CA2570924A1 - Method for producing metal products - Google Patents
Method for producing metal products Download PDFInfo
- Publication number
- CA2570924A1 CA2570924A1 CA002570924A CA2570924A CA2570924A1 CA 2570924 A1 CA2570924 A1 CA 2570924A1 CA 002570924 A CA002570924 A CA 002570924A CA 2570924 A CA2570924 A CA 2570924A CA 2570924 A1 CA2570924 A1 CA 2570924A1
- Authority
- CA
- Canada
- Prior art keywords
- metal
- atomized
- gas
- melted
- gas nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 107
- 239000002184 metal Substances 0.000 title claims abstract description 107
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 76
- 239000011265 semifinished product Substances 0.000 claims abstract description 31
- 239000000843 powder Substances 0.000 claims abstract description 27
- 239000000047 product Substances 0.000 claims abstract description 19
- 239000011888 foil Substances 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims description 30
- 238000002844 melting Methods 0.000 claims description 15
- 238000000576 coating method Methods 0.000 claims description 12
- 230000008018 melting Effects 0.000 claims description 12
- 150000002739 metals Chemical class 0.000 claims description 9
- 239000000155 melt Substances 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 6
- 239000000956 alloy Substances 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- 239000010936 titanium Substances 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 229910052735 hafnium Inorganic materials 0.000 claims description 3
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229910001000 nickel titanium Inorganic materials 0.000 claims description 3
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- 239000010955 niobium Substances 0.000 claims description 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 3
- 229910052702 rhenium Inorganic materials 0.000 claims description 3
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 3
- 229910000601 superalloy Inorganic materials 0.000 claims description 3
- 229910052715 tantalum Inorganic materials 0.000 claims description 3
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 150000004767 nitrides Chemical class 0.000 claims 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- 150000001247 metal acetylides Chemical class 0.000 claims 1
- 230000001681 protective effect Effects 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 229910052718 tin Inorganic materials 0.000 claims 1
- 239000011135 tin Substances 0.000 claims 1
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 239000011701 zinc Substances 0.000 claims 1
- 230000001939 inductive effect Effects 0.000 abstract description 6
- 239000007789 gas Substances 0.000 description 41
- 239000010408 film Substances 0.000 description 11
- 238000000889 atomisation Methods 0.000 description 10
- 230000006698 induction Effects 0.000 description 7
- 239000007788 liquid Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000002411 adverse Effects 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- -1 for example Substances 0.000 description 1
- 238000009689 gas atomisation Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000012255 powdered metal Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
- B22D23/003—Moulding by spraying metal on a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/115—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/123—Spraying molten metal
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA1028/2004 | 2004-06-17 | ||
AT0102804A AT413702B (de) | 2004-06-17 | 2004-06-17 | Verfahren zum herstellen von erzeugnissen aus metall |
AT13222004 | 2004-08-02 | ||
ATA1322/2004 | 2004-08-02 | ||
PCT/AT2005/000214 WO2005123305A2 (de) | 2004-06-17 | 2005-06-16 | Verfahren zum herstellen von erzeugnissen aus metall |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2570924A1 true CA2570924A1 (en) | 2005-12-29 |
Family
ID=35276348
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002570924A Abandoned CA2570924A1 (en) | 2004-06-17 | 2005-06-16 | Method for producing metal products |
Country Status (6)
Country | Link |
---|---|
US (1) | US20080093045A1 (de) |
EP (1) | EP1765536B1 (de) |
AT (1) | ATE425832T1 (de) |
CA (1) | CA2570924A1 (de) |
DE (1) | DE502005006882D1 (de) |
WO (1) | WO2005123305A2 (de) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006051936B4 (de) * | 2006-11-01 | 2014-03-20 | Zollern Bhw Gleitlager Gmbh & Co. Kg | Verfahren zur Herstellung zweier miteinander verbundener Schichten und nach dem Verfahren herstellbares Funktionsbauteil |
DE102013008396B4 (de) | 2013-05-17 | 2015-04-02 | G. Rau Gmbh & Co. Kg | Verfahren und Vorrichtung zum Umschmelzen und/oder Umschmelzlegieren metallischer Werkstoffe, insbesondere von Nitinol |
