CA2569432A1 - A second-stage separator device for a vacuum cleaner - Google Patents

A second-stage separator device for a vacuum cleaner Download PDF

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Publication number
CA2569432A1
CA2569432A1 CA002569432A CA2569432A CA2569432A1 CA 2569432 A1 CA2569432 A1 CA 2569432A1 CA 002569432 A CA002569432 A CA 002569432A CA 2569432 A CA2569432 A CA 2569432A CA 2569432 A1 CA2569432 A1 CA 2569432A1
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CA
Canada
Prior art keywords
air
dust
cyclone
vacuum cleaner
barrel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002569432A
Other languages
French (fr)
Other versions
CA2569432C (en
Inventor
Zugen Ni
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Kingclean Floorcare Co Ltd
Original Assignee
Suzhou Kingclean Floorcare Co Ltd
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Filing date
Publication date
Application filed by Suzhou Kingclean Floorcare Co Ltd filed Critical Suzhou Kingclean Floorcare Co Ltd
Publication of CA2569432A1 publication Critical patent/CA2569432A1/en
Application granted granted Critical
Publication of CA2569432C publication Critical patent/CA2569432C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/10Filters; Dust separators; Dust removal; Automatic exchange of filters
    • A47L9/16Arrangement or disposition of cyclones or other devices with centrifugal action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/10Filters; Dust separators; Dust removal; Automatic exchange of filters
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/10Filters; Dust separators; Dust removal; Automatic exchange of filters
    • A47L9/16Arrangement or disposition of cyclones or other devices with centrifugal action
    • A47L9/1616Multiple arrangement thereof
    • A47L9/1625Multiple arrangement thereof for series flow
    • A47L9/1633Concentric cyclones
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/10Filters; Dust separators; Dust removal; Automatic exchange of filters
    • A47L9/16Arrangement or disposition of cyclones or other devices with centrifugal action
    • A47L9/165Construction of inlets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/02Construction of inlets by which the vortex flow is generated, e.g. tangential admission, the fluid flow being forced to follow a downward path by spirally wound bulkheads, or with slightly downwardly-directed tangential admission
    • B04C5/04Tangential inlets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C9/00Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
    • B04C2009/002Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks with external filters

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Filters For Electric Vacuum Cleaners (AREA)
  • Cyclones (AREA)

Abstract

The present invention discloses a second-stage separator device for a vacuum cleaner, comprising a cylindrical barrel and a conical barrel that are vertically joined together, an exhaust tube coaxially disposed inside the cylindrical barrel, the side wall of the said cylindrical barrel being connected with two air inlets which have an involute central line and a rectangular longitudinal section, the two air inlets being disposed on the cylindrical barrel at the same height and staggered 180° in the circumference, with air inlets thereof being located in the common plane through the axis line of the cylindrical barrel and orientated oppositely. The present invention can increase the air inlet area of a dust cleaner and improve the dust-removal efficiency of a dust cleaner.

Description

A second-stage separator device for a vacuum cleaner Technical field The present invention relates to a second-stage separator device for a vacuum cleaner.
Background of invention China Patent No.ZL02220336.2, which was issued on March 5, 2003 by the SIPO of the People's Republic of China, discloses a deceleration centrifugal device for a dust cleaner which comprises a cylindrical barrel with an exhaust tube and an inlet tube for air, a conical barrel and a dust collecting box, which are joined together from the top down in succession, said conical barrel provided with a small upper end and a large bottom end, an umbrella reflecting plate being provided inside the conical barrel below the exhaust tube, a circumfluence hole being disposed in the center of the umbrella reflecting plate, an annular gap for dust dropping being formed between the circumferential edge of the umbrella reflecting plate and the side wall of the conical barrel;
said device has characteristics of small loss in air pressure, good suction effect, high dust-filtering precision, low operation noise and being able to avoid the secondary air pollution effectively, especially for the secondary filtering system and for separating fine dust.

However, due to only one air inlet in the above-mentioned separator device, it is difficult to enlarge the area of the air inlet, which has become the primary cause that restrains the increase of the air volume of the dust cleaner.

Summary of the invention An object of the present invention is to provide a second-stage separator device for a vacuum cleaner, for increasing the air inlet area of the dust cleaner and improving the dust-removal efficiency of the dust cleaner.

