CA2518352A1 - Process for producing nanocrystals and nanocrystals produced thereby - Google Patents
Process for producing nanocrystals and nanocrystals produced thereby Download PDFInfo
- Publication number
- CA2518352A1 CA2518352A1 CA002518352A CA2518352A CA2518352A1 CA 2518352 A1 CA2518352 A1 CA 2518352A1 CA 002518352 A CA002518352 A CA 002518352A CA 2518352 A CA2518352 A CA 2518352A CA 2518352 A1 CA2518352 A1 CA 2518352A1
- Authority
- CA
- Canada
- Prior art keywords
- group
- temperature
- nanocrystals
- precursor
- precursor mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002159 nanocrystal Substances 0.000 title claims abstract description 167
- 238000000034 method Methods 0.000 title claims abstract description 94
- 230000008569 process Effects 0.000 title claims abstract description 83
- 239000000203 mixture Substances 0.000 claims abstract description 130
- 239000002243 precursor Substances 0.000 claims abstract description 124
- 229910052751 metal Inorganic materials 0.000 claims abstract description 43
- 239000002184 metal Substances 0.000 claims abstract description 43
- 239000011541 reaction mixture Substances 0.000 claims abstract description 38
- 239000002904 solvent Substances 0.000 claims abstract description 29
- 239000004094 surface-active agent Substances 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 239000003054 catalyst Substances 0.000 claims abstract description 10
- 239000013078 crystal Substances 0.000 claims description 50
- 150000001875 compounds Chemical class 0.000 claims description 20
- UHYPYGJEEGLRJD-UHFFFAOYSA-N cadmium(2+);selenium(2-) Chemical compound [Se-2].[Cd+2] UHYPYGJEEGLRJD-UHFFFAOYSA-N 0.000 claims description 15
- 229920000642 polymer Polymers 0.000 claims description 15
- RMZAYIKUYWXQPB-UHFFFAOYSA-N trioctylphosphane Chemical compound CCCCCCCCP(CCCCCCCC)CCCCCCCC RMZAYIKUYWXQPB-UHFFFAOYSA-N 0.000 claims description 14
- 241001455273 Tetrapoda Species 0.000 claims description 11
- 125000002524 organometallic group Chemical group 0.000 claims description 8
- 239000004065 semiconductor Substances 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 229910052711 selenium Inorganic materials 0.000 claims description 7
- 229910052714 tellurium Inorganic materials 0.000 claims description 7
- ZMBHCYHQLYEYDV-UHFFFAOYSA-N trioctylphosphine oxide Chemical compound CCCCCCCCP(=O)(CCCCCCCC)CCCCCCCC ZMBHCYHQLYEYDV-UHFFFAOYSA-N 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 6
- 229910007161 Si(CH3)3 Inorganic materials 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 150000007513 acids Chemical class 0.000 claims description 6
- 239000002082 metal nanoparticle Substances 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- VNDYJBBGRKZCSX-UHFFFAOYSA-L zinc bromide Chemical compound Br[Zn]Br VNDYJBBGRKZCSX-UHFFFAOYSA-L 0.000 claims description 6
- 229910004613 CdTe Inorganic materials 0.000 claims description 5
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 229910052793 cadmium Inorganic materials 0.000 claims description 5
- CXKCTMHTOKXKQT-UHFFFAOYSA-N cadmium oxide Inorganic materials [Cd]=O CXKCTMHTOKXKQT-UHFFFAOYSA-N 0.000 claims description 5
- 229910052733 gallium Inorganic materials 0.000 claims description 5
- 229910052738 indium Inorganic materials 0.000 claims description 5
- 229910044991 metal oxide Inorganic materials 0.000 claims description 5
- 150000004706 metal oxides Chemical class 0.000 claims description 5
- 229910052716 thallium Inorganic materials 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- KLZUFWVZNOTSEM-UHFFFAOYSA-K Aluminium flouride Chemical compound F[Al](F)F KLZUFWVZNOTSEM-UHFFFAOYSA-K 0.000 claims description 4
- 229910001218 Gallium arsenide Inorganic materials 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- 150000003973 alkyl amines Chemical class 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- JLDSOYXADOWAKB-UHFFFAOYSA-N aluminium nitrate Chemical compound [Al+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O JLDSOYXADOWAKB-UHFFFAOYSA-N 0.000 claims description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 4
- KPWJBEFBFLRCLH-UHFFFAOYSA-L cadmium bromide Chemical compound Br[Cd]Br KPWJBEFBFLRCLH-UHFFFAOYSA-L 0.000 claims description 4
- YKYOUMDCQGMQQO-UHFFFAOYSA-L cadmium dichloride Chemical compound Cl[Cd]Cl YKYOUMDCQGMQQO-UHFFFAOYSA-L 0.000 claims description 4
- OKIIEJOIXGHUKX-UHFFFAOYSA-L cadmium iodide Chemical compound [Cd+2].[I-].[I-] OKIIEJOIXGHUKX-UHFFFAOYSA-L 0.000 claims description 4
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052737 gold Inorganic materials 0.000 claims description 4
- 239000010931 gold Substances 0.000 claims description 4
- 125000001188 haloalkyl group Chemical group 0.000 claims description 4
- GJWAEWLHSDGBGG-UHFFFAOYSA-N hexylphosphonic acid Chemical compound CCCCCCP(O)(O)=O GJWAEWLHSDGBGG-UHFFFAOYSA-N 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- JKNHZOAONLKYQL-UHFFFAOYSA-K tribromoindigane Chemical compound Br[In](Br)Br JKNHZOAONLKYQL-UHFFFAOYSA-K 0.000 claims description 4
- YWWDBCBWQNCYNR-UHFFFAOYSA-N trimethylphosphine Chemical compound CP(C)C YWWDBCBWQNCYNR-UHFFFAOYSA-N 0.000 claims description 4
- HVCIDAMVJRAKAM-UHFFFAOYSA-N 1-di(tetradecyl)phosphoryltetradecane Chemical compound CCCCCCCCCCCCCCP(=O)(CCCCCCCCCCCCCC)CCCCCCCCCCCCCC HVCIDAMVJRAKAM-UHFFFAOYSA-N 0.000 claims description 3
- 229910000673 Indium arsenide Inorganic materials 0.000 claims description 3
- XIEPJMXMMWZAAV-UHFFFAOYSA-N cadmium nitrate Chemical compound [Cd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XIEPJMXMMWZAAV-UHFFFAOYSA-N 0.000 claims description 3
- 229910052798 chalcogen Inorganic materials 0.000 claims description 3
- 150000001787 chalcogens Chemical class 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 239000000539 dimer Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- RPQDHPTXJYYUPQ-UHFFFAOYSA-N indium arsenide Chemical compound [In]#[As] RPQDHPTXJYYUPQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 150000003009 phosphonic acids Chemical class 0.000 claims description 3
- 239000013638 trimer Substances 0.000 claims description 3
- BRLCBJSJAACAFG-UHFFFAOYSA-N 1-didodecylphosphoryldodecane Chemical compound CCCCCCCCCCCCP(=O)(CCCCCCCCCCCC)CCCCCCCCCCCC BRLCBJSJAACAFG-UHFFFAOYSA-N 0.000 claims description 2
- GBPPJPKBRDHVOJ-UHFFFAOYSA-N 1-dihexadecylphosphorylhexadecane Chemical compound CCCCCCCCCCCCCCCCP(=O)(CCCCCCCCCCCCCCCC)CCCCCCCCCCCCCCCC GBPPJPKBRDHVOJ-UHFFFAOYSA-N 0.000 claims description 2
- PPDZLUVUQQGIOJ-UHFFFAOYSA-N 1-dihexylphosphorylhexane Chemical compound CCCCCCP(=O)(CCCCCC)CCCCCC PPDZLUVUQQGIOJ-UHFFFAOYSA-N 0.000 claims description 2
- XHOHEJRYAPSRPZ-UHFFFAOYSA-N 1-dioctadecylphosphoryloctadecane Chemical compound CCCCCCCCCCCCCCCCCCP(=O)(CCCCCCCCCCCCCCCCCC)CCCCCCCCCCCCCCCCCC XHOHEJRYAPSRPZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910018626 Al(OH) Inorganic materials 0.000 claims description 2
- 229910005258 GaBr3 Inorganic materials 0.000 claims description 2
- 229910005267 GaCl3 Inorganic materials 0.000 claims description 2
- 229910005270 GaF3 Inorganic materials 0.000 claims description 2
- 229910005263 GaI3 Inorganic materials 0.000 claims description 2
- 229910002601 GaN Inorganic materials 0.000 claims description 2
- 229910005540 GaP Inorganic materials 0.000 claims description 2
- 229910021621 Indium(III) iodide Inorganic materials 0.000 claims description 2
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 2
- 229910007709 ZnTe Inorganic materials 0.000 claims description 2
- PQLAYKMGZDUDLQ-UHFFFAOYSA-K aluminium bromide Chemical compound Br[Al](Br)Br PQLAYKMGZDUDLQ-UHFFFAOYSA-K 0.000 claims description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 2
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 2
- CECABOMBVQNBEC-UHFFFAOYSA-K aluminium iodide Chemical compound I[Al](I)I CECABOMBVQNBEC-UHFFFAOYSA-K 0.000 claims description 2
- 238000009835 boiling Methods 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 229910000011 cadmium carbonate Inorganic materials 0.000 claims description 2
- LVEULQCPJDDSLD-UHFFFAOYSA-L cadmium fluoride Chemical compound F[Cd]F LVEULQCPJDDSLD-UHFFFAOYSA-L 0.000 claims description 2
- 229910000369 cadmium(II) sulfate Inorganic materials 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- DZQISOJKASMITI-UHFFFAOYSA-N decyl-dioxido-oxo-$l^{5}-phosphane;hydron Chemical compound CCCCCCCCCCP(O)(O)=O DZQISOJKASMITI-UHFFFAOYSA-N 0.000 claims description 2
- SVMUEEINWGBIPD-UHFFFAOYSA-N dodecylphosphonic acid Chemical compound CCCCCCCCCCCCP(O)(O)=O SVMUEEINWGBIPD-UHFFFAOYSA-N 0.000 claims description 2
- CHPZKNULDCNCBW-UHFFFAOYSA-N gallium nitrate Inorganic materials [Ga+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O CHPZKNULDCNCBW-UHFFFAOYSA-N 0.000 claims description 2
- UPWPDUACHOATKO-UHFFFAOYSA-K gallium trichloride Chemical compound Cl[Ga](Cl)Cl UPWPDUACHOATKO-UHFFFAOYSA-K 0.000 claims description 2
- SRVXDMYFQIODQI-UHFFFAOYSA-K gallium(iii) bromide Chemical compound Br[Ga](Br)Br SRVXDMYFQIODQI-UHFFFAOYSA-K 0.000 claims description 2
- DWRNSCDYNYYYHT-UHFFFAOYSA-K gallium(iii) iodide Chemical compound I[Ga](I)I DWRNSCDYNYYYHT-UHFFFAOYSA-K 0.000 claims description 2
- 229910001679 gibbsite Inorganic materials 0.000 claims description 2
- 229910052753 mercury Inorganic materials 0.000 claims description 2
- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical compound CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 claims description 2
- NJGCRMAPOWGWMW-UHFFFAOYSA-N octylphosphonic acid Chemical compound CCCCCCCCP(O)(O)=O NJGCRMAPOWGWMW-UHFFFAOYSA-N 0.000 claims description 2
- BASAKOUVGYHNRZ-UHFFFAOYSA-N oxido(tridecyl)phosphanium Chemical compound C(CCCCCCCCCCCC)[PH2]=O BASAKOUVGYHNRZ-UHFFFAOYSA-N 0.000 claims description 2
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 claims description 2
- SBIBMFFZSBJNJF-UHFFFAOYSA-N selenium;zinc Chemical compound [Se]=[Zn] SBIBMFFZSBJNJF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 claims description 2
- BNOPYGRAXZULSM-UHFFFAOYSA-N tri(tetradecyl)phosphane Chemical compound CCCCCCCCCCCCCCP(CCCCCCCCCCCCCC)CCCCCCCCCCCCCC BNOPYGRAXZULSM-UHFFFAOYSA-N 0.000 claims description 2
