular-shaped electrical conductor 42, which is fastened to the substrate 34 and is soldered to the track 32. Each of the jacks 16 further includes a pin-shaped electrical conductor 44, which is fastened to the substrate 34 and soldered to the track 30. An insulator 46 (see FIG. 2B) electrically separates the conductor 42 from the conductor 44.
The PCBA 26, by virtue of the its electrical conductivity, enables an electromotive force (emf) of, for example, +4.5 volts, that is applied across the conductors 42, 44 to appear across the leads 38, 40 of the light-emitting element 36, as well as across the conductors 42, 44 of each of the jacks 16. More particularly, emf may be applied across the conductors 42, NJ 227,809,530v1 11 105432.011803 44 of one of the jacks 16 by a power plug P (see FIG. 1) that is connected to a direct current power supply PS (see FIG. 1), such as a battery, which can be located externally of a structure formed from the illumination modules 12 and the couplers 14 or which can be self-contained on such structure. The power plug P enables emf that appears across the anode (i.e., +) and the cathode (i.e., -) terminals of the battery or other direct current power supply to appear across all of the conductors 42, 44, respectively, of all of the jacks 16. In this manner, the illumination module 12 is "energized", the light-emitting element 36 is illuminated, and emf is applied across all of the conductors 42, 44, respectively, of all of the jacks 16. In other words, the conductors 42, 44 of the "energized" illumination module 12 may be utilized to energize other illumination modules 12 via the couplers 14. The use of the couplers 14 to structurally interconnect and electrically energize other illumination modules 12 is described hereinafter, following a more detailed description of the coupler 14 which is provided immediately below.
Referring to FIG. 2C, the coupler 14 has a pair of opposed male-like (i.e., plug) ends 47a, 47b, whose function will be described in greater detail hereinafter. The coupler 14 also includes a tubular-shaped inner conductor 48, which may be fabricated from metal, a tubular-shaped outer conductor 50, which may be fabricated from metal (e.g., zinc-coated brass), and a tubular-shaped insulator 52, which separates the inner and outer conductors 48, 50 from one another. The insulator 52 may be fabricated from a polymer, such as PVC or polyurethane.
NJ 227,609,530v1 12 105432.011803 In an embodiment, a collar-like grip 54 is over-molded on the center of the outer conductor 50 of the coupler 14. The grip 54, which facilitates the handling of the coupler 14, may be fabricated from a polymer, such as PVC or polyurethane. In an embodiment, the grip 54 is in the shape of a In an embodiment, the length of the grip 54 is elongated in the longitudinal direction (see FIGS. 3 and 7J) so that a portion of its exterior surface is revealed between two interconnected illumination modules 12, which would therefore be maintained in a spaced-apart relationship by the NJ 227,809,530v1 13 105432.011803 modules, such as LEGOe brick elements, as will be described in greater detail hereinbelow.
With reference to FIG. 2D, the couplers 14 and the jacks 16 are sized and shaped to have snug-fits when they are interconnected with one another, thereby providing additional structural stability to the combination.
More particularly, the free end 25 of the jack 16 functions as a female-like socket to releasably and rotatably receive the male-like (i.e., plug) end 47a of the coupler 14. By virtue of (i) the electrical continuity of the inner conductor 48 of the coupler 14 being in contact with the electrical conductor io 44 of the jack 16 and (ii) the electrical continuity of the outer conductor 50 of the coupler 14 being in contact with the electrical conductor 42 of the jack 16, each of the couplers 14 can function, in use, to convey emf across the conductors 42, 44 of the jacks 16 of two interconnected illumination modules 12.
FIG. 3 illustrates an assembly made from the toy construction kit 10, which assembly includes three of the illumination modules 12 interconnected by two of the couplers 14, which function as mechanical linkages. Assuming that at least one of the illumination modules 12 is energized in the manner described hereinabove, the other two modules 12 are energized as a result of their interconnection via the couplers 14, which also function as electrical conduits to transfer electric power between all of the interconnected illumination modules 12 such that all three of the light-emitting elements 36 can be simultaneously Illuminated. As shown In FIG.
3, the illumination modules 12 are oriented such that their planar surfaces are in the same plane (i.e., they are coplanar), forming a relatively flat NJ 227,609530v1 14 105432.011803 structure. In another embodiment, which is represented in phantom in FIG.
3, the couplers 14 permit two contiguously positioned (i.e., adjacent or substantially abutting) illumination modules 12 to be rotated relative to one another, in the direction of the arrow R, thereby expanding the possibilities of constructing various types of constructs and structures with the kit 10.
The coupler 14', which is shown in exploded fashion, has an elongated grip 54' as described hereinabove.
FIGS. 4 - 8, FIGS. 9A - 9C, FIGS. 10A and 10B, and FIGS. 11A and 11B depict alternate embodiments of the present invention. Elements illustrated in FIGS. 4 - 8, FIGS. 9A - 9C, FIGS. 10A and 10B, and FIGS.
11A and 11B, which correspond either identically or substantially to the elements described above with respect to the embodiment shown in FIGS.
1 through 3, are designated by corresponding reference numerals increased by one hundred, two hundred, three hundred and four hundred, respectively. Unless otherwise stated, the embodiments shown by FIGS. 4 - 8, FIGS. 9A - 9C, FIGS. 10A and 10B, and FIGS. 11A and 11B are constructed and assembled in the same basic manner as the embodiment shown by FIGS. 1 -3.
FIGS. 4 - 8 illustrate an illuminated toy construction kit 110 constructed in accordance with an embodiment of the present invention.
The kit 110 includes a plurality of illumination modules 112 (one of which is shown), which can come in a variety of shapes and sizes (see also, for example, FIGS. 7A through 7E). In addition, the kit 110 includes a plurality of couplers 114, which can come in a variety of shapes and sizes (see also, for example, FIGS. 7F through 7J) and which facilitate the structural and NJ 227,609430v1 15 105432.011803 electrical interconnection of the illumination modules 112, thereby permitting the assembly of a variety of illuminated constructs and structures (see, for example, FIG. 8). Each of the illumination modules 112 includes a plurality of recessed jacks 116, each being identical in size and shape to one another. The illumination module 112 includes upper and lower casings 118, 120 which, when Interconnected, support at least one printed circuit board assembly 126 ("the PCBA 126") via upper mounting standoffs 127a and lower mounting standoffs 127b.
Referring specifically to FIGS. 5A and 5B, the PCBA 126 Includes a printed circuit board (PCB) 128 having electrically conductive pathways or tracks 130, 132 positioned on an electrically non-conductive substrate 134.
In an embodiment, a light-emitting element 136, which includes power leads 138, 140, is mechanically supported by and electrically connected to the PCB 128. In an embodiment, the power lead 138 is soldered to the track 130, and the power lead 140 is soldered to the track 132. Each of the jacks 116 is mechanically and electrically connected to the PCB 128.
Referring to FIGS. 5A - 6A, each of the jacks 116 includes a conductor 143, which is fastened to the substrate 134 and soldered to the track 132. A spring clip 155 is formed on the conductor 143 of the jack 116. Each of the jacks 116 further includes a pin-shaped electrical conductor 145, which is fastened to the substrate 134 and soldered to the track 130. It is noted that the conductors 143, 145 do not contact one another.
Referring to FIG. 6B, each of the couplers 114 includes a tubular-shaped inner conductor 148, a tubular-shaped outer conductor 150, and a NJ 227,609,530v1 16 105432.011803 tubular-spaced insulator 152, which separates the inner and outer conductors 148, 150. In an embodiment, a grip 154 is over-molded on the center of the outer conductor 150 of the coupler 114. FIG. 6C illustrates the spring clip 155 of the jack 116 in snug contact with the conductor 150 of the coupler 114, and the conductor 145 of the jack 116 in snug contact with the inner conductor 148 of the coupler 114.
In various embodiments, the illuminated module 112 can come in various shapes and sizes, in addition to the rectangular shape shown by FIG. 4. For example, FIG. 7A illustrates the illumination module 112 having a rounded rectangular shape (Shape A); FIG. 7B shows the illumination module 112 having a rounded cubical shape (Shape B); FIG. 70 shows the illumination module 112 having the shape of an equilateral triangle (Shape C); FIG. 7D depicts the illumination module 112 having the shape of a right-triangle (Shape D); and FIG. 7E shows the illumination module 112 having a wheel-like shape (Shape E). It is understood that the illumination modules 112 may consist of various shapes and sizes in addition to those shown by FIGS. 7A through 7E, such as tubular and polygonal (e.g., pentagonal, hexagonal, octagonal, etc.). It is understood that each of the aforesaid different shaped illumination modules 112 will have appropriately positioned and recessed jacks 116 and corresponding openings (e.g., four of the jacks 116 and openings for Shape A; six of the jacks 116 and openings for Shape B; three of the jacks 116 and openings for Shapes C
and D; one of the Jacks 116 and opening for Shape E).
Likewise, the couplers 114 may come in various shapes and sizes in addition to the linear-shape shown in FIG. 4 and FIGS. 6B and 6C. For NJ 227,609,5300 17 105432.011803 instance, FIG. 7F illustrates the coupler 114 having a 90-degree angular (e.g., elbow) shape (Shape F); FIG. 7G illustrates the coupler 114 having a 45-degree angular (e.g., elbow) shape (Shape G); FIG. 7H illustrates the coupler 114 having the shape of a cross (Shape H); FIG. 71 Illustrates the coupler 114 having a T-shape (Shape 1); and FIG. 7J illustrates the coupler 114 having an elongated linear shape. It is understood that the couplers 114 may consist of various shapes and sizes in addition to those shown in FIGS. 7F though 7J. In another embodiment, the couplers 114 may include flexible elements (see FIG. 73), such as hinges and/or rubber portions, that enable the couplers 114 to be varied in shape and orientation.
As indicated above, FIG. 8 shows an example of a three-dimensional assembly of the illumination modules 112 that are shown In FIGS. 4 and FIGS. 7A and 7C, and the couplers 114 that are shown in FIG.
7F. It should be noted that the individual modules 112 are arranged in various different planes.
FIG. 9A illustrates an illuminated toy construction kit 210 constructed in accordance with another embodiment of the present invention. The kit 210 includes a plurality of illumination modules 212 and a plurality of couplers 214. The couplers 214, which can come in a variety of sizes and shapes, facilitate the structural and electrical interconnection of the illumination modules 212, thereby permitting the assembly of a variety of illuminated constructs and structures. Each of the illumination modules 212 includes a plurality of recessed jacks 216, each being identical in size and shape to one another. Each of the illumination modules 212 also includes a housing 222 having a plurality of openings 227. The housing 222 has an NJ 227,60%530v1 18 105432.011803 upper and lower casing 218, 220. At least one printed circuit board 228 ("the PCB 228"), which has at least one light-emitting element 236 mounted thereon, is supported within the housing 222.
FIGS. 9B and 9C depict the components of each of the couplers 214 and each of the jacks 216, and the configuration of the interconnection between one of the couplers 214 and one of the jacks 216 when they are interconnected. More particularly, the coupler 214 includes a tubular-shaped outer conductor 250 and a pin-shaped inner conductor 251, which replaces the tubular-shaped inner conductor 48 of the embodiment shown 1.0 in FIGS. 1-3. In an embodiment, a grip 254 is over-molded on the center of the outer conductor 250 of the coupler 214, while an inner ring-like insulator 254' supports the inner conductor 251 within the outer conductor 250. The jack 216, which is mechanically and electrically fastened to the PCB 228, includes a tubular-shaped inner conductor 253, a tubular-shaped outer conductor 255, and a tubular-shaped insulator 257, which separates the Inner and outer conductors 253, 255. FIG. 9C illustrates the outer conductor 250 of the coupler 214 in snug contact with the outer conductor 255 of the jack 216 and the inner conductor 251 of the coupler 214 in snug contact with inner conductor 253 of the jack 216.
FIGS. 10A and 106 illustrate an illuminated toy construction kit 310 constructed in accordance with another embodiment of the present invention. The kit 310 includes a plurality of illumination modules 312 (one of which is shown) and a plurality of couplers 314 (one of which is shown).
