CA2453316C - A vertical engine for outboard motor - Google Patents
A vertical engine for outboard motor Download PDFInfo
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- CA2453316C CA2453316C CA002453316A CA2453316A CA2453316C CA 2453316 C CA2453316 C CA 2453316C CA 002453316 A CA002453316 A CA 002453316A CA 2453316 A CA2453316 A CA 2453316A CA 2453316 C CA2453316 C CA 2453316C
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Abstract
Disclosed is a vertical engine for outboard motors, having a cylinder block and a crank chamber. The engine comprises a skirt section provided integrally with said cylinder block, a split crankcase detachably attached to said skirt section with respective contacting faces thereof in mutual abutment to form said crank chamber, a cylinder wall provided in said cylinder block and partitioning adjacent upper and lower cylinders, said cylinder wall having a crankshaft bearing section within said crank chamber, said crankshaft bearing section being positioned to be accessible from the outside when said split crankcase is not attached to said skirt section, and an oil hole provided through said cylinder wall and communicating said upper cylinder with the lower cylinder to conduct the oil from the upper cylinder into the lower cylinder.
Description
A VERTICAL ENGINE FOR OUTBOARD MOTOR
This is a divisional application of Canadian Patent Application Serial No. 2,159,666 filed on October 2, 1995.
BACKGROUND OF THE INVENTION
The present invention relates to a vertical engine with a crankshaft directed vertically. zt should be understood that the expression "the invention" and the like encompasses the subject matter of both the parent and the divisional application.
A vertical engine (upright type engine) having a crankshaft directed vertically is disclosed in Japanese Laid-open utility Model Publication No. Hei 3-21509 or Japanese Laid-open Utility Model Publication No.- Hei 3-23609 for example. In this engine, a flywheel is provided on a lower end of a crankshaft projected from an engine main body.
The above mentioned flywheel is received in a flywheel compartment below which a transmission housing is formed continuously for receiving engine lubricating oil. The interiors of the transmission housing and the engine main body are communicated with each other by means of a feed pipe and a return pipe detouring round the outside of the flywheel compartment so that the lubricating oil does not intrude into the flywheel compartment. The oil within the transmission housing is fed to an oil pump positioned at an upper portion of a crank chamber through the feed pipe and a return oil is returned into the transmission housing from an oil reservoir formed in a neighborhood of an lower end portion of a crank cover through the return pipe.
This engine has a cylinder block in which a plurality of cylinders are arranged in a line vertically and put close to each other.
In such a cylinder block, a thickness (width) of a crank bearing section formed on an extension of a wall between the cylinders is 'larger than that of the wall between the cylinders, and therefore, the oil to be scraped off into the crank chamber by piston sliding i-s apt to remain on a wall surface near the crank bearing section.
Accordingly, hitherto, a drilling work was carried out from below the cylinder block to form oil return hole at each inter-cylinder wall communicating with upper and lower cylinders.
However, in the engine having the flywheel provided on the i lower end of the crankshaft as described above, the above mentioned drilling work from below can not be carried out to form the oil return holes because there is the flywheel compartment directly below the cylinder block, and a construction without such oil return holes is required, therefore, it is difficult to ensure a smooth oil circulation.
As the above customary vertical engine is provided with a transmission housing having input, output shafts coaxial with the crankshaft under the flywheel.compartment, when the engine is mounted on an industrial machine, taking out of the engine output and supporting of the engine must be carried out so as not to interfere with the transmission housing, therefore, the engine is very inconvenient.
For example, in a outboard motor a driving shaft is arranged within an outboard motor body case at a position near the ship and the engine is mounted with the crankshaft positioned above the driving shaft. Therefore, if it is intended to mount the customary vertical engine on the outboard motor, some devices for housing all parts including the transmission housing within an engine room are necessary, and the height of the obtainable outboard motor becomes very high. And parts rotating about a ti l t axis and moment arm about the ti l t axis are increased, moreover the outboard motor becomes larger.
In the above customary.vertical engine, since the, oil circulating path between the transmission housing as an oil pan and the engine body is formed by the feed pipe and the return pipe going round a side of the flywheel compartrnent opposite to the cylinder head, the oil path is lengthened and it is feared that a smooth oil return is obstructed.
Further, in the above customary vertical engine, the oil within the engine body is returned to the transmission housing through the return pipe from the oil reservoir which is formed in the vicinity of a lower end of a trunk c.over and has only a fiat bottom part, therefore, it is feared that the oil returning is not smooth.
Since the return pipe is connected to the oil reservoir at its lower end of the side opposite to the cylinder head and extends downward on the same side passing by the flywheel compartment to be connected to the transmission housing directly, when the cylinder head side is lowered owing to an inclination of an outboard motor mounted with the engine for example, the oil returning wi thi n the crank chamber is deteriorated. The inclination of the outboard motor occurs in such cases that the ship accelerates or runs without carrying out a trim adjustment about a tilt shaft, for example.
SUMMARY OF THE INVENTION
The present invention is accomplished in view of the foregoing circumstances. According to the present invention, there is provided a vertical engine having a crankshaft directed in a vertical direction and a flywheel provided on a lower end of the crankshaft projected through a bottom wall of a crank chamber, comprising a flywheel compartment formed under said bottom wall of the crank chamber for housing said flywheel, an oil pan provided under said flywheel compartment and reserving oil for lubricating said crankshaft, at least a part of said oil pan being positioned at a side opposite to said crank chamber with respect to said flywheel compartment, and an oil return passage for returning said oil from said crank chamber to said oil pan detouring round said flywheel compartment.
More specifically, the present invention provides a a vertical engine having a cylinder block, a cylinder head, a crank chamber, and a crankshaft disposed within the crank chamber and directed in a vertical direction, comprising an oil pan provided under the cylinder Iblock and containing oil for lubricating the crankshaft, an oil return passage for returning the oi.l from the crank chamber to the oil pan, a skirt section provided integrally with the cylinder block, a split crankcase attached to the skirt section with respective contacting faces thereof iri mutual abutment to form the crank chamber, a cylinder wall provided in the cylinder block and partitioning upper and lower cylinders, the cylinder wall having a crankshaft bearing section within the crank chamber, and an oil hole provided in the cylinder wall and communicating the upper cylinder with the lower cyl i nde r to conduct the oil from the upper cyl i nde r into the lower cylinder, the oil hole being inclined downward from the side of the cylinders toward the contacting face of the skirt section facing the split crankcase.
In this invention, the return oil within the crank chamber positioned above the flywheel compartment is guided by the oil return passage and flows down into the oil pan provided under the flywheel compartmenit smoothly. As at least a part of the oil pan is positioned at a side opposite to the crank chamber with respect to the flywheel compartment, an oil supply passage to a cylinder head side of the engine body and an oil return passage from the cylinder head side can be formed easily at a place kept away from the flywheel compartment above the oil pan.
The oil return passage from the crank chamber is provided on the bottom wall of the crank chamber so as to extend toward the cylinder head side penetrating a wal-l portion continuing 3a to the bottom wall and reach a position beyond an outer peripheral portion of the flywheel. Thus it is possible to form an oil circulating passage detouring round the flywheel compartment between the oil pan and the engine body, within the engine, for ensuring a smooth oil return.and making the whole engine compact to facilitate mounting of the engine on a outboard motor.
Also the outboard motor mounted with such an engine is made ~ compact and its attaching and supporting to a ship body by the tilt shaft is facilitated.
In a vertical engine according to the present invention, the oil return passage is constituted by a first vertical passage portion positioned lower than the flywheel and communicating with the oil pan and a second passage portion extending along an outer peripheral part of the flywheel and inclined downward toward the first passage portion.
In this vertical engine, since the oil in the crank chamber is returned to the oil pan through the oil return passage formed along the outer peripheral part of the flywheel, an external return pipe to connect the crank chamber to the oil pan is unnecessary and the engine can be made compact.
In addition, since the oil return passage is constituted by the second passage portion which ext.ends along an outer peripheral part of the.flywheel inclining downward from the crank chamber side and reaches a lowermost position under the flywheel and above the oil pan, and the first passage portion which extends vertically downward from the lowermost position of the second passage portion to the oil pan, the oil smoothly flows down through the oil return passage from the upper crank chamber to the lower oil pan detouring round the flywheel and even if the engine is inclined, oil returning is not deteriorated.
