CA2564577C - Support means system with drive pulley and support means as well as lift installation with such a support means system - Google Patents
Support means system with drive pulley and support means as well as lift installation with such a support means system Download PDFInfo
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- CA2564577C CA2564577C CA2564577A CA2564577A CA2564577C CA 2564577 C CA2564577 C CA 2564577C CA 2564577 A CA2564577 A CA 2564577A CA 2564577 A CA2564577 A CA 2564577A CA 2564577 C CA2564577 C CA 2564577C
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- support means
- pulley
- belt
- rib
- groove
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G5/00—V-belts, i.e. belts of tapered cross-section
- F16G5/20—V-belts, i.e. belts of tapered cross-section with a contact surface of special shape, e.g. toothed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
- B66B7/062—Belts
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
- Cage And Drive Apparatuses For Elevators (AREA)
- Pulleys (AREA)
Abstract
In a support means system a belt-like support means (12.3), which supports a load and which has at least one rib (20.3) or groove with wedge-shaped cross-section extending in the longitudinal direction of the support means (12.3), is driven by a support means pulley (4.3), which has at least one corresponding groove or rib (22.3) with wedge- shaped cross-section extending in circumferential direction, wherein a cavity (34, 35) is present between a rib crest of the wedge-shaped ribs (20.3, 22.3) and a corresponding groove base when the support means (12.3) rests on the support means pulley (4.3).
Description
Support means system with drive pulley and support means as well as lift installation with such a support means system The subject of the invention is a support means system, which comprises a drive pulley and a belt-like support means and serves for moving a load, as well as a lift installation with such a support means system. Fields of use for such a support means system are, for example: supporting and drive systems for cages of passenger and goods lifts, for mining conveying equipment, for lifting devices of high-bay warehouse vehicles, for lifting devices of stacking vehicles, for lifting equipment in conveying systems of production lines and packaging lines, for brush lifting equipment in washing installations, for lifting equipment in fitness training apparatus, etc. The support means system is also suitable for, for example, use as a conveyor belt of belt conveyors or belt excavators.
The support means system according to the invention is described in the following on the basis of use thereof as a support means system of a lift installation.
Lift installations usually comprise a lift cage and a counterweight, which are movable in a lift shaft or along free-standing guide devices. For generating the movement, the lift installation comprises a drive unit with at least one drive element in the form of a drive pulley, wherein the drive pulley supports the lift cage and the counterweight by way of at least one flexible supporting and/or drive means and transmits the requisite drive forces thereto. Necessary additional deflections of the supporting and drive means are usually realised by deflecting elements in the form of deflecting pulleys.
The supporting and/or drive means is termed simply support means in the following and where the description refers not only to drive pulleys, but also to deflecting pulleys these are called support means pulleys. However, it is not essential for the drive means pulleys to have an actual pulley shape; these can also have the shape of a shaft or axle.
A lift installation is known from EP 1 555 234 Al in which wedge-ribbed belts are used in support means for the lift cage. These belts comprise a belt body of flat-belt kind, which is produced from resilient material (rubber, elastomer) and which has on the running surface thereof facing the drive pulley several ribs extending in belt longitudinal direction. These ribs co-operate with corresponding grooves in the periphery of drive or deflecting pulleys in order on the one hand to guide the wedge-ribbed belts on the support means pulleys and on the other hand to increase the traction capability between the drive pulley and the support means. The ribs and grooves have triangular or trapezium-shaped, i.e.
wedge-shaped, cross-sections. Tensile carriers consisting of metallic or non-metallic strands are embedded in the belt bodies of the wedge-ribbed belts to be oriented in belt longitudinal direction and impart the requisite tensile strength and longitudinal stiffness to the support means.
The lift installation disclosed in EP 1 555 234 Al, in which wedge-ribbed belts are used as support means, has certain disadvantages. One of the disadvantages consists in that the wedge-ribbed belt does not attain an optimum drive capability and the resulting drive capability does not remain constant in the course of the operating life. This problem results from the fact that a substantial part, which is not, however, constant in the course of the operating time, of the radial forces transmitted by the wedge-ribbed belt to the drive pulley is transmitted not by way of the inclined flanks of the ribs and grooves, but in the region of the rib crests and groove bases in approximately radial direction because the rib crests rest in the corresponding groove bases. This part of the radial forces, which is not clearly determinable and not constant, is not converted, or is converted only to a small extent, by wedge action between the inclined flanks into increased normal forces between belt and drive pulley. Moreover, in the case of the support means described in the cited state of the art the problem exists that dirt and belt abraded material are collected and compacted in the grooves of the support means pulleys and also in the grooves of the support means. This on the one hand has a consequence that at least in places the direct contact between the support means pulley and the belt is prevented, which strongly reduces the traction capability between a belt pulley and the support means.
On the other hand, a thick contamination hardened in the groove base prejudices lateral guidance of the support means on the support means pulleys and in the extreme case leads to the support means being laterally displaced relative to the support means pulley or even the running surface leaving the support means pulley. Not only the loss of drive capability, but also the lateral displacement or the jumping-off of the support means from the support means pulley can lead to serious operational disturbances of the lift installation.
A further disadvantage of the support means disclosed in EP 1 555 234 Al is to be seen in the fact that faultless co-operation between the wedge-shaped ribs and grooves of the support means and the corresponding ribs and grooves of the support means pulley is disturbed when the support means is used in conjunction with support means pulleys having an extremely small outer diameter. The reason for that is to be seen in the fact that as a consequence of the high compressive stresses resulting as a consequence of support means curvature in the region of the rib crests of the support means the ribs deform in such a manner that they are displaced out of their correct position in the wedge-shaped grooves of the support means pulley. If the support means pulley is a drive pulley a reduction in traction capability can result therefrom.
The present invention has the object of creating a support means system of the kind described in the foregoing in which the stated disadvantages are not present.
Moreover, the support means system shall be economic and save material.
Accordingly, in one aspect the present invention resides in a support means system, in which a support means pulley drives or deflects at least one support means belt supporting a load, wherein the support means belt has in the region of a running surface facing the support means pulley at least one rib which extends in a longitudinal direction of the support means belt and which has a wedge-shaped cross-section with inclined flanks, and the support means pulley has in the region of its periphery at least one corresponding groove which extends in a circumferential direction and which similarly has a wedge-shaped cross-section with inclined flanks and co-operates with the at least one rib of the support means belt, wherein: the at least one rib of the support means belt has a flattened rib crest and the at least one corresponding groove of the support means pulley has a groove base with an encircling slot formed therein, said encircling slot having a wall joining the inclined flanks of the at least one corresponding groove at an angle of inclination different from an angle of inclination of the joined inclined flanks, said rib crest and said slot being configured to form a cavity therebetween when the support means belt rests on the support means pulley.
In another aspect the present invention resides in an elevator installation with a support means system for supporting and driving an elevator car comprising: a support means belt for supporting a load, wherein said support means belt has a running surface with a plurality of ribs and grooves which extend in a longitudinal direction of the support means belt and which have a wedge-shaped cross-section with inclined flanks; and a support means pulley having formed in a periphery a plurality of corresponding grooves and ribs which extend in a circumferential direction and which similarly have a wedge-shaped cross-section with inclined flanks and co-operate with said ribs and grooves of said 3a support means belt; wherein at least one of said ribs of said support means belt has a flattened rib crest and said corresponding groove of said support means pulley has a groove base with an encircling slot formed therein, said encircling slot having a wall joining said inclined flanks of said corresponding groove at an angle of inclination different from an angle of inclination of said joined inclined flanks, said rib crest and said slot being configured to form a cavity therebetween when said support means belt rests on said support means pulley.
In a further aspect the present invention resides in a support means system, in which a support means pulley drives or deflects at least one support means belt supporting a load, wherein: the support means belt has in a region of a running surface facing the support means pulley at least one rib and at least one groove each of which extends in a longitudinal direction of the support means belt and which has a wedge-shaped cross-section with inclined flanks; the support means pulley has in a region of its periphery at least one groove and at least one rib each of which extends in a circumferential direction and which has a wedge-shaped cross-section with inclined flanks, said at least one rib of said support means belt co-operating with said at least one groove of said support means pulley and said at least one rib of said support means pulley co-operating with said at least one groove of said support means belt; said at least one rib of said support means belt has a flattened rib crest and said at least one groove of said support means pulley has a groove base with a circumferential slot configured to form a cavity in co-operation with said flattened rib crest when the support means belt rests on the support means pulley, said slot having a wall joining said inclined flanks of said at least one groove of said support means pulley at an angle of inclination different from an angle of inclination of said joined inclined flanks; and said at least one rib of said support means pulley has a rounded rib crest and said at least one groove of said support means belt has a rounded groove base configured to form a cavity in co-operation with said rounded rib crest when the support means belt rests on the support means pulley.