The couplers 314 facilitate the structural and electrical interconnection of the illumination modules 312, thereby permitting the assembly of a variety NJ 227,609,5300 19 105432.011803 of illuminated constructs and structures. Each of the illumination modules 312 includes a plurality of recessed jacks 316, each being identical in size and shape to one another. Each of the illumination modules 312 also includes upper and lower casings 318, 320, which have upper mounting posts 321a and lower mounting posts 321b, respectively. When the upper and lower casings 318, 320 are interconnected, the upper mounting posts 321a cooperate with the lower mounting posts 321b to support an assembly 369 comprising cathode and anode plates 371, 373, respectively, and an electrical insulating layer 375 sandwiched therebetween. A light-emitting element 336 is supported by the insulating layer 375. The assembly 369 replaces the PCBA 26 of the embodiment shown in FIGS. 1-3. Alternatively, the insulating layer 375 could be eliminated and replaced with an air space created by a plurality of electric insulating spacers = interposed between the cathode and anode plates 371, 373, respectively, in which case the light-emitting element 336 would be mechanically and electrically connected to such plates.
FIGS. 11A and 11B illustrate an illuminated toy construction kit 410 constructed in accordance with another embodiment of the present invention. The kit 410 includes a plurality of illumination modules 412 and a plurality of couplers 414. The couplers 414 facilitate the structural and electrical interconnection of the illumination modules 412, thereby permitting the assembly of a variety of illuminated constructs and structures. Each of the illumination modules 412 includes a plurality of recessed jacks 416, each being identical in size and shape to one another.
Each of the illumination modules 412 also includes upper and lower NJ 227,809,530v1 20 105432.011803 casings 418, 420, which have upper mounting retainers 421a and lower mounting retainers 421b, respectively. When the upper and lower casings 418, 420 are interconnected, the upper mounting retainers 421a cooperate with the lower mounting retainers 421b to support an assembly 481 comprising cathode and anode plates 483, 485, respectively, and an electrical insulating layer 487 sandwiched therebetween. The insulating layer 487 supports a light-emitting element 436.
In an embodiment, the upper casing 418 of the illumination module 412 includes a plurality of projections 489 extending outwardly therefrom.
io Likewise, the lower casing 420 of the illumination module 412 includes at least one receptacle 491 formed therein. The receptacle 491 is sized and shaped to snugly receive the projections 489 of the upper casing 418 of another illumination module 412. Additionally, or alternatively, the illumination modules 412 may be assembled with elements of other toy construction components, such as LEGO' brick elements (not shown), which typically would not have their own self-contained light source, but which would have complementary projections and/or receptacles that are capable of mating with the projections 489 and/or the receptacle 491 of the illumination module 412. More particularly, projections on other toy construction components may be releasably received in the receptacle 491 of the lower casing 420. Likewise, the projections 489 of the upper casing 418 may be releasably inserted in a mating receptacle in another toy construction component, which, if transparent or translucent, could be used to transmit light emanating from the illumination module 412 to additional, otherwise non-illuminated, toy construction components.
NJ 227,609,530v1 21 105432.011803 With reference to FIG. 12, a power supply module 510 has a top casing 512 that is releasably connected to a bottom casing 514. The top casing 512 has a top surface 516 with a series of projections 518 formed thereon that are sized and shaped so that the power supply module 510 can be releasably connected to one or more of the illumination modules 412 or to a compatible non-illumination module, such as LEGO brick elements. The top casing 512 also has side surfaces 520 and end surfaces 522, each of which is void of projections like the projections 518.
The bottom casing 514 has a bottom surface 524 with a series of projections (not shown) that are like the projections 518 on the top casing 512, whereby the power supply module 510 can be releasably connected to additional illumination modules 412 or to other compatible non-illumination modules, such as LEGO. brick elements. The bottom casing 514 also has side surfaces 526 and end surfaces 528, each of which is void of projections like the projections 518.
The power supply module 510 has one or more batteries mounted therein (not shown) which are electrically connected to a plug P by wires (not shown). An ON/OFF switch (not shown), which may be positioned on the bottom surface 524, is installed in the wiring connecting the batteries to the plug P' in order to electrically connect/disconnect the batteries to/from the plug P. The plug P' is sized and shaped, and is mechanically and electrically constructed, in the same manner as the plug P of FIG. 1.
Therefore, the plug P' is mechanically and electrically connectable to the jacks 16 and 116 of FIGS. 1 and 4, respectively. It is understood, therefore, that since the plugs P', P are mechanically and electrically NJ 227,609.530v1 22 105432.011803 connectable to the jacks 16 and 116, the plugs P' and P cannot be connectable in any manner (e.g., mechanically or electrically) to the couplers 14 and 114 of FIGS. 1 and 4, respectively. In other words, the plugs P', P are compatible with the jacks 16 and 116, but they are not compatible with the couplers 14 and 114. Needless to say, the plugs P', P
could be modified so that they are compatible with the jacks 216, 316, and 416, instead of the jacks 16 and 116, in which case they would be incompatible with the couplers 214, 314, and 414, as well as the couplers 14 and 114.
As disclosed above, the power supply module 510 may be releasably connected to one or more of the illumination modules 412 or to one or more compatible non-illumination modules, such as LEGO brick elements, via the series of projections 518 formed on the power supply module 510. The power supply module 510 may also be connected to one or more illumination modules 12 and 112 via the mechanical and electrical interconnection between the jacks 16 and 116 and the plug P', it being understood that there may be more than one plug P' and that one or more of the additional plugs could be connected to one or more of the illumination modules 212, 312, and/or 412. The plug P could also be omitted and replaced with one of the projections 518, in which case a tethered plug (see, for instance, FIG. 16) could be employed to connect the power supply module 510 to the illumination modules 12, 112, on the one hand, or to the Illumination modules 212, 312, and 412, on the other hand.
The power supply module 510 is therefore capable of supplying electric power to any of the illumination modules 12, 112, 212, and 312, and 412.
NJ 227,609,530v1 23 105432.011803 In an embodiment, the power supply module 510 may be powered by the DC-output of an AC transformer that is positioned either internally or externally of the power supply module 510.
As disclosed above, the power supply module 510 may also be releasably connected to one or more compatible non-illumination modules, such as LEGO brick elements, via the series of projections 518 formed on the power supply module 510. For example, with reference to FIGS. 13 and 14, a model of a jet fighter plane is constructed around the power supply module 510, which therefore forms part of the model and functions 3.0 as a non-illumination module therein. FIG. 13 shows non-illuminated decorative components such as wheels 530 and engine nacelles or housings 532 (depicted in phantom) fastened to the projections 518 of the power supply module 510. FIG. 14 shows additional decorative components fastened to the power supply module 510, such as wing elements 534, rudder elements 536, cockpit 538 and nose cone 540.
As disclosed above, the couplers 14, 114, 214, 314 and 414 of FIGS. 1, 4, 9A, 10B and 11A, respectively, may have various decorative designs and shapes. For example, referring to FIG. 15, a coupler 610 is shown in the form of a propeller. More particularly, the coupler 610 includes a propeller hub 612 having three blades 614. The coupler 610 also has a nose component 616, which extends outwardly from the front of the propeller hub 612, and a rear component 618, which extends outwardly from the rear of the hub 612. The nose and rear components 616, 618, respectively, are sized and shaped, and function In the same manner as, the opposed male-like (i.e., plug) ends 47a, 47b of the coupler 14 shown in NJ 227,609,530v1 24 105432.011803 FIGS. 1, 2A, 2C, 2D and 3. As a result, the coupler 610 may be mounted In one or more of the jacks 16, 116, 216, 316, and 416 of the illumination modules 12, 112, 212, and 312, and 412, respectively, via the nose and rear components 616, 618, respectively. Since the coupler 610 does not have a light source, it functions as a non-illumination module, Just as the couplers 14, 114, 214, 314 and 414 may function as non-illumination modules.
Referring to FIG. 16, a power supply 710 has, on its bottom or back surface, an ON/OFF switch 712 which controls a direct current power source such as: i) batteries (not shown) that are releasably mounted internally of the power supply 710; or ii) the direct current output of an alternating current transformer that is positioned externally of the power supply 710. The top or front surface (not shown) of the power supply 710 is provided with (I) projections like the projections 518 or (ii) a series of circular rings that would function in a manner similar to the projections 518.
A power cord 714 extends from the power supply 710 to a power plug 716, which is sized and shaped, and is mechanically and electrically constructed, in the same manner as the couplers 214, 314 and 414 of FIGS. 9A, 10A and 11B, respectively. As a result, the plug 716 is mechanically and electrically connectable to the jacks 216, 316, and 416 of FIGS. 9A, 10A, and 118, respectively. It Is understood, therefore, that since the plug 716 is mechanically and electrically connectable to the jacks 216, 316, and 416, the plug 716 cannot be connected In any manner (e.g., mechanically or electrically) to the couplers 214, 314, and 414, respectively. In other words, the plug 716 is compatible with the jacks 216, NJ 227,6O953&.'1 25 105432.011803 316, and 416, but it is not compatible with the couplers 214, 314, and 414.
Needless to say, the plug 716 could be modified so that it is compatible with the jacks 16 and 116, instead of the jacks 216, 316, and 416, in which case it would be incompatible with the couplers 14 and 114, as well as the s couplers 214, 314, and 414. Optionally, the power supply 710 may be provided with special effects circuitry offering a variety of functions, such as voice activation or some other form of remote control, disco lighting, strobe lights and/or sound generation, including music. Such special effects circuitry may be accessed via a Mini USB plug (not shown) located on an exterior surface of the power supply 710. Similar special effects features could, of course, be provided on the power supply module 510.
As disclosed above, the upper casing 418 of the illumination module 412 includes a plurality of projections 489 extending outwardly therefrom, and the lower casing 420 includes at least one receptacle 491 formed therein. Also disclosed above, the power supply module 510 has a top casing 512 with a series of projections 518 formed thereon that are sized and shaped so that the power supply module 510 can be releasably connected to one or more of the illumination modules 412 or to a compatible non-illumination module, such as LEGOe brick elements. As exemplified in the embodiment described below and depicted by FIGS. 17-19, in order to establish greater releasable connectability (i.e., the projections of one module are releasably connectable to the receptacles of another module), the upper casings 18, 118, 218, and 318 of the illumination modules 12, 112, 212, and 312, respectively, may be provided with a plurality of projections. Likewise, as disclosed in the embodiment NJ 227,609,530,1 26 105432.011803 below, the lower casings 20, 120, 220, and 320 of the illumination modules 12, 112, 212, and 312, respectively, may be provided with a plurality of receptacles. As a result, a great variety of three-dimensional structural shapes may be formed (see, for example, FIG. 24). More particularly, as exemplified in the embodiment below, three dimensional structural shapes may include combinations of the illumination modules 12, 112, 212, 312, and 412, the power supply modules 510, and compatible non-illumination modules.
FIGS. 17 -19 illustrate an illumination module 812 that has a housing 822 with upper and lower casings 818, 820. The upper casing 818 has a construction similar to the upper casing 18 of the embodiment of FIGS. 1 -3 as well as the upper casing 118 of the embodiment of FIG. 4, except that the upper casing 818 has a plurality of projections or studs 850 that are symmetrically formed thereon. It is to be understood that the upper casing 818 is similar in construction to upper casing 18 (see FIGS. 1-3) and upper casing 118 (see FIG. 118) except for the presence of the plurality of studs 850 on upper casing 818. For example, upper casings 18, 118, 818 may all be made of transparent material. For the purpose of clarity, no interior elements of the illumination module 812 and other illumination modules of similar construction are depicted in FIGS. 17 -23.
Referring to FIG. 17, the upper casing 818 has a surface 848 on which the studs 850 are formed. The size and shape of the studs 850 are similar to the size and shape of the projections 489 of the illumination module 412. More particularly, each stud 850 has a cylindrically-shaped side wall surface 854 that has a diameter D1 and is oriented perpendicular NJ 227,800,530v1 27 105432.011803 to the plane of the surface 848. The stud 850 has a flat top surface 856 that is oriented in a plane that is parallel with the plane of the surface 848.
