CA2550880A1 - Management process for an open anode furnace - Google Patents

Management process for an open anode furnace Download PDF

Info

Publication number
CA2550880A1
CA2550880A1 CA002550880A CA2550880A CA2550880A1 CA 2550880 A1 CA2550880 A1 CA 2550880A1 CA 002550880 A CA002550880 A CA 002550880A CA 2550880 A CA2550880 A CA 2550880A CA 2550880 A1 CA2550880 A1 CA 2550880A1
Authority
CA
Canada
Prior art keywords
anode furnace
air
furnace
accordance
measurement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002550880A
Other languages
French (fr)
Inventor
Hans Peter Mnikoleiski
Detlef Maiwald
Wolfgang Uhrig
Wolfgang Leisenberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Innovatherm Prof Dr Leisenberg GmbH and Co KG
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2550880A1 publication Critical patent/CA2550880A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangements of monitoring devices; Arrangements of safety devices
    • F27D21/0021Devices for monitoring linings for wear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B13/00Furnaces with both stationary charge and progression of heating, e.g. of ring type, of type in which segmental kiln moves over stationary charge
    • F27B13/06Details, accessories, or equipment peculiar to furnaces of this type
    • F27B13/14Arrangement of controlling, monitoring, alarm or like devices

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Furnace Details (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

By means of a device (1) for measuring the operating condition of an open anode furnace (2), consisting of at least one sensor (16) for measuring the temperature and/or determining the fuel quantity or the burner capacity of the burners (10) allocated to the anode furnace (2), or for determining the opacity of the air, provision should be made for the independent and therefore automatic control of the process management of the anode furnace (2).
This is achieved in that at least one measuring device (17) for measuring the throughput of air flowing through the mode furnace (2) is provided in an air duct (9) of the anode furnace (2) through which air flows, that the measured values can be evaluated by an electronic control unit (12) and that the electronic control unit (12) can set the operating condition of the anode furnace (2) according to the particular measured values.

