CA2538951A1 - Grain moisture sensor - Google Patents
Grain moisture sensor Download PDFInfo
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- CA2538951A1 CA2538951A1 CA 2538951 CA2538951A CA2538951A1 CA 2538951 A1 CA2538951 A1 CA 2538951A1 CA 2538951 CA2538951 CA 2538951 CA 2538951 A CA2538951 A CA 2538951A CA 2538951 A1 CA2538951 A1 CA 2538951A1
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- Prior art keywords
- capacitor
- frequency
- circuit
- trimming
- test
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/22—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance
- G01N27/223—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance for determining moisture content, e.g. humidity
Abstract
A meter is disclosed for measuring the dielectric constant of a particulate material, particularly grain, as a function of its moisture content. The meter includes a test cell for containing a sample of the particulate material to be tested. A single oscillator includes a variable frequency tuned circuit for varying the frequency of the single oscillator output. The tuned circuit includes a test cell capacitor using a sample of material to be tested as a dielectric, a calibrated variable standard capacitor and a variable trimming capacitor. An indicator is coupled to the calibrated variable standard capacitor to display a value representing the capacitance setting of the calibrated variable standard capacitor. A frequency monitor compares the output frequency of the oscillator with a selected frequency and a null display displays the difference between the output frequency of the oscillator and the selected frequency, In the invention, the frequency monitor generates DC outputs of opposite polarity according to whether the output frequency of the oscillator is greater than or less than the selected frequency and the null display is a digital display, displaying the frequency difference as zero when the output frequency of the oscillator equals the selected frequency, as a positive value when the output frequency of the oscillator is greater than the predetermined frequency and as a negative value when the output frequency of the oscillator is less than the predetermined frequency.
Description
GRAIN MOISTURE SENSOR
This invention relates to an improved device for determining certain properties of particulate materials, most particularly the moisture content of grains and similar materials.
BACKGROUND OF THE INVENTION
The moisture content of grains and like material has a significant impact on the market value of the grain. If grains have too high of moisture content they will sell for less than those in an appropriate moisture range.
Therefore, an accurate and precise means of testing moisture oontent in grain will help farmers monitor their crops. With the aid of monitoring, farmers may dry their grain until the preferred moisture content is achieved. This will minimize energy input while increasing grain value.
There are many grain moisture sensing devices found in the patent literature. Greenwood et al. Canadian patent 510,356, issued February 22, 1955, which corresponds to US Patent 2,693,575 issued December 1951, describes a device allowing a relatively unskilled operator to measure moisture content of a sample rapidly by measuring its dielectric properties. This device has proven to be very successful in the grain industry and has become a preferred instrument of many organizations in that industry, for example the Canadian Grain Commission.
Thus it acts as a standard in many situations and remains therefore a widely used and effective tool for measuring grain moisture. This remains so despi:te its using old technology, so that it has not been superseded by recent developments using technology which is potentially much more accurate and effective. The device is rugged and of basically simple components such as manually adjustable capacitors.
Unfortunately, the manufacture and maintenance of this device has become difficult due to the age of the technology. The device has two vacuum tube oscillators with an operating frequency of several MHz, requiring the use of specially wound inductance coils. Manufacturers have discontinued or are discontinuing production of those components. Hence, it is becoming increasingly more difficult to acquire them for either manufacture or repair. It is clear that the device is in need of an update to use components that are currently readily available.
In addition to the concerns over manufacture and repair, there are certain deficiencies in the original device. For example, the length of time for temperature stabilization of the electronics and uncertainties in setting a calibrated standard capacitor using an analogue milliammeter. On the latter point, with the prior art meter, the needle of the ammeter has only positive readings. The capacitor is adjusted to achieve the desired zero current state. The dial reading is positive regardless of whether the capacitance is too high or too low. In adjustment, the dial needle moves to one end of the dial as the measured current output approaches zero. On passing through the point of zero current, the reading begins to rise again, as the needle moves back to the opposite end of the dial. This makes It very difficult to determine the exact point at which the reading is at a minimum and the capacitor is adjusted correctly to provide an accurate reading.
One clearly desirable approach would be to manufacture a new device of a new design using modern technology and modern components and a number of attempts to do this have been made although none have had significant success primariiy in view of the fact that the above device remains a standard and thus is not easily displaced.
Another approach is to modify the construction of the existing equipment so that the basic components of the housing, the cell for receiving the sample, its mounting on the housing and the manually variable capacitors remain unchanged but the electronic components are modified for improved operation.
In Canadian Patent 2,430,204 issued January 4th by the present applicant is disclosed an improved grain moisture tester of this type which is improved in that it provides a display is a digital display arranged to display the frequency difference value as zero when the output frequency of the oscillator equals the selected frequency, and to display the frequency difference value as a positive value when the output frequency of the oscillator is greater than the selected frequency and to display the frequency difference value as a negative value when 16 the output frequency of the oscillator is less than the selected frequency.
SUMMARY OF THE INVENTlON
It is an object of the present invention to provide a further improvement of the grain moisture tester of the above general type.
According to the present invention there is provided there is provided a meter for measuring the dielectric constant of a particulate material to be tested, the meter comprising:
a housing;
This invention relates to an improved device for determining certain properties of particulate materials, most particularly the moisture content of grains and similar materials.
BACKGROUND OF THE INVENTION
The moisture content of grains and like material has a significant impact on the market value of the grain. If grains have too high of moisture content they will sell for less than those in an appropriate moisture range.
Therefore, an accurate and precise means of testing moisture oontent in grain will help farmers monitor their crops. With the aid of monitoring, farmers may dry their grain until the preferred moisture content is achieved. This will minimize energy input while increasing grain value.
There are many grain moisture sensing devices found in the patent literature. Greenwood et al. Canadian patent 510,356, issued February 22, 1955, which corresponds to US Patent 2,693,575 issued December 1951, describes a device allowing a relatively unskilled operator to measure moisture content of a sample rapidly by measuring its dielectric properties. This device has proven to be very successful in the grain industry and has become a preferred instrument of many organizations in that industry, for example the Canadian Grain Commission.