The proposed solution substantially consists in that in the case of a support means system with a support means, which is of flat-belt type and which in the region of a running surface facing the drive pulley has at least one rib or groove which extends in the longitudinal direction of the support means and which co-operates with a corresponding groove or rib present in the support means pulley, the rib crest and/or the groove base at the support means or at the support means pulley is or are so formed that a cavity is present between 3b the rib crest and the corresponding groove base when the support means rests on the support means pulley. It is achieved by this measure that no rib crest rests in the corresponding groove base, so that the radial forces mentioned in the foregoing are transmitted not in the region of the rib crest and/or the groove base, but by way of the inclined flanks of the rib or the groove, that contaminations in the cavity are conducted away to where they cannot have any harmful effects and that the ribs of the support means can slightly expand in the cavity when their internal compressive stress, which is caused by the support means curvature, has reached a certain level.
Constant and defined traction values between a support means pulley acting as a drive pulley and the support means can be achieved if in the case of a support means resting on the support means pulley a rib or a groove of the support means contacts the corresponding groove or rib of the support means pulley exclusively in the region of the inclined flanks thereof.
A particularly simple form of embodiment of the invention consists in that the rib crest of the rib of the support means and/or of the rib of the support means pulley is flattened in order to produce the cavity.
In a particularly wear-resistant form of embodiment of the invention the rib crest of the rib of the support means and/or the rib crest of the rib of the support means pulley is provided with a rounding in order to produce the cavity, wherein the rounding radius of this rounding is greater than the rounding radius of any rounding which may be present at the groove base of the corresponding groove.
A form of embodiment particularly effective against contamination consists in that the groove base of the groove of the support means pulley has an encircling slot in order to produce the cavity, i.e. the groove base of the wedge-shaped groove of the support means pulley is deepened by an encircling slot.
Advantageously, the encircling slot has a rectangular or semicircular cross-section.
According to a particularly preferred form of embodiment of the invention the support means has several parallelly arranged ribs or grooves with inclined flanks, which correspond with several parallel grooves or ribs with inclined flanks at the support means pulley, wherein the support means resting on the support means pulley under tensile stress contacts this exclusively in the regions of the inclined flanks.
Advantageous characteristics with respect to traction capability and lateral guidance of the support means on the support means pulley are achieved if the flank angle (13) present between the flanks of the ribs and grooves is at least 600 and at most 1200.
Excellent characteristics with respect to low noise and vibration-free running of the support means on the support means pulley are achieved if in the case of a support means with several ribs and grooves the widths of the said cavities are so selected that the sum of the widths, which are projected onto the axis of the support means pulley, of all contacting flanks of the wedge-shaped ribs or grooves is at most 70% of the total width of the support means.
In advantageous manner the fact that the cavities in the region of the groove crests of the support means enable minimisation of the minimum radius of curvature permissible for these support means is utilised in such a manner that the support means pulley has an outer diameter of less than 80 millimetres, preferably of less than 65 millimetres.
According to a particularly material-saving and economic form of embodiment of the invention the support means pulley serving as drive pulley is integrated in the driven shaft of a drive unit or coupled in the form of a support means drive shaft with the driven shaft.
In both cases the drive pulley has the form of a shaft which is provided with at least one rib or groove and which can have a minimum outer diameter because thanks to the cavities according to the invention between corresponding rib crests and groove bases the compressive stress, which arises in the ribbed crests due to the small support means curvature, is diminished and thereby the occurrence of slip is reduced.
Examples of embodiment of the invention are explained on the basis of the accompanying drawings, in which:
Fig. 1 shows a section through a lift installation according to the invention with a support means according to the invention;
Fig. 2 shows an isometric view of a support means with several ribs and grooves according to a known state of the art;
Fig. 3 shows a section through a first form of embodiment of a support means according to the known state of the art;
Fig. 4 shows a section through a second form of embodiment of a support means according to the known state of the art;
Fig. 5 shows a section through a form of embodiment according to the invention of a support means;
Fig. 6 shows a section through the periphery of a support means pulley according to the invention for the support means according to the invention;
Fig. 7 shows a section through a belt pulley according to the invention and a support means according to the invention resting thereon; and Fig. 8 shows an enlarged detail of Fig. 7.
Fig. 1 shows a section through a lift system according to the invention, which is installed in a lift shaft 1, with a support means according to the invention. Essentially there are illustrated:
a drive unit 2, which is fixed in the lift shaft 1, with a drive pulley 4.01, a lift cage 3, which is guided at cage guide rails 5, with cage support pulleys 4.02 mounted below the cage floor 6, a counterweight 8, which is guided at counterweight guide rails 7, with a counterweight support pulley 4.03 and a belt-like support means 12, with at least one rib or groove extending in its longitudinal direction, which support means supports the lift cage 3 and the counterweight 8 and transmits the drive force from the drive pulley 4.01 thereto (in the case of an actual lift installation at least two support means arranged in parallel are present).
The belt-like support means 12 is fastened at one of its ends below the drive pulley 4.01 to a first support means fixing point 10. From this it extends downwardly to the counterweight support pulley 4.03, loops around this and extends from this out to the drive pulley 4.01, loops around this and runs downwardly along the cage wall at the counterweight side, loops around, on either side of the lift cage, a respective cage support 4.02, which is mounted below the lift cage 3, in each instance through 90 and runs upwardly along the cage wall remote from the counterweight 8 to a second support means fixing point 11.
The plane of the drive pulley 4.01 is arranged at right angles to the cage wall at the counterweight side and its vertical projection lies outside the vertical projection of the lift cage 3. It is therefore important that the drive pulley 4.01 has a small diameter so that the spacing between the lefthand cage wall and the wall, which is opposite thereto, of the lift shaft 1 can be as small as possible. Moreover, a small drive pulley diameter enables use of a gearless drive motor with a relatively low drive torque as drive unit 2.
The drive pulley 4.01 and the counterweight support pulley 4.03 are provided at their periphery with grooves formed to be complementary to the ribs of the support means 12.
Where the support means 12 loops round one of the support means pulleys 4.01 and 4.03 its ribs lie in corresponding grooves of the support means pulley, whereby a perfect guidance of the support means on these drive means pulleys is guaranteed.
Moreover, the traction capability is improved by an wedge effect arising between the grooves of the support means pulley 4.01, which serves as drive pulley, and the ribs of the support means 12.
In the case of support means under-looping below the lift cage 3 there is no lateral guidance between the cage support pulleys 4.02 and the support means 12, since the ribs of the support means are disposed on its side remote from the cage support pulleys 4.02.
In order to nevertheless ensure lateral guidance of the support means, two guide pulleys 4.04 provided with grooves are mounted at the cage floor 6, the grooves of these pulleys co-operating with the ribs of the support means 12 as lateral guide.
Fig. 2 shows a detail of a wedge-ribbed belt 12.1, which serves as support means, of a lift installation according to the previously stated document with regard to the state of the art.
The belt body 15.1, several wedge-shaped ribs 20.1 and grooves 21.1 and the tensile carriers 18.1 embedded in the belt body can be recognised.
Fig. 3 shows a cross-section through a first support means 12.1 as is known from the cited document with respect to the state of the art. It comprises a belt body 15.1 and several tensile carriers 18.1 embedded therein. The belt body 15.1 is made of a resilient material.
Natural rubber or a plurality of synthetic elastomers, for example, is usable.
The flat side of the belt body 15.1 can be provided with an additional cover layer or a worked-in fabric layer. The traction side, which co-operates with a drive pulley and optionally with deflecting pulleys, which are both termed support means pulleys in the following, of the belt body 15.1 have several web-shaped ribs 20.1 and grooves 21.1 extending in longitudinal direction of the support means 12.1. A support means pulley 4.1 is indicated by means of ghost lines, in the periphery of which with the outer diameter D
are formed grooves 23.1 and ribs 22.1 corresponding with the ribs 20.1 and grooves 21.1 of the support means 12.1.