- MOSFSEPBWRXKJZ-UHFFFAOYSA-N tridecylphosphane Chemical compound CCCCCCCCCCCCCP MOSFSEPBWRXKJZ-UHFFFAOYSA-N 0.000 claims description 2
- GRAKJTASWCEOQI-UHFFFAOYSA-N tridodecylphosphane Chemical compound CCCCCCCCCCCCP(CCCCCCCCCCCC)CCCCCCCCCCCC GRAKJTASWCEOQI-UHFFFAOYSA-N 0.000 claims description 2
- YHLFKRHUIBDYJG-UHFFFAOYSA-N trihexadecylphosphane Chemical compound CCCCCCCCCCCCCCCCP(CCCCCCCCCCCCCCCC)CCCCCCCCCCCCCCCC YHLFKRHUIBDYJG-UHFFFAOYSA-N 0.000 claims description 2
- FPZZZGJWXOHLDJ-UHFFFAOYSA-N trihexylphosphane Chemical compound CCCCCCP(CCCCCC)CCCCCC FPZZZGJWXOHLDJ-UHFFFAOYSA-N 0.000 claims description 2
- RMUKCGUDVKEQPL-UHFFFAOYSA-K triiodoindigane Chemical compound I[In](I)I RMUKCGUDVKEQPL-UHFFFAOYSA-K 0.000 claims description 2
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 claims description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 claims description 2
- KJFAJLYXKTVJDA-UHFFFAOYSA-N trioctadecylphosphane Chemical compound CCCCCCCCCCCCCCCCCCP(CCCCCCCCCCCCCCCCCC)CCCCCCCCCCCCCCCCCC KJFAJLYXKTVJDA-UHFFFAOYSA-N 0.000 claims description 2
- 229910000368 zinc sulfate Inorganic materials 0.000 claims description 2
- JRPGMCRJPQJYPE-UHFFFAOYSA-N zinc;carbanide Chemical group [CH3-].[CH3-].[Zn+2] JRPGMCRJPQJYPE-UHFFFAOYSA-N 0.000 claims description 2
- 229910001914 chlorine tetroxide Inorganic materials 0.000 claims 3
- 239000002105 nanoparticle Substances 0.000 claims 3
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Chemical compound [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 claims 3
- 239000010409 thin film Substances 0.000 claims 3
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims 2
- PSCMQHVBLHHWTO-UHFFFAOYSA-K indium(iii) chloride Chemical compound Cl[In](Cl)Cl PSCMQHVBLHHWTO-UHFFFAOYSA-K 0.000 claims 2
- BHHYHSUAOQUXJK-UHFFFAOYSA-L zinc fluoride Chemical compound F[Zn]F BHHYHSUAOQUXJK-UHFFFAOYSA-L 0.000 claims 2
- UAYWVJHJZHQCIE-UHFFFAOYSA-L zinc iodide Chemical compound I[Zn]I UAYWVJHJZHQCIE-UHFFFAOYSA-L 0.000 claims 2
- 229910017081 AlNH4(SO4)2 Inorganic materials 0.000 claims 1
- 229910021620 Indium(III) fluoride Inorganic materials 0.000 claims 1
- 240000007594 Oryza sativa Species 0.000 claims 1
- 235000007164 Oryza sativa Nutrition 0.000 claims 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- 229910000329 aluminium sulfate Inorganic materials 0.000 claims 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims 1
- 235000011128 aluminium sulphate Nutrition 0.000 claims 1
- QCUOBSQYDGUHHT-UHFFFAOYSA-L cadmium sulfate Chemical compound [Cd+2].[O-]S([O-])(=O)=O QCUOBSQYDGUHHT-UHFFFAOYSA-L 0.000 claims 1
- KOHRTFCSIQIYAE-UHFFFAOYSA-N cadmium;carbonic acid Chemical compound [Cd].OC(O)=O KOHRTFCSIQIYAE-UHFFFAOYSA-N 0.000 claims 1
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 229910000373 gallium sulfate Inorganic materials 0.000 claims 1
- QZQVBEXLDFYHSR-UHFFFAOYSA-N gallium(III) oxide Inorganic materials O=[Ga]O[Ga]=O QZQVBEXLDFYHSR-UHFFFAOYSA-N 0.000 claims 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 claims 1
- 235000009566 rice Nutrition 0.000 claims 1
- BVQJQTMSTANITJ-UHFFFAOYSA-N tetradecylphosphonic acid Chemical compound CCCCCCCCCCCCCCP(O)(O)=O BVQJQTMSTANITJ-UHFFFAOYSA-N 0.000 claims 1
- JNLSTWIBJFIVHZ-UHFFFAOYSA-K trifluoroindigane Chemical compound F[In](F)F JNLSTWIBJFIVHZ-UHFFFAOYSA-K 0.000 claims 1
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 1
- 239000011592 zinc chloride Substances 0.000 claims 1
- 235000005074 zinc chloride Nutrition 0.000 claims 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 claims 1
- 239000011686 zinc sulphate Substances 0.000 claims 1
- 235000009529 zinc sulphate Nutrition 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000012010 growth Effects 0.000 description 13
- -1 for example Substances 0.000 description 12
- 230000006911 nucleation Effects 0.000 description 12
- 238000010899 nucleation Methods 0.000 description 12
- 239000010410 layer Substances 0.000 description 10
- 230000000737 periodic effect Effects 0.000 description 9
- 238000002441 X-ray diffraction Methods 0.000 description 8
- 230000008859 change Effects 0.000 description 8
- 239000011669 selenium Substances 0.000 description 8
- 239000004054 semiconductor nanocrystal Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000007792 addition Methods 0.000 description 4
- 238000004630 atomic force microscopy Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000001000 micrograph Methods 0.000 description 4
- FTMKAMVLFVRZQX-UHFFFAOYSA-N octadecylphosphonic acid Chemical compound CCCCCCCCCCCCCCCCCCP(O)(O)=O FTMKAMVLFVRZQX-UHFFFAOYSA-N 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 3
- 229910021476 group 6 element Inorganic materials 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 229910052699 polonium Inorganic materials 0.000 description 3
- 238000004626 scanning electron microscopy Methods 0.000 description 3
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 238000003917 TEM image Methods 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 230000003698 anagen phase Effects 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- 229910052785 arsenic Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 229910052797 bismuth Inorganic materials 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 235000011007 phosphoric acid Nutrition 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920000553 poly(phenylenevinylene) Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004627 transmission electron microscopy Methods 0.000 description 2
- 238000002424 x-ray crystallography Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 241000700159 Rattus Species 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N SnO2 Inorganic materials O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- XRHFHISEKQBHIN-UHFFFAOYSA-N [Se].P Chemical compound [Se].P XRHFHISEKQBHIN-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000000304 alkynyl group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 210000000436 anus Anatomy 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004104 aryloxy group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 150000001661 cadmium Chemical class 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000000412 dendrimer Substances 0.000 description 1
- 229920000736 dendritic polymer Polymers 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 229910021478 group 5 element Inorganic materials 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 238000002173 high-resolution transmission electron microscopy Methods 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 229910001463 metal phosphate Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 125000005007 perfluorooctyl group Chemical group FC(C(C(C(C(C(C(C(F)(F)F)(F)F)(F)F)(F)F)(F)F)(F)F)(F)F)(F)* 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920000412 polyarylene Polymers 0.000 description 1
- 229920002098 polyfluorene Polymers 0.000 description 1
- 229920000128 polypyrrole Polymers 0.000 description 1
- 229920000123 polythiophene Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000000135 prohibitive effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- MDDUHVRJJAFRAU-YZNNVMRBSA-N tert-butyl-[(1r,3s,5z)-3-[tert-butyl(dimethyl)silyl]oxy-5-(2-diphenylphosphorylethylidene)-4-methylidenecyclohexyl]oxy-dimethylsilane Chemical compound C1[C@@H](O[Si](C)(C)C(C)(C)C)C[C@H](O[Si](C)(C)C(C)(C)C)C(=C)\C1=C/CP(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MDDUHVRJJAFRAU-YZNNVMRBSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 125000005259 triarylamine group Chemical group 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/60—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape characterised by shape
- C30B29/605—Products containing multiple oriented crystallites, e.g. columnar crystallites
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B19/00—Selenium; Tellurium; Compounds thereof
- C01B19/007—Tellurides or selenides of metals
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B21/00—Nitrogen; Compounds thereof
- C01B21/06—Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron
- C01B21/0632—Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron with gallium, indium or thallium
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B7/00—Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B7/00—Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions
- C30B7/005—Epitaxial layer growth
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/30—Three-dimensional structures
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- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/72—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
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- C01P2004/04—Particle morphology depicted by an image obtained by TEM, STEM, STM or AFM
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- C01P2004/64—Nanometer sized, i.e. from 1-100 nanometer
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Abstract
A process for producing nanocrystals and nanocrystals produced thereby . The process comprises contacting a metal precursor with a mixture, which includes a coordinating solvent and optionally a surfactant and metal catalyst, to form a first precursor mixture. The process also comprises heating the first precursor mixture to a first temperature and contacting the first precursor mixture with a second precursor mixture, which may be a Group V or Group VI
precursor, to form a reaction mixture at a second temperature. The process further comprises heating the reaction mixture at a third temperature to grow nanocrystals, whereby the second temperature is no more than about 15~C lower than the first temperature. The figure is a flowchart depicting the nanocrystal production process.
precursor, to form a reaction mixture at a second temperature. The process further comprises heating the reaction mixture at a third temperature to grow nanocrystals, whereby the second temperature is no more than about 15~C lower than the first temperature. The figure is a flowchart depicting the nanocrystal production process.
