CA2743272C - Process for upgrading heavy oil and bitumen products - Google Patents

Process for upgrading heavy oil and bitumen products Download PDF

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Publication number
CA2743272C
CA2743272C CA2743272A CA2743272A CA2743272C CA 2743272 C CA2743272 C CA 2743272C CA 2743272 A CA2743272 A CA 2743272A CA 2743272 A CA2743272 A CA 2743272A CA 2743272 C CA2743272 C CA 2743272C
Authority
CA
Canada
Prior art keywords
bitumen
reactor
steam
liquid product
gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA2743272A
Other languages
English (en)
French (fr)
Other versions
CA2743272A1 (en
Inventor
Wayne Brown
Ross Holuk
Gerard Monaghan
Stephen Porter
Robert Sugiyama
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ETX Systems Inc
Original Assignee
ETX Systems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ETX Systems Inc filed Critical ETX Systems Inc
Publication of CA2743272A1 publication Critical patent/CA2743272A1/en
Application granted granted Critical
Publication of CA2743272C publication Critical patent/CA2743272C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/002—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal in combination with oil conversion- or refining processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
    • B01J8/24—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
    • B01J8/36—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique with fluidised bed through which there is an essentially horizontal flow of particles
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/02—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by distillation
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/14—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts
    • C10G11/18—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts according to the "fluidised-bed" technique
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G51/00—Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more cracking processes only
    • C10G51/02—Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more cracking processes only plural serial stages only
    • C10G51/023—Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more cracking processes only plural serial stages only only thermal cracking steps
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G7/00—Distillation of hydrocarbon oils
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G70/00—Working-up undefined normally gaseous mixtures obtained by processes covered by groups C10G9/00, C10G11/00, C10G15/00, C10G47/00, C10G51/00
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/28—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid material
    • C10G9/32—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid material according to the "fluidised-bed" technique
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/02—Gasoline

Landscapes

  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Combustion & Propulsion (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
CA2743272A 2008-11-14 2008-11-14 Process for upgrading heavy oil and bitumen products Expired - Fee Related CA2743272C (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CA2008/002022 WO2010054464A1 (en) 2008-11-14 2008-11-14 Process for upgrading heavy oil and bitumen products

Publications (2)

Publication Number Publication Date
CA2743272A1 CA2743272A1 (en) 2010-05-20
CA2743272C true CA2743272C (en) 2015-11-10

Family

ID=42169557

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2743272A Expired - Fee Related CA2743272C (en) 2008-11-14 2008-11-14 Process for upgrading heavy oil and bitumen products

Country Status (9)

Country Link
US (1) US20120000830A1 (zh)
EP (1) EP2361292A4 (zh)
CN (1) CN102245740A (zh)
AU (1) AU2008364184B2 (zh)
BR (1) BRPI0823273A2 (zh)
CA (1) CA2743272C (zh)
MX (1) MX2011005125A (zh)
RU (1) RU2495079C2 (zh)
WO (1) WO2010054464A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11001762B2 (en) 2017-04-06 2021-05-11 Suncor Energy Inc. Partial upgrading of bitumen with thermal treatment and solvent deasphalting