The studs 850 are arranged in a 4x4 array, with the minimum distance between adjacent studs 850 being a distance L1, and the interstitial spaces between adjacent studs 850 being generally designated as interstices S. It is understood that other embodiments may have other arrays of studs 850 (e.g., 3x3, 5x5, etc.). An arcuate lug 824a is formed in the upper casing 818, for purposes that are described above in relation to the lug 24a.
Referring to FIG. 18, the lower casing 820 has a construction similar 3.o to the lower casing 20 of the embodiment of FIGS. 1 - 3 as well as the lower casing 120 of the embodiment of FIG. 4, except that the lower casing 820 has a plurality of receptacles 852 that are symmetrically formed on a surface 858 of the lower casing 820. Each receptacle 852 has a tubular-shaped clasp 860. The clasp 860 has an outer surface 862 that has a diameter D2, and an inner surface 864. The outer and inner surfaces 862, 864 are oriented perpendicular relative to the surface .858. The clasp 860 has a thickness T, which determines the flexible resilience of the clasp 860 in the radial direction. More particularly, a stress, such as a force exerted by a press fit of the side wall surface 854 of the studs 850, in the radial direction, on the outer surface 862 of the clasp 860 results in a strain (i.e., a minute displacement) of the clasp 860 in the radial direction. In turn, the strain on the clasp 860 produces a stress that is exerted by the clasp 860 and has a magnitude that is equal to the magnitude of the stress S and acts in a radial direction opposite to the direction of the stress. The stress/strain relationship (i.e., the flexible-resilience of the clasp 860) is a NJ 227,609,530v1 28 105432.011803 function of the thickness T of the clasp 860 and the material of which the clasp 860 Is made of. Therefore, the selection of the thickness T of the clasp 860 (e.g., for a particular clasp 860 material such as a plastic) is a primary factor in determining the strength of the press-fit connections between the studs 850 and the receptacles 852.
Although the illumination module 812 has a plurality of studs 850 that are symmetrically formed on the surface 848 of the upper casing 818, and a plurality of receptacles 852 that are symmetrically formed on the surface 858 of the lower casing 820, it is understood that the illumination module 812 may having a plurality of studs 850 formed on the upper casing 818, while having no receptacles 852 formed on the lower casing 820. It is also under stood that the illumination module 812 may have a plurality of receptacles 852 formed on lower casing 820, while having no studs 850 formed on the upper casing 818.
3.5 A rim 868 that has a flat top surface 870 is formed around the perimeter of the surface 858 of the lower casing 820. The receptacles 852 are arranged in a 3x3 array, with the minimum space between adjacent clasps 860 being a distance U. The interstitial space that exists between adjacent clasps 860 is designated generally as interstices C. The clasps 860 that are adjacent to each other and the clasps 860 that are adjacent to the rim 868 must be spaced away from each adjacent clasp 860 or rim 868 such that a stud 850 may fit securely in any interstice C by a press-fit with some of the clasps 860 or with one or more clasps 880 and the rim 868. It is understood that other embodiments of the module 812 may have different arrays of clasps 860 (e.g., 4x4, 5x5, etc.). An arcuate lug 824b is NJ 227,609,630v1 29 105432.011803 formed in the lower casing 820, for purposes similar to those that are described above in relation to the lug 24b.
Referring to FIGS. 20A and 20B, in alternate embodiments of the present invention, the illuminated module 812 can be made in various shapes and sizes other than the rectangular shape shown by FIGS. 17 -19, For example, FIG. 20A illustrates an illumination module 812a having a rounded rectangular shape. FIG. 20B shows an illumination module 812b having the shape of an equilateral triangle.
Referring now to FIGS. 21-23, FIG. 21 is a top-perspective view of four illumination modules 812A, 812B, 812C and 812D of the present invention that are connected to each other to form a three-dimensional structure 872. FIG. 22 is a cross-sectional profile view of the structure 872.
FIG. 23 is a top plan view of the structure 872 with illumination modules 812A and 812B and their respective studs 850A and 850B shown as ghost Images such that the features of illumination module 812C are clearly visible. Since FIGS. 21-23 represent different views of a structure 872, references to the respective elements of structure 872 should be considered with reference to FIGS. 21-23 in combination with each other.
Continuing to refer to FIGS. 21-23, the stress / strain mechanism affords the press-fit connectability by press-fit connecting four studs 850A
of module 812A against the outer surfaces 862C of four clasps 860C of the module 812C and the rim 868C of the module 812C. The studs 850A
occupy the interstices C of the module 812C, and the clasps 860C occupy the corresponding interstices S (shown in FIG. 17, but omitted here for sake of clarity) between the studs 850A. Likewise, four studs 8508 of NJ 227,609,530v1 30 105432.011803 modules 8128 are press-fit connected with the outer surfaces 862C of another four clasps 860C of the module 812C and the rim 868C of the module 812C. The studs 850B occupy additional interstices C of the module 812C, and the clasps 860C occupy the corresponding interstices S
(shown in FIG. 17, but omitted here for sake of clarity) between the studs 850B. In addition, stud-like projections of compatible non-illumination modules, such as LEGO brick elements (not shown) may be press-fit connected on the inner surfaces 864 of the clasps 860. In this manner the user may assemble three dimensional structures involving illumination modules 812 as well as non-illumination modules.
The aforementioned principles can also be applied to assemble modules like modules 812A, 8128, 812C into columns, pyramids, and other arrangements. Other modules having different shapes, or having different numbers of studs similar to studs 850A, 8506, 850C, or having different numbers of clasps similar to clasps 860A, 8608, or 860C, can also be assembled into structures having simple or complex geometries. A wide variety of suitable structures will be recognized by those having ordinary skill in the relevant arts.
As disclosed above, the couplers 114 may include flexible elements (see, e.g., FIG. 7J) that enable the couplers 114 to have various shapes and orientations. FIGS. 24A-24C Illustrate flexible couplers 914A, 914B
and 914C, respectively, which are fashioned according to exemplary embodiments of the present invention. Couplers 914A, 914B and 914C are constructed, assembled and function in the same basic manner as each other, except that they vary in length. It is understood that the couplers NJ 227,609,530v1 31 105432.011803 914A, 914B and 914C may be constructed in lengths that are greater or less than the lengths depicted in FIGS. 24A -24C. Since the couplers 914A, 914B and 914C are substantially identical except for their overall lengths, only the coupler 914A is described in detail below. Corresponding elements of the coupler 914A, 914B, 914C are indicated in FIGS. 24A-24C
by reference numbers that correspond to those used in conjunction with coupler 914A, and which differ from those used in conjunction with coupler 914A by substitution of the letters B or C for the letter A.
In an embodiment, the coupler 914A has a pair of opposed male-like (i.e., plug) ends 947A, 947A'. The plug ends 947A, 947A' each include a respective tubular-shaped inner conductor 948A, 948A', a respective tubular-shaped outer conductor 950A, 950A', which may be co-axial with the respective inner conductor 947A, 947A', and respective tubular-shaped insulators (not visible), which separate and electrically insulate the respective inner and outer conductors 948A, 948', 950A, 950A' from one another. Collar-like grips 955A, 955A' are fastened to the respective plug ends 947A, 947A'. The coupler 914A includes a flexible connector 980A
which mechanically and electrically connects the plug ends 947A, 947A' to each other. The plug ends 947A, 947A' are constructed such that illumination modules of the present invention, as heretofore described, when coupled by the flexible coupler 914A can be rotated relative to each other by 360 degrees of rotation or more without straining the flexible connector 980A.
Turning to the flexible connector 980A, the flexible connector 980A
provides the electrical connection between the plug ends 947A, 947A' by NJ 227.609,530v1 32 105432.011803 means of at least a first elongated flexible electrical conductor (not shown) and a second elongated flexible electrical conductor (not shown) which are within the flexible connector 980A and electrically insulated from each other. The first and second flexible electrical conductors should be formed so as to withstand repeated flexing without breaking. Each of the first and second flexible electrical conductors has respective first and second ends.
Each end of the first flexible electrical conductor may be electrically connected to a respective one of the tubular-shaped inner conductors 948A, 948A', and each end of the second flexible electrical conductor may lo be electrically connected to a respective one of the tubular-shaped outer conductors 950A, 950A'. In some embodiments of the present invention, the respective electrical connections may be made by soldering an end of the flexible electrical .connector to its respective tubular conductor 948A, 948k, 950A, 950k.
In some embodiments of the present invention, the flexible electrical conductors may be metal wires in electrically-insulating sheaths, such as are well-known In the art. In other embodiments of the present Invention, the second flexible electrical conductor may surround the first flexible electrical conductor in a coaxial arrangement with an electrical insulator between the first and second flexible conductors. The first and/or second flexible conductors may be fabricated from a multiplicity of thin flexible metallic strands in order provide electrical conductivity and a high degree of physical flexibility (i.e., the flexible electrical conductors are easily bendable by hand). The multiplicity of thin flexible metallic strands enable the first and/or second flexible electrical conductors to resist fatigue-failures of the NJ 227,609,530v1 33 105432.011803 strands (e.g., due to repeated bending, twisting, etc.). The strands maybe configured in twisted, braided, interwoven or other configurations in order to increase the tensile strength of the first and second flexible electrical conductors and to further resist fatigue-failures of the strands. The metallic strands may be made of copper or they may be made of another suitable electrically conductive material such as aluminum.
The flexible connector 980A has an outer covering 952A which protects the interior of the flexible connector 980A from the intrusion of dirt and / or fluids into its interior. Fasteners 955A are crimped around the cover 952A, proximate the plug ends 947A, 947A', to facilitate the mechanical connection of the wire 980A to the plug ends 947A, 947A' as well as to provide strain relief for the plug ends 947A, 947A'.
In use, referring to FIG. 25, the flexible coupler 914C is shown electrically connecting the three-dimensional illuminated structure 872 (discussed above in relation to FIGS. 21-23) to the three-dimensional Illuminated structure 110 (shown in FIG. 8). More particularly, the plug end 947C of the flexible connector 980C is inserted In the arcuate lugs (not visible) of the module 112, and the plug end 947C' is removeably inserted in the arcuate lugs (not visible) of the module 812B, thereby establishing electrical connectivity between the Illuminated module 812B and the illumination module 112. An additional illumination module 812 may be connected to illumination module 812A using a connector 14. A power source PS provides electrical power to the assembly at structure 110.
It should be appreciated that the present invention provides numerous advantages. For instance, the jacks 16 of the illumination NJ 227,809,530v1 34 105432.011803 modules 12 (see, e.g., FIG. 2A) are identical in size and shape to one another, thereby facilitating ease of use in assembling and disassembling the illumination modules 12 of the kit 10. Utilizing Identically-shaped jacks 16 also minimizes the overall number of parts required to produce the kit 10, as well as minimizing the cost to produce the kit 10. Furthermore, the kit 10 may feature the illumination modules 12, 112, 212, 312, 412, 812 and the couplers 14, 114, 214, 314, 414, 914A, 9148, 914C consisting of various sizes and shapes as described above. Further the illumination modules 12, 112, 212, 312, 412, 812 and couplers 14, 214, 314, 414, 914A, 91413, 914C are constructed such that coupled Illumination modules can be rotated by 360 degrees of rotation or more relative to each other without straining or damaging the coupler 14, 214, 314, 414, 914A, 914B, 914C. An individual is, thus, able to construct from these components a wide array of forms (e.g., cars, buildings, aircrafts, tanks, science-fiction devices, etc.) having fascinating shapes and aesthetic light-emitting characteristics. In addition, the illuminated toy construction kits 310 and 410 employ printed-circuit-board-less assemblies 369, 481, respectively, which are useful if the production requirements of the kits 310, 410 do not require the use of printed circuit board assemblies, such as those employed in the illuminated toy construction kits 10, 110, and 210. Also, the upper and lower casings 418, 420 of the illumination module 412 (see, e.g., FIGS. 11A and 118), and the upper and lower casing 818, 820 of the of the illumination modules 812 (see, e.g., FIGS. 21-23) facilitate interconnection among the illumination modules of the present invention as well as with compatible non-illumination module, such as LEGO brick NJ 227,609,530v1 elements, thereby further extending the array of novel illuminated toy assemblies that an individual may construct.