Description
PROCESS FOR PRODUCING NANOCRYSTALS AND NANOCRYSTALS
PRODUCED THEREBY
BACKGROUND OF THE INVENTION
Field of the Invention [0001] The present invention relates to the field of semiconductor nanocrystals and to a process for preparing same.
Description of Background Art [0002] Nanocrystals have gained a great deal of attention for their interesting and novel properties in electrical, chemical, optical and other applications.
Such nanomaterials have a wide variety of expected and actual applications, including use as semiconductors for nanoscale electronics, optoelectronic applications in emissive devices, e.g., nanolasers, LEDs, etc., photovoltaics, and sensor applications, e.g., as nanoChemFETS.
PRODUCED THEREBY
BACKGROUND OF THE INVENTION
Field of the Invention [0001] The present invention relates to the field of semiconductor nanocrystals and to a process for preparing same.
Description of Background Art [0002] Nanocrystals have gained a great deal of attention for their interesting and novel properties in electrical, chemical, optical and other applications.
Such nanomaterials have a wide variety of expected and actual applications, including use as semiconductors for nanoscale electronics, optoelectronic applications in emissive devices, e.g., nanolasers, LEDs, etc., photovoltaics, and sensor applications, e.g., as nanoChemFETS.
(0003] While commercial applications of the molecular, physical, chemical and optical properties of nanocrystals are beginning to be realized;
commercially viable processes for the production of a wide variety of nanocrystals have been limited. Both the starting materials used and the conditions under which the nanocrystals are grown are commercially prohibitive. The chemical reaction used to produce nanocrystals involves nanocrystal nucleation and growth. Lack of control over the nucleation event and growth phase in synthetic process has prevented the production of a wide variety of nanocrystal types.
commercially viable processes for the production of a wide variety of nanocrystals have been limited. Both the starting materials used and the conditions under which the nanocrystals are grown are commercially prohibitive. The chemical reaction used to produce nanocrystals involves nanocrystal nucleation and growth. Lack of control over the nucleation event and growth phase in synthetic process has prevented the production of a wide variety of nanocrystal types.
[0004] Nanocrystals of semiconductors are traditionally formed by the fast injection of pyrophoric precursors into hot coordinating solvents. U.S. Patent No. 6,225,198 B 1 to Alivisatos et al., the full disclosure of which is hereby incorporated by reference in its entirety for all purposes, discloses a process for the formation of rod-shaped II-VI semiconductor nanocrystals. In the disclosed method, a cold solution (-10 °C ) of a Group II metal and Group VI
element is injected into a binary surfactant mixture heated to temperatures around 360 °C
to initiate nanocrystal nucleation, which reduces the reaction temperature to around 300 °C. The nanocrystals are grown at temperatures about 50-70 °C
lower than the nucleation temperature. A variation in temperature drop of as little as 5 °C leads to different growth rates and different size, shape and structure nanocrystals can result.
element is injected into a binary surfactant mixture heated to temperatures around 360 °C
to initiate nanocrystal nucleation, which reduces the reaction temperature to around 300 °C. The nanocrystals are grown at temperatures about 50-70 °C
lower than the nucleation temperature. A variation in temperature drop of as little as 5 °C leads to different growth rates and different size, shape and structure nanocrystals can result.
[0005] Published U.S. Patent Application No. 20020066401 to Peng et al., the full disclosure of which is hereby incorporated by reference in its entirety for all purposes, discloses a method of synthesizing colloidal nanocrystals, in which a Group II metal compound is combined with a coordinating solvent and heated to temperatures around 360 °C. A cold solution of a Group VI
element is injected to initiate nucleation, which reduces the reaction temperature to around 300 °C. The nanocrystals are grown at temperatures about 50-70 °C lower than the nucleation temperature. A variation in temperature drop of as little as 5 °C leads to different growth rats and different size, shape and structure nanocrystals can result.
element is injected to initiate nucleation, which reduces the reaction temperature to around 300 °C. The nanocrystals are grown at temperatures about 50-70 °C lower than the nucleation temperature. A variation in temperature drop of as little as 5 °C leads to different growth rats and different size, shape and structure nanocrystals can result.
[0006] Accordingly, it would be desirable to have a process of producing nanocrystals that is commercially viable, offering greater control, predictability and reproducibility, as well as a process that is amenable to the production of a wide variety of semiconductor nanocrystal shapes and types.
SUMMARY OF THE INVENTION
SUMMARY OF THE INVENTION
[0007] The present invention relates to processes for producing nanocrystals.
An embodiment comprises: contacting a metal precursor with a mixture comprising a coordinating solvent to form a first precursor mixture; heating the first precursor mixture to a first temperature; contacting the first precursor mixture with a second precursor mixture comprising one of a Group V and Group VI compound to form a reaction mixture at a second temperature; and heating the reaction mixture at a third temperature to grow nanocrystals;
whereby the second temperature is no more than about 15 °C lower than the first temperature. Alternatively, the second temperature is no more than about °C, 7 °C, 5 °C, 3 °C or 1 °C lower than the first temperature.
An embodiment comprises: contacting a metal precursor with a mixture comprising a coordinating solvent to form a first precursor mixture; heating the first precursor mixture to a first temperature; contacting the first precursor mixture with a second precursor mixture comprising one of a Group V and Group VI compound to form a reaction mixture at a second temperature; and heating the reaction mixture at a third temperature to grow nanocrystals;
whereby the second temperature is no more than about 15 °C lower than the first temperature. Alternatively, the second temperature is no more than about °C, 7 °C, 5 °C, 3 °C or 1 °C lower than the first temperature.
[0008] A further embodiment of the present invention comprises: contacting a metal precursor with a mixture comprising a coordinating solvent and a metal catalyst to form a first precursor mixture; heating the first precursor mixture to a first temperature; contacting the first precursor mixture with a second precursor mixture comprising one of a Group V and Group VI compound to form a reaction mixture at a second temperature; and heating the reaction mixture at a third temperature to grow nanocrystals; whereby the second temperature is no more than about 15 °C lower than the first temperature.
Alternatively, the second temperature is no more than about 10 °C, 7 °C, 5 °C, 3 °C or l °C lower than the first temperature.
Alternatively, the second temperature is no more than about 10 °C, 7 °C, 5 °C, 3 °C or l °C lower than the first temperature.
[0009] Another embodiment of the present invention relates to a composition of rod-shaped III-V nanocrystals having at least about 50% hexagonal crystal structure and an aspect ratio of at least about 4:1. Alternatively, the composition of rod-shaped III-V nanocrystals has at least about 70%, 80%, 90% or 95% hexagonal crystal structure and an aspect ratio of at least about 4:1.
[0010] Additional features and advantages of the invention will be set forth in the description that follows, and in part will be apparent from the description, or may be learned by practice of the invention. The advantages of the invention will be realized and attained by the structure and particularly pointed out in the written description and claims hereof as well as the appended drawings.
[0011] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE FIGURES
BRIEF DESCRIPTION OF THE FIGURES
[0012] The accompanying drawings, which are included to illustrate exemplary embodiments of the invention and axe incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention. In the drawings:
[0013] FIG. 1 is a flow chart depicting the traditional process of producing nanocrystals.
[0014] FIG. 2(a)-(b) are flowcharts depicting the preparation of the first precursor mixture in accordance with the presentinvention.
[0015] FIG. 3(a)-(b) are flowcharts depicting the preparation of the second precursor mixture in accordance with the present invention.
[0016] FIG. 4 is a flow chart depicting the process of producing nanocrystals in accordance with the invention.
[0017] FIG. 5 depicts a pyramid-shaped II-VI or III-V type nanocrystal 500 having cubic crystal structure with four faces 502-508.
[0018] FIG. 6 depicts a tetrapod-shaped II-VI or III-V type namocrystal 600 having cubic crystal structure in the center pyramid region 500 and hexagonal crystal structure in the four arms 602-608.
[0019] FIG. 7 depicts a rod-shaped II-VI or III-V type nanocrystal 700.
[0020] FIG. 8a is a Transmission Electron Microscope (TEM) micrograph of rod-shaped CdSe nanocrystals, produced in accordance with the present invention.
(0021] FIG. 8b shows an X-ray diffraction (XRD) pattern taken of the rod-shaped CdSe nanocrystals. The x-axis is in degrees 29 and x-ray source is Cu-Ira radiation.
[0022] FIG. 9 is a series of three TEM micrographs showing the production of tetrapod-shaped CdSe nanocrystals in accordance with the present invention.
[0023] FIG. 10 shows the XRD patterns for samples of tetrapods with different arm lengths taken from four different nanocrystal syntheses.
[0024] The present invention will now be described with reference to the accompanying drawings. In the drawings, like reference numbers indicate identical or functionally similar elements. Additionally, the left-most digits) of a reference number identifies the drawing in which the reference number first appears.
DETAILED DESCRIPTION OF THE INVENTION
DETAILED DESCRIPTION OF THE INVENTION
[0025] Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings.
[0026] Many variables contribute to the shape of the produced nanocrystal.
For example, the variables include the reaction mixture temperature, the concentration of precursor compounds, the molar ratio of the precursor compounds and the concentration and type of surfactant and coordinating solvent. The inventors have discovered that a minimum, reproducible and predictable temperature change between the first and second temperatures affords maximum control and reproducibility in nanocrystal synthesis. This control has allowed for the production of a wide range of nanocrystal types and shapes, including shaped nanocrystal types that were not possible using previous processes known in the art.
For example, the variables include the reaction mixture temperature, the concentration of precursor compounds, the molar ratio of the precursor compounds and the concentration and type of surfactant and coordinating solvent. The inventors have discovered that a minimum, reproducible and predictable temperature change between the first and second temperatures affords maximum control and reproducibility in nanocrystal synthesis. This control has allowed for the production of a wide range of nanocrystal types and shapes, including shaped nanocrystal types that were not possible using previous processes known in the art.
