CA2498622A1 - Aluminium electrowinning cells with metal-based anodes - Google Patents

Aluminium electrowinning cells with metal-based anodes Download PDF

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Publication number
CA2498622A1
CA2498622A1 CA002498622A CA2498622A CA2498622A1 CA 2498622 A1 CA2498622 A1 CA 2498622A1 CA 002498622 A CA002498622 A CA 002498622A CA 2498622 A CA2498622 A CA 2498622A CA 2498622 A1 CA2498622 A1 CA 2498622A1
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Prior art keywords
weight
cell
fluoride
anode
aluminium
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Granted
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CA002498622A
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French (fr)
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CA2498622C (en
Inventor
Vittorio De Nora
Thinh T. Nguyen
Jean-Jacques Duruz
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Rio Tinto Alcan International Ltd
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Individual
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/02Electrodes; Connections thereof
    • C25C7/025Electrodes; Connections thereof used in cells for the electrolysis of melts
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/06Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
    • C25C3/08Cell construction, e.g. bottoms, walls, cathodes
    • C25C3/12Anodes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/06Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
    • C25C3/08Cell construction, e.g. bottoms, walls, cathodes
    • C25C3/12Anodes
    • C25C3/125Anodes based on carbon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electrolytic Production Of Metals (AREA)

Abstract

A cell for the electrowinning of aluminium comprises a metal-based anode (10 ) containing at least one of nickel, cobalt and iron, for example an anode mad e from an alloy consisting of 50 to 60 weight% in total of nickel and/or cobal t; 25 to 40 weight% iron; 6 to 12 weight% copper; 0.5 to 2 weight% aluminium and/or niobium; and 0.5 to 1.5 weight% in total of further constituents. The anode (10) may have an applied hematite-based coating and optionally a ceriu m oxyfluoride-based outermost coating. The cell contains a fluoride-containing molten electrolyte (5) at a temperature below 940~C, in which the anode is immersed and which consists of: 5 to 14 weight% dissolved alumina; 35 to 45 weight% aluminium fluoride; 30 to 45 weight% sodium fluoride; 5 to 20 weight % potassium fluoride; 0 to 5 weight% calcium fluoride; and 0 to 5 weight% in total of one or more further constituents. A nickel-containing anode stem (14b) can be used to suspend the anode (10) in the electrolyte facing a cathode (21,21A,25) that has an aluminium-wettable surface (20), in particul ar a drained horizontal or inclined surface.

Claims (23)

1. A cell for electrowinning aluminium from alumina, comprising:
- a metal-based anode having an outer part that has an electrochemically active oxide-based surface and that contains at least one of nickel, cobalt and iron;
- a fluoride-containing molten electrolyte in which the active anode surface is immersed and which is at a temperature below 940°C, in particular in the range from 880° to 920°C, and which consists of:
- 5 to 14 weight% dissolved alumina;
- 35 to 45 weight% aluminium fluoride;
- 30 to 45 weight% sodium fluoride;
- 5 to 20 weight% potassium fluoride;
- 0 to 5 weight% calcium fluoride; and - 0 to 5 weight% in total of one or more further constituents.
2. The cell of claim 1, wherein the electrolyte contains 7 to 10 weight% alumina.
3. The cell of claim 1 or 2, wherein the electrolyte contains 38 to 42 weight% aluminium fluoride.
4. The cell of any preceding claim, wherein the electrolyte contains 34 to 43 weight% sodium fluoride.
5. The cell of any preceding claim, wherein the electrolyte contains 8 to 15 weight% potassium fluoride.
6. The cell of any preceding claim, wherein the electrolyte contains 2 to 4 weight% calcium fluoride.
