CA2760120C - Thermal inspection and machining systems and methods of use - Google Patents
Thermal inspection and machining systems and methods of use Download PDFInfo
- Publication number
- CA2760120C CA2760120C CA2760120A CA2760120A CA2760120C CA 2760120 C CA2760120 C CA 2760120C CA 2760120 A CA2760120 A CA 2760120A CA 2760120 A CA2760120 A CA 2760120A CA 2760120 C CA2760120 C CA 2760120C
- Authority
- CA
- Canada
- Prior art keywords
- machining
- thermal
- subsystem
- machine component
- thermal imaging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003754 machining Methods 0.000 title claims abstract description 63
- 238000007689 inspection Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims description 25
- 238000005553 drilling Methods 0.000 claims abstract description 32
- 239000012530 fluid Substances 0.000 claims abstract description 22
- 238000001931 thermography Methods 0.000 claims abstract description 21
- 230000004044 response Effects 0.000 claims abstract description 17
- 230000001052 transient effect Effects 0.000 claims description 16
- 230000008859 change Effects 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 6
- 238000003384 imaging method Methods 0.000 claims description 4
- 238000011065 in-situ storage Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 description 11
- 239000007789 gas Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 6
- 238000001514 detection method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011515 electrochemical drilling Methods 0.000 description 1
- 238000007795 flow visualization technique Methods 0.000 description 1
- WPYVAWXEWQSOGY-UHFFFAOYSA-N indium antimonide Chemical compound [Sb]#[In] WPYVAWXEWQSOGY-UHFFFAOYSA-N 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910001120 nichrome Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/005—Repairing methods or devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/28—Supporting or mounting arrangements, e.g. for turbine casing
- F01D25/285—Temporary support structures, e.g. for testing, assembling, installing, repairing; Assembly methods using such structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/951—Balls
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/18—Investigating or analyzing materials by the use of thermal means by investigating thermal conductivity
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/72—Investigating presence of flaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/06—Cooling passages of turbine components, e.g. unblocking or preventing blocking of cooling passages of turbine components
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/80—Diagnostics
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
- Machine Tool Sensing Apparatuses (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/968,308 | 2010-12-15 | ||
| US12/968,308 US8810644B2 (en) | 2010-12-15 | 2010-12-15 | Thermal inspection and machining systems and methods of use |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2760120A1 CA2760120A1 (en) | 2012-06-15 |
| CA2760120C true CA2760120C (en) | 2019-01-08 |
Family
ID=45470264
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2760120A Expired - Fee Related CA2760120C (en) | 2010-12-15 | 2011-12-01 | Thermal inspection and machining systems and methods of use |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US8810644B2 (enExample) |
| EP (1) | EP2466069B1 (enExample) |
| JP (1) | JP5898942B2 (enExample) |
| CA (1) | CA2760120C (enExample) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9817389B2 (en) * | 2013-03-05 | 2017-11-14 | Rolls-Royce Corporation | Adaptively machining component surfaces and hole drilling |
| WO2014138231A1 (en) * | 2013-03-08 | 2014-09-12 | Rolls-Royce Corporation | Adaptive machining of components |
| US9182318B2 (en) * | 2013-08-02 | 2015-11-10 | Pratt & Whitney Canada Corp. | Methods and apparatus for inspecting cooling holes |
| WO2015058045A1 (en) | 2013-10-18 | 2015-04-23 | United Technologies Corporation | Method and assembly for inspecting engine component |
| US9400256B2 (en) * | 2013-12-06 | 2016-07-26 | Rolls-Royce Corporation | Thermographic inspection techniques |
| EP3094865A4 (en) * | 2014-01-16 | 2017-09-13 | United Technologies Corporation | Systems and methods for thermal location of cooling holes |
| US20160070253A1 (en) * | 2014-09-05 | 2016-03-10 | Rolls-Royce Corporation | Monitoring hole machining |
| US10295475B2 (en) | 2014-09-05 | 2019-05-21 | Rolls-Royce Corporation | Inspection of machined holes |
| US10162331B2 (en) | 2015-03-02 | 2018-12-25 | Rolls-Royce Corporation | Removal of material from a surface of a dual walled component |
| CN107234488B (zh) * | 2017-06-14 | 2020-03-31 | 沈阳机床(东莞)智能装备有限公司 | 一种基于数控机床视觉检测的刀具破损度检测方法 |