Thus it acts as a standard in many situations and remains therefore a widely used and effective tool for measuring grain moisture. This remains so despi:te its using old technology, so that it has not been superseded by recent developments using technology which is potentially much more accurate and effective. The device is rugged and of basically simple components such as manually adjustable capacitors.
Unfortunately, the manufacture and maintenance of this device has become difficult due to the age of the technology. The device has two vacuum tube oscillators with an operating frequency of several MHz, requiring the use of specially wound inductance coils. Manufacturers have discontinued or are discontinuing production of those components. Hence, it is becoming increasingly more difficult to acquire them for either manufacture or repair. It is clear that the device is in need of an update to use components that are currently readily available.
In addition to the concerns over manufacture and repair, there are certain deficiencies in the original device. For example, the length of time for temperature stabilization of the electronics and uncertainties in setting a calibrated standard capacitor using an analogue milliammeter. On the latter point, with the prior art meter, the needle of the ammeter has only positive readings. The capacitor is adjusted to achieve the desired zero current state. The dial reading is positive regardless of whether the capacitance is too high or too low. In adjustment, the dial needle moves to one end of the dial as the measured current output approaches zero. On passing through the point of zero current, the reading begins to rise again, as the needle moves back to the opposite end of the dial. This makes It very difficult to determine the exact point at which the reading is at a minimum and the capacitor is adjusted correctly to provide an accurate reading.
One clearly desirable approach would be to manufacture a new device of a new design using modern technology and modern components and a number of attempts to do this have been made although none have had significant success primariiy in view of the fact that the above device remains a standard and thus is not easily displaced.
Another approach is to modify the construction of the existing equipment so that the basic components of the housing, the cell for receiving the sample, its mounting on the housing and the manually variable capacitors remain unchanged but the electronic components are modified for improved operation.
In Canadian Patent 2,430,204 issued January 4th by the present applicant is disclosed an improved grain moisture tester of this type which is improved in that it provides a display is a digital display arranged to display the frequency difference value as zero when the output frequency of the oscillator equals the selected frequency, and to display the frequency difference value as a positive value when the output frequency of the oscillator is greater than the selected frequency and to display the frequency difference value as a negative value when 16 the output frequency of the oscillator is less than the selected frequency.
SUMMARY OF THE INVENTlON
It is an object of the present invention to provide a further improvement of the grain moisture tester of the above general type.
According to the present invention there is provided there is provided a meter for measuring the dielectric constant of a particulate material to be tested, the meter comprising:
a housing;
a test circuit within the housing;
a test cell for containing a sample of the particulate material to be tested;
the test cell being arranged to be mounted on the housing and so as to be connected into the test circuit;
the test cell induding two electrodes in the test cell for receiving the sample of particulate material to be tested as a dielectric between the electrodes, such that the capacitance of the test cell is a function of the dielectric constant of the sample of particulate material;
the test circuit including a manually adjustable variable standard capacitor which is manually adjustable by an operator by a first manual control on the housing;
an indicator on the housing coupled to the variable standard capacitor for displaying a value indicative of a capacitance setting of the variable standard capacitor;
the test circuit including a manually adjustable trimming capacitor which is manually adjustable by an operator by a second manual control on the housing;
the test circuit including a calibrating capacitor;
the test circuit being arranged to compare an output frequency of an oscillating circuit with a selected tuned frequency;
a display for displaying whether the output frequency is equal to the selected frequency;
the test circuit including a manually operable switch;
the switch being actuable to a calibrate mode in which the calibrating capacitor, the trimming capacitor, the variable standard capacitor and the test cell 5 when empty of the sample connected in the circutt to allow setting of the variable standard capacitor to a predetermined capacitance setting as displayed on the indicator and adjustment of the trimming capacitor to effect tuning of the frequency of the tuned circuit to the selected frequency;
the switch being actuable to an operate mode in which the calibrating capacitor is disconnected from the circuit, with the trimming capacitor, the variable standard capacitor and the test cell when filled with the sample connected in the circuit to allow setting of the variable standard capacitor to an indicated capacitance setting as displayed on the indicator to effect tuning of the frequency of the tuned circuit to the selected frequency;
wherein the calibration capacitor is manually adjustable by the operator;
wherein there is provided a fixed reference capacitor mounted within the housing;
and wherein the test circuit can be switched to a reference mode to indicate whether the trimming capacitor is accurately set.
Preferably, in the reference mode, the fixed referenoe capacitor, the trimming capacitor and the variable standard capacitor are connected in the test circuit with the cell and the caiibrating capacitor disconnected from the test circuit.
Preferably the switch includes a further switch position for switching the test Gircuit to the reference mode.
Preferably there is provided reference number with the meter which is arranged to be used with the reference capacitor to indicate whether the trimming capacitor is accurately set.
Preferably the reference capacitor, the reference number and the test circuit are arranged such that, a) with the switch in the calibrate mode, such that the calibrating capacitor, the trimming capacitor, the variabie standard capacitor and the test cell when empty of the sample are connected in the test circuit, and the variable standard capacitor is set to a predetermined capacitance setting as displayed on the indicator and the trimming capacitor is set to an operator adjusted position to effect tuning of the frequency of the tuned circuit to the selected frequency;
b) with the switch in the reference mode, such that the cell and the calibrating capacitor are disconnected from the circuft so that the reference capacitor, the trimming capacitor and the variabie standard capacitor are connected in the test circuit, while the trimming capacitor remains set to the operator adjusted position, the variable standard capacitor is set to the reference number to indicate whether the trimming capacitor is accurately set.
Preferably the reference capacitor, the reference number and the test circuit are arranged such that the trimming capacitor is accurately set if the circuit is tuned to the selected frequency when the trimming capacitor remains set to the operator adjusted position and the variable standard capacitor is set to the reference number.
The dielectric constant of a sample can be determined as a function of the capacitance of the calibrated variable standard capacitor, as shown on the indicator. The indicator reading is be converted directly to a sample moisture content by reference to standard tabular data.
