CA2432200C - Catalyst with bimodal pore radius distribution - Google Patents
Catalyst with bimodal pore radius distribution Download PDFInfo
- Publication number
- CA2432200C CA2432200C CA002432200A CA2432200A CA2432200C CA 2432200 C CA2432200 C CA 2432200C CA 002432200 A CA002432200 A CA 002432200A CA 2432200 A CA2432200 A CA 2432200A CA 2432200 C CA2432200 C CA 2432200C
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- Canada
- Prior art keywords
- weight
- catalyst
- catalysts
- hours
- pore radius
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000003054 catalyst Substances 0.000 title claims abstract description 76
- 239000011148 porous material Substances 0.000 title claims abstract description 47
- 238000009826 distribution Methods 0.000 title claims abstract description 11
- 230000002902 bimodal effect Effects 0.000 title claims abstract description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 19
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract description 19
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 14
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims abstract description 8
- 230000000737 periodic effect Effects 0.000 claims abstract description 8
- 229910052746 lanthanum Inorganic materials 0.000 claims abstract description 7
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 7
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 7
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims description 20
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 14
- 238000006356 dehydrogenation reaction Methods 0.000 claims description 12
- 230000007704 transition Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 10
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 10
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 10
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 8
- 229910052718 tin Inorganic materials 0.000 claims description 8
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052792 caesium Inorganic materials 0.000 claims description 5
- 229910052697 platinum Inorganic materials 0.000 claims description 5
- 229910052700 potassium Inorganic materials 0.000 claims description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 4
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 claims description 4
- 239000011591 potassium Substances 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 238000012986 modification Methods 0.000 claims description 3
- -1 polysiloxanes Polymers 0.000 claims description 3
- 150000001720 carbohydrates Chemical class 0.000 claims description 2
- 235000014633 carbohydrates Nutrition 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920000768 polyamine Polymers 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 150000005846 sugar alcohols Polymers 0.000 claims description 2
- 239000000470 constituent Substances 0.000 claims 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract 1
- 239000011701 zinc Substances 0.000 abstract 1
- 229910052725 zinc Inorganic materials 0.000 abstract 1
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 25
- 239000002243 precursor Substances 0.000 description 19
- 239000000243 solution Substances 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000001354 calcination Methods 0.000 description 9
- 239000001294 propane Substances 0.000 description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 8
- 229930195733 hydrocarbon Natural products 0.000 description 8
- 150000002430 hydrocarbons Chemical class 0.000 description 8
- 239000001257 hydrogen Substances 0.000 description 8
- 229910052739 hydrogen Inorganic materials 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000001282 iso-butane Substances 0.000 description 6
- 235000013847 iso-butane Nutrition 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 5
- 238000002459 porosimetry Methods 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 4
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 4
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 4
- 229910008066 SnC12 Inorganic materials 0.000 description 4
- 238000010790 dilution Methods 0.000 description 4
- 239000012895 dilution Substances 0.000 description 4
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 4
- 229910000510 noble metal Inorganic materials 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000010414 supernatant solution Substances 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- NLSCHDZTHVNDCP-UHFFFAOYSA-N caesium nitrate Inorganic materials [Cs+].[O-][N+]([O-])=O NLSCHDZTHVNDCP-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- YCOZIPAWZNQLMR-UHFFFAOYSA-N heptane - octane Natural products CCCCCCCCCCCCCCC YCOZIPAWZNQLMR-UHFFFAOYSA-N 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 238000001694 spray drying Methods 0.000 description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 2
- 229910002621 H2PtCl6 Inorganic materials 0.000 description 2
- 229910003111 Mg(Al)O Inorganic materials 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 150000001242 acetic acid derivatives Chemical class 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 2