A vertical engine according to the present invention comprises a skirt section provided integra'ily with a cylinder block, a split crankcase attached to said skirt section putting respective contacting faces together to form said crank chamber, a bearing wall section provided on said cylinder block side and forming a lowest crank bearing section within said crank chamber, and an oil dropping hole provided in said bearing wall section and communicating with an lower side of said bearing wall section and an upper side of said bearing wall section positioned within a lowest cylinder, said oil dropping hole being inclined downward from said cylinder side to said contacting face of said skirt section facing to said split crankcase.
The above mentioned oil dropping hole can be formed without drilling the bottom wall of the crank chamber by directing a drilling tool to the skirt section of the cylinder block from the opened contacting face side obliquely upward.
The oil dropping hole is formed in the bearing wall section of the cylinder block side and communicates with the above mentioned portion within the cylinder where the oil is apt to remain so that the oil in the cylinder is returned well into the crank chamber through the oil dropping hole, moreover, the returned oil does not intrude into the flyw{-ieel compartment under the bottom wall portion of the crank chamber and a smooth oil circulation is ensured.
In a case that the engine is a in-line multi-cylinder engine having plurality of cylinders arranged vertically, in each cylinder wall portion partitioning adjacent upper and lower cylinders is provided an oil hole at an end on the crank chamber side. The oi.l hole is formed so as to be inclined downward from the interior of the cylinder wall portion to the crank chamber by being drilled obliquely upward from the side of the contacting face to the split crankcase.
These oil holes can be formed independently and easily in the same manner as the oil dropping hole. The oil in the cylinder flows down through these oil holes in order and discharges into.between the bearing wall section and the crank chamber bottom wall through the oil dropping hole at the lowest position.
In the case that an oil passage guiding oil from the oil dropping hole to a cylinder head side is provided in the crank chamber bottom wall portion and the oil drops into a lower oil pan at the cylinder head side through the oil passage, it is unnecessary to send the oil returned from the cylinder once to an oil reservoir at the side opposite to the cylinder of the crank chamber in a manner of going over the flywheel as in the case of the aforementioned prior art, but possible to return the oil through a shorter returning passage. Accordingly the oil flows smoothly and required total oil volume can be reduced.
In another aspect, the invention provides a vertical engine for outboard motors, having a cylinder block, with in-line horizontal cylinders arranged vertically, a crank chamber, and a crankshaft disposed within said crank chamber and directed in a vertical direction, comprising:
an oil pan provided under said cylinder block and containing oil for lubrication;
means for supplying the oil in the oil pan into said crank chamber to lubricate said crankshaft and said cylinders;
an oil return passage for returning said oil from said crank chamber to said oil pan;
a skirt section provided integrally with said cylinder block;
a split crankcase detachably attached to said skirt section with respective contacting faces thereof in mutual abutment to form said crank chamber;
a cylinder wall provided in said cylinder block and partitioning adjacent upper and lower cylinders, said cylinder wall having a crankshaft bearing section within said crank chamber, said crankshaft bearing section being positioned to be accessible from the outside when said split crankcase is not attached to said skirt section; and an oil hole provided through said cylinder wall and communicating said upper cylinder with the lower cylinder to conduct the oil from the upper cylinder into the lower cylinder, said oil hole being inclined downward from the side of the cylinders towards the contacting face of said skirt section facing said split crankcase, in such a manner that the inclined oil hole can be formed by directing a tool obliquely upwards towards the skirt section from the side of the split crankcase which is not attached to the skirt section.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig.1 is a side view of a whole outboard motor mounted with a vertical engine according to the present invention;
Fig.2 is a longituctinal side sectional view;
Fig.3 is a rough plan view showing the engine in a engine cover together with auxiliary i,nstruments;
Fig.4 is a lower view of the engine main block composed of the cylinder block.and the split crankcase connected thereto;
Fi g. 5 is an end view showing the spl i t crankcase side end portion of the cylinder block;
Fig.6 is an upper view of the mount case;
Fig.7 is a sectional view of the mount case connected to the cylinder block cut off along the end face of the cylinder block; and Fig.8 is a rough sectional view taken along the line VIII-VIII of Fig.6.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Hereinafter, a preferred embodiment in which the present invention is applied 1o a vertical engine for an outboard motor will be described.
Fig.i is a side view of a whole outboard motor 1 mounted with a vertical engine according to the present invention.
On an outboard motor main body la comprising an extension case 2, gear case 3 etc. is mounted an engine 4 according to the present invention. The engine 4 is covered by an engine cover 6a from above.
The outboard motor 1 is attached to a stern 7 by means of an attaching device 6. The attaching device 6 has a bracket 8 fixed to the stern 7 by bolts and a swivel case 10 pivoted to the bracket 8 rockably up and down by means of a tilt shaft 9 laterally supported at a front end of the bracket 8. A swivel shaft 11 directed up and down is pivoted to the swivel case ratatably. The outboard motor 1 is connected to the swivel shaft by means of upper and lower connecting members 12,12a.
A crankshaft 13 of the engine 4 is directed vertically (in up-and-down direction) and a driving shaft 14 connected to the crankshaft 13 extends in the extension case 2 downward and reaches within the gear case 3. An lower end of the driving shaft 14 is connected to a propeller shaft 16 through an ahead-astern changing device 15 in the gear case 3 and a propeller 17 is rotationally driven by engine power transmitted through the.crankshaft 13, the driving shaft 14, ahead-astern changing device 15 and propeller shaft 16.
Fig.2 is a longitudinal sectional view of the engine 4 and Fig.3 is a rough plan view showing the engine 4 in the engine cover 5 together with auxiliary iristruments thereof.
As mentioned above, the crankshaft is directed vertically. The engine 4 is mounted in the state that the crankshaft 13 is positioned in a front (ship side) portion of.
the outboard motor and the cylinder head in a rear portion as found from Fig.i. That is, the right side in Fig.2,3 corresponds to the front side of the outboard motor 1.
The main body portion of the engine 4 is constituted by a cylinder block 18 having integrally a, skirt section 18a forming a half part of a crankcase, a split crankcase 19 forming a remaining half part of the crankcase, a cylinder head 20 and a cylinder head cover 21. A contacting face of the split crankcase 19 and a contacting face of the skirt section 18a are abutted to each other and the split crankcase 19 and the skirt section 18a are integrally connected to each other by bolts 22 to form a crank chamber 23 within the main body portion.
Four cylinders 24 are arranged in a line vertically within the cylinder block 18. Namely, the engine 4 is in-line 4 cylinder 4 cycle engine in which each piston 25 is connected to a common vertical crankshaft 13 by each connecting rod 13.
The crankshaft 13 is rotatably supported within the crank chamber 23, being pinched between bearing sections 28a,28b provided on the cylinder block 18 side and the split crankcase 19 side respectively oppositely to each other and fastened by bolts 27.
A cam shaft 30 is arranged vertically in a valve gear chamber 29 formed in the cylinder head 20. The cam shaft 30 is driven by the crank shaft 13 through a belt transmission device which comprises a drive pulley 31 installed at an upper end 13a of the crankshaft 13 projected from the crank chamber 23, driven pulley installed at an upper end of the cam shaft 30 projected from the cylinder head 20 and a belt 33 wound round the both pulleys 31,32. At the upper end 13a of the crank shaft 13 is installed further a generator 39 above the drive pulley 31.
At a lower end 13b of the crankshaft 13 projected penetrating a bottom wall of the crank chamber 23 is connected the abovementioned driving shaft 14. Further, a disk-like flywheel 34 is connected to the lower end 13b by screws 35 and spreaded in parallel with an under surface of the engine main body portion. Due to providing the flywheel at the connecting portion between the lower end of the crankshaft and the driving shaft as this, twist vibration of the engine is reduced.
As shown in Fig.3, a valve mechanism comprising a suction valve 37, an exhaust valve 38, rocker arms 39,39 etc. is provided at every cylinder 24 to be controlled by the cam shaft 30.