Fig. 4 shows a cross-section through a similar support means 12.1 similarly known from the cited document with respect to the state of the art, the wedge-shaped ribs in the support means being formed to be wider than the grooves. A basic construction and function of this support means, however, correspond with those of the support means shown in Fig. 3. The outer profile of a support means pulley 4.2 with grooves 23.2 and ribs 22.2 corresponding with the ribs 20.2 and grooves 21.2 of the support means 12.2 is also illustrated in Fig. 4 by ghost lines.
It is clearly recognisable from Figs. 3 and 4 that in the case of both forms of embodiment according to the known state of the art the grooves 23.1; 23.2 and ribs 22.1;
22.2 of the support means pulleys 4.1, 4.2 are formed to be fully complementary to the corresponding ribs 20.1; 20.2 and grooves 21.1; 21.2 of the support means 12.1, 12.2. This has the consequence that in operation the support means contacts the support means pulley along the entire cross-sectional profile formed by the ribs and grooves of the support means and the support means pulley, which has the consequence of the disadvantages described in the introduction and in the following.
As is generally known, a support means pulley used as drive pulley can transmit traction forces to a support means in the manner that the support means is radially pressed against the periphery of the drive pulley, wherein the attainable traction force corresponds with the product of the sum of the normal forces, which arise between the drive pulley and the support means, and the coefficient of friction which is present.
Radial force components transmitted in the region of the inclined flanks of the ribs 20.1, 22.1; 20.2, 22.2 and grooves 21.1, 23.1; 21.2, 23.2 are amplified by the wedge effect between the flanks to produce higher normal forces which act on the flanks and which can produce higher traction forces than the radial force components transmitted substantially in radial direction. Since in the case of corresponding ribs and grooves, which are formed to be fully complementary, of the support means and the support means pulley it is not clearly defined which proportion of the radial forces, which arise between the support means and support means pulley, is transmitted in the region of the inclined flanks of the ribs and grooves and which proportion is transmitted in approximately radial direction in the region of the rib crests and groove bases, in the case of a support means pulley serving as a drive pulley the resultant traction force on the one hand is not determinable with sufficient accuracy in advance and on the other hand as a consequence of plastic changes in shape and abrasion at the drive means is not constant over a longer operating period.
Moreover, it is readily apparent from Figs. 3 and 4 that dirt and abraded material can collect in the grooves of the support means pulley 4.1; 4.2 as also in the grooves of the support means 12.1; 12.2 and are compacted and hardened by the tensioned support means. The traction capability and also the lateral guidance between the support means pulley and the support means can thereby be strongly prejudiced, which can have the consequence of serious operational disturbances.
A section through a support means 12.3 according to the invention is illustrated in Fig. 5 and the corresponding periphery of a support means pulley 4.3 according to the invention is illustrated in Fig. 6. Fig. 7 shows a section through the support means 12.3 according to Fig. 5 and the support means pulley 4.3 according to Fig. 6 in a state in which the support means is, as a consequence of its loading in tension, pressed against the support means pulley. Fig. 8 shows an enlarged detail of Fig. 7 so as to make details recognisable.
The support means 12.3 illustrated in Figs. 5 to 8 comprises a belt body 15.3 and several tensile carriers 18.3 embedded therein. The belt body 15.3 is made of a resilient material.
Natural rubber or a number of synthetic elastomers, for example, is usable.
The flat side 17 of the belt body 15.1 can be provided with an additional cover layer 25.3, preferably a fabric layer. The support means 12.3 has several ribs and grooves which extend in its longitudinal direction and which on the one hand serve for lateral guidance of the support means on a support means pulley 4.3 and on the other hand improve the traction capability between the support means pulley and support means when the support means pulley is used as drive pulley.
It can be inferred from Figs. 5 to 8 that the grooves 23.3 and ribs 22.3 of the support means pulley are not formed to be completely complementary to the corresponding ribs 20.3 and grooves 21.3 of the support means. In the regions in which the rib crests 30; 31 are opposite the groove bases 32; 33 cavities 34, 35 are present so that it is ensured that when the support means 12.3 is resting on the support means 4.3 the ribs (20.3) and grooves (21.3) of the support means (12.3) and the corresponding ribs (23.3) and the corresponding ribs (22.3) of the support means 4.3 contact one another exclusively in the region of the inclined flanks (28; 29) thereof. The radial forces acting between the support means 12.3 and the support means pulley 4.3 are through these measures transmitted with certainty exclusively by way of the inclined flanks 28; 29 of the ribs and grooves, which have a constant and uniform flank angle 13. It is therefore ensured that all radial force components arising between the support means and the support means pulley are amplified, as a consequence of the wedge effect caused by the inclined flanks, to produce increased normal forces between the flanks of the support means and the support means pulley. In the case of a support means pulley 4.3 serving as a drive pulley there results therefrom - as already described in the foregoing - an increased traction capability which is constant over a long operating time.
However, the said cavities 34, 35 also have the purpose of receiving contaminations which deposit in the course of the lift operation on the traction surfaces of the support means 12.3 and the support means pulley 4.3. It is thereby achieved that in the case of use of the support means pulley as a drive pulley the traction capability is not prejudiced and that in the case of all support means pulleys the lateral guidance, which is given by the co-operation of ribs and grooves of the support means and the support means pulley, of the support means on the support means pulleys is maintained. The cavities 34, 35 can be cleaned on the occasion of the lift maintenance to be periodically carried out.
As shown in Figs. 5 to 8, the cavities (34, 35) required in accordance with the invention in the region of mutually opposite rib crests (30; 31) and rib bases (32; 33) can be produced in different ways. In the interests of simplified illustration different forms of embodiment of the measures for producing cavities at the same support means and the same support means disc are shown in Figs. 6 to 8.
In the case of a particularly simple form of embodiment the rib crests 30 of the support means 12.3 or the rib crests 31 of the support means pulley 4.3 are for this purpose flattened.
According to a further form of embodiment, which is recognisable particularly from Fig. 8, cavities 34 are produced in that the rib crests 30 of the ribs 20.3 of the support means 12.3 or the rib crests 31 of the ribs 22.3 of the support means pulley 4.3 are provided with a rounding, wherein the rounding radius of this rounding is substantially greater than the rounding radius of a rounding which may happen to be present at the groove base of the corresponding groove. Not only the rib crests of the support means, but also the rib crests of the support means pulley can be provided with such roundings. The forms of embodiment with strongly rounded rib crests have provided to be particularly low in wear and are distinguished by good running smoothness.
In the case of a form of embodiment, which is particularly suitable for elimination of contamination problems, of the invention the groove bases 33 of the wedge-shaped grooves 23.3 of the support means pulley 4.3 are deepened by encircling slots 36, 37 in the support means pulley, as is apparent particularly from Fig. 8. Such slots have the advantage that they can accept a substantial quantity of dirt. Advantageously, the slots 36, 37 have rectangular or semicircular cross-sections.
The widths, which are projected onto the axis of the support means pulley, of the inclined contact surfaces between the support means 12.3 and the support means pulley 4.3 are denoted in Fig. 8 by B. Tests have shown that it is advantageous to limit the sum of the widths (B), which are projected onto the axis of the support means pulley (4.3), of all contacting flanks of the ribs and grooves, respectively, to at most 70% of the total width of the support means (12.3). It is thus achieved on the one hand that on every occasion all contact surfaces of the support means stand in full contact with the corresponding contact surfaces of the support means pulley, whereby an optimum stable, low-vibration and low-noise running of the support means 12.3 is achieved. Moreover, a sufficient area pressing in the region of the contact surfaces is ensured by the limitation of the projected total width of the contact surfaces. This pressing has, in the case of a drive pulley, the consequence of a lesser negative influencing of the traction behaviour due to contamination such as oil, rust, dust grains, etc., since the contamination components due to the high area pressing are either displaced out of the contact region (preferably into the mentioned cavities) or -for example in the case of relatively coarse dust grains - forced by the drive pulley into the resilient material of the support means 12.3, so that the contact between the support means and the drive pulley 4.3 is maintained as best as possible.