It will be understood that the embodiments described herein are merely exemplary and that a person skilled in the art may make many 5 variations and modifications without departing from the scope of the invention. The scope of the claims should not be limited by particular embodiments set forth herein, but should be construed in a manner consistent with the specification as a whole.
Each of the illumination modules includes at least one light-emitting o element, such as, for example, a color-varying LED, and at least one jack having a female-like socket at one end, which releasably receives a male-like (i.e., plug) end of one of the couplers, and whose other end is electrically connected to the light-emitting element via electric circuitry or the like.
The couplers do function to permit a plurality of illumination modules to be mechanically connected in a ganged or daisy-chained manner. The couplers also function to transmit electric power between the interconnected illumination modules, whereby all of the interconnected illumination modules may be simultaneously illuminated in response to the activation of a single power source connected to at least one of the illumination modules.
Brief Descriotion of the Drawinos For a more complete understanding of the present invention, reference is made to the following detailed description of various exemplary NJ 227,609,530v1 3 105432.011803 embodiments considered in conjunction with the accompanying drawings, in which:
FIG. 1 is an exploded, top perspective view of an illumination module and coupler constructed in accordance with an embodiment of the present invention, the module and coupler being shown in combination with a schematically illustrated power source;
FIG. 2A is a top plan view of the illumination module and coupler shown in FIG. 1 in exploded fashion, the power source having been omitted;
1.0 FIG. 2B is a cross-sectional view, taken along section line 2B-2B
and looking in the direction of the arrows, of a jack employed by the illumination module shown in FIG. 2A;
FIG. 2C is a cross-sectional view, taken along section line 2C-2C
and looking in the direction of the arrows, of the coupler shown in FIG. 2A;
FIG. 2D is a composite of FIGS. 2B and 2C, the resulting cross-sectional view depicting the interconnection between the jack shown in FIG. 2B and the coupler shown in FIG. 2C;
FIG. 3 is a top perspective view of an assembly of three of the illumination modules shown in FIG. 1, the modules being ganged together by a pair of the couplers shown in FIG. 1 with another coupler shown in exploded fashion;
FIG. 4 is an exploded, top perspective view of an illumination module and coupler combination constructed in accordance with another embodiment of the present invention;
NJ 227,609,530v1 4 105432.011803 FIG, 5A is a top perspective view of a printed circuit board assembly employed by the illumination module shown in FIG. 4;
FIG, 5B is a bottom perspective of the printed circuit board assembly shown in FIG. 5A;
FIG. 6A is a cross-sectional view, taken along section line 6A-6A
and looking in the direction of the arrows, of a jack employed by the printed circuit board assembly shown in FIG. 5B, the jack being shown in an upside-down orientation;
FIG. 6B is a cross-sectional view, taken along section line 6B-6B
FIG. 6C is a composite of FIGS. 6A and 6B, the resulting cross-sectional view depicting the interconnection between the jack shown In FIG. 6A and the coupler shown in FIG. 68;
FIG. 7A is a perspective view of an embodiment of an illumination is module having a construction similar to the embodiment of FIG. 4, except for its external shape;
FIG. 7B is a perspective view of an embodiment of an illumination module having a construction similar to the embodiment of FIG. 4, except for Its external shape and the addition of two more jacks;
20 FIG. 7C is a perspective view of an embodiment of an illumination module having a construction similar to the embodiment of FIG. 4, except for its external shape and the deletion of one of the jacks;
FIG. 7D is a perspective view of an embodiment of an illumination module similar to that of FIG. 7C, except for its external shape;
NJ 227,809,5300 105432.011803 FIG. 7E is a perspective view of an embodiment of an illumination module having a wheel-like shape and a single jack;
FIG. 7F is a perspective view of an embodiment of a coupler having a construction similar to the embodiments shown in FIGS. 1, 2A, 2C, 3, 4 FIG. 7G is a perspective view of an embodiment of a coupler similar to that of FIG. 7F, except for its shape;
FIG. 7H is a perspective view of an embodiment of a coupler similar to the embodiments of FIGS. 1, 2A, 2C, 3, 4 and 6B, except for its external FIG. 71 is a perspective view of an embodiment of a coupler similar to the embodiments of FIGS. 1, 2A, 2C, 3, 4 and 6B, except for its external shape and the addition of one more plug end;
FIG. 7J is a perspective view of a coupler similar to the FIG. 8 is a perspective view of a constructed assembly utilizing the FIG. 9A is a top perspective view of an assembly of three illumination modules and four couplers, the modules being similar to those in FIGS. 1-3 and the couplers being similar to those depicted in FIGS. 1-3;
NJ 227,609,530v1 6 105432.011803 FIG. 9B is a perspective cross-sectional view taken along section line 9B-9B of FIG. 9A and looking in the direction of the arrows;
FIG. 9C is a side cross-sectional view taken along section 9C-9C of FIG. 9A and looking in the direction of the arrows;
FIG, 10A is an exploded, top perspective view of an illumination module and coupler combination constructed in accordance with yet another embodiment of the present invention;
FIG. 10B is an exploded, top perspective view similar to FIG. 10A, except that an internal anode/cathode plate assembly is shown in an FIG. 11A is an exploded, top perspective view of an illumination module and coupler combination constructed in accordance with a still further embodiment of the present invention;
FIG. 11B is an exploded, top perspective view of two of the FIG. 12 is a top perspective view of a power supply module that may also function as a non-illumination module;
FIG. 13 is a top perspective view of the power supply module of FIG.
12 shown in combination with other components (illustrated in phantom) FIG. 14 is a top perspective view of the power supply module of FIG.
12 shown as part of a complete model of a jet fighter plane (illustrated in phantom);
FIG. 15 is a top perspective view of a coupler which is in the form of NJ 227,509,530v1 7 105432.011803 FIG. 16 is a bottom perspective view of an alternate power supply;
FIG. 17 is a top perspective view of an embodiment of an illumination module similar to the illumination module of the embodiment of FIGS. 1 - 3, except that one of its planar surfaces is provided with a FIG. 18 is a bottom perspective view of illumination module shown in FIG. 17, the illumination module having a plurality of receptacles on its opposite planar surface;
FIG. 19 is a side elevational view of the illumination module shown FIG. 20A is a top perspective view of an embodiment of an illumination module having a construction similar to the embodiment of FIGS. 17 and 18, except for its external shape;
FIG. 2013 is a top perspective view of an embodiment of an FIG. 21 is a top perspective view of a three dimensional structure formed by the interconnection of four illumination modules;
FIG. 22 is a cross-sectional view, taken along section line 7-7 and FIG. 23 is a top planar view of the structure of FIG. 21 with the uppermost illumination modules and selected elements of same shown in outline;
FIGS. 24A - 24C are elevational views of flexible couplers according NJ 227,609,530v1 8 105432.011803 FIG. 25 is a top perspective view of the three dimensional structure shown in FIG. 21 connected electrically to the three dimensional structure shown in FIG. 8, the connections being made, according to the present invention, by the flexible couplers of FIGS. 24A-24C.
Best Mode for Carrvina Out the Invention FIGS. 1 and 2A illustrate an illuminated toy construction kit 10, which is constructed in accordance with an embodiment of the present invention.
The kit 10 includes a plurality of illumination modules 12 (one of which is shown In FIGS. 1 and 2A), which may consist of a variety of shapes and sizes (see also, for example, FIGS. 7A through 7E). The kit 10 further includes a plurality of couplers 14, one of which is shown in FIGS. 1 and 2A. The couplers 14 may come in a variety of sizes and shapes (see also, for example, FIGS. 7F - 71). Each of the illumination modules 12 includes a plurality of jacks 16, each being identical in size and shape to one another.
As described in greater detail hereinbelow, the couplers 14 and the jacks 16 are adapted to facilitate the structural and electrical interconnection of the illumination modules 12 for the assembly of a variety of illuminated constructs and structures (see, for example, FIG. 8).
Referring specifically to FIG. 1, the illumination module 12 includes upper and lower casings 18, 20 that are sized and shaped to interconnect with each other to form a housing 22. The upper casing 18 is depicted as being fabricated from transparent material and the lower casing is depicted as being fabricated from an opaque material although the lower casing 20 may also be fabricated from transparent material. The upper and lower NJ 227,609,530v1 9 105432.011803 casings 18, 20 have abutting arcuate lugs 24a, 24b, respectively, that cooperate to cradle a receptacle (i.e., receiving) end 25 of a corresponding one of the jacks 16 such that the receptacle end 25 is recessed within the housing 20. The receptacle end 25 of the jack functions as a female-like socket in a manner to be described in greater detail hereinafter. The housing 22 is adapted to support at least one printed circuit board assembly 26 ("the PCBA 26") in the interior thereof. The housing 22 also includes a plurality of openings 27, each of which is (i) provided in a corresponding sidewall of the housing 22 and (ii) aligned with a corresponding one of the jacks 16 in order to provide access for the couplers 14 to interconnect with the jacks 16 in a manner to be described hereinafter. In an embodiment, the upper and lower casings 18, 20 may be fabricated from transparent (i.e., clear) or translucent polymer material, and may be permanently joined together with an adhesive or glue to form the housing 22. Alternatively, the upper and lower casings 18, 20 may be fabricated with clips (not shown) to releasably join the upper and lower casings 18, 20 to one another to form the housing 22. As a further option, one of casings 18, 20 may be made from an opaque material, while the other is made from a transparent or translucent material.
Still referring to FIG. 1, the PCBA 26 includes a printed circuit board 28 ("the PCB 28") having conductive pathways or tracks 30, 32 positioned on a non-conductive substrate 34. In an embodiment, the tracks 30, 32 may be etched on the substrate 34 by conventional production methods and facilities known in the art. A light-emitting element 36, which indudes power leads 38, 40, is mechanically supported by and electrically NJ 227,609,530v1 105432.011803 connected to the PCB 28. In an embodiment, the light-emitting element 36 is a conventional, color-varying light-emitting diode (LED). In other embodiments, the light-emitting element 36 can be any type of light bulb or similar device capable of generating light. The leads 38, 40 of the light-s emitting element 36 may be soldered to the PCB 28 by conventional methods and facilities known in the art. More particularly, as shown in FIG.
1, the power lead 38 is soldered to the track 30, and the power lead 40 is soldered to the track 32.
In an embodiment, each of the jacks 16 is mechanically and io electrically connected to the PCB 28 by conventional methods and facilities known in the art. More particularly, each of the jacks 16 is positioned between the PCB 28 and a corresponding one of the openings 27 of the housing 22. As indicated above, the receptacle end 25 of each of the jacks 16 is recessed within the housing 22. Referring to FIGS. 1 and 2B, each of the jacks 16 includes a tubular-shaped electrical conductor 42, which is fastened to the substrate 34 and is soldered to the track 32. Each of the jacks 16 further includes a pin-shaped electrical conductor 44, which is fastened to the substrate 34 and soldered to the track 30. An insulator 46 (see FIG. 2B) electrically separates the conductor 42 from the conductor 44.
The PCBA 26, by virtue of the its electrical conductivity, enables an electromotive force (emf) of, for example, +4.5 volts, that is applied across the conductors 42, 44 to appear across the leads 38, 40 of the light-emitting element 36, as well as across the conductors 42, 44 of each of the jacks 16. More particularly, emf may be applied across the conductors 42, NJ 227,809,530v1 11 105432.011803 44 of one of the jacks 16 by a power plug P (see FIG. 1) that is connected to a direct current power supply PS (see FIG. 1), such as a battery, which can be located externally of a structure formed from the illumination modules 12 and the couplers 14 or which can be self-contained on such structure. The power plug P enables emf that appears across the anode (i.e., +) and the cathode (i.e., -) terminals of the battery or other direct current power supply to appear across all of the conductors 42, 44, respectively, of all of the jacks 16. In this manner, the illumination module 12 is "energized", the light-emitting element 36 is illuminated, and emf is applied across all of the conductors 42, 44, respectively, of all of the jacks 16. In other words, the conductors 42, 44 of the "energized" illumination module 12 may be utilized to energize other illumination modules 12 via the couplers 14. The use of the couplers 14 to structurally interconnect and electrically energize other illumination modules 12 is described hereinafter, following a more detailed description of the coupler 14 which is provided immediately below.