The cylinder head 20 is provided with an intake passage 40, and an intake manifold 41 connected to the intake passage 40 extends forward along a side surface of the engine 4. 42 denotes one of four carburetors and 42a denotes a suction silencer box. The intake manifolds 41 for every cylinders 25 are arranged in parallel and up and down with each other along the side surface of the engine 4.
On the other side of the engine 4..extends vertically an exhaust passage 43 with which exhaust passages 44 for the cylinders 24 communicate. The exhaust passage 43 is connected to an upper end of an exhaust pipe 43a extending vertically in the extension case 2 (Fig. 1). The exhaust passes through the exhaust pipe to be discharged into water from a lower end of the pipe through a boss portion of the propeller for example.
On the same side of the engine 4 as the exhaust passage 43 is arranged an electric box 45 containing electric parts, such as a CPU, ignition coils or the like, in front and underneath thereof is arranged a starter motor 46. 45a is a ignition plug cord connected to ignition plugs on a side surface of the cylinder head 20. An output shaft 46a of the starter motor 46 projects downward and engages with a ring gear 47 (Fig.2) formed on a periphery of the flywheel 34.
Fig.4 is a lower view of the engine main block composed of the cylinder block 18 and the split crankcase 19 connected thereto. As obvious from Fig.4 and the abovementioned Figs.2 and 3, the lower portion of the cylindrical block 18 is formed with a swelled part 48a projecting to both side of the engine (to right and left direction of the outboard motor) in parallel with the plane of rotation of the flywheel, and the lower portion .of the split crankcase 19 is also formed with a swelled part 48b projecting to the right and left and the side opposite to the cylinder head (frontward respect to the outboard motor).
Along outer peripheral edges of the swelled part 48a,48b are formed surrounding walls 49a,49b projecting downward. The surrounding walls 49a, 49b are contacted with each other at a contacting face 18c to form a plate-like portion opening downward in the lower face portion of the main block 18,19.
Right and left portions of the surrounding walls 49a are connected to each other at the rear toward the cylinder head.
On the under surface of the cyl-inder block 18 is projected a further surrounding wall 50 concentrically with the bearing section 28 at the innerside of the surrounding wall 49a to form a semi-circular recess 51 opening downward between the su r roundi ng wa l l s 50 and 49a. The front end face of the surrounding wall 50 forms a part of the contacting face 18c and contacts with an end face of a branch part 49b, of the surrounding wall 49b on the side of the split crankcase 19.
Therefore, the recess 51 is closed at the front end. In Fig.
4, Cl is a cooling water passage and C2 is a cooling water drain passage.
Fig.5 is an end view showing an end face of the cylinder block 18 facing to the split crankcase 19. The end face has a packing face extending over the skirt section 18a and the lower swelled part 48a along the outline thereof. 22a denotes bolt holes for the abovementioned bolts 22. An end face of a bottom wall 53 extending from the cylinder side and partitioning the lower part of the crank chamber 23 also forms a packing face 54 together with the end faces of the surrounding wall 50 on the both sides. Right and left boss parts 55 is projected on the upper surface of the bottom wall 53 and extend rearward to the cylinder portion side. The end faces of the boss parts 55 form a part of the packing face 54. These boss parts 55 also have bolt holes 22a as mentioned above.
Also on the split crankcase 19 side are provided packing faces similar to the abovementioned packing faces 52 and 54 and the cylinder block 18 and split crankcase 19 are connected integrally with these packing faces abutted and the bolts inserted into the bolt holes to form the crank chamber 23.
Namely, the abovementioned contacting face 18c is formed by the backing faces 52 and 53.
The crank bearing sections 28a are formed on and supported by bearing walls 56 projecting from the inner wall surface of the skirt section 18a and arranged in the skirt section 18a. The end faces of the bearing sections 28a form a about same surface with packing face 52 but the end faces of the bearing walls 56 are slightly displaced rearward, to.
the cylinder side, compared to the packing face 52.
A bearing wall 56, for a bearing section 28a, at the lowermost position is formed on the bottom wall 53 integrally, but a lower face of the bearing section 28ai, is positioned above an upper face of the bottom- wall 53 to form a space 57 between the bearing section 28a, and the bottom wall 57. The corresponding portion of the bottom wall 53 is provided with a relatively large semi-circular hole 58 in which an enlarged lower end portion 13b of the crankshaft 13 passing through the bearing section 28a, is fitted through a seal member 59. Since the space 57 is intercepted oil-tightly from the under side of the bottom wall 53 by the crankshaft lower end portion 13b and the seal member 53 and the peripheral portion of the bearing section 28a, is connected to the bottom wall 53, when the split crankcase 19 of the similar construction is attached to the skirt section 18a putting the crankshaft 13 therebetween, the space 57 forms a closed space isolated tightly from the circumference. However, a communicatinig passage 60 which communicates the space 57 with outer and upper surface of the bottom wall 53 is formed each at the right and left sides by forming a slight recess on the end face (the contacting face for the split crankcase 19) at a connecting portion between the peripheral portion of the bearing section 28a, and the bottom wall 53. The bearing walls 56,56, continue to reinforcing walls at laterals of the cylinders.
At the crankshaft lower end portion 13b below the bottom wall 53 is attached the flywheel 34 as described above. The flywheel 34 is housed withi.n an about circular, downwardly opened recess which is covered by the bottom wall 53 and an upper wall of the swelled part 48b on the split crankcase 19 side from above (Fig.2) and surrounded by the surrounding wall 50 and the surrounding wall 49b continuing to the wall 50 circumferentially. The recess forms an upper portion of a flywheel compartment 61 (Fig.2) for housing the flywheel 34. That is, the lower face of the bottom wall 53 corresponds to a ceiling of the flywheel compartment 61.
As shown in Fig.2, to a flat under surface of the main block 18,19 formed by a surface joining the lower end surfaces of the surrounding walls 49a,49b,50 is attached by bolts a mount case 62 through which the engine main body is mounted on the extension case 2. As shown in Fig.6, on the upper surface of the mount case 62 are projected a surrounding wall 63a abutting against the surrounding wall 50 and a surrounding wall 63b abutting against the surrounding wall 49b in a shape of continuous loop. The portion surrounded by the surrounding walls 63a,63b closes the recess of the main block side housing the flywheel 34 from the bottom to form the flywheel compartment 61.
Further, a surrounding wall 63c abutting against the surrounding wall 49a is projected and a recess 51a joining with the recess 51 and closing the recess 51 from the bottom is formed between the surrounding walls 63a and 63c(Fig.7).
At one side of the surrounding walls 50,63a is provided a recess 64, as shown in Fig.4, for housing the output shaft 46a of the starter motor 46 which projects into the flywheel compartment 61 and engages with the ring gear 47 of the flywheel 34.
In Fig.6, 51b denotes a communication part connecting a front recess portion 51c interrupted from the recess 51a by the recess 64 to the recess 51a at underneath of bottom wall portion of the recess 64.
The mount case 62 is connected to a pair of the r i ght and left connecting member 12 through a mount rubber 65 extending in right and left direction. The mount rubber 65, is composed of a core member 65a and a rubber 65b surrounding it, and the connecting members 12 are connected to the core member by bolts.
The rubber 65b is pressed from above by a pressing member 67 fastened to a bottom wall portion of the flywheel compartment 61 by bolts 66.
The mount case 62 has a flat lower surface at a position under the portion constituting the flywheel compartment 61 and in rear of the driving shaft 14. An oil pan 68 is attached to the flat lower surface and hangs down in the extension case 2.
The interior of the mount case 62 is divided into a portion 62a constituting the flywheel compartment 61 and a portion 62b communicating with the oil pan 68. The flywheel compartment 61 communicates with the atmosphere through a breathing pipe 61a.
An oil suction pipe 70 having a strai.ner 69 at the lower end extends upward through an oil suction passage 71a in the mount case 62 from a bottom portion of the oil pan 68 and connects to an oil passage 71 formed in a lower portion of the cylinder block 18. The oil suction passage 71 communicates with a suction port 73 of a pump 72 which is installed on the l owe r end of the cam shaft 30 and d r i ven by the cam shaft 30.
The oil suction pipe 70 may be connected to the oil suction passage 71 of the cylinder block 18 through the oil pan communicating portion 62b and an undermientioned oil return opening 84.