7. The cell of any preceding claim, wherein the electrolyte contains 0 to 3 weight% of said one or more further constituents.
8. The cell of any preceding claim, wherein said one or more further constituents comprise at least one fluoride selected from magnesium fluoride, lithium fluoride, cesium fluoride, rubidium fluoride, strontium fluoride, barium fluoride and cerium fluoride.
9. The cell of any preceding claim, comprising a cathode that has an aluminium-wettable surface, in particular a horizontal or inclined drained surface.
10. The cell of claim 9, wherein the cathode has an aluminium-wettable coating that comprises a refractory boride and/or an aluminium-wetting oxide.
11. The cell of any preceding claim, wherein the anode has a metallic or cermet body and an oxide layer on the anode body.
12. The cell of any preceding claim, wherein the anode body is made from an iron alloy containing nickel and/or cobalt.
13. The cell of claim 12, wherein the anode body is made from an alloy consisting of:
- 40 to 80% nickel and/or cobalt, in particular 50 to 60 weight%;
- 9 to 55 weight% iron, in particular 25 to 40 weight%;
- 5 to 15 weight% copper, in particular 6 to 12 weight%;
- 0 to 4 weight% in total of at least one of aluminium, niobium and tantalum, in particular 0.5 to 2 weight%;
and - 0 to 2 weight% in total of further constituents, in particular 0.5 to 1 weight%.
14. The cell of claim 12 or 13, wherein the anode body is covered with an integral iron oxide-based layer containing up to 35 weight% nickel oxide and/or cobalt oxide, in particular from 5 to 10 weight% nickel oxide.
15. The cell of any preceding claim, wherein the anode comprises an applied iron oxide-based coating.
16. The cell of claim 15, wherein the anode coating contains Fe2O3 and optionally: at least one dopant selected from TiO2, ZnO and CuO and/or at least one inert material selected from nitrides and carbides.
17. The cell of any preceding claim, wherein the anode comprises a cerium oxyfluoride-based outermost coating.
18. The cell of any preceding claim, wherein the anode is suspended in the electrolyte by a nickel-containing stem, in particular a stem having a nickel-containing core covered with an applied oxide coating.
19. The cell of claim 18, wherein the nickel containing stem is covered with an applied coating containing aluminium oxide and titanium oxide.
20. The cell of claim 18 or 19, wherein the core of the stem comprises a copper inner part and a nickel-based outer part.
21. The cell of any preceding claim, comprising at least one component that contains a sodium-active cathodic material, such as elemental carbon, said sodium-active cathodic material being shielded from the electrolyte by a sodium-inert layer to inhibit the presence in the molten electrolyte of soluble cathodically-produced sodium metal that constitutes an agent for dissolving the active oxide-based anode surface.
22. A cell according to claim 1, comprising:
- a metal-based anode having an outer part that has an electrochemically active oxide-based surface and that is made from an alloy consisting of:
- 50 to 60 weight% in total of nickel and/or cobalt;
- 25 to 40 weight% iron;
- 6 to 12 weight% copper;
- 0.5 to 2 weight% aluminium and/or niobium; and - 0.5 to 1.5 weight% in total of further constituents, the anode comprising an applied hematite-based coating and optionally a cerium oxyfluoride-based outermost coating;
- a nickel-containing anode stem for suspending the anode in the electrolyte, the stem being covered with a coating of aluminium oxide and titanium oxide;
- a fluoride-containing molten electrolyte in which the active anode surface is immersed and which is at a temperature in the range from 880° to 930°C and which consists of:
- 7 to 10 weight% dissolved alumina;
- 38 to 42 weight% aluminium fluoride;
- 34 to 43 weight% sodium fluoride;
- 8 to 15 weight% potassium fluoride;
- 2 to 4 weight% calcium fluoride; and - 0 to 3 weight% in total of one or more further constituents;