Referring to FIG. 2C, the coupler 14 has a pair of opposed male-like (i.e., plug) ends 47a, 47b, whose function will be described in greater detail hereinafter. The coupler 14 also includes a tubular-shaped inner conductor 48, which may be fabricated from metal, a tubular-shaped outer conductor 50, which may be fabricated from metal (e.g., zinc-coated brass), and a tubular-shaped insulator 52, which separates the inner and outer conductors 48, 50 from one another. The insulator 52 may be fabricated from a polymer, such as PVC or polyurethane.
NJ 227,609,530v1 12 105432.011803 In an embodiment, a collar-like grip 54 is over-molded on the center of the outer conductor 50 of the coupler 14. The grip 54, which facilitates the handling of the coupler 14, may be fabricated from a polymer, such as PVC or polyurethane. In an embodiment, the grip 54 is in the shape of a In an embodiment, the length of the grip 54 is elongated in the longitudinal direction (see FIGS. 3 and 7J) so that a portion of its exterior surface is revealed between two interconnected illumination modules 12, which would therefore be maintained in a spaced-apart relationship by the NJ 227,809,530v1 13 105432.011803 modules, such as LEGOe brick elements, as will be described in greater detail hereinbelow.
With reference to FIG. 2D, the couplers 14 and the jacks 16 are sized and shaped to have snug-fits when they are interconnected with one another, thereby providing additional structural stability to the combination.
More particularly, the free end 25 of the jack 16 functions as a female-like socket to releasably and rotatably receive the male-like (i.e., plug) end 47a of the coupler 14. By virtue of (i) the electrical continuity of the inner conductor 48 of the coupler 14 being in contact with the electrical conductor io 44 of the jack 16 and (ii) the electrical continuity of the outer conductor 50 of the coupler 14 being in contact with the electrical conductor 42 of the jack 16, each of the couplers 14 can function, in use, to convey emf across the conductors 42, 44 of the jacks 16 of two interconnected illumination modules 12.
FIG. 3 illustrates an assembly made from the toy construction kit 10, which assembly includes three of the illumination modules 12 interconnected by two of the couplers 14, which function as mechanical linkages. Assuming that at least one of the illumination modules 12 is energized in the manner described hereinabove, the other two modules 12 are energized as a result of their interconnection via the couplers 14, which also function as electrical conduits to transfer electric power between all of the interconnected illumination modules 12 such that all three of the light-emitting elements 36 can be simultaneously Illuminated. As shown In FIG.
3, the illumination modules 12 are oriented such that their planar surfaces are in the same plane (i.e., they are coplanar), forming a relatively flat NJ 227,609530v1 14 105432.011803 structure. In another embodiment, which is represented in phantom in FIG.
3, the couplers 14 permit two contiguously positioned (i.e., adjacent or substantially abutting) illumination modules 12 to be rotated relative to one another, in the direction of the arrow R, thereby expanding the possibilities of constructing various types of constructs and structures with the kit 10.
The coupler 14', which is shown in exploded fashion, has an elongated grip 54' as described hereinabove.
FIGS. 4 - 8, FIGS. 9A - 9C, FIGS. 10A and 10B, and FIGS. 11A and 11B depict alternate embodiments of the present invention. Elements illustrated in FIGS. 4 - 8, FIGS. 9A - 9C, FIGS. 10A and 10B, and FIGS.
11A and 11B, which correspond either identically or substantially to the elements described above with respect to the embodiment shown in FIGS.
1 through 3, are designated by corresponding reference numerals increased by one hundred, two hundred, three hundred and four hundred, respectively. Unless otherwise stated, the embodiments shown by FIGS. 4 - 8, FIGS. 9A - 9C, FIGS. 10A and 10B, and FIGS. 11A and 11B are constructed and assembled in the same basic manner as the embodiment shown by FIGS. 1 -3.
FIGS. 4 - 8 illustrate an illuminated toy construction kit 110 constructed in accordance with an embodiment of the present invention.
The kit 110 includes a plurality of illumination modules 112 (one of which is shown), which can come in a variety of shapes and sizes (see also, for example, FIGS. 7A through 7E). In addition, the kit 110 includes a plurality of couplers 114, which can come in a variety of shapes and sizes (see also, for example, FIGS. 7F through 7J) and which facilitate the structural and NJ 227,609430v1 15 105432.011803 electrical interconnection of the illumination modules 112, thereby permitting the assembly of a variety of illuminated constructs and structures (see, for example, FIG. 8). Each of the illumination modules 112 includes a plurality of recessed jacks 116, each being identical in size and shape to one another. The illumination module 112 includes upper and lower casings 118, 120 which, when Interconnected, support at least one printed circuit board assembly 126 ("the PCBA 126") via upper mounting standoffs 127a and lower mounting standoffs 127b.
Referring specifically to FIGS. 5A and 5B, the PCBA 126 Includes a printed circuit board (PCB) 128 having electrically conductive pathways or tracks 130, 132 positioned on an electrically non-conductive substrate 134.
In an embodiment, a light-emitting element 136, which includes power leads 138, 140, is mechanically supported by and electrically connected to the PCB 128. In an embodiment, the power lead 138 is soldered to the track 130, and the power lead 140 is soldered to the track 132. Each of the jacks 116 is mechanically and electrically connected to the PCB 128.
Referring to FIGS. 5A - 6A, each of the jacks 116 includes a conductor 143, which is fastened to the substrate 134 and soldered to the track 132. A spring clip 155 is formed on the conductor 143 of the jack 116. Each of the jacks 116 further includes a pin-shaped electrical conductor 145, which is fastened to the substrate 134 and soldered to the track 130. It is noted that the conductors 143, 145 do not contact one another.
Referring to FIG. 6B, each of the couplers 114 includes a tubular-shaped inner conductor 148, a tubular-shaped outer conductor 150, and a NJ 227,609,530v1 16 105432.011803 tubular-spaced insulator 152, which separates the inner and outer conductors 148, 150. In an embodiment, a grip 154 is over-molded on the center of the outer conductor 150 of the coupler 114. FIG. 6C illustrates the spring clip 155 of the jack 116 in snug contact with the conductor 150 of the coupler 114, and the conductor 145 of the jack 116 in snug contact with the inner conductor 148 of the coupler 114.
In various embodiments, the illuminated module 112 can come in various shapes and sizes, in addition to the rectangular shape shown by FIG. 4. For example, FIG. 7A illustrates the illumination module 112 having a rounded rectangular shape (Shape A); FIG. 7B shows the illumination module 112 having a rounded cubical shape (Shape B); FIG. 70 shows the illumination module 112 having the shape of an equilateral triangle (Shape C); FIG. 7D depicts the illumination module 112 having the shape of a right-triangle (Shape D); and FIG. 7E shows the illumination module 112 having a wheel-like shape (Shape E). It is understood that the illumination modules 112 may consist of various shapes and sizes in addition to those shown by FIGS. 7A through 7E, such as tubular and polygonal (e.g., pentagonal, hexagonal, octagonal, etc.). It is understood that each of the aforesaid different shaped illumination modules 112 will have appropriately positioned and recessed jacks 116 and corresponding openings (e.g., four of the jacks 116 and openings for Shape A; six of the jacks 116 and openings for Shape B; three of the jacks 116 and openings for Shapes C
and D; one of the Jacks 116 and opening for Shape E).
Likewise, the couplers 114 may come in various shapes and sizes in addition to the linear-shape shown in FIG. 4 and FIGS. 6B and 6C. For NJ 227,609,5300 17 105432.011803 instance, FIG. 7F illustrates the coupler 114 having a 90-degree angular (e.g., elbow) shape (Shape F); FIG. 7G illustrates the coupler 114 having a 45-degree angular (e.g., elbow) shape (Shape G); FIG. 7H illustrates the coupler 114 having the shape of a cross (Shape H); FIG. 71 Illustrates the coupler 114 having a T-shape (Shape 1); and FIG. 7J illustrates the coupler 114 having an elongated linear shape. It is understood that the couplers 114 may consist of various shapes and sizes in addition to those shown in FIGS. 7F though 7J. In another embodiment, the couplers 114 may include flexible elements (see FIG. 73), such as hinges and/or rubber portions, that enable the couplers 114 to be varied in shape and orientation.
As indicated above, FIG. 8 shows an example of a three-dimensional assembly of the illumination modules 112 that are shown In FIGS. 4 and FIGS. 7A and 7C, and the couplers 114 that are shown in FIG.
7F. It should be noted that the individual modules 112 are arranged in various different planes.
FIG. 9A illustrates an illuminated toy construction kit 210 constructed in accordance with another embodiment of the present invention. The kit 210 includes a plurality of illumination modules 212 and a plurality of couplers 214. The couplers 214, which can come in a variety of sizes and shapes, facilitate the structural and electrical interconnection of the illumination modules 212, thereby permitting the assembly of a variety of illuminated constructs and structures. Each of the illumination modules 212 includes a plurality of recessed jacks 216, each being identical in size and shape to one another. Each of the illumination modules 212 also includes a housing 222 having a plurality of openings 227. The housing 222 has an NJ 227,60%530v1 18 105432.011803 upper and lower casing 218, 220. At least one printed circuit board 228 ("the PCB 228"), which has at least one light-emitting element 236 mounted thereon, is supported within the housing 222.
FIGS. 9B and 9C depict the components of each of the couplers 214 and each of the jacks 216, and the configuration of the interconnection between one of the couplers 214 and one of the jacks 216 when they are interconnected. More particularly, the coupler 214 includes a tubular-shaped outer conductor 250 and a pin-shaped inner conductor 251, which replaces the tubular-shaped inner conductor 48 of the embodiment shown 1.0 in FIGS. 1-3. In an embodiment, a grip 254 is over-molded on the center of the outer conductor 250 of the coupler 214, while an inner ring-like insulator 254' supports the inner conductor 251 within the outer conductor 250. The jack 216, which is mechanically and electrically fastened to the PCB 228, includes a tubular-shaped inner conductor 253, a tubular-shaped outer conductor 255, and a tubular-shaped insulator 257, which separates the Inner and outer conductors 253, 255. FIG. 9C illustrates the outer conductor 250 of the coupler 214 in snug contact with the outer conductor 255 of the jack 216 and the inner conductor 251 of the coupler 214 in snug contact with inner conductor 253 of the jack 216.
FIGS. 10A and 106 illustrate an illuminated toy construction kit 310 constructed in accordance with another embodiment of the present invention. The kit 310 includes a plurality of illumination modules 312 (one of which is shown) and a plurality of couplers 314 (one of which is shown).
The couplers 314 facilitate the structural and electrical interconnection of the illumination modules 312, thereby permitting the assembly of a variety NJ 227,609,5300 19 105432.011803 of illuminated constructs and structures. Each of the illumination modules 312 includes a plurality of recessed jacks 316, each being identical in size and shape to one another. Each of the illumination modules 312 also includes upper and lower casings 318, 320, which have upper mounting posts 321a and lower mounting posts 321b, respectively. When the upper and lower casings 318, 320 are interconnected, the upper mounting posts 321a cooperate with the lower mounting posts 321b to support an assembly 369 comprising cathode and anode plates 371, 373, respectively, and an electrical insulating layer 375 sandwiched therebetween. A light-emitting element 336 is supported by the insulating layer 375. The assembly 369 replaces the PCBA 26 of the embodiment shown in FIGS. 1-3. Alternatively, the insulating layer 375 could be eliminated and replaced with an air space created by a plurality of electric insulating spacers = interposed between the cathode and anode plates 371, 373, respectively, in which case the light-emitting element 336 would be mechanically and electrically connected to such plates.
FIGS. 11A and 11B illustrate an illuminated toy construction kit 410 constructed in accordance with another embodiment of the present invention. The kit 410 includes a plurality of illumination modules 412 and a plurality of couplers 414. The couplers 414 facilitate the structural and electrical interconnection of the illumination modules 412, thereby permitting the assembly of a variety of illuminated constructs and structures. Each of the illumination modules 412 includes a plurality of recessed jacks 416, each being identical in size and shape to one another.