In one aspect of the present invention, it is provided with a second-stage separator device for a vacuum cleaner, which includes a barrel, an exhaust tube and an air inlet both of which are disposed on the barrel, wherein said air inlets are at least two.

In another aspect of the present invention, it is provided with a second-stage separator device, including a barrel, an exhaust tube and an air inlet both of which are disposed on the barrel, said air inlet are at least two; said barrel comprising a cylindrical barrel and a conical barrel that are vertically joined together, the exhaust tube coaxially disposed inside the cylindrical barrel, the air inlet being connected to the side wall of the cylindrical barrel.

In still another aspect of the present invention, it is provided with a second-stage separator device for a vacuum cleaner, including a barrel, an exhaust tube and an air inlet both of which are disposed on the barrel, said air inlets are at least two; said barrel comprising a cylindrical barrel and a conical barrel that are vertically joined together, the exhaust tube coaxially disposed inside the cylindrical t barrel, the air inlets connected to the side wall of the cylindrical barrel;
said two air inlets are disposed on the cylindrical barrel at the same height and staggered 180 in the circumference, with the air inlets disposed in a common plane through the axis line of the cylindrical barrel and orientated oppositely; the central lines of said two inlet tubes are involute; said two inlet tubes have a rectangular longitudinal section.

Another object of the present invention is to provide a dust separating apparatus, for increasing the air inlet area of the dust cleaner and improving the dust-removal efficiency of the dust cleaner.

To achieve the above object, a dust separating apparatus according to the present invention comprises: a low efficiency cyclone with a tangential import having a prefilter initially separating coarse contaminants; and a high efficiency cyclone secondarily separating fine contaminants not separated by the prefilter and arranged into said low efficiency cyclone for comprising: a conduit having a plurality of said air inlets and an air outlet; said air inlets disposed in said prefilter and each arranged in a tangential manner; a conical cylinder connected with said conduit for forming a helical flow thereof; and a dust collector attached to a lower end of said conical cylinder for collecting fine contaminants.

Preferably, said air inlets are located on a top end of said high efficiency cyclone.
Furthermore, each air inlet is arranged in a different axial direction.

Additionally, said conduit is manufactured integrally with the conical cylinder.
Still preferably, each air inlet is tangential to an axis of said air outlet.

Still another object of the present invention is to provide a vacuum cleaner, for increasing the air inlet area of the dust cleaner and improving the dust-removal efficiency of the dust cleaner.

A vacuum cleaner comprising: a dirty air import for receiving dust containing air stream; a clean air outlet spaced for the dirty air import; an air flow path extending downstream from the dirty air inlet to the clean air outlet and in flow communication with a source of suction;
and, a dust separating apparatus positioned in the air flow path, the dust separating apparatus comprising: a first cyclone and a second cyclone downstream from the first cyclone; and, wherein a plurality of air inlets are positioned in the air flow path downstream from the first cyclone and upstream of the second cyclone.

The advantages of the present invention are as follows:

1. On the basis of the prior art separator device, the present invention adds an air inlet, for increasing the air inlet area so that the air volume is evidently increased, compared with the prior art device, and the dust-removal efficiency is improved.
2. The present invention uses two involute air inlets. With the same inlet area, the width of the inlet can be reduced, therefore the dust airflow keeps relatively far away from the central area when being sucked into dust-removal device. Under the same centrifugal force, the shorter the distance that the dust moves towards the wall, the more advantageous it is for the separating efficiency.
Brief description of the drawings The present invention will be further described in the following in combination with the exemplary embodiments and with reference to the accompanying drawings.

Figure 1 is a front view of the prior art device;
Figure 2 is a top view of the cylindrical barrel in figure 1;
Figure 3 is an exploded perspective view of the vacuum cleaner of the present invention;
Figure 4 is a front view of the vacuum cleaner in figure 3;
Figure 5 is a right view of the vacuum cleaner in figure 3;
Figure 6 is a front view of the separator device of the present invention;
Figure 7 is a top view of the cylindrical barrel of the separator in figure 6;
Figure 8 is an assembly view of the dust-removal device provided with the separator device according to the present invention;
Figure 9 is an overall view of the dust-removal device provided with the separator device according to the present invention.

Embodiment:
The preferred embodiment of the present invention is described in its use with a vacuum cleaner and in particular an upright vacuum cleaner. It will be appreciated that the improvements in multi-stage separation described herein may be used with canister vacuum cleaners, back pack vacuum cleaners, central vacuum cleaner systems as well as single and multi-stage separators of any sort, including industrial dust or particle collection systems wherein particles are to be removed from a fluid (i.e. a liquid and/or a gas).