Description

Engelhardt & ~ngelhardt Patentanw~lte innovatherm Praf. Dr. Leisenberg GmbH t Co. ICG
35510 Butzbach Management process for an open anode furnace The present invention relates to a management process for an open anode furnace in accordance with the pre-characterising part of Clause 1. as well as to a device for measuring the operating status of an open anode furnace and for managing its process in accordance with the pre-characterizing part of Clause 5.
Ts date, an open or covered anode furnace has been operated in such a way that the specialist personnel operating the anode furnace have to rely on many years of professional experience to enable the workers to control the anode furnace.
This means that the specialist personnel responsible for operation regulate the burner power, for example, in order to increase or reduce the temperature in the burner zones. The temperature is measured at various points in xhe anode furnace for this purpose.
However, an anode furnace control method of this type has the disadvantage that the specialist personnel are often unable to achieve the optimum operating setting of the anode furnace because information is lacking. This is because the parameters that are decisive in terms of optimum energy utilization can only be inadequately assessed and estimated by the specialists. For example, it is conceivable that an obstacle could occur within the air duct that could under certain circumstances cause a local reduction in the volume of air passing through this area of the anode furnace, leading to a rise in temperature wheroas there may be a drop in temperature at
2 another point. Even increasing the burner power has no effect in the event of a reduction in the throughput of air in the area of the burner, because the lower amount of heating air available does not transport the additionally input burner energy to the anodes immediately with the effect that the burner energy is applied to the walls of the anode furnace_ This, however, leads to significant damage to the anode furnace because the walls of the anode furnace are not designed to withstand such an elevated level of heat stress.
Furthermore, it is disadvantageous that the personnel operating the anode furnace cannot reliably estimate at what moment a section of the anode furnace has laecome unusable and therefore must be renewed. Instead, such decisions have in the past been based on statistical observations and values drawn from experience, which in some cases has led to a section being renewed too soon or even too late. This causes unnecessary operating costs because the energy consumption increases.
Furthermore, it is highly costly to operate a faulty section or a section which is not being used optimally in terms of energy because the anode furnace requires additional energy in order to burn the anodes it 'contains.
To date, no device far automatic control of a.n anode furnace has been disclosed.
It is therefore the task of the present invention to provide a management process for an anode furnace of the aforementioned type, by means of which the anode furnace can be operated automatically over a relatively long period. This process is intended to provide measuring parameters by means of which an electronic control unit automatically undertakes the process management of the anode furnace. Also, the service life of the anode furnace should be extended because the process management remains within an optimum energy band. Furthermore, it is the task of the present invention to provide a device by means of which the process management of the anode furnace can be undertaken.
The task in accordance with the present invention for managing the process of the anode furnace is accomplished by the features of the characterizing pacts of patent claims 1 and 5, and the task for automatic process management of the anode
3 furnace is accomplished by the device in accordance with the characterizing park of patent claim 6.
Further advantageous embodiments of the invention are apparent Pram the' subordinate claims.
By means of the device and process in accordance with the present invention, it is possible to measure a heating duct index that is permanently adjusted to the actual operating situation in the anode furnace. In this case, an electronic control unit allocated to the device evaluates the measurement results and compares these with a predefined or mathematically calculated actual operating condition, and adapts the actual operating status to the optimum actual value of the anode furnace. This provides an advantageous way of obviating the need for specialist personnel in order to monitor and conduct the process management of the anode furnace. Rather, the process management of the anode furnace can be based on precisely predefined values so as to make it possible to operate the anode furnace with optimum use of energy.
Also, the relevant parameters are determined in each section of the anode furnace so that it is possible to verify clearly in which section which actions have to be taken.
For example, the electronic control unit increases or reduces the air throughput through the anode furnace in accordance with the volume of air actually needed in the individual zones. If necessary, it is also possible to increase or reduce the quantity of fuel in order to control the output of the burners so as to achieve the optimum energetic temperature required for combustion of the anodes.
Consequently, the process management of the anode furnace takes place fully automatically and requires only minor manual checks, for example to see whether the measuring instruments used are in need of repair and that they are delivering correct measurement values. As a result, a fully automatic furnace process management of this kind only requires a small number of personnel which allows considerable personnel cost savings. In addition, process management is adapted to
4 achieve an optimum energy profile and therefore the energy Consumption can be reduced to the magnitude required for optimum operation of the anode furnace.
The drawing shows a sample embodiment configured in accordance with the present invention, the details of which are explained below. In the drawing, Figure 1 shows an anode furnace consisting of three fires divided into three zones, within which a plurality of anodes are placed, with a schematic process management diagram for managing the process of the anode furnace, as a plan view, Figure 2 shows the anode furnace in accordance with Figure 1, as a side view, together with a temperatureltime curve configured for the process management of the anode furnace, Figure 3 shows two adjacent sections of the anode furnace in accordance with Figure 1, as a magnified plan view, and Figure 4 shows a cut-out of the anode furnace in accordance with Figure 1 and its sections, to which certain actual operation conditions are allocated.
Figures 1 to ~ show an 2~ns~de furnace 2 to which a device 1 for process management is allocated. The device 1 is intended to allow the anode furnace 2 to be controlled automatically without the need for extensive monitoring activity by the operating personnel.
The anode furnace 2 shown in Figure 1 consists of three individual fires with an identical structure. The structure and the mode of function of the anode furnace 2 is explained in more detail using the first fire. Each fire can be divided into three zones 3, 4 and 5 within which different operating Conditions obtain. A plurality of anodes 7 that are to be burned are placed in one section 6 each in zone 3. In zone 4, the positioned anodes 7 should be burned by three burners 10 and the burned anodes should cool 7 in zone 5.