Because the frequency difference passes from positive to negative, rather than dipping to a minimum and rising again, it is much easier to detect the desired zero point, This ability is further enhanced with the digital display which provides posi#ive and negative non-zero readings and an unequivocal zero reading at the desired frequency.
The device uses the same operating procedure as the prtor art device and the same tabular data for the indicator settings so that a standardization of the device with new tabular data for approval by the relevant authorities is unnecessary.
BRIEF DEBCRIPTION OF THE DRAWtMGS
In the accompanying drawings, which illustrate an exemplary embodiment of the present invention;
Figure 1 is a perspective view of a device according to the present invention.
Figure 2 is a block diagram of the circuit of the device.
Figure 3 is a more detailed schematic of a preferred embodiment of the ~
circuit, Figure 4 is an illustration of the oscillating circuit components only of the circuit of Figure 3 showing an additional reference capacitor and a modified switch. It will be appreciated that the remainder of the circuit in Figure 4 is identical to ths-t of Figure 3.
DETAILED DESGRIPTION
Referring to the accompanying drawings, there is illustrated a moisture tester 10 having a housing 12 and a test cell 14 for containing a sample of material to be tested. The configuration of the test cell and its mounting and connection to the housing are as described In CA 510 356. The front face 16 of the housing carries a panel 18 on which is mounted a multi-position switch 20 with "off", "calibrate" and "operate" positions. The panel 18 also carries an indicator dial 22 for a standardized variable capacitor C. (Figure 3) and a two digit digital display 24. On one side of the housing is a knob 26 for adjusting the standardized variable capacitor with which the dial 22 is associated, while a trirn knob 28 is mounted on the opposite side of the housing for adjusting a trimming capacitor. These components have equivalents in the device described in CA 510,356 to which the reader is referred.
Turning to Figure 2, the device according to the present invention has a regulated power supply 30. This is the source of all power used in the device. An oscillator 32 is coupled to a tuned circuit 34 that is used for adjusting the frequency of the oscillator output. The oscillator output is delivered to a frequency monitor 36, which produces a DC output 38 as input to an analogue to digital converter 40.
The output from converter 40 serves as the input to the digital display 24.
Tuming now to the details of the circuit as shown in Figure 3 and as described in more detail in the prior patent of Greenwood it will be noted that a number of capacitors are shown as follows:
C2 is a fixed capacitor provided merely to give a level of capacitance of the required amount;
C,,, is the null capacitor which is manually variable by operating the control knob 28;
C, is the drum or variable standard capacitor which is manually variable by operating the control knob 26 and is connected to the indicator dial 22 which indicates a varying dial reading as the capacitor is adjusted;
CT, is the ceil into which the sample to be measured is to be inserted.
As described in the above patent of Greenwood, the empty cell is first connected to the side of the unit by means of a hanger and a coaxial terminal by which the cell is connected electronically into its position as indicated at CT in Figure 3.
The switch is then moved to the on position thus connecting the power to the circuit. The switch is then moved to the calibra#ion position thus bringing into the circuit the calibrating condenser CCAL The drum or variable standard capacitor Cs is then adjusted by the control knob 26 until a predetermined dial reading shows in the display 22, the predetermined dial reading being set according to the standards far use of the product with a particular material to be tested. This position is a calibrating position. The null or trimming capacitor Cv is then adjusted by the control knob 28 until there is a minimum flow of current in the circuit, this minimum flow being shown on the meter 24. When this minimum flow is obtained, the 5 instrument is calibrated ready for use and the switch is opened thus taking the standard condenser Cm out of the circuit. The switch is thus moved to the operating position so that the switch is in a position which indicates "operate" as a contrast to "calibrate"
A sample of the grain or the material to be tested is then carefully 10 weighed as specified on the chart supplied with the instrument. The temperature of the sample is ascertained prior to the test being taken and this is done by a standard method as also set forth in the charts associated with the device.
This weighed sample is placed wi#hin the cell for testing. The sample now loaded within the test cell changes the capacitance of the cell indicated at CT
thus detuning the resonant circuit. The drum or standard capacitor Cs is then manually adjusted by means of the control knob 26 until once again there is a minimum current flow within the circuit as indicated at the meter 24.
The reading of the standard condenser Cs at the display 22 is then read to provide a number which is compared to a chart prepared for the material being tested whereupon the percentage moisture can be read from the chart. In this connection it wili be appreciated that charts are provided for any material being tested, these charts being prepared by the collation of test determination of moistures by laboratory methods.
In the device as shown by Greenwood, there are two oscillators which are provided so as to compare the oscillation of the circuit containing the capacitors with a comparison oscillator.
Referring to the more detailed circuit drawing in Figure 3, it will be seen that a single oscillator 32 in this embodiment is an Armstrong tuned-gate oscillator using a fieid effect transistor (FEl) 42. The tuned circuit 34 includes inductor L2 and the above capacitors Cv, Cs, CT, and Cc,,,.
This provides an oscillating voltage to the gate of the FET through a blocking capaci#or C, when excited. The drain current through inductor Li, the tickler coil, varies sympathetically, It is inductively coupled to inductor L2 of the tuned circuit to provide the requisite feedback. Variations In the capacitance of circuit 34 change the frequency of oscillation. For present purposes a frequency of about MHz is appropriate. This r.ircuit is "series-fed", with the bias and the signal flowing in the same drain circuit.
The power supply 30 includes the power source 44, conveniently a battery, the three pole, double throw switch 20 and a voltage regulator 46.
The regulator is shunted with capacitors Cs and Clo to provide a good ground for the signal.
In the off position of switch 20, the power supply is disconnected.
When it is moved to the "calibrate" position, power is delivered to the drain circuit and the circuit to relay switch 48 is completed to close the switch and connect capacitor CcAL in parallel with capacitors Cv, Cs, CT, and inductor L2 for initial calibration of the meter as described above.
In the "operate" position of the switch, relay switch 48 is open and the calibration capacitor Cc,cL is disconnected from the tuned circuit 34 also as described above and the capacitor C. is adjusted to bring the current back to the minimum position for obtaining the value on the disptay 22.