As shown in Fig. 3-5, The upright vacuum cleaner 100 usually comprise a nozzle 102 for introducing a dust containing air stream, a motor 104 for providing a suction source, a dust separating apparatus 106 for separating coarse and fine contaminants from the dust containing air stream and a hose 103 connected with the nozzle 102 through the dust separating apparatus 106 for transferring the dust containing air stream. The dust separating apparatus 106 comprises a first cyclone or a first-stage separator 6, a second cyclone or a second-stage separator device 50 and an air flow path (not labeled) extending downstream from the dirty air inlet 60 to the clean air outlet 12 and in flow communication with the motor 104.

As shown in Fig. 6 and Fig. 7, a second-stage separator device 50 for the vacuum cleaner 100, comprises a cylindrical barrel 1 and a conical barrel 2 that are vertically joined together, an exhaust tube 3 coaxially disposed inside the cylindrical barrel 1, two air inlets 4 being connected to the side wall of sail cylindrical barrel 1, each of which has an involute central line and a rectangular longitudinal section. The air inlets 4 being disposed on the cylindrical barrel 1 at the same height and staggered 180 in the circumference, with air inlets 5 being coaxially disposed in the common plane through the axis line of the cylindrical barrel 1 and orientated oppositely.

As shown in Fig. 1 and 2, in the prior art device, the width of the air inlet 4~ is al, the height thereof is b, so that the area ml is equal to a, xb, herein the area ml becomes a bottleneck for the device which restrict the air volume, and the prerequisite here lies in that the area ml is less than the area TT
r2 of the exhaust tube 3~, which depends on the structure of the dust cleaner.

As shown in Fig.6 and 7, in order to increase the air inlet area, the present invention adopts a structure with two air inlets, and the air inlet area m2 is then equal to 2aZxb, which is increased relative to that of the prior art device. At the same time, the outlet of the exhaust tube becomes the bottleneck for the device, if the area mz is greater than the arearrr2 of the exhaust tube. Under the prerequisite for ensuring the dust-removal efficiency, the air volume of the device can be increased by the diameter increase of the exhaust tube 3.

In addition, with the same air inlet area and the same height of the air inlets, the width a2 can be reduced, i.e. a2 is only half of a,. Thus when the dust airflow is sucked into the body of the dust-removal device, it can keep far away from the center and accordingly contribute to improving the dust-removal efficiency.

Referring to Figs. 8 and 9, a dust separating apparatus mounted with a second-stage separator device 50 with a pair of air inlets 4 according to the present invention, comprises a cylinder tank 6 with a cover lid 10, a cylindrical barrel 1 and a conical barrel 2 both of which are mounted within the cylinder tank 6. A dust collector 7 located below the conical barrel 2 is also provided within the cylinder tank 6. A cylinder filter cover 9, also named as a prefilter that has a plurality of pores 90 formed on the outer periphery thereof is coaxially arranged outside of the cylindrical barrel 1, and the cylindrical barrel 1 and the cylinder filter cover or prefilter 9 are covered by a top cover 8 on which the exhaust tube 3 is provided. Additionally, there is still a third filter 11 for further filtering the air flow, such as a piece of sponge, disposed on the top cover 8 for covering the exhaust tube 3 to filter the air flow before flowing out through the outlet 12 on one side of the cover lid 10.

In operation, dust containing air stream may be introduced into the cylinder tank 6 by any means known in the art from an tangential import 60 thereon, and is filtered initially by the prefilter 9.
Because the coarse contaminants can not enter into the pores 90, the coarse contaminants drop downwardly while the air stream with the fine contaminants enters into the pores 90.When the air stream with fine contaminants enters into the cylindrical barrel 1 through the tangential air inlet 4 and then is secondarily filtered in the conical barrel 2 which has an upper end and a lower end wider than the upper end to separate fine contaminants not separated by the prefilter 9, and the air stream moves upwardly through exhaust tube 3. The filter 11 disposed on exhaust tube 3 will conduct the third filtering for the air stream being about to be guided into the motor 104 of the vacuum cleaner 100 and lastly discharged into the atmosphere.