[0027] FIG. 1 illustrates the traditional process of producing CdSe nanocrystals. The process comprises mixing, 106, a surfactant, 102, and a phosphine oxide, 104, and heating, 108, the mixture to produce a precursor mixture, 110. The process further comprises contacting, 118, simultaneously, a cadmium salt, 116, cooled below room temperature, and a selenium-phosphine complex, 114, also cooled below room temperature, to form a reaction mixture,120, at a second temperature. The second temperature is at least about 30 °C to about 70 °G lower than the first temperature. The term "about"
includes the specified number ~5%. For example, "about 400 °C" includes 380-420 °C. The reaction mixture is further processed by heating, 122, the reaction mixture to form nanocrystals and isolating, 124, the nanocrystals, to produce a nanocrystal composition, 126.
includes the specified number ~5%. For example, "about 400 °C" includes 380-420 °C. The reaction mixture is further processed by heating, 122, the reaction mixture to form nanocrystals and isolating, 124, the nanocrystals, to produce a nanocrystal composition, 126.
[0028] The present invention comprises a process for producing nanocrystals of II-VI or III-V semiconductors, which offers control over the nanocrystal nucleation event and growth phase, and in turn the shape and size of the nanocrystal, by minimizing the temperature change between the first and second temperatures. Examples of II-VI or III-V semiconductor nanocrystals made according to the present invention include: any combination of an element from Group II, such as Zn, Cd and Hg, with any element from Group VI, such as S, Se, Te, Po, of the Periodic Table; and any combination of an element from Group III, such as B, Al, Ga, In, and Tl, with any element from Group V, such as N, P, As, Sb and Bi, of the Periodic Table. Specific examples include, but are not limited to ZnS, ZnSe, ZnTe, CdS, CdSe, CdTe, GaN, GaP, GaAs, InN, InP and InAs nanocrystals. The present invention also allows for control over the resulting shape and size of the nanocrystals.
Examples of shapes that are made according to the invention include, but are not limited to, spheres, rods, arrowheads, teardrops and tetrapods.
Examples of shapes that are made according to the invention include, but are not limited to, spheres, rods, arrowheads, teardrops and tetrapods.
(0029] Nanocrystals made in accordance with the present invention will optionally be subjected to further processing. For example, surface chemistry modifications are optionally made to the nanocrystals of the present invention.
Examples of surface modification include, but are not limited to, the addition of coating layers and the addition of shells over the nanocrystals of the present invention. The coating layers and/or shells can be any material, for example, semiconductor materials, or the like. Such processing steps are known to one of skill in the art, see, for example, U.S. Patent Nos. 6,207,229 B1 and 6,322,901 B1, the full disclosures of which are hereby incorporated by reference in their entirety for all purposes.
Examples of surface modification include, but are not limited to, the addition of coating layers and the addition of shells over the nanocrystals of the present invention. The coating layers and/or shells can be any material, for example, semiconductor materials, or the like. Such processing steps are known to one of skill in the art, see, for example, U.S. Patent Nos. 6,207,229 B1 and 6,322,901 B1, the full disclosures of which are hereby incorporated by reference in their entirety for all purposes.
(0030] FIG. 2a illustrates one embodiment of the present invention, comprising first contacting a metal precursor, 200, with a mixture comprising a coordinating solvent, 202, to form a first precursor mixture, 204. The metal precursor can be any metal compound that comprises an element from Group II or Group III of the periodic table, such as a metal oxide, metal salt or organometallic complex. Metal oxides for use in the present invention include oxides of the elements Zn, Cd, Hg, B, Al, Ga, In and Tl. Examples of metal oxides include but are not limited to CdO, ZnO, A1203 and Ina03. Metal salts for use in the present invention include salts of the elements Zn, Cd, Hg, B, Al, Ga, In and Tl. Examples of metal salts include, but are not limited to, metal halides, metal carboxylates, metal carbonates, metal sulfates and metal phosphates, such ZnFa, ZnClz, ZnBr2, ZnI~, Zn(acetate)Z, ZnS04, CdF2, CdCl2, CdBr2, CdI2, Cd(acetate)Z, Cd(OH)2, Cd(N03)2, Cd(BF4)2, CdS04, CdC03, AlF3, A1C13, AlBr3, AlI3, Al(OH)Z(COzCH3), AlNH4(S04)2, Al(OH)3, Al(NO3)3, Al(C104)3, A1P04, A12(SO4)3, GaF3, GaCl3, GaBr3, GaI3, Ga(N03)3, Ga(C104)3, Ga2(SO4)3W'3~ ~C13, InBr3, InI3, In(NO3)3, In(C1O4)3 and In(acetate)3. Organometallic complexes for use in the present invention include any organometallic complex of the elements Zn, Cd, Hg, B, Al, Ga, In and Tl. Examples of organometallic complexes include, but are not limited to, complexes between Group II or Group III elements and alkyl, haloalkyl, alkenyl, alkynyl, aryl, alkoxyl, alkenoxyl and aryloxyl groups. Specific examples of organometallic complexes include, but are not limited to, dialkylzinc, diallcylcadmium, dialkylmercury, trialkylaluminum, trialkylgallium and trialkylindium, including Zn(CH3)2, Zn(CH2CH3)a, Cd(CH3)2, Cd(CHaCH3)Z, Hg(CH3)2, Hg(CH~CH3)z, Al(CH3)3, Al(CH2CH3)3, Ga(CH3)3 Ga(CH2CH3)3, In(CH3)3 and In(CH2CH3)3.
[0031] Coordinating solvents for use in the present invention include solvents that can coordinate to metals and have boiling points greater than 150 °C.
Preferably, the solvent has a decomposition temperature above 300 °C.
Examples of coordinating solvents for use in the present invention include _g_ those with the formula X=Y(R)3 wherein X is selected from the group consisting of O and S, or alternatively, X does not exist; Y is selected from the group consisting of N and P; and each R is selected from the group consisting of alkyl and haloalkyl. If Y is N, then X does not exist. It is understood by one of skill in the art that the nitrogen atom, N, is not pentavalent under conditions of present invention, and therefore, X cannot exist if N is Y and N is bonded to three R groups. Allcyl is used herein to refer to any branched or unbranched saturated hydrocarbon chain with 4 to 40 carbon atoms. Haloalkyl is used herein to refer to alkyl chains substituted by any number of halogen atoms such as Cl, F, Br and I. Examples include perfluorooctyl (-C8F1~) and pentadecafluorooctyl (-CH2CF15). Examples of coordinating solvents include but are not limited to trioctylamine, trihexylphosphine, trihexylphosphine oxide, trioctylphosphine, trioctylphosphine oxide, tridecylphosphine, tridecylphosphine oxide, tridodecylphosphine, tridodecylphosphine oxide, tritetradecylphosphine, tritetradecylphosphine oxide, trihexadecylphosphine, trihexadecylphosphine oxide, and trioctadecylphosphine, trioctadecylphosphine oxide.
Preferably, the solvent has a decomposition temperature above 300 °C.
Examples of coordinating solvents for use in the present invention include _g_ those with the formula X=Y(R)3 wherein X is selected from the group consisting of O and S, or alternatively, X does not exist; Y is selected from the group consisting of N and P; and each R is selected from the group consisting of alkyl and haloalkyl. If Y is N, then X does not exist. It is understood by one of skill in the art that the nitrogen atom, N, is not pentavalent under conditions of present invention, and therefore, X cannot exist if N is Y and N is bonded to three R groups. Allcyl is used herein to refer to any branched or unbranched saturated hydrocarbon chain with 4 to 40 carbon atoms. Haloalkyl is used herein to refer to alkyl chains substituted by any number of halogen atoms such as Cl, F, Br and I. Examples include perfluorooctyl (-C8F1~) and pentadecafluorooctyl (-CH2CF15). Examples of coordinating solvents include but are not limited to trioctylamine, trihexylphosphine, trihexylphosphine oxide, trioctylphosphine, trioctylphosphine oxide, tridecylphosphine, tridecylphosphine oxide, tridodecylphosphine, tridodecylphosphine oxide, tritetradecylphosphine, tritetradecylphosphine oxide, trihexadecylphosphine, trihexadecylphosphine oxide, and trioctadecylphosphine, trioctadecylphosphine oxide.
[0032] Refernng back to FIG. 2a, the mixture comprising a coordinating solvent, 202, optionally further comprises a surfactant. Surfactant is used herein to refer to any molecule that interacts dynamically with the surface of a II-VI or III-V semiconductor nanocrystal. A surfactant is understood to act dynamically with a nanocrystal surface if the surfactant is capable of removing and/or adding molecules to the nanocrystal, or alternatively, if the surfactant is capable of adhering, adsorbing or binding to the nanocrystal surface. The surfactants include alkylcarboxcylic acids, alkylamines, alkylamine oxides, sulphonates, sulphonic acids, phosphonates, phosphonic acids, phosphinic acids, phosphine oxides and polymers thereof. Examples include hexylphosphonic acid, octylphosphonic acid, decylphosphonic acid, dodecylphosphonic acid and phosphonate esters and polymers of the _9_ phosphoric acids, including dimers, trimers, tetramers, pentamers, hexamers, heptamers, etc. of the phosphoric acid.
[0033] In another embodiment of the present invention, as shown in FIG. 2a, the first precursor mixture, 204, further comprises a metal catalyst, 250. The metal catalyst facilitates nanocrystal nucleation and/or growth. Metal catalysts for use in the present invention include, but are not limited to, colloidal metal nanoparticles. Metal nanoparticles for use in the invention include any metal nanoparticles that facilitate the anisotropic growth of II-VI or III-V
semiconductor nanocrystals, for example, gold. Other metals for use in the present invention include any of the transition metals from the Periodic Table, including, but not limited to, copper, silver, nickel, palladium, platinum, cobalt, rhodium, iridium, iron, ruthenium, osmium, manganese, chromium, molybdenum, tungsten, vanadium, niobium, tantalum, titanium, zirconium and hafnium. The metal nanoparticles can be any shape, preferably spheres, and have sizes in the range of about 1 to about 50 nanometers.
semiconductor nanocrystals, for example, gold. Other metals for use in the present invention include any of the transition metals from the Periodic Table, including, but not limited to, copper, silver, nickel, palladium, platinum, cobalt, rhodium, iridium, iron, ruthenium, osmium, manganese, chromium, molybdenum, tungsten, vanadium, niobium, tantalum, titanium, zirconium and hafnium. The metal nanoparticles can be any shape, preferably spheres, and have sizes in the range of about 1 to about 50 nanometers.
[0034] Refernng to FIG. 2a, the first precursor mixture, 204, is heated, 206, to a first temperature, which is sufficient enough to initiate nanocrystal synthesis.
For example, the first temperature is about 200 to 500 °C.