The drain circuit signal is passed through capacitor C3 to the frequency monitor 36. The frequency monitor includes a second tuned cirouit, itself including two inductor coils L3 and L4, both connected to the oscillator output and connected In series with an intervening capacitor C4. Inductor L3 is connected to the cathode of a diode D,, with its anode grounded. Inductor L4 is connected to the cathode of a diode D2, with its anode connected to a voltage divider consisting of resistors R3 and R4. The AC output of the circuit 36 is grounded through capacitor Cs.
Appropriate selection of the coils L3 and L4 along with the associated components in circuit 36 yields a circuit that acts as an electronic "teeter totter" or "see saw". At one particular frequency, (about 18 MHz), the coils produce voltages that cantel one another so that the DC circuit output is zero. As the input frequency increases, the voltage of coil L3 increases, while that of La decreases, yielding a positive output voltage. With decreasing frequency, the voltage of coii L4 increases and that of L3 decreases, yielding a negative output voltage.
The DC output from circuit 36 goes to A/D converter 40 and thence to digital display 24. The resistors R5 and R6 balance the converter 40 to yield 8"0"
output with a 0 volt input.
The operating procedure for the device is the same as the prior art device as described above, with the exception of the relatively long warm-up time that is not required with the now apparatus. Initially, wfth the test cell 14 empty, the switch 20 is set to the "calibrate" position to connect the capacitor C,.,.
The drum or standardized variabie capacitor Cs is then adjusted to the predetermined reading on the indicator 22. The null or trimming capacitor Cv is then adjusted to produce a null or zero output on the display 24. At this point, the frequency of the oscillator matches that of the tuned frequency monitor circuit 35. The switch 20 is then set to the "operate" position, taking the calibrating capacitor Coal out of the circuit. A
sample of material to be tested is then added to the test cell. This alters the test cell capacitor CT and with it the oscillator frequency, resulting in a non-zero output from the frequency monitor.
To bring the oscillator frequency back to that of the tuned frequency monitor circuit, the standardized variab(e capacitor Cs is adjusted to produce a zero reading on the display 24. The reading on the indicator dial 22 may then be compared to standard tabular data to determine the moisture content of the material, as done with the prior art.
While one embodiment of the present invention has been described in the foregoing, it is to be understood that other embodiments are possible within the scope of the invention and the invention is to be considered limited solely by the scope of the appended claims. Potential modifications within the abilities of those skilled in the art inciude. the use of different forms of variable frequency oscillator, for example a Hartley, Colpitts or Clapp oscillator; the use of an alternative to the FET as the ampiifying component of the oscillator; and the use of a different frequency monitor circuit. The design described in the foregoing is currently preferred as it integrates well into the existing prior art meter for refurbishing or repair. It also uses the same operating process and tabulated standard data so that the transition from the prior art unit to the new one is, for the operator, straight forward.
Turning now to Figure 4 there is shown a modifrcation of the circuit shown in Figure 3. In this modification firstly the switch 20 is changed so that is now a four-position switch as opposed to a three position switch of Figure 3.
These positions are indicated at 1, 2, 3 and 4 where the positions are as follows:
Position 1 is an off position in which movement of the manually operable switch member to the position 1 turns off the operation of the circuit and disconnects the power.
Position 2 is a new position which includes a reference capacitor C,;mF.
Position 3 is the same as the calibrate position of figure 3 and includes the capacitor CcAL.
Position 4 is the operate position which is the same as in Figure 3 in which the operation as previously described is carried out to obtain the measured number from the display 22 relating to the variable capacitor Cs.
In the embodiment of Figure 4 the capacitor CcA. is modified so that it is operator variable. In the previous embodiment the capacitor CcA,, is a sealed capacitor adjusted only at the factory or repair shop where an authorized person can calibrate the system to set the capacitor CCAL to the required capacitance value to 5 ensure that the system operates accurately.
It is well known that mistreatment or even minor impact nn the meter can cause sufficient movement or damage to affect the calibration. The user becomes aware of such a variation in the operation only when a test is carried out on material at another location which indicates that the meter is inaccurate.
Thus 10 commonly a user of the meter will meter the material using his own meter and will then take the material to another location where a test is carried out by another body using a separate meter. If the meters disagree then it becomes clear that one of the meters is inaccurate and requires re-calibration. Normally such recalibration can only occur if the meter is sent back to an authorized or equipped repair shop.
15 In the present arrangement as shown In Figure 4, the operator can recalibrate his own machine using the position 2 and the capacitor CReF, In addition to the provision of the capacitor CREF, the machine is also supplied with a reference number which is calculated initially by the repair shop or other skilled facility.
In the recalibration process, the operator firstly switches switch to position 3 which is the normal calibration position. It will be appreciated in this regard that the calibration at position 3 is carried out in each metering action so as to take into account temporary variations in humidity and temperature which can affect the meter, In this position and in the normal calibrating action with the empty cell in place, the drum or standard variable capacitor CS is moved to the required setting as set forth in the charts. The null or trimming capacitor Cv is then operated to bring the frequency to the required tuned position in which the current identified on the display 24 is zero.
With the capacitor Cv so adjusted, the switch is moved to position 2 which disconnects the capacitor CCAL and connects into the circuit in its p1aoe capacitor Csrr. At the same time the cell CT is disconnected.
In this position of the switch, the standard variable capacitor Cs is adjusted to the reference number which differs from the standard number from the charts which has previously been set. During this adjustment the trimming capacitor Cv remains unchanged, When moved to the reading provided by the reference number, the frequency should be tuned and therefore the current measured and displayed on the display 24 should be zero. If it is not zero then the instrument is not properiy calibrated and is necessary to effect a recalibration.
The capacitor CREF replaces the approximate value of the empty cell and the calibration capacitor CCAL. Even though the value of the capacitor CREF is the same for each meter, this difference will be relatively small in respect of different meters. This difference can be accommodated by the supply of the reference number which is calculated for each meter and is differcent for respective meters and is stamped on the meter at a suitable location using suitable materials.