In this embodiment, the pair of air inlets 4 are provided in the dust separating apparatus 106, more air inlets can also be considered for further increasing the flow amount to meet variable requirements.
The present invention can be applied to various type of the vacuum cleaners, and particularly, to the cyclonic vacuum cleaner so that convenience of use can be further improved.

It is to be understood, however, that even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.

y~t

Claims (11)

1. A second-stage separator device for a vacuum cleaner, comprising:
a barrel; and an exhaust tube (3) and at least a pair of air inlets (4), both of which being provided on the barrel.
2. The second-stage separator device for a vacuum cleaner as claimed in claim 1, wherein said barrel comprises a cylindrical barrel (1) and a conical barrel (2) that are vertically joined together, the exhaust tube (3) is coaxially disposed inside the cylindrical barrel (1), and the air inlet (4) is connected to the side wall of the cylindrical barrel (1).
3. The second-stage separator device for a vacuum cleaner as claimed in claim 1 or 2, wherein said two air inlets (4) are disposed on the cylindrical barrel (1) at the same height and staggered 180°in the circumference, with air inlets (5) thereof are disposed in the common plane through the axis line of the cylindrical barrel (1) and orientated oppositely.
4. The second-stage separator device for a vacuum cleaner as claimed in claim 3, wherein said two air inlets (4) have an involute central line.
5. The second-stage separator device for a vacuum cleaner as claimed in claim 3, wherein said two air inlets (4) have a longitudinal section.
6. A dust separating apparatus (106) for a vacuum cleaner comprising:
a first cyclone (6) with a tangential import (60) having a prefilter (9) initially separating coarse contaminants; and a second cyclone (50) secondarily separating fine contaminants not separated by the prefilter (9) and arranged into said first cyclone (6) for comprising:
a conduit (1) having a plurality of air inlets (4) at an upper end thereof and an air outlet (3);
said airinlets (4) disposed within said prefilter (9) and each arranged in a tangential manner; a conical cylinder (2) connected with a lower end of said conduit for forming a helical flow thereof;
and a dust collector (7) attached to a lower end of said conical cylinder (2) for collecting fine contaminants.
7. The dust separating apparatus as claimed in claim 6, wherein said air inlets (4) are located on a top end of said high efficiency cyclone.
8. A dust separating apparatus as claimed in claim 6, wherein each air inlet (4) is arranged in a different axial direction.
9. The dust separating apparatus as claimed in claim 6, wherein said conduit (1) is manufactured integrally with the conical cylinder (2).
10. The dust separating apparatus as claimed in claim 6, wherein each air inlet (4) is tangential to an axis of said air outlet (3).
11. A vacuum cleaner (100) comprising:
a dirty air import (60) for receiving dust containing air stream;
a clean air outlet (12) spaced for the dirty air import;
an air flow path extending downstream from the dirty air inlet (60) to the clean air outlet (12) and in flow communication with a source of suction; and, a dust separating apparatus (106) positioned in the air flow path, the dust separating apparatus comprising:
a first cyclone (6) and a second cyclone (50) downstream from the first cyclone; and, wherein a plurality of air inlets (4) are positioned in the air flow path downstream from the first cyclone and upstream of the second cyclone.
CA2569432A 2006-04-06 2006-11-29 A second-stage separator device for a vacuum cleaner Expired - Fee Related CA2569432C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN200620072211.7 2006-04-06
CN200620072211 2006-04-06

Publications (2)

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CA2569432A1 true CA2569432A1 (en) 2007-10-06
CA2569432C CA2569432C (en) 2013-11-12

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Family Applications (1)

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CA2569432A Expired - Fee Related CA2569432C (en) 2006-04-06 2006-11-29 A second-stage separator device for a vacuum cleaner

Country Status (7)

Country Link
US (1) US20070234687A1 (en)
EP (1) EP1842475B1 (en)
JP (1) JP2007275550A (en)
KR (1) KR20070100091A (en)
AT (1) ATE526859T1 (en)
AU (1) AU2006236003B2 (en)
CA (1) CA2569432C (en)

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Also Published As

Publication number Publication date
JP2007275550A (en) 2007-10-25
AU2006236003A1 (en) 2007-10-25
CA2569432C (en) 2013-11-12
EP1842475A1 (en) 2007-10-10
EP1842475B1 (en) 2011-10-05
ATE526859T1 (en) 2011-10-15
US20070234687A1 (en) 2007-10-11
AU2006236003B2 (en) 2011-03-10
KR20070100091A (en) 2007-10-10

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