~J
This means it is necessary for air to be channeled through the anode furnace 2 and through the three zones 3, 4 and 5. An air duct 9 is provided in the anode furnace 2 for this purpose and it connects the individual sections 6 and therefore also the zones 3, ~4 and 5 with one another. Furthermore, one damper flap 13 each is provided at the output and input of the air duct 9 in order to allow the quantity of air sucked into the air duct 9 to be controlled. A ventilator 14 is allocated to zone 3 and to the air duct 9 emerging there, by means of which the air is drawn through zones 3, 4 and 5 so that negative pressure exists in the anode furnace 2. Consequently, air enters zone
5 of the anode furnace 2 with the norms,! room temperature of the surrounding area and cools down the heated anodes 7. Nevertheless, there is a heat exchange between the anodes 7 and the sucked-in air, with the result that the air flowing into zone 4 is heated up. The three burners 10 further heat the air in zone 4, so that the anodes 7 placed there are exposed to the operating temperature required for combustion.
The air flowing onwards into zone 3 therefore has a further elevated temperature, resulting in the anodes 7 placed in zone 3 being preheated.
Once the anodes in zone 4 have been burned up, the burners 10 are moved and transferred to zone 3 in order to burn the anodes 7 placed there. In this way, the anode furnace in its entirefiy represents a closed control loop in which the following procedures occur in a recurring sequence: the three fires burn the positioned anodes 7, the anodes 7 cool down and the anodes 7 are preheated; in a further three zones, meanwhile, the anodes 7 can be placed for burning or the burned anodes 7 can be removed frpm the anode furnace 2.
In order for the furnace management process to be performed automatically, an electronic control unit 12 is allocated to each individual fire In the anode furnace 2.
Furthermore, each of the sections 6 that form zones 3, 4 and 5 contains temperature sensors 1 G, sensors 17 for measuring the air throughput and sensors 20 for measuring the opacity of the air, by which is meant the obtaining soot particle concentration in the air. Temperature sensors 16 and sensors 17 and 20 record measurement values for each of the sections 6 and pass these an to the electronic control unit '12.
6 ~'he values measured in this way are used by the electronic control unit 1,~
for creating a heating duct index that is made up of the measured temperature andlor the measured volumetric flow of air and/or the quantity of fuel supplied and the combustion capacity of the burners 10 andlor the opacity of the fire generated by the burners 10 andlor the level of negative pressure obtaining in the zone 3, 4, 5 andlor the resulting temperature gradient of the fire generated by the burners 10_ This heating duct index is now compared with an actual operating value of the anode furnace 2 that has an optimum energy level. The electronic control unit 12 makes appropriate adjustments in case there are discrepancies. Following this, the heating duct index is once more compared with the actual operating value.
The heating duct index is adjusted to the actual operating value by the damper flap 13 at the entrance to the air duct 9 being opened or closed further, for example, with the effect that either more or less air enters the anode furnace ~, (f necessary, the burner power of the burners 10 can also be adjusted by reducing or increasing the quantity of fuel. Controlling the ventilator 14 is also another way of increasing or reducing the air throughput. There are also individual dampers 13 in the inside of the anode furnace 2 inside the air duct 9, which means that, in principle, each section 6 can be individually supplied with air.
Figure 4 in particular shows that the individual sections 6 are monitored with the efFect that it is possible to measure precisely which of the sections 6 are running with optimum energy utilizs,tion, or which of the sections 6 may be damaged as a result of the permanent stress caused by fluctuations in temperature and will have to be renewed. These sections 6 are shown as a black field in Figure 4, which ,means the operating personnel can easily find out which of the sections 6 will have to be completely renewed in the next cooling-down phase in order to achieve an optimum use of energy during operation.
16 IVlay 2006 A 54'2 CA ve-alri

Claims (10)

Claims
1. A management process for an open anode furnace (2), comprising a plurality of zones (3, 4, 5) connected together by an air duct (9), these zones (3, 4, 5) being composed of several sections (6) in which the anodes (7) to be combusted are placed and within which, to at least a partial extent, different operating conditions obtain, in which one or more of the zones (3, 4, 5) have one or more burners (10) optionally allocated to them by means of which the corresponding zone (3, 4, 5) and the air flowing through it can be heated, and in which the air can be supplied through the air duct (9) into the individual zones (3, 4, 5) by means of negative pressure, characterized by the following process steps:

- Creating a heating duct index for each of the one or more zones (3, 4, 5) that is made up of the measured temperature and/or the measured volumetric flow of air and/or the quantity of fuel supplied and the combustion capacity of the burners (10) and/or the opacity of the fire generated by the burners (10) and/or the level of negative pressure obtaining in the zone (3, 4, 5) and/or the resulting temperature gradient of the fire generated by the burners (10) and - making a comparison between the heating duct index and an actual operating value specified or measured for the anode furnace (2), - changing the throughput volume of air flow and/or setting the fuel quantity or the burner capacity of the burners (10) depending on the difference between the heating duct index and the actual operating value of the anode furnace (2) or - exchanging one or more of the sections (6) forming the zones (3, 4, 5) as soon as a tolerance limit between the heating duet index and the actual operating value is exceeded.
2. The process in accordance with Claim 1, characterized in that, mathematical methods, preferably involving methods of linear multiple regression and/or statistical calculation methods, are used for creating the heating duct index.
3. The process in accordance with Claim 1 or 2, characterized in that, the management of the anode furnace (2) can be dynamically adapted by means of the heating duct index in accordance with the condition measured in the sections (6).
4. The process in accordance with one or more of the aforementioned claims, characterized in that, the volumetric flow of air is controlled by one or more damper flaps (13) arranged in the air duct (9).
5. A process for identifying the condition of the heating ducts in open and covered anode furnaces, characterized in that, the condition of all heating ducts is continuously identified by means of a "heating duct index" that is formed by calculating together the available measurement values using mathematical methods such as linear multiple regression, statistical calculation methods and fuzzy logic algorithms, in which case this index is calculated from the correlation of measurement date end the position of the exhaust damper flaps on the exhaust ramp end/or from the correlation of measurement data and the measurement of the opacity at the relevant fire in the furnace system and/or from the correlation of measurement data and the measurement of the negative pressure at the relevant fire in the furnace system and/or from the correlation of measurement data and the measurement of the fuel quantity or burner capacity at the relevant fire in the furnace system and/or from the correlation of measurement data and the measurement of the temperatures in the heating ducts of the relevant fire and/or from the correlation of measurement data and the measurement of the temperature gradient of the relevant fire in the heating ducts and/or from the correlation of measurement data and the measurement of the pressure ahead of the fire (zero pressure} at the relevant fire in the furnace system and/or from the correlation of measurement data and the measurement of the cooling air volume or ventilator capacity of the flap position at the relevant fire in the furnace system and/or from the optical assessment using eyepieces at the relevant fire in the furnace system.
8. A device for measuring the operating condition of an open anode furnace (2), in particular for performing the process steps in accordance with one or more of Claims 1 to 4, consisting of at least one sensor (16) for measuring the temperature and/or determining the fuel quantity or the burner capacity of the burners (10) allocated to the anode furnace (2), or for determining the opacity of the air, characterized in that, at least one measuring device (17) for measuring the throughput of air flowing through the anode furnace (2) is provided in an air duct (9) of the anode furnace (2) through which air flows, that the measured values can be evaluated by an electronic control unit (12) and that the electronic control unit (12) can set the operating condition of the anode furnace (2) in accordance with the particular measured values.
7. The device in accordance with Claim 6, characterized in that, at least one damper flap (13) is arranged in the air duct (9) of the anode furnace (2) and that the opening angle of the damper flap (13) can be adjusted by the electronic control unit (12).
8. The device in accordance with Claim 7, characterized in that, one each of the damper flaps (13) is attached at the input and/or the output of the air duct (9).
9. The device in accordance with Claim 6, characterized in that, at least one ventilator (14) is allocated to the air duct (9) of the anode furnace (2) and that the negative pressure generated by the ventilator (14) in the air duct (9) can be adjusted by the electronic control unit (12).
10. The device in accordance with one or more of Claims 6 to 9.

characterized in that, the burner capacity of the individual burners (14) attached to the anode furnace (2) can be controlled by the electronic control unit (2).
CA002550880A 2005-07-04 2006-06-23 Management process for an open anode furnace Abandoned CA2550880A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP05014427.8 2005-07-04
EP05014427A EP1742003A1 (en) 2005-07-04 2005-07-04 Method for running a process in an open anode firing furnace

Publications (1)

Publication Number Publication Date
CA2550880A1 true CA2550880A1 (en) 2007-01-04

Family

ID=35241351

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002550880A Abandoned CA2550880A1 (en) 2005-07-04 2006-06-23 Management process for an open anode furnace

Country Status (4)

Country Link
US (1) US20070065766A1 (en)
EP (2) EP1742003A1 (en)
CA (1) CA2550880A1 (en)
RU (1) RU2006123419A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009000992A1 (en) 2007-06-21 2008-12-31 Solios Environnement Method for optimising the control of a centre for the treatment of fumes from a rotary furnace for baking carbon blocks
US8826900B2 (en) 2008-02-13 2014-09-09 Solios Carbone Shutter having a swellable peripheral seal and shutting system comprising it, for a multiple-chamber furnace port