- 238000007580 dry-mixing Methods 0.000 description 2
- 235000019253 formic acid Nutrition 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- BKIMMITUMNQMOS-UHFFFAOYSA-N nonane Chemical compound CCCCCCCCC BKIMMITUMNQMOS-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- BGHCVCJVXZWKCC-UHFFFAOYSA-N tetradecane Chemical compound CCCCCCCCCCCCCC BGHCVCJVXZWKCC-UHFFFAOYSA-N 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- IIYFAKIEWZDVMP-UHFFFAOYSA-N tridecane Chemical compound CCCCCCCCCCCCC IIYFAKIEWZDVMP-UHFFFAOYSA-N 0.000 description 2
- 229910009112 xH2O Inorganic materials 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910020854 La(OH)3 Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910006213 ZrOCl2 Inorganic materials 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 150000001341 alkaline earth metal compounds Chemical class 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 150000007514 bases Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000002816 fuel additive Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 description 1
- KGDJAQAMSDMZCD-UHFFFAOYSA-M hydrogen carbonate lanthanum(3+) oxygen(2-) Chemical compound C([O-])(O)=O.[O-2].[La+3] KGDJAQAMSDMZCD-UHFFFAOYSA-M 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 150000002604 lanthanum compounds Chemical class 0.000 description 1
- OXHNIMPTBAKYRS-UHFFFAOYSA-H lanthanum(3+);oxalate Chemical compound [La+3].[La+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O OXHNIMPTBAKYRS-UHFFFAOYSA-H 0.000 description 1
- JLRJWBUSTKIQQH-UHFFFAOYSA-K lanthanum(3+);triacetate Chemical compound [La+3].CC([O-])=O.CC([O-])=O.CC([O-])=O JLRJWBUSTKIQQH-UHFFFAOYSA-K 0.000 description 1
- PLOSEKHZRPLNLO-UHFFFAOYSA-K lanthanum(3+);triformate Chemical compound [La+3].[O-]C=O.[O-]C=O.[O-]C=O PLOSEKHZRPLNLO-UHFFFAOYSA-K 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229940094933 n-dodecane Drugs 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 150000002891 organic anions Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 150000002909 rare earth metal compounds Chemical class 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000004230 steam cracking Methods 0.000 description 1
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 1
- OERNJTNJEZOPIA-UHFFFAOYSA-N zirconium nitrate Inorganic materials [Zr+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O OERNJTNJEZOPIA-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- IPCAPQRVQMIMAN-UHFFFAOYSA-L zirconyl chloride Chemical compound Cl[Zr](Cl)=O IPCAPQRVQMIMAN-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/066—Zirconium or hafnium; Oxides or hydroxides thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/613—10-100 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/615—100-500 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/633—Pore volume less than 0.5 ml/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/647—2-50 nm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/66—Pore distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/66—Pore distribution
- B01J35/69—Pore distribution bimodal
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C5/00—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
- C07C5/32—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
- C07C5/321—Catalytic processes
- C07C5/324—Catalytic processes with metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C5/00—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
- C07C5/32—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
- C07C5/321—Catalytic processes
- C07C5/324—Catalytic processes with metals
- C07C5/325—Catalytic processes with metals of the platinum group
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Abstract
Catalysts with bimodal pore radius distribution, comprising a) 10 to 99.9 wt . % zirconium dioxide, b) 0 to 60 wt. % aluminium oxide, silicon dioxide and/or titanium dioxide and c) 0.1 to 10 wt. % of at least one element of the first or second main group, an element of the third sub-group, an element of the eighth sub-group of the periodic element system, lanthanum and/or zinc, with the proviso that the total of the weight percentages is 100.
Description
~
CATALYST WITH BIMODAL PORE RADIUS DISTRIBUTION
The present invention relates to catalysts having a bimodal pore radius distribution and comprising a) zirconium dioxide and, if desired, b) aluminum oxide, titanium dioxide and/or silicon oxide and c) at least one element of main group I or II, an element of transition group III, an element of transition group VIII, of the Periodic Table of the Elements, lanthanum and/or tin.
US-A-5,220,091 discloses catalysts comprising Pt/Sn as active component on a Zn spinel support for the dehydrogenation of small hydrocarbon molecules such as isobutane using steam as diluent. The performance of these catalysts is in need of improvement since, despite the high dilution of the feed with steam (ratio 4:1), only relatively low yields and selectivities are achieved at high reaction temperatures of 600 C. Likewise deserving of improvement is the operating life of the catalysts, since they have to be regenerated after an operating time of only 7 hours.