and - a cathode having an aluminium-wettable surface, in particular a drained horizontal or inclined surface, formed by an aluminium-wettable coating of refractory hard material and/or aluminium-wetting oxide.
23. A method of electrowinning aluminium in a cell as defined in any preceding claim, comprising electrolysing the dissolved alumina to produce oxygen on the anode and aluminium cathodically, and supplying alumina to the electrolyte to maintain therein a concentration of dissolved alumina of 5 to 14 weight%, in particular 7 to 10 weight%.
CA2498622A 2002-10-18 2003-10-17 Aluminium electrowinning cells with metal-based anodes Expired - Fee Related CA2498622C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
IB0204059 2002-10-18
IBPCT/IB02/04059 2002-10-18
PCT/IB2003/004649 WO2004035871A1 (en) 2002-10-18 2003-10-17 Aluminium electrowinning cells with metal-based anodes

Publications (2)

Publication Number Publication Date
CA2498622A1 true CA2498622A1 (en) 2004-04-29
CA2498622C CA2498622C (en) 2011-09-20

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CA2498622A Expired - Fee Related CA2498622C (en) 2002-10-18 2003-10-17 Aluminium electrowinning cells with metal-based anodes

Country Status (12)

Country Link
US (1) US20110031129A1 (en)
EP (1) EP1554416B1 (en)
CN (1) CN1735717B (en)
AT (1) ATE543927T1 (en)
AU (1) AU2003269385B2 (en)
CA (1) CA2498622C (en)
ES (1) ES2381927T3 (en)
NO (1) NO20052377L (en)
NZ (1) NZ538777A (en)
RU (1) RU2318924C2 (en)
SI (1) SI1554416T1 (en)
WO (1) WO2004035871A1 (en)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NZ540408A (en) * 2003-02-20 2007-04-27 Moltech Invent Sa Aluminium electrowinning cells with metal-based anodes and a fluoride-containing molten electrolyte
EP1763595A2 (en) * 2004-03-18 2007-03-21 MOLTECH Invent S.A. Aluminium electrowinning cells with non-carbon anodes
CN100465350C (en) * 2005-06-24 2009-03-04 曹大力 Method of preparing aluminium-iron base alloy in electrolytic tank using iron and its alloy as anode
WO2010026131A2 (en) * 2008-09-08 2010-03-11 Moltech Invent S.A. Metallic oxygen evolving anode operating at high current density for aluminium reduction cells
CN101586250B (en) * 2009-06-10 2010-12-29 中南大学 Composite coating, preparation method and application thereof
RU2457286C1 (en) * 2011-03-02 2012-07-27 Федеральное государственное бюджетное учреждение науки Институт высокотемпературной электрохимии Уральского отделения Российской Академии наук Electrolysis method of molten salts with oxygen-containing additives using inert anode
CN103484891B (en) * 2012-06-11 2016-06-15 内蒙古联合工业有限公司 A kind of electrolgtic aluminium electrolyzer and use the electrolysis process of this electrolyzer
KR101801453B1 (en) 2012-06-11 2017-11-24 이너 몽골리아 유나이티드 인더스트리얼 씨오,. 엘티디. Electrolyte used for aluminum electrolysis and electrolysis process using the electrolyte
CN103014769A (en) * 2012-11-26 2013-04-03 中国铝业股份有限公司 Alloy inert anode for aluminium electrolysis and preparation method thereof
CA2917342C (en) * 2013-07-09 2018-05-29 Obshchestvo S Ogranichennoy Otvetstvennost'yu "Obedinennaya Kompaniya Rusal Inzhenerno-Tekhnologicheskiy Tsentr" Electrolyte for obtaining melts using an aluminum electrolyzer
US10711359B2 (en) * 2013-08-19 2020-07-14 United Company RUSAL Engineering and Technology Centre LLC Iron-based anode for obtaining aluminum by the electrolysis of melts
CN105132952B (en) * 2015-08-26 2017-09-29 贵州理工学院 It is a kind of to reduce the electrolyte system of perfluocarbon discharge capacity
KR102562722B1 (en) * 2016-02-01 2023-08-03 재단법인 포항산업과학연구원 Anode for electrolysis, electrolytic cell comprising the same, and electrolysis process using the electrolytic cell
RU2698162C2 (en) * 2017-03-01 2019-08-22 Общество с ограниченной ответственностью "Объединенная Компания РУСАЛ Инженерно-технологический центр" Perforated metal inert anode for aluminium production by molten electrolysis
RU2686408C1 (en) * 2018-06-20 2019-04-25 Федеральное государственное бюджетное учреждение науки Институт высокотемпературной электрохимии Уральского отделения Российской Академии наук Electrolytic production method of aluminum
CN114717610B (en) * 2022-05-16 2023-08-08 中国铝业股份有限公司 Method for reducing potassium content in aluminum electrolysis fluorine-carrying aluminum oxide
WO2024030044A1 (en) * 2022-08-02 2024-02-08 Владислав Владимирович ФУРСЕНКО Method for producing aluminium by electrolysis of a solution of alumina in cryolite

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US400766A (en) * 1889-04-02 Process of reducing aluminium by electrolysis
US400664A (en) * 1886-07-09 1889-04-02 M Hall Charles Process of reducing aluminium from its fluoride salts by electrolysis
SU554318A1 (en) * 1974-03-19 1977-04-15 Институт общей и неорганической химии АН Украинской ССР Electrolyte to obtain aluminum-silicon alloys
US5006209A (en) * 1990-02-13 1991-04-09 Electrochemical Technology Corp. Electrolytic reduction of alumina
US5725744A (en) * 1992-03-24 1998-03-10 Moltech Invent S.A. Cell for the electrolysis of alumina at low temperatures
US5284562A (en) * 1992-04-17 1994-02-08 Electrochemical Technology Corp. Non-consumable anode and lining for aluminum electrolytic reduction cell
US6258247B1 (en) * 1998-02-11 2001-07-10 Northwest Aluminum Technology Bath for electrolytic reduction of alumina and method therefor
US6497807B1 (en) * 1998-02-11 2002-12-24 Northwest Aluminum Technologies Electrolyte treatment for aluminum reduction
US6692631B2 (en) * 2002-02-15 2004-02-17 Northwest Aluminum Carbon containing Cu-Ni-Fe anodes for electrolysis of alumina
US6800191B2 (en) * 2002-03-15 2004-10-05 Northwest Aluminum Technologies Electrolytic cell for producing aluminum employing planar anodes
EP1763595A2 (en) * 2004-03-18 2007-03-21 MOLTECH Invent S.A. Aluminium electrowinning cells with non-carbon anodes

Also Published As

Publication number Publication date
WO2004035871A1 (en) 2004-04-29
NO20052377L (en) 2005-05-13
AU2003269385A1 (en) 2004-05-04
CA2498622C (en) 2011-09-20
RU2318924C2 (en) 2008-03-10
ATE543927T1 (en) 2012-02-15
EP1554416A1 (en) 2005-07-20
AU2003269385B2 (en) 2009-06-04
CN1735717B (en) 2011-12-28
EP1554416B1 (en) 2012-02-01
RU2005115103A (en) 2005-10-27
US20110031129A1 (en) 2011-02-10
NZ538777A (en) 2007-02-23
CN1735717A (en) 2006-02-15
SI1554416T1 (en) 2012-05-31
ES2381927T3 (en) 2012-06-01

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