Each of the illumination modules 412 also includes upper and lower NJ 227,809,530v1 20 105432.011803 casings 418, 420, which have upper mounting retainers 421a and lower mounting retainers 421b, respectively. When the upper and lower casings 418, 420 are interconnected, the upper mounting retainers 421a cooperate with the lower mounting retainers 421b to support an assembly 481 comprising cathode and anode plates 483, 485, respectively, and an electrical insulating layer 487 sandwiched therebetween. The insulating layer 487 supports a light-emitting element 436.
In an embodiment, the upper casing 418 of the illumination module 412 includes a plurality of projections 489 extending outwardly therefrom.
io Likewise, the lower casing 420 of the illumination module 412 includes at least one receptacle 491 formed therein. The receptacle 491 is sized and shaped to snugly receive the projections 489 of the upper casing 418 of another illumination module 412. Additionally, or alternatively, the illumination modules 412 may be assembled with elements of other toy construction components, such as LEGO' brick elements (not shown), which typically would not have their own self-contained light source, but which would have complementary projections and/or receptacles that are capable of mating with the projections 489 and/or the receptacle 491 of the illumination module 412. More particularly, projections on other toy construction components may be releasably received in the receptacle 491 of the lower casing 420. Likewise, the projections 489 of the upper casing 418 may be releasably inserted in a mating receptacle in another toy construction component, which, if transparent or translucent, could be used to transmit light emanating from the illumination module 412 to additional, otherwise non-illuminated, toy construction components.
NJ 227,609,530v1 21 105432.011803 With reference to FIG. 12, a power supply module 510 has a top casing 512 that is releasably connected to a bottom casing 514. The top casing 512 has a top surface 516 with a series of projections 518 formed thereon that are sized and shaped so that the power supply module 510 can be releasably connected to one or more of the illumination modules 412 or to a compatible non-illumination module, such as LEGO brick elements. The top casing 512 also has side surfaces 520 and end surfaces 522, each of which is void of projections like the projections 518.
The bottom casing 514 has a bottom surface 524 with a series of projections (not shown) that are like the projections 518 on the top casing 512, whereby the power supply module 510 can be releasably connected to additional illumination modules 412 or to other compatible non-illumination modules, such as LEGO. brick elements. The bottom casing 514 also has side surfaces 526 and end surfaces 528, each of which is void of projections like the projections 518.
The power supply module 510 has one or more batteries mounted therein (not shown) which are electrically connected to a plug P by wires (not shown). An ON/OFF switch (not shown), which may be positioned on the bottom surface 524, is installed in the wiring connecting the batteries to the plug P' in order to electrically connect/disconnect the batteries to/from the plug P. The plug P' is sized and shaped, and is mechanically and electrically constructed, in the same manner as the plug P of FIG. 1.
Therefore, the plug P' is mechanically and electrically connectable to the jacks 16 and 116 of FIGS. 1 and 4, respectively. It is understood, therefore, that since the plugs P', P are mechanically and electrically NJ 227,609.530v1 22 105432.011803 connectable to the jacks 16 and 116, the plugs P' and P cannot be connectable in any manner (e.g., mechanically or electrically) to the couplers 14 and 114 of FIGS. 1 and 4, respectively. In other words, the plugs P', P are compatible with the jacks 16 and 116, but they are not compatible with the couplers 14 and 114. Needless to say, the plugs P', P
could be modified so that they are compatible with the jacks 216, 316, and 416, instead of the jacks 16 and 116, in which case they would be incompatible with the couplers 214, 314, and 414, as well as the couplers 14 and 114.
As disclosed above, the power supply module 510 may be releasably connected to one or more of the illumination modules 412 or to one or more compatible non-illumination modules, such as LEGO brick elements, via the series of projections 518 formed on the power supply module 510. The power supply module 510 may also be connected to one or more illumination modules 12 and 112 via the mechanical and electrical interconnection between the jacks 16 and 116 and the plug P', it being understood that there may be more than one plug P' and that one or more of the additional plugs could be connected to one or more of the illumination modules 212, 312, and/or 412. The plug P could also be omitted and replaced with one of the projections 518, in which case a tethered plug (see, for instance, FIG. 16) could be employed to connect the power supply module 510 to the illumination modules 12, 112, on the one hand, or to the Illumination modules 212, 312, and 412, on the other hand.
The power supply module 510 is therefore capable of supplying electric power to any of the illumination modules 12, 112, 212, and 312, and 412.
NJ 227,609,530v1 23 105432.011803 In an embodiment, the power supply module 510 may be powered by the DC-output of an AC transformer that is positioned either internally or externally of the power supply module 510.
As disclosed above, the power supply module 510 may also be releasably connected to one or more compatible non-illumination modules, such as LEGO brick elements, via the series of projections 518 formed on the power supply module 510. For example, with reference to FIGS. 13 and 14, a model of a jet fighter plane is constructed around the power supply module 510, which therefore forms part of the model and functions 3.0 as a non-illumination module therein. FIG. 13 shows non-illuminated decorative components such as wheels 530 and engine nacelles or housings 532 (depicted in phantom) fastened to the projections 518 of the power supply module 510. FIG. 14 shows additional decorative components fastened to the power supply module 510, such as wing elements 534, rudder elements 536, cockpit 538 and nose cone 540.
As disclosed above, the couplers 14, 114, 214, 314 and 414 of FIGS. 1, 4, 9A, 10B and 11A, respectively, may have various decorative designs and shapes. For example, referring to FIG. 15, a coupler 610 is shown in the form of a propeller. More particularly, the coupler 610 includes a propeller hub 612 having three blades 614. The coupler 610 also has a nose component 616, which extends outwardly from the front of the propeller hub 612, and a rear component 618, which extends outwardly from the rear of the hub 612. The nose and rear components 616, 618, respectively, are sized and shaped, and function In the same manner as, the opposed male-like (i.e., plug) ends 47a, 47b of the coupler 14 shown in NJ 227,609,530v1 24 105432.011803 FIGS. 1, 2A, 2C, 2D and 3. As a result, the coupler 610 may be mounted In one or more of the jacks 16, 116, 216, 316, and 416 of the illumination modules 12, 112, 212, and 312, and 412, respectively, via the nose and rear components 616, 618, respectively. Since the coupler 610 does not have a light source, it functions as a non-illumination module, Just as the couplers 14, 114, 214, 314 and 414 may function as non-illumination modules.
Referring to FIG. 16, a power supply 710 has, on its bottom or back surface, an ON/OFF switch 712 which controls a direct current power source such as: i) batteries (not shown) that are releasably mounted internally of the power supply 710; or ii) the direct current output of an alternating current transformer that is positioned externally of the power supply 710. The top or front surface (not shown) of the power supply 710 is provided with (I) projections like the projections 518 or (ii) a series of circular rings that would function in a manner similar to the projections 518.
A power cord 714 extends from the power supply 710 to a power plug 716, which is sized and shaped, and is mechanically and electrically constructed, in the same manner as the couplers 214, 314 and 414 of FIGS. 9A, 10A and 11B, respectively. As a result, the plug 716 is mechanically and electrically connectable to the jacks 216, 316, and 416 of FIGS. 9A, 10A, and 118, respectively. It Is understood, therefore, that since the plug 716 is mechanically and electrically connectable to the jacks 216, 316, and 416, the plug 716 cannot be connected In any manner (e.g., mechanically or electrically) to the couplers 214, 314, and 414, respectively. In other words, the plug 716 is compatible with the jacks 216, NJ 227,6O953&.'1 25 105432.011803 316, and 416, but it is not compatible with the couplers 214, 314, and 414.
Needless to say, the plug 716 could be modified so that it is compatible with the jacks 16 and 116, instead of the jacks 216, 316, and 416, in which case it would be incompatible with the couplers 14 and 114, as well as the s couplers 214, 314, and 414. Optionally, the power supply 710 may be provided with special effects circuitry offering a variety of functions, such as voice activation or some other form of remote control, disco lighting, strobe lights and/or sound generation, including music. Such special effects circuitry may be accessed via a Mini USB plug (not shown) located on an exterior surface of the power supply 710. Similar special effects features could, of course, be provided on the power supply module 510.
As disclosed above, the upper casing 418 of the illumination module 412 includes a plurality of projections 489 extending outwardly therefrom, and the lower casing 420 includes at least one receptacle 491 formed therein. Also disclosed above, the power supply module 510 has a top casing 512 with a series of projections 518 formed thereon that are sized and shaped so that the power supply module 510 can be releasably connected to one or more of the illumination modules 412 or to a compatible non-illumination module, such as LEGOe brick elements. As exemplified in the embodiment described below and depicted by FIGS. 17-19, in order to establish greater releasable connectability (i.e., the projections of one module are releasably connectable to the receptacles of another module), the upper casings 18, 118, 218, and 318 of the illumination modules 12, 112, 212, and 312, respectively, may be provided with a plurality of projections. Likewise, as disclosed in the embodiment NJ 227,609,530,1 26 105432.011803 below, the lower casings 20, 120, 220, and 320 of the illumination modules 12, 112, 212, and 312, respectively, may be provided with a plurality of receptacles. As a result, a great variety of three-dimensional structural shapes may be formed (see, for example, FIG. 24). More particularly, as exemplified in the embodiment below, three dimensional structural shapes may include combinations of the illumination modules 12, 112, 212, 312, and 412, the power supply modules 510, and compatible non-illumination modules.
FIGS. 17 -19 illustrate an illumination module 812 that has a housing 822 with upper and lower casings 818, 820. The upper casing 818 has a construction similar to the upper casing 18 of the embodiment of FIGS. 1 -3 as well as the upper casing 118 of the embodiment of FIG. 4, except that the upper casing 818 has a plurality of projections or studs 850 that are symmetrically formed thereon. It is to be understood that the upper casing 818 is similar in construction to upper casing 18 (see FIGS. 1-3) and upper casing 118 (see FIG. 118) except for the presence of the plurality of studs 850 on upper casing 818. For example, upper casings 18, 118, 818 may all be made of transparent material. For the purpose of clarity, no interior elements of the illumination module 812 and other illumination modules of similar construction are depicted in FIGS. 17 -23.
Referring to FIG. 17, the upper casing 818 has a surface 848 on which the studs 850 are formed. The size and shape of the studs 850 are similar to the size and shape of the projections 489 of the illumination module 412. More particularly, each stud 850 has a cylindrically-shaped side wall surface 854 that has a diameter D1 and is oriented perpendicular NJ 227,800,530v1 27 105432.011803 to the plane of the surface 848. The stud 850 has a flat top surface 856 that is oriented in a plane that is parallel with the plane of the surface 848.
The studs 850 are arranged in a 4x4 array, with the minimum distance between adjacent studs 850 being a distance L1, and the interstitial spaces between adjacent studs 850 being generally designated as interstices S. It is understood that other embodiments may have other arrays of studs 850 (e.g., 3x3, 5x5, etc.). An arcuate lug 824a is formed in the upper casing 818, for purposes that are described above in relation to the lug 24a.
Referring to FIG. 18, the lower casing 820 has a construction similar 3.o to the lower casing 20 of the embodiment of FIGS. 1 - 3 as well as the lower casing 120 of the embodiment of FIG. 4, except that the lower casing 820 has a plurality of receptacles 852 that are symmetrically formed on a surface 858 of the lower casing 820. Each receptacle 852 has a tubular-shaped clasp 860. The clasp 860 has an outer surface 862 that has a diameter D2, and an inner surface 864. The outer and inner surfaces 862, 864 are oriented perpendicular relative to the surface .858. The clasp 860 has a thickness T, which determines the flexible resilience of the clasp 860 in the radial direction. More particularly, a stress, such as a force exerted by a press fit of the side wall surface 854 of the studs 850, in the radial direction, on the outer surface 862 of the clasp 860 results in a strain (i.e., a minute displacement) of the clasp 860 in the radial direction. In turn, the strain on the clasp 860 produces a stress that is exerted by the clasp 860 and has a magnitude that is equal to the magnitude of the stress S and acts in a radial direction opposite to the direction of the stress. The stress/strain relationship (i.e., the flexible-resilience of the clasp 860) is a NJ 227,609,530v1 28 105432.011803 function of the thickness T of the clasp 860 and the material of which the clasp 860 Is made of. Therefore, the selection of the thickness T of the clasp 860 (e.g., for a particular clasp 860 material such as a plastic) is a primary factor in determining the strength of the press-fit connections between the studs 850 and the receptacles 852.