Alternatively, the first temperature is about 250 to 450 °C. Alternatively, the first temperature is about 290 to 400 °C. The first precursor mixture heated to a first temperature, 208, is used in the nanocrystal synthesis immediately, or alternatively, there is a time delay, 210, wherein the first precursor mixture is held for a period of time at the first temperature before using it further. The period of time is in the range of about 5 minutes to about 12 hours. Alternatively, the first precursor mixture heated to a first temperature, 208, is cooled, 212, to a temperature of about 0 °C to about 100 °C and then optionally heated, 214, to form the first precursor mixture at the first temperature, 208.
For example, the first temperature is about 200 to 500 °C.
Alternatively, the first temperature is about 250 to 450 °C. Alternatively, the first temperature is about 290 to 400 °C. The first precursor mixture heated to a first temperature, 208, is used in the nanocrystal synthesis immediately, or alternatively, there is a time delay, 210, wherein the first precursor mixture is held for a period of time at the first temperature before using it further. The period of time is in the range of about 5 minutes to about 12 hours. Alternatively, the first precursor mixture heated to a first temperature, 208, is cooled, 212, to a temperature of about 0 °C to about 100 °C and then optionally heated, 214, to form the first precursor mixture at the first temperature, 208.
(0035] FIG. 2b illustrates another embodiment of the present invention.
Contacting the metal precursor, 200, with a surfactant, 216, and optionally a coordinating solvent, 217, forms the first precursor mixture, 204, further comprising a metal precursor complex, 226. For example, a surfactant such as hexylphosphonic acid and a metal precursor such as Cd0 react to form a Cd-hexylphosphonic acid precursor complex.
Contacting the metal precursor, 200, with a surfactant, 216, and optionally a coordinating solvent, 217, forms the first precursor mixture, 204, further comprising a metal precursor complex, 226. For example, a surfactant such as hexylphosphonic acid and a metal precursor such as Cd0 react to form a Cd-hexylphosphonic acid precursor complex.
[0036] The first precursor mixture, 204, is optionally heated, 218. The metal precursor complex, 226, is further optionally isolated, 220, by cooling the metal precursor mixture andlor adding a solvent, for example methanol, capable of precipitating the metal precursor complex. Optionally, the process comprises the steps of purifying, 222, and drying, 224, the metal precursor complex, 226. Contacting the metal precursor complex, 226, with a coordinating solvent, 217, and optionally a surfactant, 216, and optionally a metal catalyst, 250, forms the first precursor mixture, 204. Heating, 228, the first precursor mixture, 204, to a first temperature forms the first precursor mixture at a first temperature, 208.
[0037] FIG. 3a illustrates another embodiment of the present invention. A
second precursor mixture, 302, comprises one of a Group V and Group VI
compound, 304. Group V compound is used herein to refer to any compound that comprises a Group V element of the Periodic Table. Elements from Group V of the Periodic Table include N, P, As, Sb and Bi. Examples of Group V
compounds include, but are not limited to, N(TMS)3, P(TMS)3, As(TMS)3, Sb(TMS)3 and Bi(TMS)3, wherein TMS refers to the trimethylsilyl group -Si(CH3)3; N(CH3)3, N(CH2CH3)3, P(CH3)3, P(CHaCH3)3, As(CH3)3, As(CH2CH3)3, Sb(CH3)3, Sb(CHZCH3)3, Bi(CH3)3 and Bi(CH2CH3)3. Group VI compound is used herein to refer to any compound that comprises a Group VI element of the Periodic Table. Elements from Group VI of the Periodic Table include O, S, Se, Te and Po. Examples of Group VI compounds include, but are not limited to, elemental chalcogens such as S, Se, Te and Po.
second precursor mixture, 302, comprises one of a Group V and Group VI
compound, 304. Group V compound is used herein to refer to any compound that comprises a Group V element of the Periodic Table. Elements from Group V of the Periodic Table include N, P, As, Sb and Bi. Examples of Group V
compounds include, but are not limited to, N(TMS)3, P(TMS)3, As(TMS)3, Sb(TMS)3 and Bi(TMS)3, wherein TMS refers to the trimethylsilyl group -Si(CH3)3; N(CH3)3, N(CH2CH3)3, P(CH3)3, P(CHaCH3)3, As(CH3)3, As(CH2CH3)3, Sb(CH3)3, Sb(CHZCH3)3, Bi(CH3)3 and Bi(CH2CH3)3. Group VI compound is used herein to refer to any compound that comprises a Group VI element of the Periodic Table. Elements from Group VI of the Periodic Table include O, S, Se, Te and Po. Examples of Group VI compounds include, but are not limited to, elemental chalcogens such as S, Se, Te and Po.
[0038] Referring back to FIG. 3a, the second precursor mixture, 302, optionally further comprises a coordinating solvent, 217, for example, a trialkylphosphine oxide such as trioctylphosphine oxide or tritetradecylphosphine oxide. Optionally, the second precursor mixture further comprises a surfactant, 216, for example, hexylphosphonic acid. Alternatively, the second precursor mixture, 302, comprises no coordinating solvent, 217, or surfactant, 216. Preferably, the second precursor mixture, 302, comprises about 70-100% Group V or VI precursor compound. Preferably, the amount of coordinating solvent, 217, and optional surfactant, 216, used is such that when the second precursor mixture, 302, contacts the first precursor mixture heated to a first temperature, 208, and forms a reaction mixture at a second temperature, as described below, the second temperature is not more than about 15 °C lower than the first temperature.
[0039] Referring back to FIG. 3a, the second precursor mixture, 302, is optionally heated, 310, to form a second precursor mixture at a temperature about 25 to 400 °C, 312. Preferably, the second precursor mixture, 302, is heated to a temperature such that when it contacts the first precursor mixture heated to a first temperature, 208, and forms a reaction mixture at a second temperature, as described below, the second temperature is not more than about 15 °C lower than the first temperature.
[0040] FIG. 3b illustrates a further embodiment of the present invention. A
fractional amount of second precursor mixture, 302, is optionally diluted with surfactant, 216, and coordinating solvent, 217, to form a diluted second precursor mixture, 318. The diluted second precursor mixture, 318, comprises a different concentration of Group V or Group VI compound, 304, than the second precursor mixture, 302. The diluted second precursor mixture, 318, however, has the same volume as the second precursor mixture, 302. Thus, the present invention allows for changing the molar ratio between the two elements in II-VI and III-V type semiconductor nanocrystals, without losing control, predictability and reproducibility over the nanocrystal synthesis.
This process of dilution can be repeated any number of times. Varying the fractional amounts of second precursor mixture, 302, produces any number of diluted second precursor mixtures, all having varying concentrations of Group V or Group VI compound, 304, but all having constant volume. Optionally, heating, 316, the diluted second precursor mixture, 318, forms a diluted second precursor mixture at a temperature about 25 to 400 °C, 320.
fractional amount of second precursor mixture, 302, is optionally diluted with surfactant, 216, and coordinating solvent, 217, to form a diluted second precursor mixture, 318. The diluted second precursor mixture, 318, comprises a different concentration of Group V or Group VI compound, 304, than the second precursor mixture, 302. The diluted second precursor mixture, 318, however, has the same volume as the second precursor mixture, 302. Thus, the present invention allows for changing the molar ratio between the two elements in II-VI and III-V type semiconductor nanocrystals, without losing control, predictability and reproducibility over the nanocrystal synthesis.
This process of dilution can be repeated any number of times. Varying the fractional amounts of second precursor mixture, 302, produces any number of diluted second precursor mixtures, all having varying concentrations of Group V or Group VI compound, 304, but all having constant volume. Optionally, heating, 316, the diluted second precursor mixture, 318, forms a diluted second precursor mixture at a temperature about 25 to 400 °C, 320.
[0041] Alternatively, the molar ratio between the two elements in II-VI and III-V type semiconductor nanocrystals is varied by changing the amount and/or concentration of metal precursor, used in the first precursor mixture. Or alternatively, the amount and/or concentration of metal precursor used and the concentration of the Group V or Group VI compound used in the second precursor mixture are both varied.
[0042] FIG. 4 illustrates a further embodiment of the present invention.
Contacting, 402, the first precursor mixture, 208, with a second precursor mixture, 312, or optionally, a diluted second precursor mixture, 320, forms a reaction mixture at a second temperature, 404. The contacting, 402, can be performed by any means known to one of ordinary skill in the art. For example, the second precursor mixture is rapidly injected into the first precursor mixture. The second temperature is no more than about 15 °C
lower than the first temperature, alternatively, the second temperature is no more than about 10 °C, 7 °C, 5 °C, 3 °C, or 1 °C
lower than the first temperature.
Alternatively, there is no temperature change, meaning the first and second temperatures are equal. After the contacting, there is an optional time delay, 406, wherein the reaction mixture is held at the second temperature for a period of time. This period of time is about 10 seconds to about 10 minutes.
The process further comprises heating, 408, the reaction mixture, 404, at a third temperature to form a reaction mixture at a third temperature, 410, and to grow nanocrystals. The third temperature can be any temperature that allows for the controlled growth of nanocrystals in a predetermined and defined crystal structure. For example, the nanocrystals are grown at a temperature of about 100 to about 450 °C. The reaction mixture is heated at the third temperature for a period of time to grow the nanocrystals. The length of time for the heating, 408, is in the range of about one minute to about one hour.
Contacting, 402, the first precursor mixture, 208, with a second precursor mixture, 312, or optionally, a diluted second precursor mixture, 320, forms a reaction mixture at a second temperature, 404. The contacting, 402, can be performed by any means known to one of ordinary skill in the art. For example, the second precursor mixture is rapidly injected into the first precursor mixture. The second temperature is no more than about 15 °C
lower than the first temperature, alternatively, the second temperature is no more than about 10 °C, 7 °C, 5 °C, 3 °C, or 1 °C
lower than the first temperature.
Alternatively, there is no temperature change, meaning the first and second temperatures are equal. After the contacting, there is an optional time delay, 406, wherein the reaction mixture is held at the second temperature for a period of time. This period of time is about 10 seconds to about 10 minutes.
The process further comprises heating, 408, the reaction mixture, 404, at a third temperature to form a reaction mixture at a third temperature, 410, and to grow nanocrystals. The third temperature can be any temperature that allows for the controlled growth of nanocrystals in a predetermined and defined crystal structure. For example, the nanocrystals are grown at a temperature of about 100 to about 450 °C. The reaction mixture is heated at the third temperature for a period of time to grow the nanocrystals. The length of time for the heating, 408, is in the range of about one minute to about one hour.
