CA2601058C - Filter element with coating for surface filtration - Google Patents

Filter element with coating for surface filtration Download PDF

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Publication number
CA2601058C
CA2601058C CA2601058A CA2601058A CA2601058C CA 2601058 C CA2601058 C CA 2601058C CA 2601058 A CA2601058 A CA 2601058A CA 2601058 A CA2601058 A CA 2601058A CA 2601058 C CA2601058 C CA 2601058C
Authority
CA
Canada
Prior art keywords
filter element
coating
particles
component
main component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA2601058A
Other languages
French (fr)
Other versions
CA2601058A1 (en
Inventor
Stefan Hajek
Urs Herding
Kurt Palz
Wolfgang Raabe
Reiner Thurauf
Bernd Meindl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Herding GmbH Filtertechnik
Original Assignee
Herding GmbH Filtertechnik
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Herding GmbH Filtertechnik filed Critical Herding GmbH Filtertechnik
Publication of CA2601058A1 publication Critical patent/CA2601058A1/en
Application granted granted Critical
Publication of CA2601058C publication Critical patent/CA2601058C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/20Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • B01D39/2068Other inorganic materials, e.g. ceramics
    • B01D39/2072Other inorganic materials, e.g. ceramics the material being particulate or granular
    • B01D39/2079Other inorganic materials, e.g. ceramics the material being particulate or granular otherwise bonded, e.g. by resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • B01D39/163Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin sintered or bonded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1638Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being particulate
    • B01D39/1653Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being particulate of synthetic origin
    • B01D39/1661Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being particulate of synthetic origin sintered or bonded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0471Surface coating material
    • B01D2239/0485Surface coating material on particles

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Filtering Materials (AREA)
  • Paints Or Removers (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

An inherently stable, flow-porous filter element (2) having a porous coating (10) for surface filtration on its afflux surface, said coating (10) comprising:
(a) a main component of particles (12) and/or fibers (22);
(b) an inorganic binder component (14; 24) binding the particles (12) and/or the fibers (22) of the main component to each other;
(c) an adhesive (16; 26) binding the porous coating (10) to the remainder of the filter element;
(d) and an anti-adhesion component (18; 28) mitigating the adhesion of filtered out material to the porous coating and facilitating cleaning of the filter element.

Description

Filter Element with Coating for Surface Filtration The invention relates to an inherently stable, flow-porous filter element having a porous coating for surface filtration on its afflux surface.

Such filter elements are known with a number of coatings of different construction.
It is the object of the invention to make available a filter element with a surface fil-tration coating that is useful also for increased temperatures and/or increased re-sistance to chemical attack.

To meet this object, the coating of the filter element comprises:
(a) a main component of particles and/or fibers;
(b) an inorganic binder component binding the particles and/or fibers of the main component to each other;
(c) an adhesive binding the porous coating to the remainder of the filter element;
(d) and an anti-adhesion component mitigating the adhesion of filtered out mate-rial to the porous coating and facilitating cleaning of the filter element.

The binding of the coating to the remainder of the filter element need not be ef-fected exclusively by the adhesive, but the adhesive has a considerable share in effecting this binding. On the other hand, the adhesive may participate in addition also in binding the particles and/or fibers of the main component to each other.
Preferred particles for the main component are kieselguhr particles, zeolite parti-cles, polyvinyl pyrrolidone particles and mixtures thereof; among these, kieselguhr particles are particularly preferred. Preferred fibers for the main component are ceramic fibers. The preferred substances mentioned do not have to form 100 %
of the main component; it is sufficient when the main component contains one or more of the substances referred to as preferred ones to a considerable share.
On the other hand, it is preferred that the main component consists in essence of only one of the preferred substances mentioned or mixtures thereof. As an alternative, however, it is preferred as well to use a mixture of ceraniic fibers and one type of particles referred to as preferred or several types of particles referred to as pre-ferred.