Although the illumination module 812 has a plurality of studs 850 that are symmetrically formed on the surface 848 of the upper casing 818, and a plurality of receptacles 852 that are symmetrically formed on the surface 858 of the lower casing 820, it is understood that the illumination module 812 may having a plurality of studs 850 formed on the upper casing 818, while having no receptacles 852 formed on the lower casing 820. It is also under stood that the illumination module 812 may have a plurality of receptacles 852 formed on lower casing 820, while having no studs 850 formed on the upper casing 818.
3.5 A rim 868 that has a flat top surface 870 is formed around the perimeter of the surface 858 of the lower casing 820. The receptacles 852 are arranged in a 3x3 array, with the minimum space between adjacent clasps 860 being a distance U. The interstitial space that exists between adjacent clasps 860 is designated generally as interstices C. The clasps 860 that are adjacent to each other and the clasps 860 that are adjacent to the rim 868 must be spaced away from each adjacent clasp 860 or rim 868 such that a stud 850 may fit securely in any interstice C by a press-fit with some of the clasps 860 or with one or more clasps 880 and the rim 868. It is understood that other embodiments of the module 812 may have different arrays of clasps 860 (e.g., 4x4, 5x5, etc.). An arcuate lug 824b is NJ 227,609,630v1 29 105432.011803 formed in the lower casing 820, for purposes similar to those that are described above in relation to the lug 24b.
Referring to FIGS. 20A and 20B, in alternate embodiments of the present invention, the illuminated module 812 can be made in various shapes and sizes other than the rectangular shape shown by FIGS. 17 -19, For example, FIG. 20A illustrates an illumination module 812a having a rounded rectangular shape. FIG. 20B shows an illumination module 812b having the shape of an equilateral triangle.
Referring now to FIGS. 21-23, FIG. 21 is a top-perspective view of four illumination modules 812A, 812B, 812C and 812D of the present invention that are connected to each other to form a three-dimensional structure 872. FIG. 22 is a cross-sectional profile view of the structure 872.
FIG. 23 is a top plan view of the structure 872 with illumination modules 812A and 812B and their respective studs 850A and 850B shown as ghost Images such that the features of illumination module 812C are clearly visible. Since FIGS. 21-23 represent different views of a structure 872, references to the respective elements of structure 872 should be considered with reference to FIGS. 21-23 in combination with each other.
Continuing to refer to FIGS. 21-23, the stress / strain mechanism affords the press-fit connectability by press-fit connecting four studs 850A
of module 812A against the outer surfaces 862C of four clasps 860C of the module 812C and the rim 868C of the module 812C. The studs 850A
occupy the interstices C of the module 812C, and the clasps 860C occupy the corresponding interstices S (shown in FIG. 17, but omitted here for sake of clarity) between the studs 850A. Likewise, four studs 8508 of NJ 227,609,530v1 30 105432.011803 modules 8128 are press-fit connected with the outer surfaces 862C of another four clasps 860C of the module 812C and the rim 868C of the module 812C. The studs 850B occupy additional interstices C of the module 812C, and the clasps 860C occupy the corresponding interstices S
(shown in FIG. 17, but omitted here for sake of clarity) between the studs 850B. In addition, stud-like projections of compatible non-illumination modules, such as LEGO brick elements (not shown) may be press-fit connected on the inner surfaces 864 of the clasps 860. In this manner the user may assemble three dimensional structures involving illumination modules 812 as well as non-illumination modules.
The aforementioned principles can also be applied to assemble modules like modules 812A, 8128, 812C into columns, pyramids, and other arrangements. Other modules having different shapes, or having different numbers of studs similar to studs 850A, 8506, 850C, or having different numbers of clasps similar to clasps 860A, 8608, or 860C, can also be assembled into structures having simple or complex geometries. A wide variety of suitable structures will be recognized by those having ordinary skill in the relevant arts.
As disclosed above, the couplers 114 may include flexible elements (see, e.g., FIG. 7J) that enable the couplers 114 to have various shapes and orientations. FIGS. 24A-24C Illustrate flexible couplers 914A, 914B
and 914C, respectively, which are fashioned according to exemplary embodiments of the present invention. Couplers 914A, 914B and 914C are constructed, assembled and function in the same basic manner as each other, except that they vary in length. It is understood that the couplers NJ 227,609,530v1 31 105432.011803 914A, 914B and 914C may be constructed in lengths that are greater or less than the lengths depicted in FIGS. 24A -24C. Since the couplers 914A, 914B and 914C are substantially identical except for their overall lengths, only the coupler 914A is described in detail below. Corresponding elements of the coupler 914A, 914B, 914C are indicated in FIGS. 24A-24C
by reference numbers that correspond to those used in conjunction with coupler 914A, and which differ from those used in conjunction with coupler 914A by substitution of the letters B or C for the letter A.
In an embodiment, the coupler 914A has a pair of opposed male-like (i.e., plug) ends 947A, 947A'. The plug ends 947A, 947A' each include a respective tubular-shaped inner conductor 948A, 948A', a respective tubular-shaped outer conductor 950A, 950A', which may be co-axial with the respective inner conductor 947A, 947A', and respective tubular-shaped insulators (not visible), which separate and electrically insulate the respective inner and outer conductors 948A, 948', 950A, 950A' from one another. Collar-like grips 955A, 955A' are fastened to the respective plug ends 947A, 947A'. The coupler 914A includes a flexible connector 980A
which mechanically and electrically connects the plug ends 947A, 947A' to each other. The plug ends 947A, 947A' are constructed such that illumination modules of the present invention, as heretofore described, when coupled by the flexible coupler 914A can be rotated relative to each other by 360 degrees of rotation or more without straining the flexible connector 980A.
Turning to the flexible connector 980A, the flexible connector 980A
provides the electrical connection between the plug ends 947A, 947A' by NJ 227.609,530v1 32 105432.011803 means of at least a first elongated flexible electrical conductor (not shown) and a second elongated flexible electrical conductor (not shown) which are within the flexible connector 980A and electrically insulated from each other. The first and second flexible electrical conductors should be formed so as to withstand repeated flexing without breaking. Each of the first and second flexible electrical conductors has respective first and second ends.
Each end of the first flexible electrical conductor may be electrically connected to a respective one of the tubular-shaped inner conductors 948A, 948A', and each end of the second flexible electrical conductor may lo be electrically connected to a respective one of the tubular-shaped outer conductors 950A, 950A'. In some embodiments of the present invention, the respective electrical connections may be made by soldering an end of the flexible electrical .connector to its respective tubular conductor 948A, 948k, 950A, 950k.
In some embodiments of the present invention, the flexible electrical conductors may be metal wires in electrically-insulating sheaths, such as are well-known In the art. In other embodiments of the present Invention, the second flexible electrical conductor may surround the first flexible electrical conductor in a coaxial arrangement with an electrical insulator between the first and second flexible conductors. The first and/or second flexible conductors may be fabricated from a multiplicity of thin flexible metallic strands in order provide electrical conductivity and a high degree of physical flexibility (i.e., the flexible electrical conductors are easily bendable by hand). The multiplicity of thin flexible metallic strands enable the first and/or second flexible electrical conductors to resist fatigue-failures of the NJ 227,609,530v1 33 105432.011803 strands (e.g., due to repeated bending, twisting, etc.). The strands maybe configured in twisted, braided, interwoven or other configurations in order to increase the tensile strength of the first and second flexible electrical conductors and to further resist fatigue-failures of the strands. The metallic strands may be made of copper or they may be made of another suitable electrically conductive material such as aluminum.
The flexible connector 980A has an outer covering 952A which protects the interior of the flexible connector 980A from the intrusion of dirt and / or fluids into its interior. Fasteners 955A are crimped around the cover 952A, proximate the plug ends 947A, 947A', to facilitate the mechanical connection of the wire 980A to the plug ends 947A, 947A' as well as to provide strain relief for the plug ends 947A, 947A'.
In use, referring to FIG. 25, the flexible coupler 914C is shown electrically connecting the three-dimensional illuminated structure 872 (discussed above in relation to FIGS. 21-23) to the three-dimensional Illuminated structure 110 (shown in FIG. 8). More particularly, the plug end 947C of the flexible connector 980C is inserted In the arcuate lugs (not visible) of the module 112, and the plug end 947C' is removeably inserted in the arcuate lugs (not visible) of the module 812B, thereby establishing electrical connectivity between the Illuminated module 812B and the illumination module 112. An additional illumination module 812 may be connected to illumination module 812A using a connector 14. A power source PS provides electrical power to the assembly at structure 110.
It should be appreciated that the present invention provides numerous advantages. For instance, the jacks 16 of the illumination NJ 227,809,530v1 34 105432.011803 modules 12 (see, e.g., FIG. 2A) are identical in size and shape to one another, thereby facilitating ease of use in assembling and disassembling the illumination modules 12 of the kit 10. Utilizing Identically-shaped jacks 16 also minimizes the overall number of parts required to produce the kit 10, as well as minimizing the cost to produce the kit 10. Furthermore, the kit 10 may feature the illumination modules 12, 112, 212, 312, 412, 812 and the couplers 14, 114, 214, 314, 414, 914A, 9148, 914C consisting of various sizes and shapes as described above. Further the illumination modules 12, 112, 212, 312, 412, 812 and couplers 14, 214, 314, 414, 914A, 91413, 914C are constructed such that coupled Illumination modules can be rotated by 360 degrees of rotation or more relative to each other without straining or damaging the coupler 14, 214, 314, 414, 914A, 914B, 914C. An individual is, thus, able to construct from these components a wide array of forms (e.g., cars, buildings, aircrafts, tanks, science-fiction devices, etc.) having fascinating shapes and aesthetic light-emitting characteristics. In addition, the illuminated toy construction kits 310 and 410 employ printed-circuit-board-less assemblies 369, 481, respectively, which are useful if the production requirements of the kits 310, 410 do not require the use of printed circuit board assemblies, such as those employed in the illuminated toy construction kits 10, 110, and 210. Also, the upper and lower casings 418, 420 of the illumination module 412 (see, e.g., FIGS. 11A and 118), and the upper and lower casing 818, 820 of the of the illumination modules 812 (see, e.g., FIGS. 21-23) facilitate interconnection among the illumination modules of the present invention as well as with compatible non-illumination module, such as LEGO brick NJ 227,609,530v1 elements, thereby further extending the array of novel illuminated toy assemblies that an individual may construct.
It will be understood that the embodiments described herein are merely exemplary and that a person skilled in the art may make many 5 variations and modifications without departing from the scope of the invention. The scope of the claims should not be limited by particular embodiments set forth herein, but should be construed in a manner consistent with the specification as a whole.
Claims (20)
1. An illuminated structure made from a toy construction kit, said illuminated structure comprising a plurality of illumination modules, each of said illumination modules having a housing with an interior defined by a plurality of exterior surfaces, a light-emitting element mounted in said interior of said housing, a plurality of openings, each of said openings being provided in a corresponding one of said exterior surfaces of said housing and communicating with said interior thereof, a plurality of jack-like members positioned in said interior of said housing, each jack-like member being electrically connected to said light-emitting element and having a receiving end recessed within said housing and aligned with a corresponding one of said openings; a plurality of non-illumination modules attached to said illumination modules, at least one of said non-illumination modules being a coupler element interconnecting one of said illumination modules with another of said illumination modules, said coupler element having a first plug-like end extending into said housing of said one illumination module through one of said openings therein and rotatably and releasably engaging said receiving end of one of said jack-like members of said one illumination module, said one jack-like member of said one illumination module being aligned with said one opening of said one illumination module to define a first axis about which said one illumination module is rotatable, in a clockwise direction and in a counterclockwise direction, relative to said coupler element and relative to said another illumination module, said first plug-like end of said coupler element being disengageable from said receiving end of said one jack-like member of said one illumination module in response to the axial movement of said one illumination module along said first axis regardless of the rotational position of said one illumination module relative to said coupler element, and a second plug-like end extending into said housing of said another illumination module through one of said openings therein and rotatably and releasably engaging said receiving end of one of said jack-like members of said another illumination module, said one jack-like member of said another illumination module being aligned with said one opening of said another illumination module to define a second axis about which said another illumination module is rotatable, in a clockwise direction and in a counterclockwise direction, relative to said coupler element and relative to said one illumination module, said second plug-like end of said coupler element being disengageable from said receiving end of said one jack-like member of said another illumination module in response to the axial movement of said another illumination module along said second axis regardless of the rotational position of said another illumination module relative to said coupler element, said coupler element electrically connecting said one jack-like member of said one illumination module to said one jack-like member of said another illumination module; and an electric power source in direct electric contact with another of said jack-like members of said one illumination module to thereby illuminate said light-emitting element of said one illumination module and said light-emitting element of said another illumination module.