When the reference number is used to enter this reading onto the standard variable capacitor C$, the display should read zero if the meter is properly calibrated. If the display does not show zero, the meter is not properly calibrated and the operator can adjust the null capacitor Cv to place the null capacitor in the proper position.
With the null capacitor Cv in the proper position, the switch is put back into the calibration position number 3 with the empty cell thus connected back into the circuit. While the null capacitor Cv remains at its set posi#ion and with the drum capacitor Cs moved to the required position as set forth on the chart, the calibration capacitor CcAL can now be adjusted until the display reads zero. Thus the calibration capacitor CcRL is now adjusted to the required value to properly recalibrate the system, The calibration capacitor CCAL then remains in this position unchanged and uncorrected during further use of the system until It is determined that the meter has again out of proper calibration.
Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the spirit and scope of the claims without departing from such spirit and scope, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.
a test cell for containing a sample of the particulate material to be tested;
the test cell being arranged to be mounted on the housing and so as to be connected into the test circuit;
the test cell induding two electrodes in the test cell for receiving the sample of particulate material to be tested as a dielectric between the electrodes, such that the capacitance of the test cell is a function of the dielectric constant of the sample of particulate material;
the test circuit including a manually adjustable variable standard capacitor which is manually adjustable by an operator by a first manual control on the housing;
an indicator on the housing coupled to the variable standard capacitor for displaying a value indicative of a capacitance setting of the variable standard capacitor;
the test circuit including a manually adjustable trimming capacitor which is manually adjustable by an operator by a second manual control on the housing;
the test circuit including a calibrating capacitor;
the test circuit being arranged to compare an output frequency of an oscillating circuit with a selected tuned frequency;
a display for displaying whether the output frequency is equal to the selected frequency;
the test circuit including a manually operable switch;
the switch being actuable to a calibrate mode in which the calibrating capacitor, the trimming capacitor, the variable standard capacitor and the test cell 5 when empty of the sample connected in the circutt to allow setting of the variable standard capacitor to a predetermined capacitance setting as displayed on the indicator and adjustment of the trimming capacitor to effect tuning of the frequency of the tuned circuit to the selected frequency;
the switch being actuable to an operate mode in which the calibrating capacitor is disconnected from the circuit, with the trimming capacitor, the variable standard capacitor and the test cell when filled with the sample connected in the circuit to allow setting of the variable standard capacitor to an indicated capacitance setting as displayed on the indicator to effect tuning of the frequency of the tuned circuit to the selected frequency;
wherein the calibration capacitor is manually adjustable by the operator;
wherein there is provided a fixed reference capacitor mounted within the housing;
and wherein the test circuit can be switched to a reference mode to indicate whether the trimming capacitor is accurately set.
Preferably, in the reference mode, the fixed referenoe capacitor, the trimming capacitor and the variable standard capacitor are connected in the test circuit with the cell and the caiibrating capacitor disconnected from the test circuit.
Preferably the switch includes a further switch position for switching the test Gircuit to the reference mode.
Preferably there is provided reference number with the meter which is arranged to be used with the reference capacitor to indicate whether the trimming capacitor is accurately set.
Preferably the reference capacitor, the reference number and the test circuit are arranged such that, a) with the switch in the calibrate mode, such that the calibrating capacitor, the trimming capacitor, the variabie standard capacitor and the test cell when empty of the sample are connected in the test circuit, and the variable standard capacitor is set to a predetermined capacitance setting as displayed on the indicator and the trimming capacitor is set to an operator adjusted position to effect tuning of the frequency of the tuned circuit to the selected frequency;
b) with the switch in the reference mode, such that the cell and the calibrating capacitor are disconnected from the circuft so that the reference capacitor, the trimming capacitor and the variabie standard capacitor are connected in the test circuit, while the trimming capacitor remains set to the operator adjusted position, the variable standard capacitor is set to the reference number to indicate whether the trimming capacitor is accurately set.
Preferably the reference capacitor, the reference number and the test circuit are arranged such that the trimming capacitor is accurately set if the circuit is tuned to the selected frequency when the trimming capacitor remains set to the operator adjusted position and the variable standard capacitor is set to the reference number.
The dielectric constant of a sample can be determined as a function of the capacitance of the calibrated variable standard capacitor, as shown on the indicator. The indicator reading is be converted directly to a sample moisture content by reference to standard tabular data.
Because the frequency difference passes from positive to negative, rather than dipping to a minimum and rising again, it is much easier to detect the desired zero point, This ability is further enhanced with the digital display which provides posi#ive and negative non-zero readings and an unequivocal zero reading at the desired frequency.
The device uses the same operating procedure as the prtor art device and the same tabular data for the indicator settings so that a standardization of the device with new tabular data for approval by the relevant authorities is unnecessary.
BRIEF DEBCRIPTION OF THE DRAWtMGS
In the accompanying drawings, which illustrate an exemplary embodiment of the present invention;
Figure 1 is a perspective view of a device according to the present invention.
Figure 2 is a block diagram of the circuit of the device.
Figure 3 is a more detailed schematic of a preferred embodiment of the ~
circuit, Figure 4 is an illustration of the oscillating circuit components only of the circuit of Figure 3 showing an additional reference capacitor and a modified switch. It will be appreciated that the remainder of the circuit in Figure 4 is identical to ths-t of Figure 3.
DETAILED DESGRIPTION
Referring to the accompanying drawings, there is illustrated a moisture tester 10 having a housing 12 and a test cell 14 for containing a sample of material to be tested. The configuration of the test cell and its mounting and connection to the housing are as described In CA 510 356. The front face 16 of the housing carries a panel 18 on which is mounted a multi-position switch 20 with "off", "calibrate" and "operate" positions. The panel 18 also carries an indicator dial 22 for a standardized variable capacitor C. (Figure 3) and a two digit digital display 24. On one side of the housing is a knob 26 for adjusting the standardized variable capacitor with which the dial 22 is associated, while a trirn knob 28 is mounted on the opposite side of the housing for adjusting a trimming capacitor. These components have equivalents in the device described in CA 510,356 to which the reader is referred.
