CA2437907A1 - Exhaust gas treating device - Google Patents

Exhaust gas treating device Download PDF

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Publication number
CA2437907A1
CA2437907A1 CA002437907A CA2437907A CA2437907A1 CA 2437907 A1 CA2437907 A1 CA 2437907A1 CA 002437907 A CA002437907 A CA 002437907A CA 2437907 A CA2437907 A CA 2437907A CA 2437907 A1 CA2437907 A1 CA 2437907A1
Authority
CA
Canada
Prior art keywords
gas
treatment chamber
exhaust gas
housing
treating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002437907A
Other languages
French (fr)
Inventor
Rosaire Tremblay
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA002437907A priority Critical patent/CA2437907A1/en
Publication of CA2437907A1 publication Critical patent/CA2437907A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0407Constructional details of adsorbing systems
    • B01D53/0446Means for feeding or distributing gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/08Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • F01N1/083Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling using transversal baffles defining a tortuous path for the gases or successively throttling gas flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • F01N13/0097Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are arranged in a single housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0224Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being granular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/02Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
    • F23J15/022Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
    • F23J15/025Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow using filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/102Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/30Physical properties of adsorbents
    • B01D2253/302Dimensions
    • B01D2253/304Linear dimensions, e.g. particle shape, diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/90Odorous compounds not provided for in groups B01D2257/00 - B01D2257/708
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/01Engine exhaust gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/40007Controlling pressure or temperature swing adsorption
    • B01D2259/40009Controlling pressure or temperature swing adsorption using sensors or gas analysers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/414Further details for adsorption processes and devices using different types of adsorbents
    • B01D2259/4141Further details for adsorption processes and devices using different types of adsorbents within a single bed
    • B01D2259/4145Further details for adsorption processes and devices using different types of adsorbents within a single bed arranged in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0454Controlling adsorption
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/20Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2260/00Exhaust treating devices having provisions not otherwise provided for
    • F01N2260/02Exhaust treating devices having provisions not otherwise provided for for cooling the device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2260/00Exhaust treating devices having provisions not otherwise provided for
    • F01N2260/02Exhaust treating devices having provisions not otherwise provided for for cooling the device
    • F01N2260/022Exhaust treating devices having provisions not otherwise provided for for cooling the device using air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/08Granular material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2370/00Selection of materials for exhaust purification
    • F01N2370/40Activated carbon or charcoal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/30Removable or rechangeable blocks or cartridges, e.g. for filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/05Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of air, e.g. by mixing exhaust with air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0821Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with particulate filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2882Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2217/00Intercepting solids
    • F23J2217/10Intercepting solids by filters
    • F23J2217/105Granular bed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2219/00Treatment devices
    • F23J2219/30Sorption devices using carbon, e.g. coke
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

A device is disclosed for treating an exhaust gas emanating from a vehicle engine or a plant's chimney. This device has a housing having a treatment chamber defined therein, an inlet port for receiving an exhaust gas to be treated, and an outlet port for releasing a treated gas. The gas is allowed to flow in the treatment chamber from the inlet port to the outlet port defining a flowing direction. The device further has treating elements in the treatment chamber which are layers of rocks of granite alternating with layers of rocks of charcoal. The layers extend substantially in perpendicular to the flowing direction of the gas.