Oil compressed by the oil pump 72 is sent from a pump outlet 72a to a bottomed relay section 91b (Fig.6) of the mount case 62 through an oil supply path 91a positioned lower than the lowermost cylinder, as shown in Figs.1 and 3. This is same as the lubricating route of the customary vertical engine.
The oil supply path 91a-rises upward at the relay section 91b and communicates with an oil supply path 91c extending horizontally at a level higher than the lowermost cylinder by one cylinder. The oil is sent through the oil supply path 91c to an oil filter 74 which is attached to the front face of the split crankcase 19 at a position above the contacting face 5a (Fig.1) between the engine cover and the under case.
Owing to such an arrangement of oil supply paths, even if there are the flywheel and the flywheel compartment below the crank chamber and the oil return passage on the bottom wall of the crank chamber, the oil can be sent from the cy'linder head side to the crank chamber side without being obstructed by the flywheel, the oil return passage etc., and also detaching and changing of the oil filter can be carried out easily.
The oil flowing out from the oil filter 74 flows into an oil passage 75 arranged vertically at a widthwise central portion on the front surface of the split crankcase 19, and then reaches bearing sections 28 for the crankshaft 13 through oil paths 76 to lubricate the bearings. Further, the oil reaches crankpin bearings 78 and interiors of the cylinders 24 through oil, paths 77 dri l led in the crankshaft 13 to lubricate the crankpin bearings and inner surfaces of the cylinders.
In addition, the oil is sent toward the cylinder head 20 from an upper part of the oil path 75 through the crankshaft 13 and an upper portion of the cylinder block 18 to lubricate the cam shaft 30.
The oil reaching the cylinder 24 is scraped off into the crank chamber 23 as well as spreads over the inner surface of the cylinder by the sliding motion of the piston 25.
However, since the thickness of the cylinder wall portion 79 partitioning upper and lower cylinders 24 is thinner than the thickness (width) of the bearing section 28a connecting to the wall portion 79, there is formed a step part a and the oil is apt to remain on the step part a. Therefore, an oil hole 80 communicating with the upper and lower cylinders 24,24 is drilled in the step part to drop the remai ni ng oil into the lower cylinder.
The oil hole 80 can be drilled easily without interfering with other parts, by directing a tool such as a drill toward the skirt section 18a of the cylinder block 18 from the opened side thereof having the contacting face for the split crankcase 19 obliquely upward. Therefore, the oil hole 80 is formed directed obliquely upward from the lower surface side of the cylinder wall portion 79.
Similar oil holes 80 are provided between each adjacent cylinders in the underneath and the.oil in each cylinder 24 flows down in order through the oil holes 80 and reached the lowermost cylinder 24. The lowermost cylinder 24 is provided with an oil dropping hole 81 similar to the oil hole 80. The oil dropping hole 81 is drilled in the bearing wall 56, for the bearing section 28a, in a plane including the cylinder axis (Fig.5) and opens in the space 57. The oil dropping hole 81 can be drilled without making a hole in the packing face 54 by.directing a tool obliquely from the side of the contacting face for the split crankcase 19.
Since the underneath of the space 57 is closed by the enlarged lower end portion 13b of the crankshaft 13 and seal member 59, the oil flowing down into the space 57 through the oil dropping hole 81 flows out on the adjacent upper surface portion 53a of the bottom wall 53 through the right and left communicating passages 60 without flowing into the flywheel compartment 61 housing the flywheel 34 in the underneath. The oil flowing directly on the oil seal 58 from the lowermost bearing section 28a is returned through the space 57 in the same manner.
In order to guide the oil flowing out on the adjacent upper surface portion 53a, outside of which is interrupted by the boss section 55, an oil return passage 82 penetrating the bearing wall 56 and extending rearward namely toward the cylinder head side is provided. The oil return passage 82 reaches a position above the surrounding wall 50, as shown in Fig.4.
Accordingly, the oil passing through the oil return passage 82 flows into the recess 51 formed outside the surrounding wall 50 and drops into the recess 51a of the mount case 62 receiving the recess 51 from the under side.
Also at the outside of the boss section 55 is provided a similar oil return passage 83 penetrating the bearing wall 56, to drop the return oil collected on the outside of the bottom wall 53 into the recess 51a through the oil return passage 83.
In such a way, an oil return passage surrounding the outside of the flywheel compartment 61 in a shape f half loop from the vicinity of the contacting faces betweeri the cylinder block 18 and the split crankcase 19 toward the rear is formed. The bottom wall of the oil return passage namely the bottom wall 51b of the recess 51a is inclined downward toward the rear as shown in Figs.2 and 7, and at the lowest rearmost part of the passage is provided an oil return opening 84 (Fig.6) which opens to the oil pan communicating portion 62b of the mount case 62.
Accordingly, the oil dropping into the recess 51a through the oil return passages 82,83 flows on the bottom wall 51b toward the oil return opening 84 side, drops from the oil return opening 84 through the oil pan communicating portion 62b and returns into the oil pan 68 below.
In other words, on lateral of the flywheel 34 is formed an oil return passage communicating with the crank chamber 23 and the oil pan 68. The oil return passage is constituted by a vertical first passage portion and a second passage portion.
The first passage portion is formed by a portion within the oil pan communicating portion 62b in which the oil drops from an oil return opening 84 onto the oil pan (the portion shown by the dotted line 84a in Fig,2), positioned below the flywheel 34 and communicates with the oil pan 68. The second passage portion is formed by the recesses 51, 51a and extends along the outer peripheral part of the flywheel 34 toward the first passage portion 48a inclining downward. And this oil return passage is formed on a housing portion covering the flywheel 34 by the surrounding walls 49, 50, 63 etc..
In such a manner, an oil return passage skillfully detouring round the flywheel compartment 61 under the crank chamber 23 is formed between the crank chamber 23 and the oil pan 68 without enlarging the engine. Since the outlet of the oil return passage namely the oil return opening 84 is positioned at a sufficiently lower position than the bottom part of the crank chamber 23 owing to the inclination of the bottom wall 51b, even if the crank chamber 23 side becomes lower than the valve gear chamber 29 side because of pitching of the outboard motor 1 for example, the oil in the crank chamber 23 can be .returned into the oil pan 68 without any trouble.
The oil having lubricated around the cam shaft 30 reaches an oil return opening 86 through an oil passage 85 and returns into the oil pan 68 through an oil return passage 87 and an oil return pipe 88.
This is a divisional application of Canadian Patent Application Serial No. 2,159,666 filed on October 2, 1995.
BACKGROUND OF THE INVENTION
The present invention relates to a vertical engine with a crankshaft directed vertically. zt should be understood that the expression "the invention" and the like encompasses the subject matter of both the parent and the divisional application.
A vertical engine (upright type engine) having a crankshaft directed vertically is disclosed in Japanese Laid-open utility Model Publication No. Hei 3-21509 or Japanese Laid-open Utility Model Publication No.- Hei 3-23609 for example. In this engine, a flywheel is provided on a lower end of a crankshaft projected from an engine main body.
The above mentioned flywheel is received in a flywheel compartment below which a transmission housing is formed continuously for receiving engine lubricating oil. The interiors of the transmission housing and the engine main body are communicated with each other by means of a feed pipe and a return pipe detouring round the outside of the flywheel compartment so that the lubricating oil does not intrude into the flywheel compartment. The oil within the transmission housing is fed to an oil pump positioned at an upper portion of a crank chamber through the feed pipe and a return oil is returned into the transmission housing from an oil reservoir formed in a neighborhood of an lower end portion of a crank cover through the return pipe.
This engine has a cylinder block in which a plurality of cylinders are arranged in a line vertically and put close to each other.
In such a cylinder block, a thickness (width) of a crank bearing section formed on an extension of a wall between the cylinders is 'larger than that of the wall between the cylinders, and therefore, the oil to be scraped off into the crank chamber by piston sliding i-s apt to remain on a wall surface near the crank bearing section.
Accordingly, hitherto, a drilling work was carried out from below the cylinder block to form oil return hole at each inter-cylinder wall communicating with upper and lower cylinders.