Turning to Figure 2, the device according to the present invention has a regulated power supply 30. This is the source of all power used in the device. An oscillator 32 is coupled to a tuned circuit 34 that is used for adjusting the frequency of the oscillator output. The oscillator output is delivered to a frequency monitor 36, which produces a DC output 38 as input to an analogue to digital converter 40.
The output from converter 40 serves as the input to the digital display 24.
Tuming now to the details of the circuit as shown in Figure 3 and as described in more detail in the prior patent of Greenwood it will be noted that a number of capacitors are shown as follows:
C2 is a fixed capacitor provided merely to give a level of capacitance of the required amount;
C,,, is the null capacitor which is manually variable by operating the control knob 28;
C, is the drum or variable standard capacitor which is manually variable by operating the control knob 26 and is connected to the indicator dial 22 which indicates a varying dial reading as the capacitor is adjusted;
CT, is the ceil into which the sample to be measured is to be inserted.
As described in the above patent of Greenwood, the empty cell is first connected to the side of the unit by means of a hanger and a coaxial terminal by which the cell is connected electronically into its position as indicated at CT in Figure 3.
The switch is then moved to the on position thus connecting the power to the circuit. The switch is then moved to the calibra#ion position thus bringing into the circuit the calibrating condenser CCAL The drum or variable standard capacitor Cs is then adjusted by the control knob 26 until a predetermined dial reading shows in the display 22, the predetermined dial reading being set according to the standards far use of the product with a particular material to be tested. This position is a calibrating position. The null or trimming capacitor Cv is then adjusted by the control knob 28 until there is a minimum flow of current in the circuit, this minimum flow being shown on the meter 24. When this minimum flow is obtained, the 5 instrument is calibrated ready for use and the switch is opened thus taking the standard condenser Cm out of the circuit. The switch is thus moved to the operating position so that the switch is in a position which indicates "operate" as a contrast to "calibrate"
A sample of the grain or the material to be tested is then carefully 10 weighed as specified on the chart supplied with the instrument. The temperature of the sample is ascertained prior to the test being taken and this is done by a standard method as also set forth in the charts associated with the device.
This weighed sample is placed wi#hin the cell for testing. The sample now loaded within the test cell changes the capacitance of the cell indicated at CT
thus detuning the resonant circuit. The drum or standard capacitor Cs is then manually adjusted by means of the control knob 26 until once again there is a minimum current flow within the circuit as indicated at the meter 24.
The reading of the standard condenser Cs at the display 22 is then read to provide a number which is compared to a chart prepared for the material being tested whereupon the percentage moisture can be read from the chart. In this connection it wili be appreciated that charts are provided for any material being tested, these charts being prepared by the collation of test determination of moistures by laboratory methods.
In the device as shown by Greenwood, there are two oscillators which are provided so as to compare the oscillation of the circuit containing the capacitors with a comparison oscillator.
Referring to the more detailed circuit drawing in Figure 3, it will be seen that a single oscillator 32 in this embodiment is an Armstrong tuned-gate oscillator using a fieid effect transistor (FEl) 42. The tuned circuit 34 includes inductor L2 and the above capacitors Cv, Cs, CT, and Cc,,,.
This provides an oscillating voltage to the gate of the FET through a blocking capaci#or C, when excited. The drain current through inductor Li, the tickler coil, varies sympathetically, It is inductively coupled to inductor L2 of the tuned circuit to provide the requisite feedback. Variations In the capacitance of circuit 34 change the frequency of oscillation. For present purposes a frequency of about MHz is appropriate. This r.ircuit is "series-fed", with the bias and the signal flowing in the same drain circuit.
The power supply 30 includes the power source 44, conveniently a battery, the three pole, double throw switch 20 and a voltage regulator 46.
The regulator is shunted with capacitors Cs and Clo to provide a good ground for the signal.
In the off position of switch 20, the power supply is disconnected.
When it is moved to the "calibrate" position, power is delivered to the drain circuit and the circuit to relay switch 48 is completed to close the switch and connect capacitor CcAL in parallel with capacitors Cv, Cs, CT, and inductor L2 for initial calibration of the meter as described above.
In the "operate" position of the switch, relay switch 48 is open and the calibration capacitor Cc,cL is disconnected from the tuned circuit 34 also as described above and the capacitor C. is adjusted to bring the current back to the minimum position for obtaining the value on the disptay 22.
The drain circuit signal is passed through capacitor C3 to the frequency monitor 36. The frequency monitor includes a second tuned cirouit, itself including two inductor coils L3 and L4, both connected to the oscillator output and connected In series with an intervening capacitor C4. Inductor L3 is connected to the cathode of a diode D,, with its anode grounded. Inductor L4 is connected to the cathode of a diode D2, with its anode connected to a voltage divider consisting of resistors R3 and R4. The AC output of the circuit 36 is grounded through capacitor Cs.
Appropriate selection of the coils L3 and L4 along with the associated components in circuit 36 yields a circuit that acts as an electronic "teeter totter" or "see saw". At one particular frequency, (about 18 MHz), the coils produce voltages that cantel one another so that the DC circuit output is zero. As the input frequency increases, the voltage of coil L3 increases, while that of La decreases, yielding a positive output voltage. With decreasing frequency, the voltage of coii L4 increases and that of L3 decreases, yielding a negative output voltage.
The DC output from circuit 36 goes to A/D converter 40 and thence to digital display 24. The resistors R5 and R6 balance the converter 40 to yield 8"0"
output with a 0 volt input.
The operating procedure for the device is the same as the prior art device as described above, with the exception of the relatively long warm-up time that is not required with the now apparatus. Initially, wfth the test cell 14 empty, the switch 20 is set to the "calibrate" position to connect the capacitor C,.,.