The binder component may comprise or consist of water glass. However, it is pre-ferred that the binder component is not water glass. The binder component pref-erably is sol-based. The binder component preferably comprises crosslinked Si02 or crosslinked Si02 derivative or crosslinked TiO2 or crosslinked Ti02 derivative or crosslinked Zr02 or crosslinked Zr02 derivative or a mixture of several of the afore-mentioned substances. Crosslinked Si02 is very much preferred. Also as regards the binder component, it is not necessary for the same to consist to 100 %
of one of the substances referred to as preferred or of a mixture of several of these substances. However, it is preferred that the binder component consists in essence of one of the substances referred to as preferred or of a mixture of sev-eral of these substances. Si02 derivative is understood to be a substance which, apart from the silicon atoms and the oxygen atoms, still contains some organic material. The same holds analogously for Ti02 and Zr02.

Preferably, the adhesive is an organic dispersion adhesive. Aqueous dispersions are particularly preferred.

Preferably, the anti-adhesion component is polytetrafluoroethylene - in the follow-ing briefly referred to as PTFE - and/or silicone. Very much preferred is PTFE.
Moreover, the case very much preferred is that the anti-adhesion component in essence consists of PTFE only. A particularly expedient embodiment of the inven-tion provides for the application of the coating pursuant to the sol-gel process.

A further expedient embodiment of the invention consists in that the coating.
(in essence) contains kieseiguhr (only) as main component and (in essence) PTFE
(only) as anti-adhesion component in a weight ratio of 1:1 to 1:2.

The main body of the filter element, i.e. the basic structure of the filter element lo-cated underneath the coating, preferably is composed of sintered plastics parti-cles. Polyethylene particles are particularly favorable.
The modification of the filter element according to the invention in which particles are present as main component of the coating, can be used in particularly favor-able manner for liquid filtration or for separating oil mists from a gas stream. The filtration of cooling lubricant is envisaged in particular in this regard;
cooling lubri-cants are oily liquids or emulsions of lubricating substances in particular in water that are used in mechanical or abrasive or cutting or other material-removing (e.g.
spark erosion) working (machining) of workpieces. The cooling lubricant as a rule is pumped in circulating manner and contains, when leaving the place of work-piece machining, abraded, cut or removed particles of the machined workpiece.
These particles need to be filtered out before the cooling lubricant again reaches the workpiece in the circulation. Preferably, the filtration is performed by means of the filter element according to the invention which is simply immersed into a bath of the cooling lubricant. The filtered out foreign particles adhere to the coating on the outer surface of the filter element, the filtered cooling lubricant is sucked off from inside of the filter element. For periodic cleaning of the filter element, the pump circulation is briefly interrupted at suitable intervals in time and replaced by a brief liquid stream of cleaned cooling lubricant in the opposite direction, so that the filtered out foreign particles accumulated on the outside of the coating drop down into the cooling lubricant bath and may be removed from there e.g. by means of a sludge discharge means.

On the basis of the teaching of the invention it is possible to produce filter ele-ments which in essence completely filter?out foreign particles of a size of more than 5 ?m, more preferably more than 3 ?m, from a liquid. In case of cooling lubri-cant, the effect achieved is that the machining accuracy of the workpiece is very high as there is extremely clean cooling lubricant flowing to the machining site. It is possible to produce filter elements according to the invention for gas filtration which filter out foreign particles of a size of more than 3 ?m, more preferably of?a size of more than 1 ?m, in essence completely.
The variant of the filter element according to the invention in which fibers are pre-sent as main component of the coating (to a by far predominant extent or in es-sence as sole component) can be used in particularly expedient manner for gas filtration.
All in all, the filter element according to the invention can be used in particularly advantageous manner in situations in which resistance to increased temperatures and/or resistance to chemical attack is important. The filter element may be de-signed to resist a temperature of permanent use of up to 180 C, or it may be de-signed to resist a temperature of permanent use of up to 150 C, or it may be de-signed to resist a temperature of permanent use of up to 120 C. Chemical attack occurs e.g. in case of the afore-mentioned cooling lubricant. Another application involving chemical attack is the filtering of combustion exhaust gas. As examples for applications involving temperature resistance, there can be named the filtering of combustion exhaust gas, filtering for product separation from a gas stream (e.g.
spray drier, drier in foodstuff industry) and materials recycling from a gas stream (e.g. catalyst in fluidized bed reactors).
The invention and preferred developr7ients of ttie iriventiori will be explairied in more detail in the following by way of embodiments.

Fig. 1 shows a sectional view of a fragment of a filter element;
Fig. 2 shows a sectional view of a fragment of a filter element according to a an-other embodiment.