US-A-4,788,371 discloses Pt/Sn/Cs/A1203 catalysts for the dehydrogenation of hydrocarbons using steam dilution (e.g.
steam/propane = 10:1). Despite the high degree of dilution, only low conversions of 21% are achieved.
WO-A-94/29021 discloses catalysts based on mixed oxides of magnesium and aluminum and further comprising a noble metal of group VIII, a metal of group IVa and, if desired, an alkali metal of group Ia, of the Periodic Table of the Elements for the dehydrogenation of, for example, a gas mixture of H20/propan/H2/N2 in a ratio of 8:7:1:5. A drawback of these catalysts in industrial applications is their low hardness, which makes industrial use difficult. Furthermore, the performance of these catalysts, in particular at low reaction temperatures, is in need of improvement. A further disadvantage is the complicated operating procedure which, to maintain the performance, requires the addition of hydrogen to the feed and the mixing in of nitrogen for further dilution.
it is an object of the present invention to remedy the abovementioned disadvantages.
CATALYST WITH BIMODAL PORE RADIUS DISTRIBUTION
The present invention relates to catalysts having a bimodal pore radius distribution and comprising a) zirconium dioxide and, if desired, b) aluminum oxide, titanium dioxide and/or silicon oxide and c) at least one element of main group I or II, an element of transition group III, an element of transition group VIII, of the Periodic Table of the Elements, lanthanum and/or tin.
US-A-5,220,091 discloses catalysts comprising Pt/Sn as active component on a Zn spinel support for the dehydrogenation of small hydrocarbon molecules such as isobutane using steam as diluent. The performance of these catalysts is in need of improvement since, despite the high dilution of the feed with steam (ratio 4:1), only relatively low yields and selectivities are achieved at high reaction temperatures of 600 C. Likewise deserving of improvement is the operating life of the catalysts, since they have to be regenerated after an operating time of only 7 hours.
US-A-4,788,371 discloses Pt/Sn/Cs/A1203 catalysts for the dehydrogenation of hydrocarbons using steam dilution (e.g.
steam/propane = 10:1). Despite the high degree of dilution, only low conversions of 21% are achieved.
WO-A-94/29021 discloses catalysts based on mixed oxides of magnesium and aluminum and further comprising a noble metal of group VIII, a metal of group IVa and, if desired, an alkali metal of group Ia, of the Periodic Table of the Elements for the dehydrogenation of, for example, a gas mixture of H20/propan/H2/N2 in a ratio of 8:7:1:5. A drawback of these catalysts in industrial applications is their low hardness, which makes industrial use difficult. Furthermore, the performance of these catalysts, in particular at low reaction temperatures, is in need of improvement. A further disadvantage is the complicated operating procedure which, to maintain the performance, requires the addition of hydrogen to the feed and the mixing in of nitrogen for further dilution.
it is an object of the present invention to remedy the abovementioned disadvantages.
We have found that this object is achieved by new and improved catalysts having a bimodal pore radius distribution and comprising:
a) from 30 to 99.9% by weight of zirconium dioxide and b) from 0 to 60% by weight of aluminum oxide, silicon dioxide and/or titanium dioxide; and c) from 0.1 to 10% by weight of at least one element of main group I and II, an element of transition group III, an element of transition group VIII, of the Periodic Table of the Elements, lanthanum and/or tin, with the proviso that the sum of the percentages by weight is 100, a process for the dehydrogenation of C2-C16-hydrocarbons and the use of these catalysts for this purpose and also a process for producing these catalysts.
The catalysts of the present invention as claimed, more specifically consist of a catalyst having a bimodal pore radius distribution and consisting essentially of:
a) from 30 to 99.9% by weight of zirconium dioxide of which from 50 to 100% by weight is in the monoclinic modification and;
b) from 0 to 60% by weight of aluminum oxide, silicon dioxide and/or titanium dioxide; and c) from 0.1 to 10% by weight of at least one element selected from among main groups one and two and transition groups three and eight of the Periodic Table of the Elements and tin, with the proviso that the sum of the percentages by weight is 100.