2. An illuminated structure according to claim 1, wherein said light-emitting element of said one illumination module has a first electric contact and a second electric contact; and wherein each jack-like member of said one illumination module has a first electric conductor, which is electrically connected to said first electric contact of said light-emitting element of said one illumination module by a first electric conducting pathway, and a second electric conductor, which is electrically connected to said second electric contact of said light-emitting element of said one illumination module by a second electric conducting pathway.
3. An illuminated structure according to claim 2, wherein said light-emitting element of said another illumination module has a first electric contact and a second electric contact; and wherein each jack-like member of said another illumination module has a first electric conductor, which is electrically connected to said first electric contact of said light-emitting element of said another illumination module by a third electric conducting pathway, and a second electric conductor, which is electrically connected to said second electric contact of said light-emitting element of said another illumination module by a fourth electric conducting pathway.
4. An illuminated structure according to claim 3, wherein said coupler element has an inner sleeve, which is made from electric conducting material and, which is electrically connected to said first electric conductor of said one jack-like member of said one illumination module and to said first electric conductor of said one jack-like member of said another illumination module, and an outer sleeve, which is made from electric conducting material and which is electrically connected to said second electric conductor of said one jack-like member of said one illumination module and to said second electric conductor of said one jack-like member of said another illumination module, said outer sleeve being electrically insulated from said inner sleeve.
5. An illuminated structure according to claim 4, wherein said housing of said one illumination module includes first mounting means for mounting said light-emitting element of said one illumination module within said housing thereof; and wherein said housing of said another illumination module includes second mounting means for mounting said light-emitting element of said another illumination module within said housing thereof.
6. An illuminated structure according to claim 5, wherein each of said first and second mounting means includes an electric insulator interposed between a pair of electric conducting plates, one of said plates of said first mounting means forming at least a portion of said first electric conducting pathway, while the other of said plates of said first mounting means forms at least a portion of said second electric conducting pathway, and one of said plates of said second mounting means forming at least a portion of said third electric conducting pathway, while the other of said plates of said second mounting means forms at least a portion of said fourth electric conducting pathway.
7. An illuminated structure according to claim 6, wherein said first electric conductor of said one jack-like member of said one illumination module includes a first pin-like element, which is mechanically and electrically connected to said one plate of said first mounting means, said first pin-like element being releasably received within said first plug-like end of said coupler element so as to be electrically connected to said inner sleeve of said coupler element, and wherein said second electric conductor of said one jack-like member of said one illumination module includes a first spring-like clip, which is mechanically and electrically connected to said other plate of said first mounting means, said first spring-like clip being positioned about and resiliently engaging said first plug-like end of said coupler element so as to be electrically connected to said outer sleeve of said coupler element.
8. An illuminated structure according to claim 7, wherein said first electric conductor of said one jack-like member of said another illumination module includes a second pin-like element, which is mechanically and electrically connected to said one plate of said second mounting means, said second pin-like element being releasably received within said second plug-like end of said coupler element so as to be electrically connected to said inner sleeve of said coupler element, and wherein said second electric conductor of said one jack-like member of said another illumination module includes a second spring-like clip, which is mechanically and electrically connected to said other plate of said second mounting means, said second spring-like clip being positioned about and resiliently engaging said second plug-like end of said coupler element so as to be electrically connected to said outer sleeve of said coupler element.
9. An illuminated structure according to claim 8, wherein said housing of each of said illumination modules is made from a material that is an electric insulator, at least some of said exterior surfaces of said housing being transparent such that said interior of said housing is visible through said at least some of said exterior surfaces.
10. An illuminated structure according to claim 9, wherein said coupler element includes a collar-like member that is snugly, but removably, received within said one opening of said one illumination module and said one opening of said another illumination module to thereby stabilize said illuminated structure.
11. An illuminated structure according to claim 10, wherein said first and second plug-like ends of said coupler element are oriented coaxially relative to each other, whereby said first and second axes are coaxial.
12. An illuminated structure according to claim 10, wherein said first and second plug-like ends of said coupler element are oriented obliquely relative to each other, whereby said first and second axes are not coaxial.
13. An illuminated structure according to claim 10, wherein said coupler element has a length selected so that said one illumination module is positioned in proximal to said another illumination module whereby said one illumination module and said another illumination module are proximal to each other.
14. An illuminated structure according to claim 10, wherein said coupler element has a length selected so that said one illumination module is positioned remote from said another illumination module.
15. An illuminated structure according to claim 14, wherein said collar-like member extends radially outward from said coupler element, said collar-like member having an outer peripheral surface that is engageable with a portion of said housing of said one illumination module that surrounds said one opening of said one illumination module and with a portion of said housing of said another illumination module that surrounds said one opening of said another illumination module.
16. An illuminated structure according to claim 15, wherein at least one of said exterior surfaces of said one illumination module includes mating means for mating with a complementary mating means on a compatible module, said mating means of said one illumination module including a plurality of spaced-apart projections arranged on said at least one exterior surface of said one illumination module.
17. An illuminated structure according to claim 16, wherein said compatible module is one of said plurality of non-illumination modules.
18. An illuminated structure according to claim 17, wherein said complementary mating means includes a plurality of spaced-apart projections arranged on a surface of said compatible module and a plurality of receptacles formed between said plurality of spaced-apart projections on said surface of said compatible module, each of said receptacles on said surface of said compatible module releasably receiving a selected one of said plurality of projections of said one illumination module.
19. An illuminated structure according to claim 13, wherein said exterior surfaces of said housing of said one illumination module include a plurality of side surfaces and a pair of opposed faces, each of said openings in said housing of said one illumination module being centrally located in a corresponding one of said side surfaces of said one illumination module, and said mating means of said one illumination module being provided on one of said opposed faces of said one illumination module.
20. An illuminated structure according to claim 1, wherein said plurality of illumination modules includes at least one other illumination module; and wherein said plurality of non-illumination modules includes another coupler element interconnecting said one illumination module with said one other illumination module, said another coupler element having a first plug-like end extending into said housing of said one illumination module through another of said openings therein and rotatably and releasably engaging said receiving end of one other of said jack-like members of said one illumination module, said one other of said jack-like members of said one Illumination module being aligned with said another opening of said one illumination module to define a third axis which is arranged at an angle relative to said first axis and about which said one illumination module is rotatable, in a clockwise direction and in a counterclockwise direction, relative to said another coupler element and relative to said one other illumination module, said first plug-like end of said another coupler element being disengageable from said receiving end of said one other jack-like member of said one illumination module in response to the axial movement of said one illumination module along said third axis regardless of the rotational position of said one illumination module relative to said another coupler element, and a second plug-like end extending into said housing of said one other illumination module through one of said openings therein and rotatably and releasably engaging said receiving end of one of said jack-like members of said one other illumination module, said one jack-like member of said one other illumination module being aligned with said one opening of said one other illumination module to define a fourth axis about which said one other illumination module is rotatable, in a clockwise direction and in a counterclockwise direction, relative to said another coupler element and relative to said one illumination module, said second plug-like end of said another coupler element being disengageable from said receiving end of said one jack-like member of said one other illumination module in response to the axial movement of said one other illumination module along said fourth axis regardless of the rotational position of said one other illumination module relative to said another coupler element, said another coupler element electrically connecting said one other jack-like member of said one illumination module to said one jack-like member of said one other illumination module to thereby illuminate said light-emitting element of said one other illumination module, and said another coupler element having sufficient flexibility such that it is bendable into a number of different positions.
Applications Claiming Priority (7)
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US201161579769P | 2011-12-23 | 2011-12-23 | |
US61/579,769 | 2011-12-23 | ||
US13/365,907 US8371894B1 (en) | 2011-12-23 | 2012-02-03 | Illuminated toy construction kit |
US13/365,907 | 2012-02-03 | ||
US201261673435P | 2012-07-19 | 2012-07-19 | |
US61/673,435 | 2012-07-19 | ||
PCT/US2012/068939 WO2013096006A1 (en) | 2011-12-23 | 2012-12-11 | Illuminated toy construction kit |
Publications (2)
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CA2817379A1 CA2817379A1 (en) | 2013-06-23 |
CA2817379C true CA2817379C (en) | 2014-05-06 |
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CA2817379A Active CA2817379C (en) | 2011-12-23 | 2012-12-11 | Illuminated toy construction kit |
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AU (1) | AU2012268868B1 (en) |
CA (1) | CA2817379C (en) |
GB (1) | GB2500748B (en) |
WO (1) | WO2013096006A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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ITMI20131855A1 (en) * | 2013-11-08 | 2015-05-09 | Fivep S P A | QUICK CONNECTION SYSTEM FOR LIGHTING DEVICES |
DE102013223412A1 (en) * | 2013-11-15 | 2015-05-21 | Osram Opto Semiconductors Gmbh | Holder assembly and optoelectronic arrangement |
FR3017803A1 (en) * | 2014-02-26 | 2015-08-28 | Eric Juillard Beans Online | CONSTRUCTION GAME |
CN105498252B (en) * | 2015-12-30 | 2017-10-10 | 龙门县佳茂聚氨酯橡胶有限公司 | High printing opacity luminous building block and assemble method with sheet electrical connector location structure |
WO2017157420A1 (en) * | 2016-03-15 | 2017-09-21 | Osram Opto Semiconductors Gmbh | Optoelectronic semiconductor device and module comprising such an optoelectronic semiconductor device |
CN111006138A (en) * | 2019-11-26 | 2020-04-14 | 伍库照明科技(昆山)有限公司 | Conveniently assembled modular lamp |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
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DE613379C (en) * | 1928-08-24 | 1935-05-18 | Karl Merk Dr | Lanyards with the help of which illuminated signs, e.g. Illuminated letters, which can be put together from individual luminous bodies |
US4532579A (en) * | 1984-04-13 | 1985-07-30 | Bill Merryman | Illuminated interconnectable sign module |
US5018980A (en) * | 1989-10-13 | 1991-05-28 | Robb John R | Snap-apart universal jointed electrical device |
US6524159B1 (en) * | 1999-08-23 | 2003-02-25 | Behrouz Kawarizadeh | Intelligent toy |
DE10014274A1 (en) * | 2000-03-22 | 2001-09-27 | Daniel Choe | Plug-in connection system has couplings of basic bodies, and sockets for connecting pipes in which is lighting from current source |
US7080927B2 (en) * | 2003-07-09 | 2006-07-25 | Stephen Feuerborn | Modular lighting with blocks |
US7322873B2 (en) * | 2004-10-19 | 2008-01-29 | Mega Brands America, Inc. | Illuminated, three-dimensional modules with coaxial magnetic connectors for a toy construction kit |
US7731558B2 (en) * | 2007-08-15 | 2010-06-08 | Jon Capriola | Illuminated toy building structures |
GB2465339A (en) * | 2008-11-12 | 2010-05-19 | Paul Nevill | Illuminated connecting shapes |
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- 2012-12-11 AU AU2012268868A patent/AU2012268868B1/en active Active
- 2012-12-11 CA CA2817379A patent/CA2817379C/en active Active
- 2012-12-11 WO PCT/US2012/068939 patent/WO2013096006A1/en active Application Filing
- 2012-12-24 GB GB1223345.8A patent/GB2500748B/en active Active
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AU2012268868B1 (en) | 2013-05-16 |
WO2013096006A1 (en) | 2013-06-27 |
GB2500748A (en) | 2013-10-02 |
GB201223345D0 (en) | 2013-02-06 |
GB2500748B (en) | 2014-03-12 |
CA2817379A1 (en) | 2013-06-23 |
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