The drum or standardized variabie capacitor Cs is then adjusted to the predetermined reading on the indicator 22. The null or trimming capacitor Cv is then adjusted to produce a null or zero output on the display 24. At this point, the frequency of the oscillator matches that of the tuned frequency monitor circuit 35. The switch 20 is then set to the "operate" position, taking the calibrating capacitor Coal out of the circuit. A
sample of material to be tested is then added to the test cell. This alters the test cell capacitor CT and with it the oscillator frequency, resulting in a non-zero output from the frequency monitor.
To bring the oscillator frequency back to that of the tuned frequency monitor circuit, the standardized variab(e capacitor Cs is adjusted to produce a zero reading on the display 24. The reading on the indicator dial 22 may then be compared to standard tabular data to determine the moisture content of the material, as done with the prior art.
While one embodiment of the present invention has been described in the foregoing, it is to be understood that other embodiments are possible within the scope of the invention and the invention is to be considered limited solely by the scope of the appended claims. Potential modifications within the abilities of those skilled in the art inciude. the use of different forms of variable frequency oscillator, for example a Hartley, Colpitts or Clapp oscillator; the use of an alternative to the FET as the ampiifying component of the oscillator; and the use of a different frequency monitor circuit. The design described in the foregoing is currently preferred as it integrates well into the existing prior art meter for refurbishing or repair. It also uses the same operating process and tabulated standard data so that the transition from the prior art unit to the new one is, for the operator, straight forward.
Turning now to Figure 4 there is shown a modifrcation of the circuit shown in Figure 3. In this modification firstly the switch 20 is changed so that is now a four-position switch as opposed to a three position switch of Figure 3.
These positions are indicated at 1, 2, 3 and 4 where the positions are as follows:
Position 1 is an off position in which movement of the manually operable switch member to the position 1 turns off the operation of the circuit and disconnects the power.
Position 2 is a new position which includes a reference capacitor C,;mF.
Position 3 is the same as the calibrate position of figure 3 and includes the capacitor CcAL.
Position 4 is the operate position which is the same as in Figure 3 in which the operation as previously described is carried out to obtain the measured number from the display 22 relating to the variable capacitor Cs.
In the embodiment of Figure 4 the capacitor CcA. is modified so that it is operator variable. In the previous embodiment the capacitor CcA,, is a sealed capacitor adjusted only at the factory or repair shop where an authorized person can calibrate the system to set the capacitor CCAL to the required capacitance value to 5 ensure that the system operates accurately.
It is well known that mistreatment or even minor impact nn the meter can cause sufficient movement or damage to affect the calibration. The user becomes aware of such a variation in the operation only when a test is carried out on material at another location which indicates that the meter is inaccurate.
Thus 10 commonly a user of the meter will meter the material using his own meter and will then take the material to another location where a test is carried out by another body using a separate meter. If the meters disagree then it becomes clear that one of the meters is inaccurate and requires re-calibration. Normally such recalibration can only occur if the meter is sent back to an authorized or equipped repair shop.
15 In the present arrangement as shown In Figure 4, the operator can recalibrate his own machine using the position 2 and the capacitor CReF, In addition to the provision of the capacitor CREF, the machine is also supplied with a reference number which is calculated initially by the repair shop or other skilled facility.
In the recalibration process, the operator firstly switches switch to position 3 which is the normal calibration position. It will be appreciated in this regard that the calibration at position 3 is carried out in each metering action so as to take into account temporary variations in humidity and temperature which can affect the meter, In this position and in the normal calibrating action with the empty cell in place, the drum or standard variable capacitor CS is moved to the required setting as set forth in the charts. The null or trimming capacitor Cv is then operated to bring the frequency to the required tuned position in which the current identified on the display 24 is zero.
With the capacitor Cv so adjusted, the switch is moved to position 2 which disconnects the capacitor CCAL and connects into the circuit in its p1aoe capacitor Csrr. At the same time the cell CT is disconnected.
In this position of the switch, the standard variable capacitor Cs is adjusted to the reference number which differs from the standard number from the charts which has previously been set. During this adjustment the trimming capacitor Cv remains unchanged, When moved to the reading provided by the reference number, the frequency should be tuned and therefore the current measured and displayed on the display 24 should be zero. If it is not zero then the instrument is not properiy calibrated and is necessary to effect a recalibration.
The capacitor CREF replaces the approximate value of the empty cell and the calibration capacitor CCAL. Even though the value of the capacitor CREF is the same for each meter, this difference will be relatively small in respect of different meters. This difference can be accommodated by the supply of the reference number which is calculated for each meter and is differcent for respective meters and is stamped on the meter at a suitable location using suitable materials.
When the reference number is used to enter this reading onto the standard variable capacitor C$, the display should read zero if the meter is properly calibrated. If the display does not show zero, the meter is not properly calibrated and the operator can adjust the null capacitor Cv to place the null capacitor in the proper position.
With the null capacitor Cv in the proper position, the switch is put back into the calibration position number 3 with the empty cell thus connected back into the circuit. While the null capacitor Cv remains at its set posi#ion and with the drum capacitor Cs moved to the required position as set forth on the chart, the calibration capacitor CcAL can now be adjusted until the display reads zero. Thus the calibration capacitor CcRL is now adjusted to the required value to properly recalibrate the system, The calibration capacitor CCAL then remains in this position unchanged and uncorrected during further use of the system until It is determined that the meter has again out of proper calibration.
Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the spirit and scope of the claims without departing from such spirit and scope, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.