The catalysts of the present invention, preferably consist of, a) from 30 to 99.9% by weight, preferably from 20 to 98% by weight, particularly preferably from 30 to 95% by weight and even more preferably from 64 to 95% by weight, of zirconium dioxide of which from 50 to 100% by weight, preferably from 60 to 99% by weight, particularly preferably from 70 to 98% by weight, is in the monoclinic and/or tetragonal modification and b) from 0.1 to 30% by weight, preferably from 0.5 to 25% by weight, particularly preferably from 30 to 20% by weight, of silicon dioxide and c) from 0 to 60% by weight, preferably from 0.1 to 50% by weight, particularly preferably from 1 to 40% by weight, in particular from 5 to 30% by weight, of aluminum oxide, silicon dioxide and/or titanium dioxide in the form of rutile or anatase and d) from 0.1 to 10% by weight, preferably from 0.2 to 8% by weight, particularly preferably from 0.5 to 5% by weight, of at least one element of main group I or II, an element of transition group III, an element of transition group VIII, of the Periodic Table of the Elements, lanthanum and/or tin, where the sum of the percentages by weight is 100.
Preferably, the catalysts of the present invention comprise potassium or cesium as an element of main group I of the Periodic Table.
The amount of a noble metal present in the catalysts of the present invention is generally from 0.01 to 5% by weight, preferably from 0.1 to 1% by weight, particularly preferably from 0.2 to 0.5% by weight.
According to another preferred embodiment, the catalysts preferably contain from 0.1 to 5% by weight of potassium and/or cesium.
Moreover the catalysts advantageously contain from 0.05 to 1% by weight of platinum and from 0.05 to 2% by weight of tin.
In the catalysts of the present invention, from 70 to 100%, preferably from 75 to 98%, particularly preferably from 80 to 95%, of the pores are smaller than 20 nm or in the range from 40 to 5000 nm.
To produce the catalysts of the present invention, use can be made of precursors of the oxides of zirconium, titanium, silicon and aluminum (forming the support) which can be converted by calcination into the oxides. These can be prepared by known methods, for example by the sol-gel process, precipitation of the salts, dehydration of the corresponding acids, dry mixing, slurrying or spray drying. For example, a Zr02 = xA1203 = xSiOz mixed oxide can be prepared by first preparing a water-rich zirconium oxide of the formula Zr02 = xH2O by precipitation of a suitable zirconium-containing precursor. Suitable zirconium precursors are, for example, Zr(N03)4, ZrOC12 or ZrC14. The precipitation itself is carried out by addition of a base such as NaOH, KOH, Na2CO3 and NH3 and is described, for example, in EP-A-849 224.
To prepare a Zr02 = xSiOz mixed oxide, the Zr precursor obtained as above can be mixed with an Si-containing precursor. Well suited Si02 precursors are, for example, water-containing sols of Si02 such as LudoxTM. The two components can be mixed, for example, by simple mechanical mixing or by spray drying in a spray dryer.
when using mixed oxides, it is possible to influence the pore structure in a targeted way. The particle sizes of the various precursors influence the pore structure. Thus, for example, macropores can be generated in the microstructure by use of A1203 having a low loss on ignition and a defined particle size distribution. An aluminum oxide which has been found to be useful for this purpose is Puralox (A1203 having a loss on ignition of about 3%).
To prepare a Zr02 = xSi02 = xA1203 mixed oxide, the Si02 = xZr02 powder mixture obtained as described above can be admixed with an Al-containing precursor. This can be carried out, for example, by simple mechanical mixing in a kneader. However, a Zr02 = xSi02 = xA1203 mixed oxide can also be prepared in a single step by dry mixing of the individual precursors.
Compared to pure Zr02, the mixed oxides have the advantage, inter alia, that they can be shaped easily. For this purpose, the powder mixture obtained is admixed in a kneader with a concentrated acid and can then be converted into a shaped body, e.g. by means of a ram extruder or a screw extruder.