However, in the engine having the flywheel provided on the i lower end of the crankshaft as described above, the above mentioned drilling work from below can not be carried out to form the oil return holes because there is the flywheel compartment directly below the cylinder block, and a construction without such oil return holes is required, therefore, it is difficult to ensure a smooth oil circulation.
As the above customary vertical engine is provided with a transmission housing having input, output shafts coaxial with the crankshaft under the flywheel.compartment, when the engine is mounted on an industrial machine, taking out of the engine output and supporting of the engine must be carried out so as not to interfere with the transmission housing, therefore, the engine is very inconvenient.
For example, in a outboard motor a driving shaft is arranged within an outboard motor body case at a position near the ship and the engine is mounted with the crankshaft positioned above the driving shaft. Therefore, if it is intended to mount the customary vertical engine on the outboard motor, some devices for housing all parts including the transmission housing within an engine room are necessary, and the height of the obtainable outboard motor becomes very high. And parts rotating about a ti l t axis and moment arm about the ti l t axis are increased, moreover the outboard motor becomes larger.
In the above customary.vertical engine, since the, oil circulating path between the transmission housing as an oil pan and the engine body is formed by the feed pipe and the return pipe going round a side of the flywheel compartrnent opposite to the cylinder head, the oil path is lengthened and it is feared that a smooth oil return is obstructed.
Further, in the above customary vertical engine, the oil within the engine body is returned to the transmission housing through the return pipe from the oil reservoir which is formed in the vicinity of a lower end of a trunk c.over and has only a fiat bottom part, therefore, it is feared that the oil returning is not smooth.
Since the return pipe is connected to the oil reservoir at its lower end of the side opposite to the cylinder head and extends downward on the same side passing by the flywheel compartment to be connected to the transmission housing directly, when the cylinder head side is lowered owing to an inclination of an outboard motor mounted with the engine for example, the oil returning wi thi n the crank chamber is deteriorated. The inclination of the outboard motor occurs in such cases that the ship accelerates or runs without carrying out a trim adjustment about a tilt shaft, for example.
SUMMARY OF THE INVENTION
The present invention is accomplished in view of the foregoing circumstances. According to the present invention, there is provided a vertical engine having a crankshaft directed in a vertical direction and a flywheel provided on a lower end of the crankshaft projected through a bottom wall of a crank chamber, comprising a flywheel compartment formed under said bottom wall of the crank chamber for housing said flywheel, an oil pan provided under said flywheel compartment and reserving oil for lubricating said crankshaft, at least a part of said oil pan being positioned at a side opposite to said crank chamber with respect to said flywheel compartment, and an oil return passage for returning said oil from said crank chamber to said oil pan detouring round said flywheel compartment.
More specifically, the present invention provides a a vertical engine having a cylinder block, a cylinder head, a crank chamber, and a crankshaft disposed within the crank chamber and directed in a vertical direction, comprising an oil pan provided under the cylinder Iblock and containing oil for lubricating the crankshaft, an oil return passage for returning the oi.l from the crank chamber to the oil pan, a skirt section provided integrally with the cylinder block, a split crankcase attached to the skirt section with respective contacting faces thereof iri mutual abutment to form the crank chamber, a cylinder wall provided in the cylinder block and partitioning upper and lower cylinders, the cylinder wall having a crankshaft bearing section within the crank chamber, and an oil hole provided in the cylinder wall and communicating the upper cylinder with the lower cyl i nde r to conduct the oil from the upper cyl i nde r into the lower cylinder, the oil hole being inclined downward from the side of the cylinders toward the contacting face of the skirt section facing the split crankcase.
In this invention, the return oil within the crank chamber positioned above the flywheel compartment is guided by the oil return passage and flows down into the oil pan provided under the flywheel compartmenit smoothly. As at least a part of the oil pan is positioned at a side opposite to the crank chamber with respect to the flywheel compartment, an oil supply passage to a cylinder head side of the engine body and an oil return passage from the cylinder head side can be formed easily at a place kept away from the flywheel compartment above the oil pan.
The oil return passage from the crank chamber is provided on the bottom wall of the crank chamber so as to extend toward the cylinder head side penetrating a wal-l portion continuing 3a to the bottom wall and reach a position beyond an outer peripheral portion of the flywheel. Thus it is possible to form an oil circulating passage detouring round the flywheel compartment between the oil pan and the engine body, within the engine, for ensuring a smooth oil return.and making the whole engine compact to facilitate mounting of the engine on a outboard motor.
Also the outboard motor mounted with such an engine is made ~ compact and its attaching and supporting to a ship body by the tilt shaft is facilitated.
In a vertical engine according to the present invention, the oil return passage is constituted by a first vertical passage portion positioned lower than the flywheel and communicating with the oil pan and a second passage portion extending along an outer peripheral part of the flywheel and inclined downward toward the first passage portion.
In this vertical engine, since the oil in the crank chamber is returned to the oil pan through the oil return passage formed along the outer peripheral part of the flywheel, an external return pipe to connect the crank chamber to the oil pan is unnecessary and the engine can be made compact.
In addition, since the oil return passage is constituted by the second passage portion which ext.ends along an outer peripheral part of the.flywheel inclining downward from the crank chamber side and reaches a lowermost position under the flywheel and above the oil pan, and the first passage portion which extends vertically downward from the lowermost position of the second passage portion to the oil pan, the oil smoothly flows down through the oil return passage from the upper crank chamber to the lower oil pan detouring round the flywheel and even if the engine is inclined, oil returning is not deteriorated.
A vertical engine according to the present invention comprises a skirt section provided integra'ily with a cylinder block, a split crankcase attached to said skirt section putting respective contacting faces together to form said crank chamber, a bearing wall section provided on said cylinder block side and forming a lowest crank bearing section within said crank chamber, and an oil dropping hole provided in said bearing wall section and communicating with an lower side of said bearing wall section and an upper side of said bearing wall section positioned within a lowest cylinder, said oil dropping hole being inclined downward from said cylinder side to said contacting face of said skirt section facing to said split crankcase.
The above mentioned oil dropping hole can be formed without drilling the bottom wall of the crank chamber by directing a drilling tool to the skirt section of the cylinder block from the opened contacting face side obliquely upward.
The oil dropping hole is formed in the bearing wall section of the cylinder block side and communicates with the above mentioned portion within the cylinder where the oil is apt to remain so that the oil in the cylinder is returned well into the crank chamber through the oil dropping hole, moreover, the returned oil does not intrude into the flyw{-ieel compartment under the bottom wall portion of the crank chamber and a smooth oil circulation is ensured.
In a case that the engine is a in-line multi-cylinder engine having plurality of cylinders arranged vertically, in each cylinder wall portion partitioning adjacent upper and lower cylinders is provided an oil hole at an end on the crank chamber side. The oi.l hole is formed so as to be inclined downward from the interior of the cylinder wall portion to the crank chamber by being drilled obliquely upward from the side of the contacting face to the split crankcase.
These oil holes can be formed independently and easily in the same manner as the oil dropping hole. The oil in the cylinder flows down through these oil holes in order and discharges into.between the bearing wall section and the crank chamber bottom wall through the oil dropping hole at the lowest position.
In the case that an oil passage guiding oil from the oil dropping hole to a cylinder head side is provided in the crank chamber bottom wall portion and the oil drops into a lower oil pan at the cylinder head side through the oil passage, it is unnecessary to send the oil returned from the cylinder once to an oil reservoir at the side opposite to the cylinder of the crank chamber in a manner of going over the flywheel as in the case of the aforementioned prior art, but possible to return the oil through a shorter returning passage. Accordingly the oil flows smoothly and required total oil volume can be reduced.
