CA2502114A1 - Cold-worked steels with packet-lath martensite/austenite microstructure - Google Patents

Cold-worked steels with packet-lath martensite/austenite microstructure Download PDF

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Publication number
CA2502114A1
CA2502114A1 CA002502114A CA2502114A CA2502114A1 CA 2502114 A1 CA2502114 A1 CA 2502114A1 CA 002502114 A CA002502114 A CA 002502114A CA 2502114 A CA2502114 A CA 2502114A CA 2502114 A1 CA2502114 A1 CA 2502114A1
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Canada
Prior art keywords
accordance
carbon steel
steel alloy
temperature
martensite
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
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CA002502114A
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French (fr)
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CA2502114C (en
Inventor
Grzegorz J. Kusinski
Gareth Thomas
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CMC Steel Fabricators Inc
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Individual
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Publication of CA2502114C publication Critical patent/CA2502114C/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D7/00Modifying the physical properties of iron or steel by deformation
    • C21D7/02Modifying the physical properties of iron or steel by deformation by cold working
    • C21D7/04Modifying the physical properties of iron or steel by deformation by cold working of the surface
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D7/00Modifying the physical properties of iron or steel by deformation
    • C21D7/02Modifying the physical properties of iron or steel by deformation by cold working
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • C21D1/185Hardening; Quenching with or without subsequent tempering from an intercritical temperature
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D7/00Modifying the physical properties of iron or steel by deformation
    • C21D7/02Modifying the physical properties of iron or steel by deformation by cold working
    • C21D7/10Modifying the physical properties of iron or steel by deformation by cold working of the whole cross-section, e.g. of concrete reinforcing bars
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • C21D1/19Hardening; Quenching with or without subsequent tempering by interrupted quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/001Austenite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Heat Treatment Of Steel (AREA)
  • Metal Extraction Processes (AREA)
  • Heat Treatment Of Sheet Steel (AREA)

Abstract

Strain-hardened steel alloys having a high tensile strength are prepared by cold working of alloys whose microstructure includes grains in which laths of martensite alternate with thin films of stabilized austenite. Due to the high dislocation density of this microstructure and the tendency of the strains to move between the martensite and austenite phases, the strains created by cold working provide the microstructure with unique mechanical properties including a high tensile strength. Surprisingly, this is achieved without the need for intermediate heat treatments (patenting, in the case of steel wire) of the steel between cold working reductions.

Claims (20)

1. A process for manufacturing a high-strength, high-ductility alloy carbon steel, said process comprising:
(a) forming a carbon steel alloy having a microstructure comprising laths of martensite alternating with films of retained austenite, and (b) cold working said carbon steel alloy to a reduction sufficient to achieve a tensile strength of at least about 150 ksi.
2. A process in accordance with claim 1 in which step (b) comprises cold working said carbon steel alloy to a reduction sufficient to achieve a tensile strength of from about 150 ksi to about 500 ksi.
3. A process in accordance with claim 1 in which step (b) comprises cold working said carbon steel alloy to a cross-sectional area reduction of at least about 20% per pass.
4. A process in accordance with claim 1 in which step (b) comprises cold working said steel alloy to a cross-sectional area reduction of at least about 25% per pass
5. A process in accordance with claim 1 in which step (b) comprises cold working said carbon steel alloy to a cross-sectional area reduction of from about 25% to about 50% per pass.
6. A process in accordance with claim 1 in which step (b) comprises cold working said carbon steel alloy in a series of passes without heat treatment between passes.
7. A process in accordance with claim 1 in which step (b) is performed at a temperature of about 100°C or below.
8. A process in accordance with claim 1 in which step (b) is performed within approximately 25°C of ambient temperature.
9. A process in accordance with claim 1 in which said carbon steel alloy is in the form of a rod or wire, and step (b) comprises drawing said carbon steel alloy through a die.
10. A process in accordance with claim 1 in which said carbon steel alloy is in the form of a sheet, and step (b) comprises rolling said carbon steel alloy.
11. A process in accordance with claim 1 in which step (a) comprises (i) forming a carbon steel alloy composition having a martensite start temperature of at least about 300°C, (ii) heating said carbon steel alloy composition to a temperature sufficiently high to cause austenitization thereof, to produce a homogeneous austenite phase with all alloying elements in solution, and (iii) cooling said homogeneous austenite phase through said martensite transition range at a cooling rate sufficiently fast to achieve said microstructure substantially avoiding carbide formation at interfaces between said laths of martensite and said films of retained austenite.
12. A process in accordance with claim 11 in which said carbon steel alloy composition having a martensite start temperature of at least about 350°C.
13. A process in accordance with claim 11 in which said retained austenite films are of a uniform orientation.
14. A process in accordance with claim 11 in which said carbon steel alloy composition consists of iron and alloying elements comprising from about 0.04%
to about 0.12% carbon, from 0% to about 11% chromium, from 0% to about 2.0% manganese, and from 0% to about 2.0% silicon, all by weight.
15. A process in accordance with claim 11 in which said temperature of step (ii) is from about 800°C to about 1150°C.
16. A process in accordance with claim 1 in which step (a) comprises (i) forming a carbon steel alloy composition having a martensite start temperature of at least about 300°C, (ii) heating said carbon steel alloy composition to a temperature sufficiently high to cause austenitization thereof, to produce a homogeneous austenite phase with all alloying elements in solution, (iii) cooling said homogeneous austenite phase to transform a portion of said austenite phase to ferrite crystals, thereby forming a two-phase microstructure comprising ferrite crystals fused with austenite crystals, and (iv) cooling said two-phase microstructure through said martensite transition range under conditions causing conversion of said austenite crystals to a microstructure containing laths of martensite alternating with films of retained austenite.
17. A process in accordance with claim 16 in which step (iii) comprises cooling said homogeneous austenite phase to a temperature of from about 800°C to about 1,000°C.
18. A process in accordance with claim 16 in which step (ii) comprises heating said carbon steel alloy composition to a temperature of from about 1,050°C to about 1,170°C, and step (iii) comprises cooling said homogeneous austenite phase to a temperature of from about 800°C to about 1,000°C.
19. A process in accordance with claim 16 in which said carbon steel alloy composition consists of iron and alloying elements comprising from about 0.02%
to about 0.14% carbon, from 0% to about 3.0% silicon, from 0% to about 1.5% manganese, and from 0% to about 1.5% aluminum, all by weight.
20
CA2502114A 2002-11-19 2003-11-18 Cold-worked steels with packet-lath martensite/austenite microstructure Expired - Lifetime CA2502114C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US42783002P 2002-11-19 2002-11-19
US60/427,830 2002-11-19
US10/645,833 2003-08-20
US10/645,833 US20040149362A1 (en) 2002-11-19 2003-08-20 Cold-worked steels with packet-lath martensite/austenite microstructure
PCT/US2003/036875 WO2004046400A1 (en) 2002-11-19 2003-11-18 Cold-worked steels with packet-lath martensite/austenite microstructure