In the filter element 2 shown as a fragment in Fig. 1, the main component consists of polyethylene particles 4 that are sintered together at their contact locations 6.
The pores 8 between the particles 4 have an average size of e.g. 10 to 60 ?m.

The coating 10 of the filter element in essence consists of kieseiguhr particles 12 that are bonded to each other via crosslinked Si02 14 and, at their contact loca-tions with polyethylene particles 4, are bonded to the main body by means of an organic dispersion adhesive 16, and of PTFE particles 18. The kieselguhr particles 12 are so small that the pores between them in the average have a size?of less than 3 ?m. In producing the filter element 2 of Fig. 1, the main body is produced first and thereafter the coating is applied to the afflux surface of the same either with the consistence of a rather thin liquid or with the consistence of a rather thick liquid to a pasty consistence, e.g. by spraying, rolling on, brush application, etc.
The coating mass to be applied in essence consists of kieseiguhr particles, an Si02 sol, PTFE particles, organic dispersion adhesive, water and a small amount of tenside, wetting aid or foam prevention means. All of these components are available on the market without any problem. The coating mass is emulsion-stable.
Upon application of the coating mass, there is a sol-gel reaction, using as a rule a slightly increased temperature, and after evaporation of all water, the coating is formed in the solid aggregate state. During the sol-gel reaction and evaporation of the water, crosslinking of the Si02 phase and thus binding of the kieselguhr parti-cles to each other takes place.
The weight ratio of kieselguhr to PTFE is in the range from 1:1 to 1:2 for obtaining particularly good results.

The filter element 2 shown in a fragment in Fig. 2 differs from the filter element according to Fig. 1 by a different coating 10. In this case, the finished coating 10 in essence consists of ceramic fibers 22, crosslinked Si02 24, organic dispersion ad-hesive 26 and PTFE particles 28. Kieselguhr particles 12 in a smaller amount than in Fig. 1 are present as well. As regards the coating mass in the state to be ap-plied, the statements (additional components, consistence etc.) made in connec-tion with the embodiment according to Fig. 1 are applicable again.

The pores between the ceramic fibers 22 have substantially the same size as the pores between the kieselguhr particles 12 in the embodiment according to Fig.
1.
The ceramic fibers 22 typically have a diameter of a few ?m and a length of ?0 to 30 ?m; chemically, they consist typically in essence of Si02/AI203.

Kieselguhr is a common designation for a material consisting typically to 70 to 90 % of amorphous silicic acid and to 3 to 12 % of water.

In case of silicone as anti-adhesion component, the drawing figures would have a substantially unchanged appearance. In case of water glass as inorganic binder component, the drawing figures would have a substantially unchanged appear-ance.

Claims (18)