| WO2018236618A2 (en) * | 2017-06-20 | 2018-12-27 | Siemens Aktiengesellschaft | Life extension of power turbine disks exposed to in-service corrosion damage |
| US10551327B2 (en) | 2018-04-11 | 2020-02-04 | General Electric Company | Cooling hole inspection system |
| CN109751972B (zh) * | 2019-03-01 | 2021-02-26 | 北京金轮坤天特种机械有限公司 | 高压涡轮工作叶片冷却气膜孔检测平台及测试方法 |
| US11529678B2 (en) | 2020-06-11 | 2022-12-20 | Pratt & Whitney Canada Corp. | System and method for encapsulating a workpiece |
| US11492913B2 (en) * | 2020-07-21 | 2022-11-08 | General Electric Company | Cooling hole inspection system |
| US11885688B2 (en) | 2020-07-21 | 2024-01-30 | General Electric Company | Method and system for inspecting cooling holes of a turbine engine component |
| CN115077713B (zh) * | 2021-03-10 | 2025-11-25 | 中国航发商用航空发动机有限责任公司 | 通孔的检测方法及用于通孔的检测系统 |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4644162A (en) | 1984-09-20 | 1987-02-17 | General Electric Company | Cooling hole inspection |
| US4902139A (en) * | 1988-04-13 | 1990-02-20 | General Electric Company | Apparatus and method for measuring the thermal performance of a heated or cooled component |
| US5216808A (en) * | 1990-11-13 | 1993-06-08 | General Electric Company | Method for making or repairing a gas turbine engine component |
| US5111046A (en) | 1991-03-18 | 1992-05-05 | General Electric Company | Apparatus and method for inspecting cooling holes |
| US5773790A (en) * | 1997-01-21 | 1998-06-30 | General Electric Company | Beam blocking material and method for beam drilling and inspecting cooling holes |
| US6585408B2 (en) | 2001-07-30 | 2003-07-01 | General Electric Company | Method and apparatus for measuring local heat transfer distribution on a surface |
| US6524395B1 (en) * | 2001-09-21 | 2003-02-25 | General Electric Company | Method and apparatus for locating and repairing cooling orifices of airfoils |
| US20030128736A1 (en) | 2001-11-01 | 2003-07-10 | Dalio Brian A. | Turbine component inspection system |
| US6570175B2 (en) | 2001-11-01 | 2003-05-27 | Computerized Thermal Imaging, Inc. | Infrared imaging arrangement for turbine component inspection system |
| US6732582B2 (en) | 2002-08-23 | 2004-05-11 | General Electric Company | Method for quantifying film hole flow rates for film-cooled parts |
| EP1416266B1 (de) * | 2002-11-04 | 2006-09-27 | Siemens Aktiengesellschaft | Verfahren zur Überprüfung der Struktur von Durchgangslöchern eines Bauteils |
| US20040225482A1 (en) * | 2002-11-20 | 2004-11-11 | Vladimirov Dimitry S. | Design and evaluation of actively cooled turbine components |
| US6723951B1 (en) * | 2003-06-04 | 2004-04-20 | Siemens Westinghouse Power Corporation | Method for reestablishing holes in a component |
| EP1538439A1 (en) | 2003-12-01 | 2005-06-08 | Alstom Technology Ltd | Method to determine the internal structure of a heat conducting body |
| US7388204B2 (en) | 2005-12-07 | 2008-06-17 | Meyer Tool, Inc. | Apparatus and method for analyzing relative outward flow characterizations of fabricated features |
| US7671338B2 (en) * | 2006-06-14 | 2010-03-02 | Meyer Tool, Inc. | Apparatus and method for analyzing relative outward flow characterizations of fabricated features |
| DE102006043339B4 (de) * | 2006-09-15 | 2010-11-11 | Siemens Ag | Verfahren und Vorrichtung zur Bestimmung von Bauteilwandstärken mittels Thermographie |
| US7651261B2 (en) * | 2007-07-10 | 2010-01-26 | General Electric Company | System and method for thermal inspection of parts |
| US20090297336A1 (en) | 2007-08-21 | 2009-12-03 | General Electric Company | Online systems and methods for thermal inspection of parts |
| US7909507B2 (en) * | 2008-04-11 | 2011-03-22 | General Electric Company | Thermal inspection system and method |
| US7890274B2 (en) | 2009-03-30 | 2011-02-15 | General Electric Company | Method for quantifying hole flow rates in film cooled parts |
| US8287183B2 (en) * | 2010-03-17 | 2012-10-16 | Thermal Wave Imaging, Inc. | Thermographic detection of internal passageway blockages |
-
2010
- 2010-12-15 US US12/968,308 patent/US8810644B2/en active Active
-
2011
- 2011-12-01 EP EP11191460.2A patent/EP2466069B1/en active Active
- 2011-12-01 CA CA2760120A patent/CA2760120C/en not_active Expired - Fee Related
- 2011-12-14 JP JP2011272884A patent/JP5898942B2/ja active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CA2760120A1 (en) | 2012-06-15 |
| EP2466069B1 (en) | 2015-11-11 |
| JP5898942B2 (ja) | 2016-04-06 |
| US8810644B2 (en) | 2014-08-19 |
| US20120154570A1 (en) | 2012-06-21 |
| EP2466069A1 (en) | 2012-06-20 |
| JP2012127959A (ja) | 2012-07-05 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |
Effective date: 20160928 |
|
| MKLA | Lapsed |
Effective date: 20211201 |