In another aspect, the invention provides a vertical engine for outboard motors, having a cylinder block, with in-line horizontal cylinders arranged vertically, a crank chamber, and a crankshaft disposed within said crank chamber and directed in a vertical direction, comprising:
an oil pan provided under said cylinder block and containing oil for lubrication;
means for supplying the oil in the oil pan into said crank chamber to lubricate said crankshaft and said cylinders;
an oil return passage for returning said oil from said crank chamber to said oil pan;
a skirt section provided integrally with said cylinder block;
a split crankcase detachably attached to said skirt section with respective contacting faces thereof in mutual abutment to form said crank chamber;
a cylinder wall provided in said cylinder block and partitioning adjacent upper and lower cylinders, said cylinder wall having a crankshaft bearing section within said crank chamber, said crankshaft bearing section being positioned to be accessible from the outside when said split crankcase is not attached to said skirt section; and an oil hole provided through said cylinder wall and communicating said upper cylinder with the lower cylinder to conduct the oil from the upper cylinder into the lower cylinder, said oil hole being inclined downward from the side of the cylinders towards the contacting face of said skirt section facing said split crankcase, in such a manner that the inclined oil hole can be formed by directing a tool obliquely upwards towards the skirt section from the side of the split crankcase which is not attached to the skirt section.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig.1 is a side view of a whole outboard motor mounted with a vertical engine according to the present invention;
Fig.2 is a longituctinal side sectional view;
Fig.3 is a rough plan view showing the engine in a engine cover together with auxiliary i,nstruments;
Fig.4 is a lower view of the engine main block composed of the cylinder block.and the split crankcase connected thereto;
Fi g. 5 is an end view showing the spl i t crankcase side end portion of the cylinder block;
Fig.6 is an upper view of the mount case;
Fig.7 is a sectional view of the mount case connected to the cylinder block cut off along the end face of the cylinder block; and Fig.8 is a rough sectional view taken along the line VIII-VIII of Fig.6.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Hereinafter, a preferred embodiment in which the present invention is applied 1o a vertical engine for an outboard motor will be described.
Fig.i is a side view of a whole outboard motor 1 mounted with a vertical engine according to the present invention.
On an outboard motor main body la comprising an extension case 2, gear case 3 etc. is mounted an engine 4 according to the present invention. The engine 4 is covered by an engine cover 6a from above.
The outboard motor 1 is attached to a stern 7 by means of an attaching device 6. The attaching device 6 has a bracket 8 fixed to the stern 7 by bolts and a swivel case 10 pivoted to the bracket 8 rockably up and down by means of a tilt shaft 9 laterally supported at a front end of the bracket 8. A swivel shaft 11 directed up and down is pivoted to the swivel case ratatably. The outboard motor 1 is connected to the swivel shaft by means of upper and lower connecting members 12,12a.
A crankshaft 13 of the engine 4 is directed vertically (in up-and-down direction) and a driving shaft 14 connected to the crankshaft 13 extends in the extension case 2 downward and reaches within the gear case 3. An lower end of the driving shaft 14 is connected to a propeller shaft 16 through an ahead-astern changing device 15 in the gear case 3 and a propeller 17 is rotationally driven by engine power transmitted through the.crankshaft 13, the driving shaft 14, ahead-astern changing device 15 and propeller shaft 16.
Fig.2 is a longitudinal sectional view of the engine 4 and Fig.3 is a rough plan view showing the engine 4 in the engine cover 5 together with auxiliary iristruments thereof.
As mentioned above, the crankshaft is directed vertically. The engine 4 is mounted in the state that the crankshaft 13 is positioned in a front (ship side) portion of.
the outboard motor and the cylinder head in a rear portion as found from Fig.i. That is, the right side in Fig.2,3 corresponds to the front side of the outboard motor 1.
The main body portion of the engine 4 is constituted by a cylinder block 18 having integrally a, skirt section 18a forming a half part of a crankcase, a split crankcase 19 forming a remaining half part of the crankcase, a cylinder head 20 and a cylinder head cover 21. A contacting face of the split crankcase 19 and a contacting face of the skirt section 18a are abutted to each other and the split crankcase 19 and the skirt section 18a are integrally connected to each other by bolts 22 to form a crank chamber 23 within the main body portion.
Four cylinders 24 are arranged in a line vertically within the cylinder block 18. Namely, the engine 4 is in-line 4 cylinder 4 cycle engine in which each piston 25 is connected to a common vertical crankshaft 13 by each connecting rod 13.
The crankshaft 13 is rotatably supported within the crank chamber 23, being pinched between bearing sections 28a,28b provided on the cylinder block 18 side and the split crankcase 19 side respectively oppositely to each other and fastened by bolts 27.
A cam shaft 30 is arranged vertically in a valve gear chamber 29 formed in the cylinder head 20. The cam shaft 30 is driven by the crank shaft 13 through a belt transmission device which comprises a drive pulley 31 installed at an upper end 13a of the crankshaft 13 projected from the crank chamber 23, driven pulley installed at an upper end of the cam shaft 30 projected from the cylinder head 20 and a belt 33 wound round the both pulleys 31,32. At the upper end 13a of the crank shaft 13 is installed further a generator 39 above the drive pulley 31.
At a lower end 13b of the crankshaft 13 projected penetrating a bottom wall of the crank chamber 23 is connected the abovementioned driving shaft 14. Further, a disk-like flywheel 34 is connected to the lower end 13b by screws 35 and spreaded in parallel with an under surface of the engine main body portion. Due to providing the flywheel at the connecting portion between the lower end of the crankshaft and the driving shaft as this, twist vibration of the engine is reduced.
As shown in Fig.3, a valve mechanism comprising a suction valve 37, an exhaust valve 38, rocker arms 39,39 etc. is provided at every cylinder 24 to be controlled by the cam shaft 30.
The cylinder head 20 is provided with an intake passage 40, and an intake manifold 41 connected to the intake passage 40 extends forward along a side surface of the engine 4. 42 denotes one of four carburetors and 42a denotes a suction silencer box. The intake manifolds 41 for every cylinders 25 are arranged in parallel and up and down with each other along the side surface of the engine 4.
On the other side of the engine 4..extends vertically an exhaust passage 43 with which exhaust passages 44 for the cylinders 24 communicate. The exhaust passage 43 is connected to an upper end of an exhaust pipe 43a extending vertically in the extension case 2 (Fig. 1). The exhaust passes through the exhaust pipe to be discharged into water from a lower end of the pipe through a boss portion of the propeller for example.
On the same side of the engine 4 as the exhaust passage 43 is arranged an electric box 45 containing electric parts, such as a CPU, ignition coils or the like, in front and underneath thereof is arranged a starter motor 46. 45a is a ignition plug cord connected to ignition plugs on a side surface of the cylinder head 20. An output shaft 46a of the starter motor 46 projects downward and engages with a ring gear 47 (Fig.2) formed on a periphery of the flywheel 34.
Fig.4 is a lower view of the engine main block composed of the cylinder block 18 and the split crankcase 19 connected thereto. As obvious from Fig.4 and the abovementioned Figs.2 and 3, the lower portion of the cylindrical block 18 is formed with a swelled part 48a projecting to both side of the engine (to right and left direction of the outboard motor) in parallel with the plane of rotation of the flywheel, and the lower portion .of the split crankcase 19 is also formed with a swelled part 48b projecting to the right and left and the side opposite to the cylinder head (frontward respect to the outboard motor).
Along outer peripheral edges of the swelled part 48a,48b are formed surrounding walls 49a,49b projecting downward. The surrounding walls 49a, 49b are contacted with each other at a contacting face 18c to form a plate-like portion opening downward in the lower face portion of the main block 18,19.
Right and left portions of the surrounding walls 49a are connected to each other at the rear toward the cylinder head.
On the under surface of the cyl-inder block 18 is projected a further surrounding wall 50 concentrically with the bearing section 28 at the innerside of the surrounding wall 49a to form a semi-circular recess 51 opening downward between the su r roundi ng wa l l s 50 and 49a. The front end face of the surrounding wall 50 forms a part of the contacting face 18c and contacts with an end face of a branch part 49b, of the surrounding wall 49b on the side of the split crankcase 19.
Therefore, the recess 51 is closed at the front end. In Fig.
4, Cl is a cooling water passage and C2 is a cooling water drain passage.
Fig.5 is an end view showing an end face of the cylinder block 18 facing to the split crankcase 19. The end face has a packing face extending over the skirt section 18a and the lower swelled part 48a along the outline thereof. 22a denotes bolt holes for the abovementioned bolts 22. An end face of a bottom wall 53 extending from the cylinder side and partitioning the lower part of the crank chamber 23 also forms a packing face 54 together with the end faces of the surrounding wall 50 on the both sides. Right and left boss parts 55 is projected on the upper surface of the bottom wall 53 and extend rearward to the cylinder portion side. The end faces of the boss parts 55 form a part of the packing face 54. These boss parts 55 also have bolt holes 22a as mentioned above.