Claims (6)
1. ~A meter for measuring the dielectric constant of a particulate material to be tested, the meter comprising:
a housing;
a test circuit within the housing;
a test cell for containing a sample of the particulate material to be tested;
the test cell being arranged to be mounted on the housing and so as to be connected into the test circuit;
the test cell including two electrodes in the test cell for receiving the sample of particulate material to be tested as a dielectric between the electrodes, such that the capacitance of the test cell is a function of the dielectric constant of the sample of particulate material;
the test circuit including a manually adjustable variable standard capacitor which is manually adjustable by an operator by a first manual control on the housing;
an indicator on the housing coupled to the variable standard capacitor for displaying a value indicative of a capacitance setting of the variable standard capacitor;
the test circuit including a manually adjustable trimming capacitor which is manually adjustable by an operator by a second manual control on the housing;
the test circuit including a calibrating capacitor;
the test circuit being arranged to compare an output frequency of an oscillating circuit with a selected tuned frequency;
a display for displaying whether the output frequency is equal to the selected frequency;
the test circuit including a manually operable switch;
the switch being actuable to a calibrate mode in which the calibrating capacitor, the trimming capacitor, the variable standard capacitor and the test cell when empty of the sample connected in the circuit to allow setting of the variable standard capacitor to a predetermined capacitance setting as displayed on the indicator and adjustment of the trimming capacitor to effect tuning of the frequency of the tuned circuit to the selected frequency;
the switch being actuable to an operate mode in which the calibrating capacitor is disconnected from the circuit, with the trimming capacitor, the variable standard capacitor and the test cell when filled with the sample connected in the circuit to allow setting of the variable standard capacitor to an indicated capacitance setting as displayed on the indicator to effect tuning of the frequency of the tuned circuit to the selected frequency;
wherein the calibration capacitor is manually adjustable by the operator;
wherein there is provided a fixed reference capacitor mounted within the housing;
and wherein the test circuit can be switched to a reference mode to indicate whether the trimming capacitor is accurately set.
a housing;
a test circuit within the housing;
a test cell for containing a sample of the particulate material to be tested;
the test cell being arranged to be mounted on the housing and so as to be connected into the test circuit;
the test cell including two electrodes in the test cell for receiving the sample of particulate material to be tested as a dielectric between the electrodes, such that the capacitance of the test cell is a function of the dielectric constant of the sample of particulate material;
the test circuit including a manually adjustable variable standard capacitor which is manually adjustable by an operator by a first manual control on the housing;
an indicator on the housing coupled to the variable standard capacitor for displaying a value indicative of a capacitance setting of the variable standard capacitor;
the test circuit including a manually adjustable trimming capacitor which is manually adjustable by an operator by a second manual control on the housing;
the test circuit including a calibrating capacitor;
the test circuit being arranged to compare an output frequency of an oscillating circuit with a selected tuned frequency;
a display for displaying whether the output frequency is equal to the selected frequency;
the test circuit including a manually operable switch;
the switch being actuable to a calibrate mode in which the calibrating capacitor, the trimming capacitor, the variable standard capacitor and the test cell when empty of the sample connected in the circuit to allow setting of the variable standard capacitor to a predetermined capacitance setting as displayed on the indicator and adjustment of the trimming capacitor to effect tuning of the frequency of the tuned circuit to the selected frequency;
the switch being actuable to an operate mode in which the calibrating capacitor is disconnected from the circuit, with the trimming capacitor, the variable standard capacitor and the test cell when filled with the sample connected in the circuit to allow setting of the variable standard capacitor to an indicated capacitance setting as displayed on the indicator to effect tuning of the frequency of the tuned circuit to the selected frequency;
wherein the calibration capacitor is manually adjustable by the operator;
wherein there is provided a fixed reference capacitor mounted within the housing;
and wherein the test circuit can be switched to a reference mode to indicate whether the trimming capacitor is accurately set.
2. The meter according to Claim 1 wherein, in the reference mode, the fixed reference capacitor, the trimming capacitor and the variable standard capacitor are connected in the test circuit with the cell and the calibrating capacitor disconnected from the test circuit.
3. The meter according to Claim 1 or 2 wherein the switch includes a further switch position for switching the test circuit to the reference mode.
4. The meter according to Claim 1, 2 or 3 wherein there is provided reference number with the meter which is arranged to be used with the reference capacitor to indicate whether the trimming capacitor is accurately set.
5. The meter according to Claim 4 wherein the reference capacitor, the reference number and the test circuit are arranged such that, a) with the switch in the calibrate mode, such that the calibrating capacitor, the trimming capacitor, the variable standard capacitor and the test cell when empty of the sample are connected in the test circuit, and the variable standard capacitor is set to a predetermined capacitance setting as displayed on the indicator and the trimming capacitor is set to an operator adjusted position to effect tuning of the frequency of the tuned circuit to the selected frequency;
b) with the switch in the reference mode, such that the cell and the calibrating capacitor are disconnected from the circuit so that the reference capacitor, the trimming capacitor and the variable standard capacitor are connected in the test circuit, while the trimming capacitor remains set to the operator adjusted position, the variable standard capacitor is set to the reference number to indicate whether the trimming capacitor is accurately set.
b) with the switch in the reference mode, such that the cell and the calibrating capacitor are disconnected from the circuit so that the reference capacitor, the trimming capacitor and the variable standard capacitor are connected in the test circuit, while the trimming capacitor remains set to the operator adjusted position, the variable standard capacitor is set to the reference number to indicate whether the trimming capacitor is accurately set.
6. The meter according to Claim 5 wherein the reference capacitor, the reference number and the test circuit are arranged such that the trimming capacitor is accurately set if the circuit is tuned to the selected frequency when the trimming capacitor remains set to the operator adjusted position and the variable standard capacitor is set to the reference number.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA 2538951 CA2538951A1 (en) | 2006-03-06 | 2006-03-06 | Grain moisture sensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA 2538951 CA2538951A1 (en) | 2006-03-06 | 2006-03-06 | Grain moisture sensor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2538951A1 true CA2538951A1 (en) | 2007-09-06 |
Family
ID=38468988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA 2538951 Abandoned CA2538951A1 (en) | 2006-03-06 | 2006-03-06 | Grain moisture sensor |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA2538951A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2641635C2 (en) * | 2012-08-08 | 2018-01-18 | СиТиБи, Инк. | System of capacitive sensors of measuring moisture in grain tank |
-
2006
- 2006-03-06 CA CA 2538951 patent/CA2538951A1/en not_active Abandoned
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2641635C2 (en) * | 2012-08-08 | 2018-01-18 | СиТиБи, Инк. | System of capacitive sensors of measuring moisture in grain tank |
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