[0043] In another embodiment of the present invention, the process shown in FIG. 4, further comprises contacting, 412, the reaction mixture heated to a third temperature, 410, with additional second precursor mixture, 312, or optionally, diluted second precursor mixture, 320. The additional second precursor mixture can be added all at once. Alternatively, the additional second precursor mixture or diluted second precursor mixture can be added in a series of additions. Alternatively, the additional second precursor mixture or diluted second precursor mixture can be added slowly and constantly over the course of the heating, 408.
[0044] The process shown in FIG. 4, further comprises isolating, 414, the nanocrystal composition, 416, from the reaction mixture. The isolating can be performed by any method known to one of ordinary skill in the art. One example of isolating comprises cooling the reaction mixture to room temperature, adding a sufficient amount of polar solvent, such as methanol, isopropanol or acetone and collecting the nanocrystals by any method such as filtration or centrifugation. The nanocrystals can be separated by size and shape. Preferably, the nanocrystals have a narrow size and shape distribution and require no size or shape separation. The nanocrystals in composition 416 vary not more than about 20% in size. Alternatively, the nanocrystals in composition 416 vary not more than about 15%, 10% or 5% in size. Not more than about 20% of the nanocrystals in composition 416 have varying shape.
Alternatively, not more than about 15%, 10% or 5% of the nanocrystals in composition 416 have varying shape.
Alternatively, not more than about 15%, 10% or 5% of the nanocrystals in composition 416 have varying shape.
[0045] Nanocrystals can be separated according to size and shape by any method known to one of skill in the art. For example, the nanocrystals can be separated according to size by passing a composition of nanocrystals through filters having progressively smaller pores. Filters can have pore sizes in the range of about 100 nm to about 10 ~,m. Alternatively, the nanocrystals can be separated using shape selective precipitation. The addition of a different polarity solvent to a solution of nanocrystals precipitates less soluble nanocrystals, while the shapes that are more soluble remain in solution.
[0046] Controlling the temperature change between the first and second temperatures allows for precise control over the temperature of the reaction mixture, and thus precise control over the crystal structure in which the nanocrystals will nucleate and grow. The controlled temperature change also allows for a wider range of suitable first temperatures because the second temperature remains sufficiently high to grow the nanocrystals in the desired crystal structure after the reaction mixture is formed. In addition, the wider range of first temperatures allows for the use of a wider variety of reagents, coordinating solvents and surfactants, thus reducing manufacturing costs.
[0047] Producing II-VI type nanocrystals in an anisotropic shape depends on nucleating and/or growing the material in a particular crystal structure.
Anisotropic is used herein to mean nanocrystals having properties that differ according to the direction of measurement. For example, anisotropic rod-shaped nanocrystals have anisotropic aspect ratios of about 2:1 to about 10:1 or greater. An aspect ratio of 2:1 for a rod-shaped nanocrystal means the length of the rod is 2 times the width of the rod. An example is shown in FIG. 5, wherein rod-shaped nanocrystal, 500, has length, 504, and width, 502. Aspect ratio can be measured by any method known to one of skill in the art, for example, High Resolution or Low Resolution Transmission Electron Microscopy (HRTEM or TEM, respectively), scanning electron microscopy (SEM) or atomic force microscopy (AFM).
Anisotropic is used herein to mean nanocrystals having properties that differ according to the direction of measurement. For example, anisotropic rod-shaped nanocrystals have anisotropic aspect ratios of about 2:1 to about 10:1 or greater. An aspect ratio of 2:1 for a rod-shaped nanocrystal means the length of the rod is 2 times the width of the rod. An example is shown in FIG. 5, wherein rod-shaped nanocrystal, 500, has length, 504, and width, 502. Aspect ratio can be measured by any method known to one of skill in the art, for example, High Resolution or Low Resolution Transmission Electron Microscopy (HRTEM or TEM, respectively), scanning electron microscopy (SEM) or atomic force microscopy (AFM).
[0048] Crystal structure is used herein to mean the geometric arrangement of the points in space at which the atoms of the nanocrystal occur. As a specific example of crystal structure, CdSe, like other II-VI nanocrystals, forms hexagonal and cubic crystal structures. FIG. 6 depicts a nanocrystal, 600, in a pyramid-shape, resulting from nucleation and/or growth in the cubic crystal structure, with four faces, 602, 604, 606, and 608. A higher temperature is required to nucleate CdSe and other II-VI nanocrystals in the hexagonal crystal structure than the cubic crystal structure. Likewise, it also requires a higher temperature to grow CdSe and other nanocrystals in the hexagonal crystal structure than in the cubic crystal structure. Nucleation and growth of CdSe and other II-VI and ffI-V nanocrystals in the hexagonal crystal structure leads to anisotropic rod-shaped nanocrystals. The crystal structure of the nanocrystal can be determined by any process known to one of skill in the art and includes, but is not limited to, X-ray crystallography, transmission electron microscopy (TEM), scanning electron microscopy (SEM) and solid state nuclear magnetic resonance (SSNMR). Preferably, X-ray crystallography or TEM is used.
[0049) A further embodiment of the present invention comprises a process for producing anisotropic rod-shaped II-VI and III-V nanocrystals. The process comprises contacting a first precursor mixture heated to a first temperature, with a second precursor mixture to form a reaction mixture at a second temperature. The first and second temperatures are sufficiently high to nucleate and/or grow II-VI or III-V nanocrystals in the hexagonal crystal structure. The reaction mixture is then heated to a third temperature, which is also sufficiently high to grow the II-VI or III-V nanocrystals in the hexagonal crystal structure. The second temperature is no more than about 15 °C
lower than the first temperature, alternatively, the second temperature is no more than about 10 °C, 7 °C, 5 °C, 3 °C, or 1 °C
lower than the first temperature.
Alternatively, there is no temperature change, meaning the first and second temperatures are equal. For no extended period of time, therefore, does the temperature for nucleation or growth drop below that which is required to nucleate and/or grow the II-VI or III-V nanocrystals in the hexagonal crystal structure. The phrase "extended period of time" is used herein to mean a period of time on the same order as the time required for the growth of nanocrystals. For example, if nanocrystals are grown for 10 minutes, then an extended period of time would be in the range of about one minute to about 10 minutes.
lower than the first temperature, alternatively, the second temperature is no more than about 10 °C, 7 °C, 5 °C, 3 °C, or 1 °C
lower than the first temperature.
Alternatively, there is no temperature change, meaning the first and second temperatures are equal. For no extended period of time, therefore, does the temperature for nucleation or growth drop below that which is required to nucleate and/or grow the II-VI or III-V nanocrystals in the hexagonal crystal structure. The phrase "extended period of time" is used herein to mean a period of time on the same order as the time required for the growth of nanocrystals. For example, if nanocrystals are grown for 10 minutes, then an extended period of time would be in the range of about one minute to about 10 minutes.
[0050] In yet a further embodiment, the present invention comprises a process for producing tetrapod-shaped II-VI and III-V nanocrystals. The process comprises contacting a first precursor mixture, which is heated to a first temperature, with a second precursor mixture to form a reaction mixture at a second temperature. The first and second temperatures are sufficiently high to nucleate II-VI and III-V nanocrystals in the cubic crystal structure. The reaction mixture is then heated to a third temperature, which is sufficiently high to grow the II-VI and III-V nanocrystals in the hexagonal crystal structure. The second temperature is no more than about 15 °C lower than the first temperature, alternatively, the second temperature is no more than about 10. °C, 7 °C, 5 °C, 3 °C, or 1 °C lower than the first temperature.
Alternatively, there is no temperature change, meaning the first and second temperatures are equal. For no extended period of time, therefore, does the temperature for nucleation drop below that which is required to nucleate the II-VI and III-V nanocrystals in the cubic crystal structure. And at no time, therefore, does the temperature for growth drop below that which is required to grow the II-VI and III-V nanocrystals in the hexagonal crystal structure. As shown in FIG. 7, this process results in a tetrapod-shaped nanocrystal, 700, having 4 rod-shaped anus, 702, 704, 706, and 708 (each having hexagonal crystal structure) extending from each corresponding face, 602, 604, 606, and 608 of the center of the nanocrystal, 600 (each having cubic crystal structure).
Alternatively, there is no temperature change, meaning the first and second temperatures are equal. For no extended period of time, therefore, does the temperature for nucleation drop below that which is required to nucleate the II-VI and III-V nanocrystals in the cubic crystal structure. And at no time, therefore, does the temperature for growth drop below that which is required to grow the II-VI and III-V nanocrystals in the hexagonal crystal structure. As shown in FIG. 7, this process results in a tetrapod-shaped nanocrystal, 700, having 4 rod-shaped anus, 702, 704, 706, and 708 (each having hexagonal crystal structure) extending from each corresponding face, 602, 604, 606, and 608 of the center of the nanocrystal, 600 (each having cubic crystal structure).
[0051] FIG. 8a is a Transmission Electron Microscope (TEM) micrograph of rod-shaped CdSe nanocrystals, produced in accordance with the present invention. The micrograph shows the nanocrystals have rod shape with uniform length and aspect ratio. FIG. 8b shows an X-ray diffraction (XRD) pattern taken of the rod-shaped CdSe nanocrystals. The XRD pattern shows the nanocrystals are formed in the hexagonal crystal structure.
[0052] FIG. 9 is a series of three TEM micrographs showing the production of tetrapod-shaped nanocrystals over time in accordance with the present invention. The series of micrographs shows the precise control the process of the present invention offers over the length of the arms on each tetrapod. The reaction progresses as shown from top to bottom and shows increasing length of the tetrapod arms. FIG. 10 shows the XRD patterns for samples of tetrapods taken over time during the nanocrystal synthesis. The bottom XRD
patterns show that early on in the process, the nanocrystals have a larger portion of the cubic crystal structure present. As the process progresses with time, each XRD pattern (moving up on the graph) shows an increasing amount of hexagonal crystal structure in the nanocrystals, corresponding to the growth of arms on the tetrapods. This data confirms the nanocrystals nucleate in the cubic crystal structure, forming the pyramid shaped center, but the nanocrystals grow in the hexagonal crystal structure to produce the rod-shaped arms of the tetrapods.
patterns show that early on in the process, the nanocrystals have a larger portion of the cubic crystal structure present. As the process progresses with time, each XRD pattern (moving up on the graph) shows an increasing amount of hexagonal crystal structure in the nanocrystals, corresponding to the growth of arms on the tetrapods. This data confirms the nanocrystals nucleate in the cubic crystal structure, forming the pyramid shaped center, but the nanocrystals grow in the hexagonal crystal structure to produce the rod-shaped arms of the tetrapods.