Publications (2)

Publication Number Publication Date
CA2502114A1 true CA2502114A1 (en) 2004-06-03
CA2502114C CA2502114C (en) 2012-07-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA2502114A Expired - Lifetime CA2502114C (en) 2002-11-19 2003-11-18 Cold-worked steels with packet-lath martensite/austenite microstructure

Country Status (15)

Country Link
US (2) US20040149362A1 (en)
EP (1) EP1563106B1 (en)
JP (1) JP2006506534A (en)
KR (1) KR20050086674A (en)
AU (1) AU2003291066B2 (en)
BR (1) BR0316361B1 (en)
CA (1) CA2502114C (en)
ES (1) ES2386425T3 (en)
HK (1) HK1074060A1 (en)
MX (1) MXPA05005104A (en)
NO (1) NO20053021L (en)
PT (1) PT1563106E (en)
RU (1) RU2301838C2 (en)
TR (1) TR200501633T2 (en)
WO (1) WO2004046400A1 (en)

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US20090242086A1 (en) * 2008-03-31 2009-10-01 Honda Motor Co., Ltd. Microstructural optimization of automotive structures
US8414714B2 (en) 2008-10-31 2013-04-09 Fort Wayne Metals Research Products Corporation Method for imparting improved fatigue strength to wire made of shape memory alloys, and medical devices made from such wire
DE102010034161B4 (en) * 2010-03-16 2014-01-02 Salzgitter Flachstahl Gmbh Method for producing workpieces made of lightweight steel with material properties that can be adjusted via the wall thickness
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Also Published As

Publication number Publication date
EP1563106A1 (en) 2005-08-17
WO2004046400A1 (en) 2004-06-03
AU2003291066A1 (en) 2004-06-15
RU2301838C2 (en) 2007-06-27
RU2005119192A (en) 2006-01-20
US20080236709A1 (en) 2008-10-02
EP1563106B1 (en) 2012-06-06
KR20050086674A (en) 2005-08-30
HK1074060A1 (en) 2005-10-28
TR200501633T2 (en) 2005-06-21
CA2502114C (en) 2012-07-24
MXPA05005104A (en) 2005-07-01
BR0316361A (en) 2005-09-27
NO20053021L (en) 2005-08-18
BR0316361B1 (en) 2011-12-27
NO20053021D0 (en) 2005-06-20
ES2386425T3 (en) 2012-08-20
US20040149362A1 (en) 2004-08-05
EP1563106A4 (en) 2006-08-16
AU2003291066B2 (en) 2008-08-28
JP2006506534A (en) 2006-02-23
PT1563106E (en) 2012-08-02

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