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010012307A1 (en) * 2008-07-31 2010-02-04 Wolfgang Leisenberg Shaft furnace and method for heat treating carbonaceous castings
FR2940417B1 (en) * 2008-12-24 2012-11-30 Alcan Int Ltd METHOD AND SYSTEM FOR MONITORING THE OPERATION OF A CARBON BLOCKS COOKING FACILITY
FR2946737B1 (en) * 2009-06-15 2013-11-15 Alcan Int Ltd METHOD FOR CONTROLLING A COOKING FURNACE OF CARBON BLOCKS AND OVEN ADAPTED THEREFOR.
US20130108974A1 (en) * 2011-10-26 2013-05-02 Fluor Technologies Corporation Carbon baking heat recovery firing system
EP2807438B1 (en) 2012-01-25 2016-08-10 INNOVATHERM Prof. Dr. Leisenberg GmbH + Co. KG Method for operating an anode furnace and control device
FR3012590B1 (en) * 2013-10-31 2018-01-05 Solios Carbone METHOD FOR CONTROLLING A ROTATING FIRE CHAMBER (X) FOR THE COOKING OF CARBON BLOCKS
CN103982911B (en) * 2014-04-25 2017-01-25 广东工业大学 Segmented ceramic kiln fuel gas and air linkage control system
CA3149393A1 (en) * 2019-08-28 2021-03-04 Detlef Maiwald Furnace and method for operating a furnace

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4354828A (en) * 1981-03-18 1982-10-19 Southwire Company Method and apparatus for producing uniformly baked anodes
WO1987007938A1 (en) * 1986-06-17 1987-12-30 Aluminium Pechiney Device and method for optimizing combustion in open chamber furnaces for firing carbon blocks
US5417564A (en) * 1994-01-27 1995-05-23 Riley Stoker Corporation Method and apparatus for altering the firing pattern of an existing furnace
US6436335B1 (en) * 1997-08-25 2002-08-20 Innovatherm Prof. Dr. Leisenberg Gmbh & Co. Kg Method for controlling a carbon baking furnace
FR2777072B1 (en) * 1998-04-03 2000-05-19 Pechiney Aluminium METHOD AND DEVICE FOR REGULATING ROTATING FIRE COOKING OVENS

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009000992A1 (en) 2007-06-21 2008-12-31 Solios Environnement Method for optimising the control of a centre for the treatment of fumes from a rotary furnace for baking carbon blocks
US8826900B2 (en) 2008-02-13 2014-09-09 Solios Carbone Shutter having a swellable peripheral seal and shutting system comprising it, for a multiple-chamber furnace port

Also Published As

Publication number Publication date
US20070065766A1 (en) 2007-03-22
RU2006123419A (en) 2008-01-10
EP1742003A1 (en) 2007-01-10
EP1742004A1 (en) 2007-01-10

Similar Documents

Publication Publication Date Title
CA2550880A1 (en) Management process for an open anode furnace
BR112021012459B1 (en) METHODS OF MAKING AND REPAIRING A TUNNEL IN A COKE PLANT AND PORTION OF WALL FOR A TUNNEL OF A COKE MAKING PLANT
US9702566B2 (en) Cooking exhaust hood ventilation system and related methods
CN105757998B (en) Gas heater and its method of controlling exhaust gas
US10302327B2 (en) Measuring HVAC efficiency
US20040072535A1 (en) Air circulation system
KR101520236B1 (en) air conditioner with freeze protection system and freeze protection method for the air conditioner
JP2703548B2 (en) Air preheater performance diagnostic device
US20220412558A1 (en) Collective exhaust system
Lee et al. Comparison evaluations of VRF and RTU systems performance on flexible research platform
KR20230062819A (en) Systems and methods for analyzing combustion system operation
KR101420652B1 (en) Waste gas temperature control method for recuperator in reheating furnace system
CN106440281A (en) Total heat exchanger and frost prevention and removal system thereof
KR102112549B1 (en) Apparatus for detecting hole of tube of the channel type recuperator
DE19961285C1 (en) Regulating heat generator with air-exhaust gas feed involves computing fresh air pressure, temperature at air feed input taking into account air feed thermal-pneumatic characteristics
CN109859449A (en) The analysis method and server of therrmodynamic system combustion state
JPH08338697A (en) Repair time determining method of heat exchanger for heating furnace
KR102327833B1 (en) Damper Opening Ratio Control System Predictable Quantity of Heat of Waste Gas
CN214171454U (en) Pneumatic valve controlled by single combustion chamber
KR102260482B1 (en) Floor air conditioning system with EMS
CN207775279U (en) A kind of hot blast stove system
WO2021045002A1 (en) Malfunction detecting device and display device
CN205561556U (en) A heating furnace fire door for refining oil in -process
CN114543113A (en) System for controlling low-temperature corrosion of heated surface at tail of boiler
None Guidance on Demand-Controlled Kitchen Ventilation

Legal Events

Date Code Title Description
EEER Examination request
FZDE Discontinued

Effective date: 20131211