Description

EXHAUST GAS TREATING DEVICE
FIELD OF THE INVENTION
The present invention relates generally to the art of exhaust gas filtration and more particularly to the cleaning of exhaust gases of an engine or a chimney.
BACKGROUND OF THE INVENTION
Pollution from the exhaust of vehicles or plant's chimneys has caused serious air quality problems. Moreover, it is a well known fact that such pollution is a major factor of the "greenhouse" effect. It is also a well known fact that vehicle and plant's chimneys exhaust are both major causes of poor air quality, especially in large and industrial countries.
Many of such countries have adopted environmental policies in order to improve the air quality. For instance, certain governments have strongly suggested the use of unleaded gasoline and firmly required the use of catalytic converters for vehicles.
2 0 Furthermore, the governments have set up environmental protocols and restrictions to decrease air pollution emanating from plant's chimneys. However, these policies, protocols and restrictions have not completely resolved the .air pollution problem.
Known in the art are devices for filtering exhaust gas emanating from an engine or chimneys of industrial plants that have been also used in order to improve the air quality. Examples of such prior art devices are described in US patents nos.
5,209,912; 6,074,620 and 6,185,934 B1. While these devicEa have resulted in the advancement within the present field, most of these prior art devices have not been successful or sufficiently efficient to filter the exhaust gases emanating from these sources.
Therefore, there is still a need for an improved device for filtering exhaust gases of an engine,or a plant's chimney.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide an improved device for treating an exhaust gas.
In accordance with the invention, that object is achieved with a device for treating an exhaust gas, the device comprising:
- a housing having a treatment chamber defined therein, an inlet port for receiving an exhaust gas to be treated, and an outlet port for releasing a treated gas, the gas being allowed to flow in the treatment chamber from the inlet port to the outlet port defining a flowing direction; and - treating means in said treatment chamber comprising layers of granite containing material alternating with layers of carbon-containing material, said layers extending substantially in perpendicular to the flowing direction of the gas.
The present invention is also directed to a combination of a first and a second device 2 o as defined above. The combination comprises connecting means for fluidly connecting the outlet port of the first device to the inlet port of the second device.
The present invention also proposes a method for treating an exhaust gas, comprising the steps of:
2 5 a) providing a device as defined above;
b) feeding the inlet port of the device with an exhaust gas;
c) treating the exhaust gas in the treatment chamber; and d) releasing from the outlet port of the treatment chamber a treated gas.
30 A device for treating an exhaust gas according to the present invention proposes innovative features that makes it compact and easy-to manufacture and use.
More importantly, the device of the present invention makes it possible to treat exhaust gas in a simple and efficient way. As a matter of fact, an important feature of the device resides in that layers of granite disposed between each layers of charcoal help reducing the temperature of the gas flowing in the treatment chamber. Such a reduction in the gas temperature will prevent the charcoal used to filter the exhaust gas from accelerated damage.
BRIEF DESCRIPTION OF THE DRAWINGS
1 o The present invention and its advantages will be more easily understood after reading the following non-restrictive description of a preferred embodiment thereof, made with reference to the following drawings wherein:
Figure 1 is a schematic view of a device for treating an exhaust gas according to a preferred embodiment of the invention.
Figure 2 is a perspective view of a device for treating an e~:haust gas according to another preferred embodiment of the invention.
2 o Figure 3 is a schematic cross-sectional view of the device o~f figure 2.
DESCRIPTION OF PREFERRED EMBODIMENTS
2 5 The present invention is directed to a device for treating an exhaust gas.
By "treating an exhaust gas" as that term is used therein, it is meant trE:ating either through a chemical and/or a physical process. However, a particular advantageous treatment process in which the device of the present invention may find application is in the field of filtration of exhaust gas emanating from motorised vehicles, such as cars, 3 0 motorcycle, trucks, snowmobiles, boats or the like. The device of the present invention may also be used for treating polluted air emanating from a chimney of an industrial plant.
Referring to Figure 1, the device (10) for treating an exhaust gas of the present invention comprises a housing (12) having a treatment chamber (14) defined therein.
The housing (12) also comprises an inlet port (16) for receiving an exhaust gas to be treated, and an outlet port (18) for releasing a treated gas. The gas is allowed to flow in the treatment chamber (14) from the inlet port (16) to they outlet port (18) defining a flowing direction indicated with the arrows in figure 1. Furthermore, the device (10) of the present invention comprises treating means in the treatment chamber (14).
Such treating means comprises layers of granite-containing material (20) alternating l0 with layers of carbon-containing material (22). As it can be seen in figures 2 and 3, the layers (20, 22) extend substantially in perpendicular to the flowing direction of the gas. In order to keep the layers (20, 22) substantially perpendicular to the flowing direction of the gas, it may be preferable, though not essential, to separate each layers (20, 22) with a mesh-like material (26). Preferably, the layers of granite-containing material (20) comprise rocks of granite, whereas the layers of carbon-containing material (22) may be charcoal or any other type of coal preferably made in the form of rocks.
In a situation where the device (10) of the present invention is used to treat exhaust gas emitted by a vehicle engine, the rocks of granite (20) have preferably a diameter of approximately 3/ inch and the rocks of charcoal (22) preferably have a diameter ranging approximately from '/2 to 1 inch. Each layers of both granite (20) and charcoal (22) have preferably 6 ounces of material.
2 5 As can be appreciated, the important feature of the device (10) resides in that layers of rocks of granite (20) help reduce the temperature of the gas flowing in the treatment chamber (14). Such a reduction in the gas temperature prevents the rocks of charcoal (22) used to filter the exhaust gas from accelerated damage. Thus, by alternating layers of granite (20) and charcoal (22), it was surprisingly found that while the treatment of the exhaust gas was proceeding, the treating capacity of the rocks of charcoal (22) was maintained and prolonged over time.