Also on the split crankcase 19 side are provided packing faces similar to the abovementioned packing faces 52 and 54 and the cylinder block 18 and split crankcase 19 are connected integrally with these packing faces abutted and the bolts inserted into the bolt holes to form the crank chamber 23.
Namely, the abovementioned contacting face 18c is formed by the backing faces 52 and 53.
The crank bearing sections 28a are formed on and supported by bearing walls 56 projecting from the inner wall surface of the skirt section 18a and arranged in the skirt section 18a. The end faces of the bearing sections 28a form a about same surface with packing face 52 but the end faces of the bearing walls 56 are slightly displaced rearward, to.
the cylinder side, compared to the packing face 52.
A bearing wall 56, for a bearing section 28a, at the lowermost position is formed on the bottom wall 53 integrally, but a lower face of the bearing section 28ai, is positioned above an upper face of the bottom- wall 53 to form a space 57 between the bearing section 28a, and the bottom wall 57. The corresponding portion of the bottom wall 53 is provided with a relatively large semi-circular hole 58 in which an enlarged lower end portion 13b of the crankshaft 13 passing through the bearing section 28a, is fitted through a seal member 59. Since the space 57 is intercepted oil-tightly from the under side of the bottom wall 53 by the crankshaft lower end portion 13b and the seal member 53 and the peripheral portion of the bearing section 28a, is connected to the bottom wall 53, when the split crankcase 19 of the similar construction is attached to the skirt section 18a putting the crankshaft 13 therebetween, the space 57 forms a closed space isolated tightly from the circumference. However, a communicatinig passage 60 which communicates the space 57 with outer and upper surface of the bottom wall 53 is formed each at the right and left sides by forming a slight recess on the end face (the contacting face for the split crankcase 19) at a connecting portion between the peripheral portion of the bearing section 28a, and the bottom wall 53. The bearing walls 56,56, continue to reinforcing walls at laterals of the cylinders.
At the crankshaft lower end portion 13b below the bottom wall 53 is attached the flywheel 34 as described above. The flywheel 34 is housed withi.n an about circular, downwardly opened recess which is covered by the bottom wall 53 and an upper wall of the swelled part 48b on the split crankcase 19 side from above (Fig.2) and surrounded by the surrounding wall 50 and the surrounding wall 49b continuing to the wall 50 circumferentially. The recess forms an upper portion of a flywheel compartment 61 (Fig.2) for housing the flywheel 34. That is, the lower face of the bottom wall 53 corresponds to a ceiling of the flywheel compartment 61.
As shown in Fig.2, to a flat under surface of the main block 18,19 formed by a surface joining the lower end surfaces of the surrounding walls 49a,49b,50 is attached by bolts a mount case 62 through which the engine main body is mounted on the extension case 2. As shown in Fig.6, on the upper surface of the mount case 62 are projected a surrounding wall 63a abutting against the surrounding wall 50 and a surrounding wall 63b abutting against the surrounding wall 49b in a shape of continuous loop. The portion surrounded by the surrounding walls 63a,63b closes the recess of the main block side housing the flywheel 34 from the bottom to form the flywheel compartment 61.
Further, a surrounding wall 63c abutting against the surrounding wall 49a is projected and a recess 51a joining with the recess 51 and closing the recess 51 from the bottom is formed between the surrounding walls 63a and 63c(Fig.7).
At one side of the surrounding walls 50,63a is provided a recess 64, as shown in Fig.4, for housing the output shaft 46a of the starter motor 46 which projects into the flywheel compartment 61 and engages with the ring gear 47 of the flywheel 34.
In Fig.6, 51b denotes a communication part connecting a front recess portion 51c interrupted from the recess 51a by the recess 64 to the recess 51a at underneath of bottom wall portion of the recess 64.
The mount case 62 is connected to a pair of the r i ght and left connecting member 12 through a mount rubber 65 extending in right and left direction. The mount rubber 65, is composed of a core member 65a and a rubber 65b surrounding it, and the connecting members 12 are connected to the core member by bolts.
The rubber 65b is pressed from above by a pressing member 67 fastened to a bottom wall portion of the flywheel compartment 61 by bolts 66.
The mount case 62 has a flat lower surface at a position under the portion constituting the flywheel compartment 61 and in rear of the driving shaft 14. An oil pan 68 is attached to the flat lower surface and hangs down in the extension case 2.
The interior of the mount case 62 is divided into a portion 62a constituting the flywheel compartment 61 and a portion 62b communicating with the oil pan 68. The flywheel compartment 61 communicates with the atmosphere through a breathing pipe 61a.
An oil suction pipe 70 having a strai.ner 69 at the lower end extends upward through an oil suction passage 71a in the mount case 62 from a bottom portion of the oil pan 68 and connects to an oil passage 71 formed in a lower portion of the cylinder block 18. The oil suction passage 71 communicates with a suction port 73 of a pump 72 which is installed on the l owe r end of the cam shaft 30 and d r i ven by the cam shaft 30.
The oil suction pipe 70 may be connected to the oil suction passage 71 of the cylinder block 18 through the oil pan communicating portion 62b and an undermientioned oil return opening 84.
Oil compressed by the oil pump 72 is sent from a pump outlet 72a to a bottomed relay section 91b (Fig.6) of the mount case 62 through an oil supply path 91a positioned lower than the lowermost cylinder, as shown in Figs.1 and 3. This is same as the lubricating route of the customary vertical engine.
The oil supply path 91a-rises upward at the relay section 91b and communicates with an oil supply path 91c extending horizontally at a level higher than the lowermost cylinder by one cylinder. The oil is sent through the oil supply path 91c to an oil filter 74 which is attached to the front face of the split crankcase 19 at a position above the contacting face 5a (Fig.1) between the engine cover and the under case.
Owing to such an arrangement of oil supply paths, even if there are the flywheel and the flywheel compartment below the crank chamber and the oil return passage on the bottom wall of the crank chamber, the oil can be sent from the cy'linder head side to the crank chamber side without being obstructed by the flywheel, the oil return passage etc., and also detaching and changing of the oil filter can be carried out easily.
The oil flowing out from the oil filter 74 flows into an oil passage 75 arranged vertically at a widthwise central portion on the front surface of the split crankcase 19, and then reaches bearing sections 28 for the crankshaft 13 through oil paths 76 to lubricate the bearings. Further, the oil reaches crankpin bearings 78 and interiors of the cylinders 24 through oil, paths 77 dri l led in the crankshaft 13 to lubricate the crankpin bearings and inner surfaces of the cylinders.
In addition, the oil is sent toward the cylinder head 20 from an upper part of the oil path 75 through the crankshaft 13 and an upper portion of the cylinder block 18 to lubricate the cam shaft 30.
The oil reaching the cylinder 24 is scraped off into the crank chamber 23 as well as spreads over the inner surface of the cylinder by the sliding motion of the piston 25.
However, since the thickness of the cylinder wall portion 79 partitioning upper and lower cylinders 24 is thinner than the thickness (width) of the bearing section 28a connecting to the wall portion 79, there is formed a step part a and the oil is apt to remain on the step part a. Therefore, an oil hole 80 communicating with the upper and lower cylinders 24,24 is drilled in the step part to drop the remai ni ng oil into the lower cylinder.
The oil hole 80 can be drilled easily without interfering with other parts, by directing a tool such as a drill toward the skirt section 18a of the cylinder block 18 from the opened side thereof having the contacting face for the split crankcase 19 obliquely upward. Therefore, the oil hole 80 is formed directed obliquely upward from the lower surface side of the cylinder wall portion 79.
Similar oil holes 80 are provided between each adjacent cylinders in the underneath and the.oil in each cylinder 24 flows down in order through the oil holes 80 and reached the lowermost cylinder 24. The lowermost cylinder 24 is provided with an oil dropping hole 81 similar to the oil hole 80. The oil dropping hole 81 is drilled in the bearing wall 56, for the bearing section 28a, in a plane including the cylinder axis (Fig.5) and opens in the space 57. The oil dropping hole 81 can be drilled without making a hole in the packing face 54 by.directing a tool obliquely from the side of the contacting face for the split crankcase 19.