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MX359613B (es) * 2010-12-23 2018-10-02 Etx Systems Inc Metodo para alimentar un reactor de coquizacion de lecho fluidizado.
CA2729457C (en) 2011-01-27 2013-08-06 Fort Hills Energy L.P. Process for integration of paraffinic froth treatment hub and a bitumen ore mining and extraction facility
CA2906715C (en) 2011-02-25 2016-07-26 Fort Hills Energy L.P. Process for treating high paraffin diluted bitumen
CA2733342C (en) 2011-03-01 2016-08-02 Fort Hills Energy L.P. Process and unit for solvent recovery from solvent diluted tailings derived from bitumen froth treatment
CA2733862C (en) 2011-03-04 2014-07-22 Fort Hills Energy L.P. Process and system for solvent addition to bitumen froth
CA2735311C (en) 2011-03-22 2013-09-24 Fort Hills Energy L.P. Process for direct steam injection heating of oil sands bitumen froth
CA2737410C (en) 2011-04-15 2013-10-15 Fort Hills Energy L.P. Heat recovery for bitumen froth treatment plant integration with sealed closed-loop cooling circuit
CA2738700C (en) 2011-04-28 2013-11-19 Fort Hills Energy L.P. Tsru with inlet spray system configurations for distribution of solvent diluted tailings
CA2857702C (en) 2011-05-04 2015-07-07 Fort Hills Energy L.P. Process for operating a bitumen froth treatment operation in turndown mode
CA2740935C (en) 2011-05-18 2013-12-31 Fort Hills Energy L.P. Enhanced temperature control of bitumen froth treatment process
US10113122B2 (en) 2015-08-31 2018-10-30 University Of New Brunswick Process for upgrading heavy hydrocarbon liquids
CN107597201B (zh) * 2017-09-13 2019-10-08 上海华畅环保设备发展有限公司 含油外排催化剂处理及分选回用方法和装置
WO2020227567A1 (en) * 2019-05-07 2020-11-12 Kore Infrastructure Production of renewable fuel for steam generation for heavy oil extraction
CA3103502A1 (en) * 2020-12-22 2022-06-22 Suncor Energy Inc. Light hydrocarbons content measurement in bitumen-containing process streams such as froth treatment tailings

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2776799A (en) * 1954-07-15 1957-01-08 Exxon Research Engineering Co Size reduction apparatus
US3144400A (en) * 1960-12-16 1964-08-11 Exxon Research Engineering Co Fluid coking process
US3642441A (en) * 1967-09-14 1972-02-15 Falconbridge Nickel Mines Ltd Treatment of metal chlorides in fluidized beds
US3702819A (en) * 1970-10-15 1972-11-14 Exxon Research Engineering Co Process for coking heavy hydrocarbons in a single vessel
GB2108997B (en) * 1981-11-03 1985-08-07 Peter Spencer Process and apparatus for thermal cracking and fractionation of hydrocarbons
US5431812A (en) * 1994-03-07 1995-07-11 Texaco Inc. Coking process
RU2186822C2 (ru) * 1997-06-19 2002-08-10 Эксонмобил Рисерч Энд Инджиниринг Компани Способ коксования в псевдоожиженном слое
CA2517811A1 (en) * 2004-08-09 2006-02-09 Richard Gauthier Process for producing fuel
US7413647B2 (en) * 2005-03-07 2008-08-19 Albert Calderon Method and apparatus for upgrading bituminous material
US20060231459A1 (en) * 2005-03-28 2006-10-19 Swan George A Iii FCC process combining molecular separation with staged conversion
RU2277638C1 (ru) * 2005-04-11 2006-06-10 Евгений Иванович Кондра Способ и устройство для получения электроэнергии путем использования конденсированных топлив
US8888992B2 (en) * 2005-08-09 2014-11-18 Uop Llc Process and apparatus for improving flow properties of crude petroleum

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11001762B2 (en) 2017-04-06 2021-05-11 Suncor Energy Inc. Partial upgrading of bitumen with thermal treatment and solvent deasphalting

Also Published As

Publication number Publication date
US20120000830A1 (en) 2012-01-05
EP2361292A4 (en) 2014-05-21
AU2008364184B2 (en) 2013-08-22
CN102245740A (zh) 2011-11-16
RU2011120055A (ru) 2012-12-20
EP2361292A1 (en) 2011-08-31
AU2008364184A1 (en) 2010-05-20
MX2011005125A (es) 2011-09-06
CA2743272A1 (en) 2010-05-20
WO2010054464A1 (en) 2010-05-20
RU2495079C2 (ru) 2013-10-10
BRPI0823273A2 (pt) 2015-06-23

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Effective date: 20130823

MKLA Lapsed

Effective date: 20211115