A further possible way of producing the support having a specific pore radius distribution for the catalysts of the present invention is to add, during the preparation, various polymers which can be partly or completely removed by calcination so as to form pores in defined pore radius ranges.
The mixing of the polymers and the oxide precursors can, for example, be carried out by simple mechanical mixing or by spray drying in a spray dryer.
4a More preferably, the polymers are selected from the group consisting of polyamines, polyacrylates, polyalcohols, polysiloxanes, carbohydrates, polyvinylpyrrolidone or mixtures thereof.
The use of PVP (polyvinylpyrrolidone) has been found to be particularly advantageous for producing the supports having a bimodal pore radius distribution. If PVP is added during a production step to one or more oxide precursors of the elements Zr, Ti, Al or Si, macropores in the range from 200 to 5000 nm are formed after calcination. A further advantage of the use of PVP is that the support can be shaped more readily. Thus, extrudates having good mechanical properties can be produced easily from freshly precipitated water-containing Zr02 = xHZO
which has previously been dried at 120 C when PVP and formic acid are added, even without further oxide precursors.
The mixed oxide supports of the catalysts of the present invention generally have higher BET surface areas after calcination than do pure Zr02 supports. The BET surface areas of the mixed oxide supports are generally from 40 to 300 m2/g, preferably from 50 to 200 m2/g, particularly preferably from 60 to 150 m2/g. The pore volume of the catalysts of the present invention is usually from 0.1 to 0.8 ml/g, preferably from 0.2 to 0.6 ml/g, and even more preferably from 0.25 to 0.5 mi/g. The mean pore diameter of the catalysts of the present invention, which can be detertmined by Hg porosimetry, is from 5 to 20 nm, preferably from 8 to 18 nm. Furthermore, it is advantageous for from 10 to 80% of the pore volume to be made up by pores > 40 nm.
The calcination of the mixed oxide supports is advantageously carried out after the application of the active components and is carried out at from 400 to 700 C, preferably from 500 to 650 C, particularly preferably from 560 to 620 C. The = 0050/50549 CA 02432200 2003-06-18 calcination temperature should usually be at least as high as the reaction temperature of the dehydrogenation for which the catalysts of the present invention are used.
a) from 30 to 99.9% by weight of zirconium dioxide and b) from 0 to 60% by weight of aluminum oxide, silicon dioxide and/or titanium dioxide; and c) from 0.1 to 10% by weight of at least one element of main group I and II, an element of transition group III, an element of transition group VIII, of the Periodic Table of the Elements, lanthanum and/or tin, with the proviso that the sum of the percentages by weight is 100, a process for the dehydrogenation of C2-C16-hydrocarbons and the use of these catalysts for this purpose and also a process for producing these catalysts.
The catalysts of the present invention as claimed, more specifically consist of a catalyst having a bimodal pore radius distribution and consisting essentially of:
a) from 30 to 99.9% by weight of zirconium dioxide of which from 50 to 100% by weight is in the monoclinic modification and;
b) from 0 to 60% by weight of aluminum oxide, silicon dioxide and/or titanium dioxide; and c) from 0.1 to 10% by weight of at least one element selected from among main groups one and two and transition groups three and eight of the Periodic Table of the Elements and tin, with the proviso that the sum of the percentages by weight is 100.
The catalysts of the present invention, preferably consist of, a) from 30 to 99.9% by weight, preferably from 20 to 98% by weight, particularly preferably from 30 to 95% by weight and even more preferably from 64 to 95% by weight, of zirconium dioxide of which from 50 to 100% by weight, preferably from 60 to 99% by weight, particularly preferably from 70 to 98% by weight, is in the monoclinic and/or tetragonal modification and b) from 0.1 to 30% by weight, preferably from 0.5 to 25% by weight, particularly preferably from 30 to 20% by weight, of silicon dioxide and c) from 0 to 60% by weight, preferably from 0.1 to 50% by weight, particularly preferably from 1 to 40% by weight, in particular from 5 to 30% by weight, of aluminum oxide, silicon dioxide and/or titanium dioxide in the form of rutile or anatase and d) from 0.1 to 10% by weight, preferably from 0.2 to 8% by weight, particularly preferably from 0.5 to 5% by weight, of at least one element of main group I or II, an element of transition group III, an element of transition group VIII, of the Periodic Table of the Elements, lanthanum and/or tin, where the sum of the percentages by weight is 100.