Since the underneath of the space 57 is closed by the enlarged lower end portion 13b of the crankshaft 13 and seal member 59, the oil flowing down into the space 57 through the oil dropping hole 81 flows out on the adjacent upper surface portion 53a of the bottom wall 53 through the right and left communicating passages 60 without flowing into the flywheel compartment 61 housing the flywheel 34 in the underneath. The oil flowing directly on the oil seal 58 from the lowermost bearing section 28a is returned through the space 57 in the same manner.
In order to guide the oil flowing out on the adjacent upper surface portion 53a, outside of which is interrupted by the boss section 55, an oil return passage 82 penetrating the bearing wall 56 and extending rearward namely toward the cylinder head side is provided. The oil return passage 82 reaches a position above the surrounding wall 50, as shown in Fig.4.
Accordingly, the oil passing through the oil return passage 82 flows into the recess 51 formed outside the surrounding wall 50 and drops into the recess 51a of the mount case 62 receiving the recess 51 from the under side.
Also at the outside of the boss section 55 is provided a similar oil return passage 83 penetrating the bearing wall 56, to drop the return oil collected on the outside of the bottom wall 53 into the recess 51a through the oil return passage 83.
In such a way, an oil return passage surrounding the outside of the flywheel compartment 61 in a shape f half loop from the vicinity of the contacting faces betweeri the cylinder block 18 and the split crankcase 19 toward the rear is formed. The bottom wall of the oil return passage namely the bottom wall 51b of the recess 51a is inclined downward toward the rear as shown in Figs.2 and 7, and at the lowest rearmost part of the passage is provided an oil return opening 84 (Fig.6) which opens to the oil pan communicating portion 62b of the mount case 62.
Accordingly, the oil dropping into the recess 51a through the oil return passages 82,83 flows on the bottom wall 51b toward the oil return opening 84 side, drops from the oil return opening 84 through the oil pan communicating portion 62b and returns into the oil pan 68 below.
In other words, on lateral of the flywheel 34 is formed an oil return passage communicating with the crank chamber 23 and the oil pan 68. The oil return passage is constituted by a vertical first passage portion and a second passage portion.
The first passage portion is formed by a portion within the oil pan communicating portion 62b in which the oil drops from an oil return opening 84 onto the oil pan (the portion shown by the dotted line 84a in Fig,2), positioned below the flywheel 34 and communicates with the oil pan 68. The second passage portion is formed by the recesses 51, 51a and extends along the outer peripheral part of the flywheel 34 toward the first passage portion 48a inclining downward. And this oil return passage is formed on a housing portion covering the flywheel 34 by the surrounding walls 49, 50, 63 etc..
In such a manner, an oil return passage skillfully detouring round the flywheel compartment 61 under the crank chamber 23 is formed between the crank chamber 23 and the oil pan 68 without enlarging the engine. Since the outlet of the oil return passage namely the oil return opening 84 is positioned at a sufficiently lower position than the bottom part of the crank chamber 23 owing to the inclination of the bottom wall 51b, even if the crank chamber 23 side becomes lower than the valve gear chamber 29 side because of pitching of the outboard motor 1 for example, the oil in the crank chamber 23 can be .returned into the oil pan 68 without any trouble.
The oil having lubricated around the cam shaft 30 reaches an oil return opening 86 through an oil passage 85 and returns into the oil pan 68 through an oil return passage 87 and an oil return pipe 88.
Claims (4)
1. A vertical engine for outboard motors, having a cylinder block, with in-line horizontal cylinders arranged vertically, a crank chamber, and a crankshaft disposed within said crank chamber and directed in a vertical direction, comprising an oil pan provided under said cylinder block and containing oil for lubrication;
means for supplying the oil in the oil pan into said crank chamber to lubricate said crankshaft and said cylinders;
an oil return passage for returning said oil from said crank chamber to said oil pan;
a skirt section provided integrally with said cylinder block;
a split crankcase detachably attached to said skirt section with respective contacting faces thereof in mutual abutment to form said crank chamber, a cylinder wall provided in said cylinder block and partitioning adjacent upper and lower cylinders, said cylinder wall having a crankshaft bearing section within said crank chamber, said crankshaft bearing section being positioned to be accessible from the outside when said split crankcase is not attached to said skirt section; and an oil hole provided through said cylinder wall and communicating said upper cylinder with the lower cylinder to conduct the oil from the upper cylinder into the lower cylinder, said oil hole being inclined downward from the side of the cylinders towards the contacting face of said skirt section facing said split crankcase, in such a manner that the inclined oil hole can be formed by directing a tool obliquely upwards towards the skirt section from the side of the split crankcase which is not attached to the skirt section.
means for supplying the oil in the oil pan into said crank chamber to lubricate said crankshaft and said cylinders;
an oil return passage for returning said oil from said crank chamber to said oil pan;
a skirt section provided integrally with said cylinder block;
a split crankcase detachably attached to said skirt section with respective contacting faces thereof in mutual abutment to form said crank chamber, a cylinder wall provided in said cylinder block and partitioning adjacent upper and lower cylinders, said cylinder wall having a crankshaft bearing section within said crank chamber, said crankshaft bearing section being positioned to be accessible from the outside when said split crankcase is not attached to said skirt section; and an oil hole provided through said cylinder wall and communicating said upper cylinder with the lower cylinder to conduct the oil from the upper cylinder into the lower cylinder, said oil hole being inclined downward from the side of the cylinders towards the contacting face of said skirt section facing said split crankcase, in such a manner that the inclined oil hole can be formed by directing a tool obliquely upwards towards the skirt section from the side of the split crankcase which is not attached to the skirt section.
2. A vertical engine for outboard motors as claimed in claim 1, wherein said cylinder wall is thinner than said crankshaft bearing section so that a step part is formed therebetween and said oil hole is formed through said cylinder wall adjacent to the stepped part.
3. A vertical engine for outboard motors as claimed in claim 1 or 2, wherein said cylinder block has a lowest cylinder wall having an oil dropping hole therethrough, and wherein said crank chamber has a bottom wall extending under said lowest cylinder wall, and an oil passage is provided in said bottom wall of the crank chamber to guide the oil, which has dropped onto the bottom wall through said oil dropping wall, toward said cylinder head.
4. A vertical engine for outboard motors as claimed in claim 3, wherein a flywheel is fixedly provided on a lower end of the crankshaft projecting through the bottom wall of said crank chamber, and a flywheel compartment is formed under said bottom wall of the crank chamber for housing said flywheel, and wherein said oil pan is provided under said flywheel compartment and said oil return passage has a portion thereof detouring around said flywheel compartment.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26319794A JP3807557B2 (en) | 1994-10-03 | 1994-10-03 | Vertical engine |
| JP263197/1994 | 1994-10-03 | ||
| CA002159666A CA2159666C (en) | 1994-10-03 | 1995-10-02 | Vertical engine |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002159666A Division CA2159666C (en) | 1994-10-03 | 1995-10-02 | Vertical engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2453316A1 CA2453316A1 (en) | 1996-04-04 |
| CA2453316C true CA2453316C (en) | 2007-08-07 |
Family
ID=32070411
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002453317A Abandoned CA2453317A1 (en) | 1994-10-03 | 1995-10-02 | A vertical engine for outboard motor |
| CA002453316A Expired - Lifetime CA2453316C (en) | 1994-10-03 | 1995-10-02 | A vertical engine for outboard motor |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002453317A Abandoned CA2453317A1 (en) | 1994-10-03 | 1995-10-02 | A vertical engine for outboard motor |
Country Status (1)
| Country | Link |
|---|---|
| CA (2) | CA2453317A1 (en) |
-
1995
- 1995-10-02 CA CA002453317A patent/CA2453317A1/en not_active Abandoned
- 1995-10-02 CA CA002453316A patent/CA2453316C/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| CA2453317A1 (en) | 1996-04-04 |
| CA2453316A1 (en) | 1996-04-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKEX | Expiry |
Effective date: 20151002 |