The limitation of the said projected total width of the contact surfaces is preferably carried out by a selection of the width of the cavities 34, 35 according to the invention between corresponding rib crests and groove bases.
The cavities 34, 35 according to the invention between corresponding rib crests and groove bases have a further advantageous effect. In the case of a strong support means curvature the ribs 20.3 of the support means 12.3 are exposed in the region of the rib crests 30 to high compressive stresses, which have a consequence that the ribs bulge out in the said region. This has the consequence that the ribs and the support means due to the wedge action between the inclined flanks are raised relative to the support means pulley 4.3, whereby the full contact between the ribs and grooves of the support means and the ribs and grooves of the support means pulley is lost. Resulting therefrom are increased slip between a support means pulley, which is used as drive pulley, and the support means, high support means wear and unsmooth running of the support means in the region of all support means pulleys.
The afore-mentioned cavities 34, 35 make it possible for the ribs of the support means to expand somewhat in the region of their rib crests into these cavities, whereby there is substantial mitigation of the described problem with small radii of curvature.
This measure makes a significant contribution to the support means according to the invention being able to be used in combination with support means pulleys with extremely small outer diameters. In concrete terms use can be made, as drive and deflecting pulleys, of support means pulleys having an outer diameter in the normal case of less than 80 millimetres, but if required even smaller than 65 millimetres. This makes it possible to integrate the drive pulley in the driven shaft of a drive unit or to couple it, in the form of a support means drive shaft, with the driven shaft of the drive unit.
In the case of the form of embodiment, which is shown in Figs. 5 to 8, of the invention the support means 12.3 has several parallel ribs and grooves which are arranged to be distributed over the entire width of the support means. However, a support means according to the invention can also be provided with only a single rib or groove, which obviously also applies to the corresponding support means pulley.
Advantageously, such a rib or groove in the case of the support means is arranged in the middle of the support means width, wherein the width of the rib or the groove is greater than and has a similar form to the ribs 20.2 of the support means illustrated in Fig. 4.
The support means illustrated in Figs. 5 to 8 has a preferred flank angle f3 of approximately 90 . Tests have shown that the flank angle (3 has a decisive influence on the development of noise and the creation of vibrations in the support means and that flank angles p of 80 to 100 are optimal for a lift support means. In the case of flank angles p of less than 60 the support means has a tendency to vibrations and at flank angles 13 of more than 1000 the security against lateral displacement of the support means on the support means pulley is no longer guaranteed.
The support means system according to the invention is described in the foregoing in conjunction with use in a lift installation in the sense of an example and not in the sense of a limitation. The expert will, with knowledge of the invention, recognise further variants of use and embodiment lying within the field of protection of the patent claims.
The support means system according to the invention is described in the following on the basis of use thereof as a support means system of a lift installation.
Lift installations usually comprise a lift cage and a counterweight, which are movable in a lift shaft or along free-standing guide devices. For generating the movement, the lift installation comprises a drive unit with at least one drive element in the form of a drive pulley, wherein the drive pulley supports the lift cage and the counterweight by way of at least one flexible supporting and/or drive means and transmits the requisite drive forces thereto. Necessary additional deflections of the supporting and drive means are usually realised by deflecting elements in the form of deflecting pulleys.
The supporting and/or drive means is termed simply support means in the following and where the description refers not only to drive pulleys, but also to deflecting pulleys these are called support means pulleys. However, it is not essential for the drive means pulleys to have an actual pulley shape; these can also have the shape of a shaft or axle.
A lift installation is known from EP 1 555 234 Al in which wedge-ribbed belts are used in support means for the lift cage. These belts comprise a belt body of flat-belt kind, which is produced from resilient material (rubber, elastomer) and which has on the running surface thereof facing the drive pulley several ribs extending in belt longitudinal direction. These ribs co-operate with corresponding grooves in the periphery of drive or deflecting pulleys in order on the one hand to guide the wedge-ribbed belts on the support means pulleys and on the other hand to increase the traction capability between the drive pulley and the support means. The ribs and grooves have triangular or trapezium-shaped, i.e.
wedge-shaped, cross-sections. Tensile carriers consisting of metallic or non-metallic strands are embedded in the belt bodies of the wedge-ribbed belts to be oriented in belt longitudinal direction and impart the requisite tensile strength and longitudinal stiffness to the support means.
The lift installation disclosed in EP 1 555 234 Al, in which wedge-ribbed belts are used as support means, has certain disadvantages. One of the disadvantages consists in that the wedge-ribbed belt does not attain an optimum drive capability and the resulting drive capability does not remain constant in the course of the operating life. This problem results from the fact that a substantial part, which is not, however, constant in the course of the operating time, of the radial forces transmitted by the wedge-ribbed belt to the drive pulley is transmitted not by way of the inclined flanks of the ribs and grooves, but in the region of the rib crests and groove bases in approximately radial direction because the rib crests rest in the corresponding groove bases. This part of the radial forces, which is not clearly determinable and not constant, is not converted, or is converted only to a small extent, by wedge action between the inclined flanks into increased normal forces between belt and drive pulley. Moreover, in the case of the support means described in the cited state of the art the problem exists that dirt and belt abraded material are collected and compacted in the grooves of the support means pulleys and also in the grooves of the support means. This on the one hand has a consequence that at least in places the direct contact between the support means pulley and the belt is prevented, which strongly reduces the traction capability between a belt pulley and the support means.
On the other hand, a thick contamination hardened in the groove base prejudices lateral guidance of the support means on the support means pulleys and in the extreme case leads to the support means being laterally displaced relative to the support means pulley or even the running surface leaving the support means pulley. Not only the loss of drive capability, but also the lateral displacement or the jumping-off of the support means from the support means pulley can lead to serious operational disturbances of the lift installation.
A further disadvantage of the support means disclosed in EP 1 555 234 Al is to be seen in the fact that faultless co-operation between the wedge-shaped ribs and grooves of the support means and the corresponding ribs and grooves of the support means pulley is disturbed when the support means is used in conjunction with support means pulleys having an extremely small outer diameter. The reason for that is to be seen in the fact that as a consequence of the high compressive stresses resulting as a consequence of support means curvature in the region of the rib crests of the support means the ribs deform in such a manner that they are displaced out of their correct position in the wedge-shaped grooves of the support means pulley. If the support means pulley is a drive pulley a reduction in traction capability can result therefrom.
The present invention has the object of creating a support means system of the kind described in the foregoing in which the stated disadvantages are not present.
Moreover, the support means system shall be economic and save material.
Accordingly, in one aspect the present invention resides in a support means system, in which a support means pulley drives or deflects at least one support means belt supporting a load, wherein the support means belt has in the region of a running surface facing the support means pulley at least one rib which extends in a longitudinal direction of the support means belt and which has a wedge-shaped cross-section with inclined flanks, and the support means pulley has in the region of its periphery at least one corresponding groove which extends in a circumferential direction and which similarly has a wedge-shaped cross-section with inclined flanks and co-operates with the at least one rib of the support means belt, wherein: the at least one rib of the support means belt has a flattened rib crest and the at least one corresponding groove of the support means pulley has a groove base with an encircling slot formed therein, said encircling slot having a wall joining the inclined flanks of the at least one corresponding groove at an angle of inclination different from an angle of inclination of the joined inclined flanks, said rib crest and said slot being configured to form a cavity therebetween when the support means belt rests on the support means pulley.
In another aspect the present invention resides in an elevator installation with a support means system for supporting and driving an elevator car comprising: a support means belt for supporting a load, wherein said support means belt has a running surface with a plurality of ribs and grooves which extend in a longitudinal direction of the support means belt and which have a wedge-shaped cross-section with inclined flanks; and a support means pulley having formed in a periphery a plurality of corresponding grooves and ribs which extend in a circumferential direction and which similarly have a wedge-shaped cross-section with inclined flanks and co-operate with said ribs and grooves of said 3a support means belt; wherein at least one of said ribs of said support means belt has a flattened rib crest and said corresponding groove of said support means pulley has a groove base with an encircling slot formed therein, said encircling slot having a wall joining said inclined flanks of said corresponding groove at an angle of inclination different from an angle of inclination of said joined inclined flanks, said rib crest and said slot being configured to form a cavity therebetween when said support means belt rests on said support means pulley.