Preferably, the catalysts of the present invention comprise potassium or cesium as an element of main group I of the Periodic Table.
The amount of a noble metal present in the catalysts of the present invention is generally from 0.01 to 5% by weight, preferably from 0.1 to 1% by weight, particularly preferably from 0.2 to 0.5% by weight.
According to another preferred embodiment, the catalysts preferably contain from 0.1 to 5% by weight of potassium and/or cesium.
Moreover the catalysts advantageously contain from 0.05 to 1% by weight of platinum and from 0.05 to 2% by weight of tin.
In the catalysts of the present invention, from 70 to 100%, preferably from 75 to 98%, particularly preferably from 80 to 95%, of the pores are smaller than 20 nm or in the range from 40 to 5000 nm.
To produce the catalysts of the present invention, use can be made of precursors of the oxides of zirconium, titanium, silicon and aluminum (forming the support) which can be converted by calcination into the oxides. These can be prepared by known methods, for example by the sol-gel process, precipitation of the salts, dehydration of the corresponding acids, dry mixing, slurrying or spray drying. For example, a Zr02 = xA1203 = xSiOz mixed oxide can be prepared by first preparing a water-rich zirconium oxide of the formula Zr02 = xH2O by precipitation of a suitable zirconium-containing precursor. Suitable zirconium precursors are, for example, Zr(N03)4, ZrOC12 or ZrC14. The precipitation itself is carried out by addition of a base such as NaOH, KOH, Na2CO3 and NH3 and is described, for example, in EP-A-849 224.
To prepare a Zr02 = xSiOz mixed oxide, the Zr precursor obtained as above can be mixed with an Si-containing precursor. Well suited Si02 precursors are, for example, water-containing sols of Si02 such as LudoxTM. The two components can be mixed, for example, by simple mechanical mixing or by spray drying in a spray dryer.
when using mixed oxides, it is possible to influence the pore structure in a targeted way. The particle sizes of the various precursors influence the pore structure. Thus, for example, macropores can be generated in the microstructure by use of A1203 having a low loss on ignition and a defined particle size distribution. An aluminum oxide which has been found to be useful for this purpose is Puralox (A1203 having a loss on ignition of about 3%).
To prepare a Zr02 = xSi02 = xA1203 mixed oxide, the Si02 = xZr02 powder mixture obtained as described above can be admixed with an Al-containing precursor. This can be carried out, for example, by simple mechanical mixing in a kneader. However, a Zr02 = xSi02 = xA1203 mixed oxide can also be prepared in a single step by dry mixing of the individual precursors.
Compared to pure Zr02, the mixed oxides have the advantage, inter alia, that they can be shaped easily. For this purpose, the powder mixture obtained is admixed in a kneader with a concentrated acid and can then be converted into a shaped body, e.g. by means of a ram extruder or a screw extruder.
A further possible way of producing the support having a specific pore radius distribution for the catalysts of the present invention is to add, during the preparation, various polymers which can be partly or completely removed by calcination so as to form pores in defined pore radius ranges.
The mixing of the polymers and the oxide precursors can, for example, be carried out by simple mechanical mixing or by spray drying in a spray dryer.
4a More preferably, the polymers are selected from the group consisting of polyamines, polyacrylates, polyalcohols, polysiloxanes, carbohydrates, polyvinylpyrrolidone or mixtures thereof.