[0053] Another embodiment of the present invention comprises a process for producing rod-shaped III-V nanocrystals with at least about 50% hexagonal crystal structure and aspect ratio of at least about 4:1. Alternatively, the rod-shaped III-V nanocrystals have at least about 60%, 70%, 80%, 90% or 95%
hexagonal crystal structure and aspect ratio of at least about 4:1. The process comprises contacting a metal precursor comprising a Group III element of the Periodic Table, with a mixture comprising a coordinating solvent, and a metal catalyst to form a first precursor mixture. The process further comprises heating the first precursor mixture to a first temperature. The first temperature is sufficiently high to nucleate and/or grow III-V nanocrystals in the hexagonal crystal structure. The process further comprises contacting the first precursor mixture with a second precursor mixture comprising a Group V compound to form a reaction mixture at a second temperature, and heating the reaction mixture at a third temperature to grow nanocrystals. The second temperature is no more than about 15 oC lower than the first temperature, and at no time does the temperature drop below that which is required to grow the III-V
nanocrystals in the hexagonal crystal structure. This process of employing a metal catalyst and a minimum temperature change is especially useful for the isotropic growth of rod-shaped III-V nanocrystals.
hexagonal crystal structure and aspect ratio of at least about 4:1. The process comprises contacting a metal precursor comprising a Group III element of the Periodic Table, with a mixture comprising a coordinating solvent, and a metal catalyst to form a first precursor mixture. The process further comprises heating the first precursor mixture to a first temperature. The first temperature is sufficiently high to nucleate and/or grow III-V nanocrystals in the hexagonal crystal structure. The process further comprises contacting the first precursor mixture with a second precursor mixture comprising a Group V compound to form a reaction mixture at a second temperature, and heating the reaction mixture at a third temperature to grow nanocrystals. The second temperature is no more than about 15 oC lower than the first temperature, and at no time does the temperature drop below that which is required to grow the III-V
nanocrystals in the hexagonal crystal structure. This process of employing a metal catalyst and a minimum temperature change is especially useful for the isotropic growth of rod-shaped III-V nanocrystals.
[0054] Another embodiment of the present invention, therefore, relates to a composition of rod-shaped ILI-V nanocrystals having at least about 50%
hexagonal crystal structure and an aspect ratio of at least about 4:1.
Alternatively, the composition of rod-shaped III-V nanocrystals have at least about 60%, 70%, 80%, 90% or 95% hexagonal crystal structure and aspect ratio of at least about 4:1. It is preferable to produce rod-shaped nanocrystals having no cubic crystal structure, because the areas having cubic crystal structure act as stacking faults such that the shape of the nanocrystal is not a straight rod but a zigzag-shaped rod. This zigzag shape can adversely affect the optical and electronic properties of the nanocrystal. The percentage of crystal structure for a particular nanocrystal can be determined by any method known to those of ordinary skill in the art. For example, measuring the amount of the nanocrystal in one crystal structure to the total amount of the nanocrystal, or by measuring the ratio of crystal structure in the produced nanocrystal to that of a nanocrystal pure in one crystal structure determines the percentage of crystal structure. X-ray diffraction patterns of nanocrystals pure in crystal structure are known to those of ordinary skill in the art and can be made, for example, theoretically, ih silico or experimentally.
hexagonal crystal structure and an aspect ratio of at least about 4:1.
Alternatively, the composition of rod-shaped III-V nanocrystals have at least about 60%, 70%, 80%, 90% or 95% hexagonal crystal structure and aspect ratio of at least about 4:1. It is preferable to produce rod-shaped nanocrystals having no cubic crystal structure, because the areas having cubic crystal structure act as stacking faults such that the shape of the nanocrystal is not a straight rod but a zigzag-shaped rod. This zigzag shape can adversely affect the optical and electronic properties of the nanocrystal. The percentage of crystal structure for a particular nanocrystal can be determined by any method known to those of ordinary skill in the art. For example, measuring the amount of the nanocrystal in one crystal structure to the total amount of the nanocrystal, or by measuring the ratio of crystal structure in the produced nanocrystal to that of a nanocrystal pure in one crystal structure determines the percentage of crystal structure. X-ray diffraction patterns of nanocrystals pure in crystal structure are known to those of ordinary skill in the art and can be made, for example, theoretically, ih silico or experimentally.
[0055] The nanocrystals of the present invention have useful optical and electronic properties that can be applied in a variety of devices. Examples of devices include, but are not limited to electrooptic devices, such as white light sources, light emitting diodes (LED), photorefractive devices, RF filters, such as those for optical data storage, communication and photovoltaic devices, such as those for solar energy conversion.
[0056] In a device, the nanocrystals are deposited on a substrate, for example, an electrode, or sandwiched between two or more substrates. Substrates for use in the present invention include, but are not limited to silicon and other inorganic semiconductors, for example, ZnO, Ti02 and In203-SnO2 (ITO);
polymers such as semiconductive polymers, for example, polyphenylenevinylene; and glass, such as ITO-coated glass. Methods for applying the nanocrystals to a substrate surface are well known to those of ordinary skill in the art. For example, the nanocrystals are applied from solution via spin coating.
polymers such as semiconductive polymers, for example, polyphenylenevinylene; and glass, such as ITO-coated glass. Methods for applying the nanocrystals to a substrate surface are well known to those of ordinary skill in the art. For example, the nanocrystals are applied from solution via spin coating.
[0057] The nanocrystals can be deposited neat or as a mixture comprising the nanocrystals. The mixture further comprises materials that include, but are not limited to electrooptical and semiconductive organic and inorganic molecules and polymers. Specific examples of molecules and polymers include, but are not limited to amines, such as triarylamines and polymers or dendrimers thereof; inorganic semiconductors, such as GaAs, InP and Ti02; polyarylenes, such as polythiophene, polypyrrole, polyphenylene, and polyfluorene, and polyarylvinylenes, such as polyphenylenevinylene and polythienylvinylene.
[0058] Nanocrystals are deposited as a single layer or as multilayers. A layer comprises only one type of nanocrystal, for example, II-VI rods.
Alternatively, a layer comprises two or more different types of nanocrystals. For example, a layer comprises two, three, four, five, six, seven, eight, nine, ten, etc.
different types of nanocrystals. As a non-limiting example of a layer comprising three different types of nanocrystals, a layer comprises II-VI rods, II-VI tetrapods and III-V rods. When nanocrystals are deposited in multilayers, each layer comprises the same type of nanocrystal. Alternatively, when nanocrystals are deposited in multilayers, each layer comprises a different type of nanocrystal.
Layer thickness is about 10 nm to about 1000 ~.m. Preferably, the layer thickness is about 50 ~,m to about 100 ~,m. Layer thickness can be measured by any method known to one of ordinary skill in the art, for example, atomic force microscopy (AFM) or scanning electron microscopy (SEM).
Alternatively, a layer comprises two or more different types of nanocrystals. For example, a layer comprises two, three, four, five, six, seven, eight, nine, ten, etc.
different types of nanocrystals. As a non-limiting example of a layer comprising three different types of nanocrystals, a layer comprises II-VI rods, II-VI tetrapods and III-V rods. When nanocrystals are deposited in multilayers, each layer comprises the same type of nanocrystal. Alternatively, when nanocrystals are deposited in multilayers, each layer comprises a different type of nanocrystal.
Layer thickness is about 10 nm to about 1000 ~.m. Preferably, the layer thickness is about 50 ~,m to about 100 ~,m. Layer thickness can be measured by any method known to one of ordinary skill in the art, for example, atomic force microscopy (AFM) or scanning electron microscopy (SEM).
[0059] The nanocrystals are oriented on the electrode surface in one direction.
Alternatively, the nanocrystals are randomly oriented. The nanocrystals are oriented by any method known to those of shill in the art. For example, the nanocrystals are oriented under an applied electrical, optical or magnetic field, or the nanocrystals are oriented mechanically by fluid flow orientation.
Alternatively, the nanocrystals are randomly oriented. The nanocrystals are oriented by any method known to those of shill in the art. For example, the nanocrystals are oriented under an applied electrical, optical or magnetic field, or the nanocrystals are oriented mechanically by fluid flow orientation.
(0060] The following examples are illustrative, but not limiting, of the method and compositions of the present invention. Other suitable modifications and adaptations of the variety of conditions and parameters normally encountered in nanocrystal synthesis and which are obvious to those skilled in the art are within the spirit and scope of the invention.
[0061] High quality CdSe rods were prepared by admixing about 0.74g octadecylphosphonic acid (ODPA), about 3.23g of trioctylphosphine oxide (TOPO) and about 0.095g of Cd0 into a 3-neck flask. The flask was degassed and about l.Slg of trioctylphosphine (TOP) was added to form a first precursor mixture. In a separate flask, a selenium precursor mixture (Se:TOP) was prepared with about 10% selenium by weight. About O.llg Se:TOP
mixture was added to about 0.41g of TOP for a total weight of about 0.52g.
The first precursor mixture was heated to about 320 oC. The new selenium precursor mixture with additional TOP was injected into the heated first precursor mixture to nucleate CdSe nanocrystals and form the reaction mixture. The temperature of the reaction mixture dropped to about 315 °C
upon inj ection. The reaction mixture was heated at about 315 °C for about 15 minutes to produce high quality wurzite CdSe rods.
mixture was added to about 0.41g of TOP for a total weight of about 0.52g.
The first precursor mixture was heated to about 320 oC. The new selenium precursor mixture with additional TOP was injected into the heated first precursor mixture to nucleate CdSe nanocrystals and form the reaction mixture. The temperature of the reaction mixture dropped to about 315 °C
upon inj ection. The reaction mixture was heated at about 315 °C for about 15 minutes to produce high quality wurzite CdSe rods.
[0062] High quality CdTe tetrapods were prepared by admixing about 0.40g octadecylphosphonic acid (ODPA), about 3.638 of trioctylphosphine oxide (TOPO) and about O.OSOg of Cd0 into a 3-neck flask. The flask was degassed by heating under vacuum and about l.SOg of trioctylphosphine (TOP) was added to form a first precursor mixture. In a separate flask, a tellurium precursor mixture (Te:TOP) was prepared with about 10% tellurium by weight. About 0.16g Te:TOP mixture was added to about 0.39g of TOP for a total weight of about 0.55g. The first precursor mixture was heated to about 320 °C. The new tellurium precursor mixture with additional TOP was injected into the heated first precursor mixture to nucleate CdTe nanocrystals and form the reaction mixture. The temperature of the reaction mixture dropped to about 315 °C upon injection. The reaction mixture was heated at about 315 °C for about 15 minutes to produce high quality CdTe tetrapods.