DE102013022096B4 (de) * | 2013-12-20 | 2020-10-29 | Nanoval Gmbh & Co. Kg | Vorrichtung und Verfahren zum tiegelfreien Schmelzen eines Materials und zum Zerstäuben des geschmolzenen Materials zum Herstellen von Pulver |
FR3054462B1 (fr) * | 2016-07-29 | 2020-06-19 | Safran Aircraft Engines | Procede d'atomisation de gouttes metalliques en vue de l'obtention d'une poudre metallique |
CN108247075A (zh) * | 2018-04-23 | 2018-07-06 | 安徽哈特三维科技有限公司 | 一种用于气雾化法制备超高温金属球形粉体的雾化器装置 |
DE102019122000A1 (de) | 2019-08-15 | 2021-02-18 | Ald Vacuum Technologies Gmbh | Verfahren und Vorrichtung zum Zerteilen einer elektrisch leitfähigen Flüssigkeit |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2864137A (en) * | 1952-10-25 | 1958-12-16 | Helen E Brennan | Apparatus and method for producing metal strip |
GB1359486A (en) * | 1970-06-20 | 1974-07-10 | Vandervell Products Ltd | Methods and apparatus for producing composite metal material |
GB1517283A (en) * | 1974-06-28 | 1978-07-12 | Singer Alec | Production of metal articles |
JPS6217103A (ja) * | 1985-07-16 | 1987-01-26 | Tanaka Kikinzoku Kogyo Kk | 金属粉末の製造方法 |
DE3533964C1 (de) * | 1985-09-24 | 1987-01-15 | Alfred Prof Dipl-Ing Dr-I Walz | Verfahren und Vorrichtung zum Herstellen von Feinstpulver in Kugelform |
US5022455A (en) * | 1989-07-31 | 1991-06-11 | Sumitomo Electric Industries, Ltd. | Method of producing aluminum base alloy containing silicon |
DE4102101C2 (de) * | 1991-01-25 | 2003-12-18 | Ald Vacuum Techn Ag | Einrichtung zum Herstellen von Pulvern aus Metallen |
US5609922A (en) * | 1994-12-05 | 1997-03-11 | Mcdonald; Robert R. | Method of manufacturing molds, dies or forming tools having a cavity formed by thermal spraying |
US6254661B1 (en) * | 1997-08-29 | 2001-07-03 | Pacific Metals Co., Ltd. | Method and apparatus for production of metal powder by atomizing |
JP2002512308A (ja) * | 1998-04-17 | 2002-04-23 | ゲーカーエヌ・ジンター・メタルス・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | 開放多孔性の薄い金属層を作製する方法 |
-
2005
- 2005-06-16 AT AT05748361T patent/ATE425832T1/de not_active IP Right Cessation
- 2005-06-16 US US11/629,658 patent/US20080093045A1/en not_active Abandoned
- 2005-06-16 EP EP05748361A patent/EP1765536B1/de not_active Not-in-force
- 2005-06-16 DE DE502005006882T patent/DE502005006882D1/de not_active Expired - Fee Related
- 2005-06-16 CA CA002570924A patent/CA2570924A1/en not_active Abandoned
- 2005-06-16 WO PCT/AT2005/000214 patent/WO2005123305A2/de not_active Application Discontinuation
Also Published As
Publication number | Publication date |
---|---|
WO2005123305A2 (de) | 2005-12-29 |
EP1765536A2 (de) | 2007-03-28 |
DE502005006882D1 (de) | 2009-04-30 |
ATE425832T1 (de) | 2009-04-15 |
US20080093045A1 (en) | 2008-04-24 |
EP1765536B1 (de) | 2009-03-18 |
WO2005123305A3 (de) | 2006-06-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0198613B1 (de) | Verfahren zur Herstellung von metallischen Produkten | |
CA3089670C (en) | Process and apparatus for producing powder particles by atomization of a feed material in the form of an elongated member | |
EP0409905B1 (de) | Verfahren und vorrichtung zum zerstäuben einer metallschmelze | |
US4801412A (en) | Method for melt atomization with reduced flow gas | |
DE60210267T2 (de) | Vorrichtung und verfahren zur festkörper aufbringung und verdichtung von pulverteilchen mittels hochgeschwindigkeit und thermisch plastischer verformung | |
JPH01104703A (ja) | 金属粒滴による金属物品の鋳造方法及び装置 | |
US20080093045A1 (en) | Method for Producing Metal Products | |
US11839918B2 (en) | Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires | |
GB2154903A (en) | Melt atomization with reduced gas flow and apparatus for atomizing | |
US5954112A (en) | Manufacturing of large diameter spray formed components using supplemental heating | |
CN101898241A (zh) | 微纳米合金双金属复合材料制备工艺及设备 | |
CN108015284B (zh) | 一种采用预加热方式的复合板带喷射制备装置及制备方法 | |
JP2017075386A (ja) | 金属粉末の製造装置及びその製造方法 | |
US6481638B1 (en) | Method and device for producing fine powder by atomizing molten material with gases | |
JP2020528106A (ja) | スラスタ支援プラズマ微粒化を使用した大量の超微細球状粉末の費用効率の良い生産方法 | |
US4928745A (en) | Metal matrix composite manufacture | |
US20020018858A1 (en) | Mixed powder thermal spraying method | |
JPH0819445B2 (ja) | 窒化ホウ素表面を有する噴霧ノズル | |
EP4019167A1 (de) | Zerstäubung von metallischen schmelzen unter verwendung von flüssigem co2 | |
EP4197674A1 (de) | Kontrollierte atmosphäre und optimierte zerstäubung für die pulverherstellung | |
WO2024000919A1 (zh) | 高球形度及低氧增量钛或钛合金粉末的制备方法及系统 | |
Hohmann et al. | Modern Systems for Ceramic-Free Powder Production | |
EP4019166A1 (de) | Zerstäubung von metallischen schmelzen mit kohlensäurehaltigem wasser | |
AT413702B (de) | Verfahren zum herstellen von erzeugnissen aus metall | |
CN103882361A (zh) | 一种(wc/高速钢)钢结硬质合金及层合材料制备方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
FZDE | Discontinued |