According to a preferred embodiment, the housing (12) rnay comprise ventilating means for ventilating the treating chamber (14). Preferably, the ventilating means comprises an air conduit (28) in fluid communication with the treatment chamber (14). For instance, when the device (10) is used on a motorised vehicle, the device 5 (10) is preferably installed at the back of the vehicle or moue preferably the farthest from the engine so that the heat coming from the engine does not damage the device (10). On such situation, the flow of air is provided when the vehicle runs at high speed. Therefore, the air flow enters through the air conduit (28).
Alternatively, in order to propel or inject the air through the air conduit (28), the latter (28) may have an air inlet (30) adapted to be fluidly connectable to <~ fan outlet (not shown).
in this case, a 12 volt motor with a fan (similar to a car heater) is preferably used, but any other kind of air blower known to one skilled in the art may be used.
The flow of air provided into the air conduit (28) is preferably controlled by a control means which may comprise a heat sensor linked to a fan controller in order to maintain the temperature inside the device (10) of approximately between 160 ° and 170 ° F when the engine is running slowly or in the case that the outside temperature is substantially hot. In such a case, the heat sensor is preferably and operatively connected to the inlet port of the device (not shown). Preferably, the air blower starts when the temperature inside the device (10) is between 120° to 140° F.
Advantageously and as shown in figures 2 and 3, the device (10) of the present invention may also comprise a reception chamber (32) upstream from the treatment chamber (14). As best viewed in figure 3, the reception chamber (32) is in fluid communication with the treatment chamber (14) and comprises regulating means for regulating the flow of exhaust gas before treatment in the treatment chamber (14).
In such a case, the exhaust gas to be treated enters through the inlet (42) of the reception chamber (32). The regulating means comprises a plurality of baffle walls (34) disposed in a way to split the exhaust gas into flows of gases.
Therefore, the gases are then forced to meet prior entering in the treatment chamber (14).
Such a contact will result in a substantial decrease of the gas temperature.
Moreover, the contact of these flows of gases will also get rid of some of the impurities contained in the exhaust gas. The reception chamber (32) may also rave an indirect role of reducing or muffling the sound produced within the device (10) of the present invention.
Referring back to Figures 2 and 3, the present invention is also directed to a combination of a first (10a) and a second (10b) device as defined above. The combination further comprises connecting means for fluidly .connecting the outlet port (18) of the first device (10a) to the inlet port (36) of the second device (10a). It will be understood that any type of connectors or fasteners known to one skilled in the art will suffice. It is preferable that the second device (10ib) comprises regulating l0 means for regulating the flow of gas in its treatment chamber (14). The regulating means of the second device (10b) are preferably downstream from the treatment chamber (14) and upstream from the outlet port (38) of the second device (10b). The regulating means of the second device (10b) comprises at least one baffle wall (40).
These baffle walls (40), as seen in figure 3, are disposed in a way to force the contact of the gas before its release through the outlet (38) of the second device (10b). As mentioned above, the contact of the gases will .get rid of the remaining impurities, if any, contained in the treated gas.
According to another aspect of the present invention, a method for treating an exhaust gas is proposed. The method comprises the steps of:
a) providing a device (10) as defined above;
b) feeding the inlet port (16) of the device (10) with .an exhaust gas;
c) treating the exhaust gas in the treatment chamber (14); and d) releasing from the outlet port (18) of the treatment chamber (14) a treated 2 5 gas.
The method may comprise the additional step of ventilating the treatment chamber (14). Advantageously, the method may also comprise prior to step b), a step of regulating the flow of exhaust gas.
According to a preferred embodiment, the method may further comprise after step d), the step of treating the gas released in step c), in another device (10b) as defined above. In such a situation, it may be preferable that the method comprise the step of regulating the flow of gas in the second device (10b).
Example It will be understood that the dimensions of a device (10) according to the present invention described hereinbelow are only given as an example when used to treat exhaust gas emitted by a vehicle engine. However, in order to increase or decrease the size of the device (in height, length, size), the same ratio referring to the dimensions of the parts is preferably kept.
PARTS DIMENSIONS