[0063] It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined in the appended claims. Thus, the breadth and scope of the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims (51)
1. A process for producing nanocrystals, comprising:
(a) contacting a metal precursor with a mixture comprising a coordinating solvent to form a first precursor mixture;
(b) heating the first precursor mixture to a first temperature;
(c) contacting the first precursor mixture with a second precursor mixture comprising one of a Group V and Group VI compound to form a reaction mixture at a second temperature; and (d) heating the reaction mixture at a third temperature to grow and thereby produce said nanocrystals;
wherein the second temperature is no more than about 15 °C
lower than the first temperature.
(a) contacting a metal precursor with a mixture comprising a coordinating solvent to form a first precursor mixture;
(b) heating the first precursor mixture to a first temperature;
(c) contacting the first precursor mixture with a second precursor mixture comprising one of a Group V and Group VI compound to form a reaction mixture at a second temperature; and (d) heating the reaction mixture at a third temperature to grow and thereby produce said nanocrystals;
wherein the second temperature is no more than about 15 °C
lower than the first temperature.
2. The process of claim 1, wherein said precursor is a metal oxide, metal salt or organometallic complex comprising a Group II or Group III
element.
element.
3. The process of claim 2, wherein said Group II element is selected from the group consisting of Zn, Cd and Hg.
4. The process of claim 2, wherein said Group III element is selected from the group consisting of B, Al, Ga, In and Tl.
5. The process of claim 2, wherein said metal oxide is selected from the group consisting of CdO, ZnO, Al2O3, Ga2O3 and In2O3.
6. The process of claim 2, wherein said metal salt is selected from the group consisting of ZnF2, ZnCl2, ZnBr2, ZnI2, Zn(acetate)2, ZnSO4, CdF2, CdCl2, CdBr2, CdI2, Cd(acetate)2, Cd(OH)2, Cd(NO3)2, Cd(BF4)2, CdSO4, CdCO3, AlF3, AlCl3, AlBr3, AlI3, Al(OH)2(CO2CH3), AlNH4(SO4)2, Al(OH)3, Al(NO3)3, Al(ClO4)3, AlPO4, Al2(SO4)3, GaF3, GaCl3, GaBr3, GaI3, Ga(NO3)3, Ga(ClO4)3, Ga2(SO4)3, InF3, InCl3, InBr3, InI3, In(NO3)3, In(ClO4)3 and In(acetate)3.
7. The process of claim 2, wherein said organometallic complex is selected from the group consisting of dialkylzinc, dialkylcadmium, dialkylmercury, trialkylaluminum, trialkylgallium and trialkylindium.
8. The process of claim 7, wherein said organometallic complex is selected from the group consisting of Zn(CH3)2, Zn(CH2CH3)2, Cd(CH3)2, Cd(CH2CH3)2, Hg(CH3)2, Hg(CH2CH3)2, Al(CH3)3, Al(CH2CH3)3, Ga(CH3)3 Ga(CH2CH3)3, In(CH3)3 and In(CH2CH3)3.
9. The process of claim 1, wherein said coordinating solvent has a boiling point of about 50 °C to about 500 °C.
10. The process of claim 9, wherein said coordinating solvent has the formula X=Y(R)3 wherein:
X is selected from the group consisting of O and S or X does not exist;
Y is selected from the group consisting of N and P;
each R is independently selected from the group consisting of alkyl having 6 to 20 carbon atoms and haloalkyl;
wherein if Y is N then X does not exist.
X is selected from the group consisting of O and S or X does not exist;
Y is selected from the group consisting of N and P;
each R is independently selected from the group consisting of alkyl having 6 to 20 carbon atoms and haloalkyl;
wherein if Y is N then X does not exist.
11. The process of claim 10, wherein said coordinating solvent is selected from the group consisting of trioctylamine, trihexylphosphine, trihexylphosphine oxide, trioctylphosphine, trioctylphosphine oxide, tridecylphosphine, tridecylphosphine oxide, tridodecylphosphine, tridodecylphosphine oxide, tritetradecylphosphine, tritetradecylphosphine oxide, trihexadecylphosphine, trihexadecylphosphine oxide, and trioctadecylphosphine, trioctadecylphosphine oxide.
12. The process of claim 1, wherein said first precursor mixture further comprises a surfactant.
13. The process of claim 12, wherein said surfactant is selected from the group consisting of alkylcarboxcylic acids, alkylamines, alkylamine oxides, sulphonates, sulphonic acids, phosphonates and their polymers, phosphonic acids and their polymers, phosphinic acids and their polymers and phosphine oxides and their polymers.
14. The process of claim 13, wherein said surfactant is selected from the group consisting of dimers, trimers, tetramers, pentamers, hexamers, heptamers, octamers, nonamers and decamers of phosphonic acids.
15. The process of claim 13, wherein said surfactant is selected from the group consisting of hexylphosphonic acid, octylphosphonic acid, decylphosphonic acid, dodecylphosphonic acid, tetradecylphosphonic acid and polymers thereof.
16. The process of claim 1, wherein the first temperature is about 250 to about 450 °C.
17. The process of claim 1, wherein the first temperature is about 290 to about 400 °C.
18. The process of claim 1, further comprising after (b) and before (c):
holding the first precursor mixture at a first temperature for a time of about 5 minutes to about 12 hours.
holding the first precursor mixture at a first temperature for a time of about 5 minutes to about 12 hours.
19. The process of claim 1, further comprising after (b) and before (c):
(1) cooling the first precursor mixture to a temperature of about 0°C to about 100°C; and (2) heating the first precursor mixture to said first temperature.
(1) cooling the first precursor mixture to a temperature of about 0°C to about 100°C; and (2) heating the first precursor mixture to said first temperature.
20. The process of claim 1, wherein said first precursor mixture further comprises metal nanoparticles with diameters of about 1 nm to about 50 nm.
21. The process of claim 20, wherein said metal nanoparticles are gold nanoparticles.
22. The process of claim 1, wherein said first precursor mixture further comprises a metal precursor complex.
23. The process of claim 22, wherein said metal precursor complex comprises:
(1) a Group II or Group III metal; and (2) a surfactant selected from the group consisting of a phosphonic acid, a dimer of a phosphonic acid, a trimer of a phosphoric acid, and a polymer of a phosphoric acid.
(1) a Group II or Group III metal; and (2) a surfactant selected from the group consisting of a phosphonic acid, a dimer of a phosphonic acid, a trimer of a phosphoric acid, and a polymer of a phosphoric acid.
24. The process of claim 22, further comprising after (a):
(1) isolating the metal precursor complex from the first precursor mixture; and (2) contacting the metal precursor complex with a mixture comprising a coordinating solvent to form the first precursor mixture.
(1) isolating the metal precursor complex from the first precursor mixture; and (2) contacting the metal precursor complex with a mixture comprising a coordinating solvent to form the first precursor mixture.
25. The process of claim 24, further comprising after (1) and before (2):
purifying the metal precursor complex.
purifying the metal precursor complex.
26. The process of claim 24, wherein said mixture comprising a coordinating solvent further comprises a metal catalyst.
27. The process of claim 26, wherein said metal catalyst is gold nanoparticles.
28. The process of claim 27, wherein said gold nanoparticles have diameter of about 1 nm to about 50 nm.
29. The process of claim 1, wherein said Group V compound is selected from the group consisting of N[Si(CH3)3]3, P[Si(CH3)3]3, As[Si(CH3)3]3, Sb[Si(CH3)3]3, Bi[Si(CH3)3]3, N(CH3)3, N(CH2CH3)3, P(CH3)3, P(CH2CH3)3, As(CH3)3, As(CH2CH3)3, Sb(CH3)3, Sb(CH2CH3)3, Bi(CH3)3 and Bi(CH2CH3)3.
30. The process of claim 1, wherein said Group VI compound comprises an elemental chalcogen.
31. The process of claim 30, wherein said elemental chalcogen is selected from the group consisting of S, Se and Te.
32. The process of claim 1, wherein (c) further comprises contacting the first precursor mixture with the second precursor mixture heated to a temperature of about 25°C to about 250°C to form the reaction mixture at the second temperature.
33. The process of claim 1, wherein the second temperature is about 235°C to about 500°C.
34. The process of claim 1, wherein the second temperature is about 275°C to about 350°C.
35. The process of claim 1, wherein the second temperature is no more than about 10°C lower than the first temperature.
36. The process of claim 1, wherein the second temperature is no more than about 5°C lower than the first temperature.
37. The process of claim 1, wherein the second and third temperatures are about the same.
38. The process of claim 1, wherein the third temperature is about 200-500°C.
39. The process of claim 1, further comprising after (d):
contacting the reaction mixture with a second precursor mixture comprising one of a Group V and Group VI compound.
contacting the reaction mixture with a second precursor mixture comprising one of a Group V and Group VI compound.
40. The process of claim 1, further comprising after (d):
forming on a substrate a thin film comprising nanocrystals.
forming on a substrate a thin film comprising nanocrystals.
41. The process of claim 40, wherein said thin film further comprises a polymer.
42. The process of claim 40, wherein said thin film is 100 nm to 100 µm.
43. The process of claim 40, wherein said substrate is a semiconductor.
44. The process of claim 43, wherein said semiconductor is selected from the group consisting of silicon, a polymer, ITO coated glass and TiO2.
45. A composition comprising nanocrystals produced by the process of claim 1.
46. The composition of claim 45, wherein said nanocrystals are selected from the group consisting of ZnS, ZnSe, ZnTe, CdS, CdSe, CdTe, GaN, GaP, GaAs, InN, InP and InAs nanocrystals.
47. The composition of claim 45, wherein said nanocrystals have a rod, tetrapod, arrowhead, teardrop or rice shape.
48. A composition of rod-shaped III-V nanocrystals having at least about 50% hexagonal crystal structure and an aspect ratio of at least about 4:1.
49. The composition of claim 48, wherein said nanocrystals are selected from the group consisting of GaN, GaP, GaAs, InN, InP and InAs nanocrystals.
50. The composition of claim 48, wherein said nanocrystals have at least about 70% hexagonal crystal structure and an aspect ratio of at least about 4:1.
51. The composition of claim 48, wherein said nanocrystals have at least about 90% hexagonal crystal structure and an aspect ratio of at least about 4:1.
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- 2004-03-10 JP JP2006509242A patent/JP2006521278A/en not_active Withdrawn
- 2004-03-10 AU AU2004269297A patent/AU2004269297A1/en not_active Abandoned
- 2004-03-10 CA CA002518352A patent/CA2518352A1/en not_active Abandoned
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Also Published As
Publication number | Publication date |
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WO2005022120A2 (en) | 2005-03-10 |
JP2006521278A (en) | 2006-09-21 |
WO2005022120A3 (en) | 2005-04-28 |
AU2004269297A1 (en) | 2005-03-10 |
EP1601612A2 (en) | 2005-12-07 |
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