In a further aspect the present invention resides in a support means system, in which a support means pulley drives or deflects at least one support means belt supporting a load, wherein: the support means belt has in a region of a running surface facing the support means pulley at least one rib and at least one groove each of which extends in a longitudinal direction of the support means belt and which has a wedge-shaped cross-section with inclined flanks; the support means pulley has in a region of its periphery at least one groove and at least one rib each of which extends in a circumferential direction and which has a wedge-shaped cross-section with inclined flanks, said at least one rib of said support means belt co-operating with said at least one groove of said support means pulley and said at least one rib of said support means pulley co-operating with said at least one groove of said support means belt; said at least one rib of said support means belt has a flattened rib crest and said at least one groove of said support means pulley has a groove base with a circumferential slot configured to form a cavity in co-operation with said flattened rib crest when the support means belt rests on the support means pulley, said slot having a wall joining said inclined flanks of said at least one groove of said support means pulley at an angle of inclination different from an angle of inclination of said joined inclined flanks; and said at least one rib of said support means pulley has a rounded rib crest and said at least one groove of said support means belt has a rounded groove base configured to form a cavity in co-operation with said rounded rib crest when the support means belt rests on the support means pulley.
The proposed solution substantially consists in that in the case of a support means system with a support means, which is of flat-belt type and which in the region of a running surface facing the drive pulley has at least one rib or groove which extends in the longitudinal direction of the support means and which co-operates with a corresponding groove or rib present in the support means pulley, the rib crest and/or the groove base at the support means or at the support means pulley is or are so formed that a cavity is present between 3b the rib crest and the corresponding groove base when the support means rests on the support means pulley. It is achieved by this measure that no rib crest rests in the corresponding groove base, so that the radial forces mentioned in the foregoing are transmitted not in the region of the rib crest and/or the groove base, but by way of the inclined flanks of the rib or the groove, that contaminations in the cavity are conducted away to where they cannot have any harmful effects and that the ribs of the support means can slightly expand in the cavity when their internal compressive stress, which is caused by the support means curvature, has reached a certain level.
Constant and defined traction values between a support means pulley acting as a drive pulley and the support means can be achieved if in the case of a support means resting on the support means pulley a rib or a groove of the support means contacts the corresponding groove or rib of the support means pulley exclusively in the region of the inclined flanks thereof.
A particularly simple form of embodiment of the invention consists in that the rib crest of the rib of the support means and/or of the rib of the support means pulley is flattened in order to produce the cavity.
In a particularly wear-resistant form of embodiment of the invention the rib crest of the rib of the support means and/or the rib crest of the rib of the support means pulley is provided with a rounding in order to produce the cavity, wherein the rounding radius of this rounding is greater than the rounding radius of any rounding which may be present at the groove base of the corresponding groove.
A form of embodiment particularly effective against contamination consists in that the groove base of the groove of the support means pulley has an encircling slot in order to produce the cavity, i.e. the groove base of the wedge-shaped groove of the support means pulley is deepened by an encircling slot.
Advantageously, the encircling slot has a rectangular or semicircular cross-section.
According to a particularly preferred form of embodiment of the invention the support means has several parallelly arranged ribs or grooves with inclined flanks, which correspond with several parallel grooves or ribs with inclined flanks at the support means pulley, wherein the support means resting on the support means pulley under tensile stress contacts this exclusively in the regions of the inclined flanks.
Advantageous characteristics with respect to traction capability and lateral guidance of the support means on the support means pulley are achieved if the flank angle (13) present between the flanks of the ribs and grooves is at least 600 and at most 1200.
Excellent characteristics with respect to low noise and vibration-free running of the support means on the support means pulley are achieved if in the case of a support means with several ribs and grooves the widths of the said cavities are so selected that the sum of the widths, which are projected onto the axis of the support means pulley, of all contacting flanks of the wedge-shaped ribs or grooves is at most 70% of the total width of the support means.
In advantageous manner the fact that the cavities in the region of the groove crests of the support means enable minimisation of the minimum radius of curvature permissible for these support means is utilised in such a manner that the support means pulley has an outer diameter of less than 80 millimetres, preferably of less than 65 millimetres.
According to a particularly material-saving and economic form of embodiment of the invention the support means pulley serving as drive pulley is integrated in the driven shaft of a drive unit or coupled in the form of a support means drive shaft with the driven shaft.
In both cases the drive pulley has the form of a shaft which is provided with at least one rib or groove and which can have a minimum outer diameter because thanks to the cavities according to the invention between corresponding rib crests and groove bases the compressive stress, which arises in the ribbed crests due to the small support means curvature, is diminished and thereby the occurrence of slip is reduced.
Examples of embodiment of the invention are explained on the basis of the accompanying drawings, in which:
Fig. 1 shows a section through a lift installation according to the invention with a support means according to the invention;
Fig. 2 shows an isometric view of a support means with several ribs and grooves according to a known state of the art;
Fig. 3 shows a section through a first form of embodiment of a support means according to the known state of the art;
Fig. 4 shows a section through a second form of embodiment of a support means according to the known state of the art;
Fig. 5 shows a section through a form of embodiment according to the invention of a support means;
Fig. 6 shows a section through the periphery of a support means pulley according to the invention for the support means according to the invention;
Fig. 7 shows a section through a belt pulley according to the invention and a support means according to the invention resting thereon; and Fig. 8 shows an enlarged detail of Fig. 7.
Fig. 1 shows a section through a lift system according to the invention, which is installed in a lift shaft 1, with a support means according to the invention. Essentially there are illustrated:
a drive unit 2, which is fixed in the lift shaft 1, with a drive pulley 4.01, a lift cage 3, which is guided at cage guide rails 5, with cage support pulleys 4.02 mounted below the cage floor 6, a counterweight 8, which is guided at counterweight guide rails 7, with a counterweight support pulley 4.03 and a belt-like support means 12, with at least one rib or groove extending in its longitudinal direction, which support means supports the lift cage 3 and the counterweight 8 and transmits the drive force from the drive pulley 4.01 thereto (in the case of an actual lift installation at least two support means arranged in parallel are present).
The belt-like support means 12 is fastened at one of its ends below the drive pulley 4.01 to a first support means fixing point 10. From this it extends downwardly to the counterweight support pulley 4.03, loops around this and extends from this out to the drive pulley 4.01, loops around this and runs downwardly along the cage wall at the counterweight side, loops around, on either side of the lift cage, a respective cage support 4.02, which is mounted below the lift cage 3, in each instance through 90 and runs upwardly along the cage wall remote from the counterweight 8 to a second support means fixing point 11.
The plane of the drive pulley 4.01 is arranged at right angles to the cage wall at the counterweight side and its vertical projection lies outside the vertical projection of the lift cage 3. It is therefore important that the drive pulley 4.01 has a small diameter so that the spacing between the lefthand cage wall and the wall, which is opposite thereto, of the lift shaft 1 can be as small as possible. Moreover, a small drive pulley diameter enables use of a gearless drive motor with a relatively low drive torque as drive unit 2.
The drive pulley 4.01 and the counterweight support pulley 4.03 are provided at their periphery with grooves formed to be complementary to the ribs of the support means 12.
Where the support means 12 loops round one of the support means pulleys 4.01 and 4.03 its ribs lie in corresponding grooves of the support means pulley, whereby a perfect guidance of the support means on these drive means pulleys is guaranteed.
Moreover, the traction capability is improved by an wedge effect arising between the grooves of the support means pulley 4.01, which serves as drive pulley, and the ribs of the support means 12.
In the case of support means under-looping below the lift cage 3 there is no lateral guidance between the cage support pulleys 4.02 and the support means 12, since the ribs of the support means are disposed on its side remote from the cage support pulleys 4.02.
In order to nevertheless ensure lateral guidance of the support means, two guide pulleys 4.04 provided with grooves are mounted at the cage floor 6, the grooves of these pulleys co-operating with the ribs of the support means 12 as lateral guide.
Fig. 2 shows a detail of a wedge-ribbed belt 12.1, which serves as support means, of a lift installation according to the previously stated document with regard to the state of the art.
The belt body 15.1, several wedge-shaped ribs 20.1 and grooves 21.1 and the tensile carriers 18.1 embedded in the belt body can be recognised.