1. An inherently stable, flow-porous filter element having a porous coating for surface filtration on its afflux surface, said coating comprising:
(a) a main component of particles and/or fibers;
(b) an inorganic binder component binding the particles and/or the fibers of the main component to each other;
(c) an adhesive binding the porous coating to the remainder of the filter element;
(d) and an anti-adhesion component mitigating the adhesion of fil-tered out material to the porous coating and facilitating cleaning of the filter element, said anti-adhesion component being polytetrafluoroethylene (PTFE) and/or silicone.
2. A filter element according to claim 1, characterized in that the main component comprises one material of the group consisting of kieselguhr particles, zeolite particles, polyvinyl pyrrolidine particles and mixtures thereof.
3. A filter element according to claim 2, characterized in that the main component comprises kieselguhr parti-cles.
4. A filter element according to any one of claims 1 to 3, characterized in that the main component comprises ceramic fibers.
5. A filter element according to any one of claims 1 to 4, characterized in that the binder component comprises one material of the group consisting of crosslinked SiO2, crosslinked SiO2 derivative, crosslinked TiO2, crosslinked TiO2 derivative, crosslinked ZrO2, crosslinked ZrO2 derivative and mixtures thereof.
6. A filter element according to claim 5, characterized in that the binder component comprises crosslinked SiO2.
7. A filter element according to any one of claims 1 to 6, characterized in that the adhesive is an organic dispersion adhesive.
8. A filter element according to any one of claims 1 to 7, characterized in that said coating results from an emulsion-stable coat-ing mass.
9. A filter element according to any one of claims 1 to 8, characterized in that the coating is applied in accordance with the sol-gel process.
10. A filter element according to any one of claims 1 to 9, characterized in that the coating contains kieselguhr as main compo-nent and PTFE as anti-adhesion component in a weight ratio of 1:1 to 1:2.
11. A filter element according to any one of claims 1 to 10, characterized in that a main body of the filter element is composed of sintered plastics particles.
12. The use of the filter element according to any one of claims 1 to 11, comprising particles as main component of the coating, for liquid filtra-tion or for oil mist separation.
13. The use according to claim 12 for filtration of cooling lubricant.
14. The use according to claim 12 or 13, wherein foreign particles of a size of more than 5 pm are filtered out in essence completely.
15. The use of the filter element according to any one of claims 1 to 11, comprising fibers as main component of the coating, for gas filtration.
16. The use according to claim 15, wherein foreign particles of a size of more than 2 pm are filtered out in essence completely.
17. A method for producing an inherently stable, flow-porous filter element having a porous coating for surface filtration on its afflux surface, said coating comprising:
(a) a main component of particles and/or fibers;
(b) an inorganic binder component binding the particles and/or the fibers of the main component to each other;
(c) an adhesive binding the porous coating to the remainder of the filter element;
(d) and an anti-adhesion component mitigating the adhesion of fil-tered out material to the porous coating and facilitating cleaning of the filter element, said anti-adhesion component being polytetrafluoroethylene (PTFE) and/or silicone, wherein the main component of particles and/or fibers, the inorganic binder component, the adhesive and the anti-adhesion component are added to-gether to form a coating mass and the coating mass is applied to the remain-ing filter element such as to form the coating on its afflux surface.
18. The method according to claim 17, wherein the main component of particles and/or fibers, the inorganic binder component, the adhesive and the anti-adhesion component are added together to form an emul-sion-stable coating mass and the emulsion-stable coating mass is ap-plied to the remaining filter element such as to form the coating on its afflux surface.
CA2601058A 2005-03-18 2006-03-16 Filter element with coating for surface filtration Expired - Lifetime CA2601058C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102005012659A DE102005012659A1 (en) 2005-03-18 2005-03-18 Filter element with coating for surface filtration
DE102005012659.6 2005-03-18
PCT/EP2006/002433 WO2006097313A2 (en) 2005-03-18 2006-03-16 Filter element provided with a coating for surface filtration

Publications (2)

Publication Number Publication Date
CA2601058A1 CA2601058A1 (en) 2006-09-21
CA2601058C true CA2601058C (en) 2012-09-11

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Application Number Title Priority Date Filing Date
CA2601058A Expired - Lifetime CA2601058C (en) 2005-03-18 2006-03-16 Filter element with coating for surface filtration

Country Status (12)

Country Link
US (2) US20060207932A1 (en)
EP (1) EP1863585B1 (en)
JP (1) JP4790006B2 (en)
KR (1) KR20080012829A (en)
CN (1) CN100584428C (en)
CA (1) CA2601058C (en)
DE (1) DE102005012659A1 (en)
IL (1) IL185942A (en)
PL (1) PL1863585T3 (en)
RU (1) RU2393909C2 (en)
TW (1) TWI367777B (en)
WO (1) WO2006097313A2 (en)

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Also Published As

Publication number Publication date
US20060207932A1 (en) 2006-09-21
IL185942A (en) 2013-03-24
PL1863585T3 (en) 2013-04-30
EP1863585B1 (en) 2012-11-07
TWI367777B (en) 2012-07-11
TW200637637A (en) 2006-11-01
WO2006097313A2 (en) 2006-09-21
JP4790006B2 (en) 2011-10-12
DE102005012659A1 (en) 2006-09-21
CN100584428C (en) 2010-01-27
IL185942A0 (en) 2008-08-07
US20090200247A1 (en) 2009-08-13
US8052878B2 (en) 2011-11-08
HK1117452A1 (en) 2009-01-16
JP2008535649A (en) 2008-09-04
KR20080012829A (en) 2008-02-12
WO2006097313A3 (en) 2007-01-04
RU2007138589A (en) 2009-04-27
CN101146588A (en) 2008-03-19
RU2393909C2 (en) 2010-07-10
CA2601058A1 (en) 2006-09-21
EP1863585A2 (en) 2007-12-12

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