Reception chamber 16" x 6" x 4"

Inlet and outlet of the receptionr 2%" (diameter) chambe First housing ???? (a completer par le client) Treating chamber of the first housing:

5 layers of granite Rocks of 3/" (diameter);layer a 6 ounces of granites 5 layers of charcoal Rocks of 1" (diameter); layer a 6 ounces of charcoal Inlet and outlet of the first 2'/4" (diameter) housing Second housing ???? (a completer par le client) Treating chamber of the second housing:

2 layers of granite Rocks of 3/" (diameter);layer a 6 ounces of granite 2 layers of charcoal Rocks of '/" (diameter);layer first =

6 ounces of charcoal; layer second =

12 ounces of charcoal Inlet and outlet of the second 2'/" (diameter) housing Air conduit 1 %" (diameter) It will be understood that the device (10) of the present invention may also be equipped with control means which will signal a malfunction of the device. For instance, the device may be equipped with an odour sensor operatively connected to its outlet port (18) in order to make sure that no bad odours are released in the environment. In a situation that the odour sensor has detected something, a signal will be sent to a controller and a warning light will be displayed, for instance, on the dashboard of the vehicle.
It will be also understood that the housing (12) of the dewice (10) may be mounted 1 o in such a way that the maintenance of the device is facilitated. For instance, the device may be so designed as to allow an easy access ~of the treatment chamber (14) in order to clean or change the rocks of granite (20) or charcoal (22).
Although preferred embodiments of the present invention have been described in detail herein and illustrated in the accompanying drawings, it is to be understood that the invention is not limited to these precise embodiments and that various changes and modifications may be effected therein without departing from the scope or spirit of the present invention.

Claims (24)