Fig. 3 shows a cross-section through a first support means 12.1 as is known from the cited document with respect to the state of the art. It comprises a belt body 15.1 and several tensile carriers 18.1 embedded therein. The belt body 15.1 is made of a resilient material.
Natural rubber or a plurality of synthetic elastomers, for example, is usable.
The flat side of the belt body 15.1 can be provided with an additional cover layer or a worked-in fabric layer. The traction side, which co-operates with a drive pulley and optionally with deflecting pulleys, which are both termed support means pulleys in the following, of the belt body 15.1 have several web-shaped ribs 20.1 and grooves 21.1 extending in longitudinal direction of the support means 12.1. A support means pulley 4.1 is indicated by means of ghost lines, in the periphery of which with the outer diameter D
are formed grooves 23.1 and ribs 22.1 corresponding with the ribs 20.1 and grooves 21.1 of the support means 12.1.
Fig. 4 shows a cross-section through a similar support means 12.1 similarly known from the cited document with respect to the state of the art, the wedge-shaped ribs in the support means being formed to be wider than the grooves. A basic construction and function of this support means, however, correspond with those of the support means shown in Fig. 3. The outer profile of a support means pulley 4.2 with grooves 23.2 and ribs 22.2 corresponding with the ribs 20.2 and grooves 21.2 of the support means 12.2 is also illustrated in Fig. 4 by ghost lines.
It is clearly recognisable from Figs. 3 and 4 that in the case of both forms of embodiment according to the known state of the art the grooves 23.1; 23.2 and ribs 22.1;
22.2 of the support means pulleys 4.1, 4.2 are formed to be fully complementary to the corresponding ribs 20.1; 20.2 and grooves 21.1; 21.2 of the support means 12.1, 12.2. This has the consequence that in operation the support means contacts the support means pulley along the entire cross-sectional profile formed by the ribs and grooves of the support means and the support means pulley, which has the consequence of the disadvantages described in the introduction and in the following.
As is generally known, a support means pulley used as drive pulley can transmit traction forces to a support means in the manner that the support means is radially pressed against the periphery of the drive pulley, wherein the attainable traction force corresponds with the product of the sum of the normal forces, which arise between the drive pulley and the support means, and the coefficient of friction which is present.
Radial force components transmitted in the region of the inclined flanks of the ribs 20.1, 22.1; 20.2, 22.2 and grooves 21.1, 23.1; 21.2, 23.2 are amplified by the wedge effect between the flanks to produce higher normal forces which act on the flanks and which can produce higher traction forces than the radial force components transmitted substantially in radial direction. Since in the case of corresponding ribs and grooves, which are formed to be fully complementary, of the support means and the support means pulley it is not clearly defined which proportion of the radial forces, which arise between the support means and support means pulley, is transmitted in the region of the inclined flanks of the ribs and grooves and which proportion is transmitted in approximately radial direction in the region of the rib crests and groove bases, in the case of a support means pulley serving as a drive pulley the resultant traction force on the one hand is not determinable with sufficient accuracy in advance and on the other hand as a consequence of plastic changes in shape and abrasion at the drive means is not constant over a longer operating period.
Moreover, it is readily apparent from Figs. 3 and 4 that dirt and abraded material can collect in the grooves of the support means pulley 4.1; 4.2 as also in the grooves of the support means 12.1; 12.2 and are compacted and hardened by the tensioned support means. The traction capability and also the lateral guidance between the support means pulley and the support means can thereby be strongly prejudiced, which can have the consequence of serious operational disturbances.
A section through a support means 12.3 according to the invention is illustrated in Fig. 5 and the corresponding periphery of a support means pulley 4.3 according to the invention is illustrated in Fig. 6. Fig. 7 shows a section through the support means 12.3 according to Fig. 5 and the support means pulley 4.3 according to Fig. 6 in a state in which the support means is, as a consequence of its loading in tension, pressed against the support means pulley. Fig. 8 shows an enlarged detail of Fig. 7 so as to make details recognisable.
The support means 12.3 illustrated in Figs. 5 to 8 comprises a belt body 15.3 and several tensile carriers 18.3 embedded therein. The belt body 15.3 is made of a resilient material.
Natural rubber or a number of synthetic elastomers, for example, is usable.
The flat side 17 of the belt body 15.1 can be provided with an additional cover layer 25.3, preferably a fabric layer. The support means 12.3 has several ribs and grooves which extend in its longitudinal direction and which on the one hand serve for lateral guidance of the support means on a support means pulley 4.3 and on the other hand improve the traction capability between the support means pulley and support means when the support means pulley is used as drive pulley.
It can be inferred from Figs. 5 to 8 that the grooves 23.3 and ribs 22.3 of the support means pulley are not formed to be completely complementary to the corresponding ribs 20.3 and grooves 21.3 of the support means. In the regions in which the rib crests 30; 31 are opposite the groove bases 32; 33 cavities 34, 35 are present so that it is ensured that when the support means 12.3 is resting on the support means 4.3 the ribs (20.3) and grooves (21.3) of the support means (12.3) and the corresponding ribs (23.3) and the corresponding ribs (22.3) of the support means 4.3 contact one another exclusively in the region of the inclined flanks (28; 29) thereof. The radial forces acting between the support means 12.3 and the support means pulley 4.3 are through these measures transmitted with certainty exclusively by way of the inclined flanks 28; 29 of the ribs and grooves, which have a constant and uniform flank angle 13. It is therefore ensured that all radial force components arising between the support means and the support means pulley are amplified, as a consequence of the wedge effect caused by the inclined flanks, to produce increased normal forces between the flanks of the support means and the support means pulley. In the case of a support means pulley 4.3 serving as a drive pulley there results therefrom - as already described in the foregoing - an increased traction capability which is constant over a long operating time.
However, the said cavities 34, 35 also have the purpose of receiving contaminations which deposit in the course of the lift operation on the traction surfaces of the support means 12.3 and the support means pulley 4.3. It is thereby achieved that in the case of use of the support means pulley as a drive pulley the traction capability is not prejudiced and that in the case of all support means pulleys the lateral guidance, which is given by the co-operation of ribs and grooves of the support means and the support means pulley, of the support means on the support means pulleys is maintained. The cavities 34, 35 can be cleaned on the occasion of the lift maintenance to be periodically carried out.
As shown in Figs. 5 to 8, the cavities (34, 35) required in accordance with the invention in the region of mutually opposite rib crests (30; 31) and rib bases (32; 33) can be produced in different ways. In the interests of simplified illustration different forms of embodiment of the measures for producing cavities at the same support means and the same support means disc are shown in Figs. 6 to 8.
In the case of a particularly simple form of embodiment the rib crests 30 of the support means 12.3 or the rib crests 31 of the support means pulley 4.3 are for this purpose flattened.
According to a further form of embodiment, which is recognisable particularly from Fig. 8, cavities 34 are produced in that the rib crests 30 of the ribs 20.3 of the support means 12.3 or the rib crests 31 of the ribs 22.3 of the support means pulley 4.3 are provided with a rounding, wherein the rounding radius of this rounding is substantially greater than the rounding radius of a rounding which may happen to be present at the groove base of the corresponding groove. Not only the rib crests of the support means, but also the rib crests of the support means pulley can be provided with such roundings. The forms of embodiment with strongly rounded rib crests have provided to be particularly low in wear and are distinguished by good running smoothness.
In the case of a form of embodiment, which is particularly suitable for elimination of contamination problems, of the invention the groove bases 33 of the wedge-shaped grooves 23.3 of the support means pulley 4.3 are deepened by encircling slots 36, 37 in the support means pulley, as is apparent particularly from Fig. 8. Such slots have the advantage that they can accept a substantial quantity of dirt. Advantageously, the slots 36, 37 have rectangular or semicircular cross-sections.
The widths, which are projected onto the axis of the support means pulley, of the inclined contact surfaces between the support means 12.3 and the support means pulley 4.3 are denoted in Fig. 8 by B. Tests have shown that it is advantageous to limit the sum of the widths (B), which are projected onto the axis of the support means pulley (4.3), of all contacting flanks of the ribs and grooves, respectively, to at most 70% of the total width of the support means (12.3). It is thus achieved on the one hand that on every occasion all contact surfaces of the support means stand in full contact with the corresponding contact surfaces of the support means pulley, whereby an optimum stable, low-vibration and low-noise running of the support means 12.3 is achieved. Moreover, a sufficient area pressing in the region of the contact surfaces is ensured by the limitation of the projected total width of the contact surfaces. This pressing has, in the case of a drive pulley, the consequence of a lesser negative influencing of the traction behaviour due to contamination such as oil, rust, dust grains, etc., since the contamination components due to the high area pressing are either displaced out of the contact region (preferably into the mentioned cavities) or -for example in the case of relatively coarse dust grains - forced by the drive pulley into the resilient material of the support means 12.3, so that the contact between the support means and the drive pulley 4.3 is maintained as best as possible.
The limitation of the said projected total width of the contact surfaces is preferably carried out by a selection of the width of the cavities 34, 35 according to the invention between corresponding rib crests and groove bases.
The cavities 34, 35 according to the invention between corresponding rib crests and groove bases have a further advantageous effect. In the case of a strong support means curvature the ribs 20.3 of the support means 12.3 are exposed in the region of the rib crests 30 to high compressive stresses, which have a consequence that the ribs bulge out in the said region. This has the consequence that the ribs and the support means due to the wedge action between the inclined flanks are raised relative to the support means pulley 4.3, whereby the full contact between the ribs and grooves of the support means and the ribs and grooves of the support means pulley is lost. Resulting therefrom are increased slip between a support means pulley, which is used as drive pulley, and the support means, high support means wear and unsmooth running of the support means in the region of all support means pulleys.
The afore-mentioned cavities 34, 35 make it possible for the ribs of the support means to expand somewhat in the region of their rib crests into these cavities, whereby there is substantial mitigation of the described problem with small radii of curvature.
This measure makes a significant contribution to the support means according to the invention being able to be used in combination with support means pulleys with extremely small outer diameters. In concrete terms use can be made, as drive and deflecting pulleys, of support means pulleys having an outer diameter in the normal case of less than 80 millimetres, but if required even smaller than 65 millimetres. This makes it possible to integrate the drive pulley in the driven shaft of a drive unit or to couple it, in the form of a support means drive shaft, with the driven shaft of the drive unit.
In the case of the form of embodiment, which is shown in Figs. 5 to 8, of the invention the support means 12.3 has several parallel ribs and grooves which are arranged to be distributed over the entire width of the support means. However, a support means according to the invention can also be provided with only a single rib or groove, which obviously also applies to the corresponding support means pulley.
Advantageously, such a rib or groove in the case of the support means is arranged in the middle of the support means width, wherein the width of the rib or the groove is greater than and has a similar form to the ribs 20.2 of the support means illustrated in Fig. 4.
The support means illustrated in Figs. 5 to 8 has a preferred flank angle f3 of approximately 90 . Tests have shown that the flank angle (3 has a decisive influence on the development of noise and the creation of vibrations in the support means and that flank angles p of 80 to 100 are optimal for a lift support means. In the case of flank angles p of less than 60 the support means has a tendency to vibrations and at flank angles 13 of more than 1000 the security against lateral displacement of the support means on the support means pulley is no longer guaranteed.
The support means system according to the invention is described in the foregoing in conjunction with use in a lift installation in the sense of an example and not in the sense of a limitation. The expert will, with knowledge of the invention, recognise further variants of use and embodiment lying within the field of protection of the patent claims.
Claims (19)
1. A support means system, in which a support means pulley drives or deflects at least one support means belt supporting a load, wherein the support means belt has in the region of a running surface facing the support means pulley at least one rib which extends in a longitudinal direction of the support means belt and which has a wedge-shaped cross-section with inclined flanks, and the support means pulley has in the region of its periphery at least one corresponding groove which extends in a circumferential direction and which similarly has a wedge-shaped cross-section with inclined flanks and co-operates with the at least one rib of the support means belt, wherein:
the at least one rib of the support means belt has a flattened rib crest and the at least one corresponding groove of the support means pulley has a groove base with an encircling slot formed therein, said encircling slot having a wall joining the inclined flanks of the at least one corresponding groove at an angle of inclination different from an angle of inclination of the joined inclined flanks, said rib crest and said slot being configured to form a cavity therebetween when the support means belt rests on the support means pulley.
the at least one rib of the support means belt has a flattened rib crest and the at least one corresponding groove of the support means pulley has a groove base with an encircling slot formed therein, said encircling slot having a wall joining the inclined flanks of the at least one corresponding groove at an angle of inclination different from an angle of inclination of the joined inclined flanks, said rib crest and said slot being configured to form a cavity therebetween when the support means belt rests on the support means pulley.
2. The support means system according to claim 1 wherein when the support means belt rests on the support means pulley the at least one rib having said rib crest and the at least one corresponding groove having said groove base contact one another exclusively in a region of the inclined flanks thereof.
3. The support means system according to claim 1 wherein the support means pulley includes at least one rib having a rounded rib crest and the support means belt includes at least one corresponding groove having a rounded groove base, a rounding radius of said rib crest being greater than a rounding radius of said groove base.
4. The support means system according to claim 1 wherein the support means belt has several parallel ribs and grooves with inclined flanks, which correspond with several parallel grooves and ribs with inclined flanks at a periphery of the support means pulley, wherein when the support means belt rests under tensile stress on the support means pulley and the support means belt and the support means pulley contact one another exclusively in a region of the said inclined flanks.
5. The support means system according to claim 4 wherein a flank angle between flanks of each of said ribs and said grooves is in a range of 60° to 120°.
6. The support means system according to claim 5 wherein said ribs and grooves are shaped such that a sum of widths, which are projected onto an axis of the support means pulley, of all contacting flanks is at most 70% of a total width of the support means belt.
7. The support means system according to claim 1 wherein the support means pulley has an outer diameter of less of than 80 millimeters.
8. The support means system according to claim 1 wherein the support means pulley has an outer diameter of less of than 65 millimeters.
9. The support means system according to claim 1 wherein the support means pulley is a drive pulley of an elevator drive unit.
10. An elevator installation with a support means system for supporting and driving an elevator car comprising:
a support means belt for supporting a load, wherein said support means belt has a running surface with a plurality of ribs and grooves which extend in a longitudinal direction of the support means belt and which have a wedge-shaped cross-section with inclined flanks; and a support means pulley having formed in a periphery a plurality of corresponding grooves and ribs which extend in a circumferential direction and which similarly have a wedge-shaped cross-section with inclined flanks and co-operate with said ribs and grooves of said support means belt;
wherein at least one of said ribs of said support means belt has a flattened rib crest and said corresponding groove of said support means pulley has a groove base with an encircling slot formed therein, said encircling slot having a wall joining said inclined flanks of said corresponding groove at an angle of inclination different from an angle of inclination of said joined inclined flanks, said rib crest and said slot being configured to form a cavity therebetween when said support means belt rests on said support means pulley.
a support means belt for supporting a load, wherein said support means belt has a running surface with a plurality of ribs and grooves which extend in a longitudinal direction of the support means belt and which have a wedge-shaped cross-section with inclined flanks; and a support means pulley having formed in a periphery a plurality of corresponding grooves and ribs which extend in a circumferential direction and which similarly have a wedge-shaped cross-section with inclined flanks and co-operate with said ribs and grooves of said support means belt;
wherein at least one of said ribs of said support means belt has a flattened rib crest and said corresponding groove of said support means pulley has a groove base with an encircling slot formed therein, said encircling slot having a wall joining said inclined flanks of said corresponding groove at an angle of inclination different from an angle of inclination of said joined inclined flanks, said rib crest and said slot being configured to form a cavity therebetween when said support means belt rests on said support means pulley.
11. The elevator installation according to claim 10 wherein when said support means belt rests on said support means pulley said ribs and said grooves contact one another exclusively in a region of said inclined flanks thereof.
12. The elevator installation according to claim 10 wherein said ribs of said support means pulley each have a rounded rib crest and said grooves of said support means belt each have a rounded groove base, a rounding radius of said rounded rib crests being greater than a rounding radius of said rounded groove bases.