1. A device for treating an exhaust gas, the device comprising:
- a housing having a treatment chamber defined therein, an inlet port for receiving an exhaust gas to be treated, and an outlet port for releasing a treated gas, the gas being allowed to flow in the treatment chamber from the inlet port to the outlet port defining a flowing direction; and - treating means in said treatment chamber comprising layers of granite-containing material alternating with layers of carbon-containing material, said layers extending substantially in perpendicular to the flowing direction of the gas.
2. A device according to claim 1, wherein the layers of granite-containing material comprise of rocks of granite.
3. A device according to claim 1, wherein the carbon-containing material is charcoal.
4. A device according to claim 3, wherein the layers of carbon-containing material are made of rocks of charcoal
5. A device according to claim 2, wherein the rocks of granite have a diameter of approximately 3/4 inch.
6. A device according to claim 4, wherein the rocks of charcoal have a diameter ranging approximately from 1/2 to 1 inch.
7. A device according to claim 1, wherein the housing comprises ventilating means for ventilating the treating chamber.
8. A device according to claim 7, wherein the ventilating means comprises an air conduit in fluid communication with the treatment chamber.
9. A device according to claim 8, wherein the air conduit has an air inlet adapted to be fluidly connectable to a fan outlet.
10.A device according to claim 1, comprising a reception chamber upstream from the treatment chamber, the reception chamber being in fluid communication with the treatment chamber.
11.A device according to claim 10, comprising a regulating means in the reception chamber for regulating the flow of exhaust gas before treatment in the treatment chamber.
12.A device according to claim 11, wherein the regulating means comprises a plurality of baffle walls
13.A device according to claim 1, further comprising a heat sensor operatively connected to the inlet port.
14.A device according to claim 1, further comprising an odour sensor operatively connected to the outlet port.
15. A combination of a first and a second device as defined in claim 1, the combination further comprising connecting means for fluidly connecting the outlet port of the first device to the inlet port of the second device.
16. A combination according to claim 15, wherein the second device comprises regulating means for regulating the flow of gas in the housing of the second device.
17.A combination according to claim 16, wherein the regulating means of the second device is downstream from the treatment chamber and upstream from the outlet port of the second device.
18.A combination according to claim 11, wherein the regulating means of the second device comprises at least one baffle wall.
19. A method of treating an exhaust gas, comprising the steps of:
a) providing a device as defined in claim 1;
b) feeding the inlet port of the device with an exhaust gas;
c) treating the exhaust gas in the treatment chamber; and d) releasing from the outlet port of the treatment chamber a treated gas.
20.A method according to claim 19, comprising the additional step of ventilating the treatment chamber.
21.A method according to claim 19, comprising prior to step b), a step of regulating the flow of exhaust gas.
22.A method according to claim 19, comprising after step d), the step of:
- treating the gas released in step c), in another device as defined in claim 1.
23.A method according to claim 22, comprising the step of regulating the flow of gas in the second device.
24.A device for treating an exhaust gas, the device comprising:
- a reception chamber having an inlet for receiving an exhaust gas to be treated, an outlet and a plurality of baffle walls therein for regulating the flow of gas;
- a first housing having a treatment chamber defined therein, an inlet port in fluid communication with the outlet of the reception chamber, and an outlet port;
- a second housing downstream from the first housing, the second housing having a treatment chamber defined therein, an inlet port in fluid communication with the outlet of the first housing, an outlet port for releasing a treated gas, and at least one baffle wall for regulating the flow of gas after treatment in the treatment chamber of the second housing, the gas being allowed to flow in the treatment chambers from the inlet port of the first housing to the outlet port of the second housing defining a flowing direction;
- treating means in said treatment chambers comprising layers of rocks of granite alternating with layers of rocks of charcoal, said layers extending substantially in perpendicular to the flowing direction of the gas; and - ventilating means for ventilating the treatment chambers comprising an air conduit in fluid communication with the treatment chambers.
CA002437907A 2003-04-03 2003-04-03 Exhaust gas treating device Abandoned CA2437907A1 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA002437907A CA2437907A1 (en) 2003-04-03 2003-04-03 Exhaust gas treating device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105363339A (en) * 2015-12-08 2016-03-02 邹桂平 Waste gas treatment chimney
CN105673141A (en) * 2016-04-05 2016-06-15 浙江农林大学暨阳学院 Purification device of automobile tail gas treatment equipment
CN105736093A (en) * 2016-03-02 2016-07-06 吴振华 Multi-element nanometer rare earth catalyst motor vehicle exhaust purifier and manufacturing method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105363339A (en) * 2015-12-08 2016-03-02 邹桂平 Waste gas treatment chimney
CN105736093A (en) * 2016-03-02 2016-07-06 吴振华 Multi-element nanometer rare earth catalyst motor vehicle exhaust purifier and manufacturing method thereof
CN105736093B (en) * 2016-03-02 2018-04-10 吴振华 A kind of polynary nanometer rare earth catalyst tail gas cleaner for motor-driven vehicle and its manufacture method
CN105673141A (en) * 2016-04-05 2016-06-15 浙江农林大学暨阳学院 Purification device of automobile tail gas treatment equipment
CN105673141B (en) * 2016-04-05 2018-10-26 浙江农林大学暨阳学院 A kind of purifier of vehicle tail gas treater

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