13. A support means system, in which a support means pulley drives or deflects at least one support means belt supporting a load, wherein:
the support means belt has in a region of a running surface facing the support means pulley at least one rib and at least one groove each of which extends in a longitudinal direction of the support means belt and which has a wedge-shaped cross-section with inclined flanks;
the support means pulley has in a region of its periphery at least one groove and at least one rib each of which extends in a circumferential direction and which has a wedge-shaped cross-section with inclined flanks, said at least one rib of said support means belt co-operating with said at least one groove of said support means pulley and said at least one rib of said support means pulley co-operating with said at least one groove of said support means belt;
said at least one rib of said support means belt has a flattened rib crest and said at least one groove of said support means pulley has a groove base with a circumferential slot configured to form a cavity in co-operation with said flattened rib crest when the support means belt rests on the support means pulley, said slot having a wall joining said inclined flanks of said at least one groove of said support means pulley at an angle of inclination different from an angle of inclination of said joined inclined flanks; and said at least one rib of said support means pulley has a rounded rib crest and said at least one groove of said support means belt has a rounded groove base configured to form a cavity in co-operation with said rounded rib crest when the support means belt rests on the support means pulley.
the support means belt has in a region of a running surface facing the support means pulley at least one rib and at least one groove each of which extends in a longitudinal direction of the support means belt and which has a wedge-shaped cross-section with inclined flanks;
the support means pulley has in a region of its periphery at least one groove and at least one rib each of which extends in a circumferential direction and which has a wedge-shaped cross-section with inclined flanks, said at least one rib of said support means belt co-operating with said at least one groove of said support means pulley and said at least one rib of said support means pulley co-operating with said at least one groove of said support means belt;
said at least one rib of said support means belt has a flattened rib crest and said at least one groove of said support means pulley has a groove base with a circumferential slot configured to form a cavity in co-operation with said flattened rib crest when the support means belt rests on the support means pulley, said slot having a wall joining said inclined flanks of said at least one groove of said support means pulley at an angle of inclination different from an angle of inclination of said joined inclined flanks; and said at least one rib of said support means pulley has a rounded rib crest and said at least one groove of said support means belt has a rounded groove base configured to form a cavity in co-operation with said rounded rib crest when the support means belt rests on the support means pulley.
14. The support means system according to claim 13 wherein said slot of said groove base of said support means pulley has a semicircular cross-section or rectangular cross-section.
15. The support means system according to claim 13 wherein said slot of said groove base of said support means pulley has a width equal to a width of said flattened rib crest.
16. The support means system according to claim 1 wherein said encircling slot has a semicircular cross-section.
17. The support means system according to claim 1 wherein said encircling slot has a rectangular cross-section.
18. The elevator installation according to claim 10 wherein said encircling slot has a semicircular cross-section.
19. The elevator installation according to claim 10 wherein said encircling slot has a rectangular cross-section.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP05109821 | 2005-10-21 | ||
| EP05109821.8 | 2005-10-21 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2564577A1 CA2564577A1 (en) | 2007-04-21 |
| CA2564577C true CA2564577C (en) | 2014-12-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2564577A Active CA2564577C (en) | 2005-10-21 | 2006-10-19 | Support means system with drive pulley and support means as well as lift installation with such a support means system |
Country Status (9)
| Country | Link |
|---|---|
| EP (1) | EP1777189B1 (en) |
| JP (1) | JP5627829B2 (en) |
| CN (1) | CN100590055C (en) |
| AT (1) | ATE494254T1 (en) |
| CA (1) | CA2564577C (en) |
| DE (1) | DE502006008646D1 (en) |
| ES (1) | ES2359076T3 (en) |
| PL (1) | PL1777189T3 (en) |
| PT (1) | PT1777189E (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7882935B2 (en) * | 2005-10-21 | 2011-02-08 | Inventio Ag | Support means system with drive pulley and support means as well as elevator installation with such a support means system |
| EP1886957A1 (en) | 2006-08-11 | 2008-02-13 | Inventio Ag | Lift belt for a lift system and method for manufacturing such a lift belt |
| DE202008001786U1 (en) | 2007-03-12 | 2008-12-24 | Inventio Ag | Elevator installation, suspension element for an elevator installation and device for producing a suspension element |
| DE102007021434B4 (en) * | 2007-05-08 | 2018-10-18 | Contitech Antriebssysteme Gmbh | Aufzugsanlagenzugmittel |
| DE102007046231A1 (en) | 2007-09-26 | 2009-04-09 | Rudolf Fuka Gmbh | Traction sheave for ropes or belt, has hub and multiple annular disks, where each disk has traction surface in its outer radial area on one of axial front faces |
| ES2388558T3 (en) | 2007-09-27 | 2012-10-16 | Otis Elevator Company | An elevator load support member |
| JP5303266B2 (en) * | 2008-12-26 | 2013-10-02 | 株式会社日立製作所 | Elevator hoisting machine |
| CN103328368B (en) | 2011-01-21 | 2016-09-28 | 奥的斯电梯公司 | For reducing the system and method for the noise of band |
| US9884748B2 (en) * | 2013-12-17 | 2018-02-06 | Inventio Ag | Elevator system |
| BR112018001019B1 (en) * | 2015-08-21 | 2022-05-17 | Inventio Ag | Elevator system, in which a belt-like carrier medium is driven through a pulley |
| US10941021B2 (en) | 2017-08-28 | 2021-03-09 | Otis Elevator Company | Sheave for belt with profile tracking features |
| CN108726406B (en) * | 2018-07-13 | 2023-08-08 | 芜湖天风新能源科技有限公司 | Gravity tensioning device |
| US11814788B2 (en) | 2019-04-08 | 2023-11-14 | Otis Elevator Company | Elevator load bearing member having a fabric structure |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4047446A (en) * | 1976-06-14 | 1977-09-13 | Dayco Corporation | Endless power transmission belt |
| JPS56149976A (en) * | 1980-04-24 | 1981-11-20 | Tokyo Shibaura Electric Co | Sieve for elevator |
| JPS59147943U (en) * | 1983-03-24 | 1984-10-03 | バンドー化学株式会社 | Multi-protrusion belt transmission device |
| US5055090A (en) * | 1988-02-05 | 1991-10-08 | Dayco Products, Inc. | Endless power transmission belt construction and method of making the same |
| US5273496A (en) * | 1991-06-18 | 1993-12-28 | Dayco Products, Inc. | Belt construction, the combination of the belt construction and a puley and methods of making the same |
| US5308291A (en) * | 1992-10-16 | 1994-05-03 | Dayco Products, Inc. | Belt construction, the combination of the belt construction and a pulley and methods of making the same |
| US5803855A (en) * | 1996-01-16 | 1998-09-08 | Russell; Jeffrey D. | Power transmission belt |
| ES2364969T3 (en) * | 2001-11-23 | 2011-09-19 | Inventio Ag | ELEVATOR WITH TRANSMISSION MEANS IN THE FORM OF A BELT, IN PARTICULAR WITH A TRAPEZOID BELT OF INTERNAL DENTING AS A CARRIER AND / OR MOTOR AGENT. |
| DK1555234T3 (en) * | 2004-01-06 | 2006-08-21 | Inventio Ag | Elevator |
-
2006
- 2006-10-16 JP JP2006280976A patent/JP5627829B2/en active Active
- 2006-10-17 PL PL06122470T patent/PL1777189T3/en unknown
- 2006-10-17 ES ES06122470T patent/ES2359076T3/en active Active
- 2006-10-17 AT AT06122470T patent/ATE494254T1/en active
- 2006-10-17 DE DE502006008646T patent/DE502006008646D1/en active Active
- 2006-10-17 EP EP06122470A patent/EP1777189B1/en active Active
- 2006-10-17 PT PT06122470T patent/PT1777189E/en unknown
- 2006-10-18 CN CN200610137335A patent/CN100590055C/en active Active
- 2006-10-19 CA CA2564577A patent/CA2564577C/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CA2564577A1 (en) | 2007-04-21 |
| EP1777189A1 (en) | 2007-04-25 |
| EP1777189B1 (en) | 2011-01-05 |
| CN1951794A (en) | 2007-04-25 |
| PT1777189E (en) | 2011-02-07 |
| CN100590055C (en) | 2010-02-17 |
| JP2007112629A (en) | 2007-05-10 |
| ATE494254T1 (en) | 2011-01-15 |
| ES2359076T3 (en) | 2011-05-18 |
| DE502006008646D1 (en) | 2011-02-17 |
| JP5627829B2 (en) | 2014-11-19 |
| PL1777189T3 (en) | 2011-06-30 |
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