The use of PVP (polyvinylpyrrolidone) has been found to be particularly advantageous for producing the supports having a bimodal pore radius distribution. If PVP is added during a production step to one or more oxide precursors of the elements Zr, Ti, Al or Si, macropores in the range from 200 to 5000 nm are formed after calcination. A further advantage of the use of PVP is that the support can be shaped more readily. Thus, extrudates having good mechanical properties can be produced easily from freshly precipitated water-containing Zr02 = xHZO
which has previously been dried at 120 C when PVP and formic acid are added, even without further oxide precursors.
The mixed oxide supports of the catalysts of the present invention generally have higher BET surface areas after calcination than do pure Zr02 supports. The BET surface areas of the mixed oxide supports are generally from 40 to 300 m2/g, preferably from 50 to 200 m2/g, particularly preferably from 60 to 150 m2/g. The pore volume of the catalysts of the present invention is usually from 0.1 to 0.8 ml/g, preferably from 0.2 to 0.6 ml/g, and even more preferably from 0.25 to 0.5 mi/g. The mean pore diameter of the catalysts of the present invention, which can be detertmined by Hg porosimetry, is from 5 to 20 nm, preferably from 8 to 18 nm. Furthermore, it is advantageous for from 10 to 80% of the pore volume to be made up by pores > 40 nm.
The calcination of the mixed oxide supports is advantageously carried out after the application of the active components and is carried out at from 400 to 700 C, preferably from 500 to 650 C, particularly preferably from 560 to 620 C. The = 0050/50549 CA 02432200 2003-06-18 calcination temperature should usually be at least as high as the reaction temperature of the dehydrogenation for which the catalysts of the present invention are used.
5 The catalysts of the present invention have a bimodal pore radius distribution. The pores are mostly in the range up to 20 nm and in the range from 40 to 5000 nm. Based on the pore volume, these pores make up at least 70% of the pores. The proportion of pores less than 20 nm is generally from 20 to 60%, while the proportion of pores in the range from 40 to 5000 nm is generally likewise from 20 to 60%.
The doping of the mixed oxides with a basic compound can be carried out either during their preparation, for example by coprecipitation, or subsequently, for example by impregnation of the mixed oxide with an alkali metal compound or alkaline earth metal compound or a compound of transition group III or a rare earth metal compound. Particularly suitable dopants are K, Cs and lanthanum.
The application of the dehydrogenation-active component, which is usually a metal of transition group VIII, is generally carried out by impregnation with a suitable metal salt precursor which can be converted into the corresponding metal oxide by calcination. As an alternative to impregnation, the dehydrogenation-active component can also be applied by other methods, for example spraying the metal salt precursor onto the support. Suitable metal salt precursors are, for example, the nitrates, acetates and chlorides of the appropriate metals, or complex anions of the metals used. Preference is given to using platinum as H2PtCl6 or Pt(N03)2. Solvents which can be used for the metal salt precursors are water and organic solvents.
Particularly suitable solvents are lower alcohols such as methanol and ethanol.
Further suitable precursors when using noble metals as dehydrogenation-active component are the corresponding noble metal sols which can be prepared by one of the known methods, for example by reduction of a metal salt with a reducing agent in the presence of a stabilizer such as PVP. The preparation technique is dealt with comprehensively in the German Patent Application DE-A-195 00 366.
The catalyst can be used as a fixed bed in the reactor or, for example, in the form of a fluidized bed and may have an appropriate shape. Suitable shapes are, for example, granules (crushed material), pellets, monoliths, spheres or extrudates (rods, wagon wheels, stars, rings).
As alkali metal and alkaline earth metal precursors, use is generally made of compounds which can be converted into the corresponding oxides by calcination. Examples of suitable precursors are hydroxides, carbonates, oxalates, acetates or mixed hydroxycarbonates of the alkali metals and alkaline earth metals.
if the mixed oxide support is additionally or exclusively doped with a metal of main group III or transition group III, the starting materials in this case should be compounds which can be converted into the corresponding oxides by calcination. If lanthanum is used, suitable starting compounds are, for example, lanthanum oxide carbonate, La(OH)3, La3(C03)2, La(N03)3 or lanthanum compounds containing organic anions, e.g. lanthanum acetate, lanthanum formate or lanthanum oxalate.
The dehydrogenation of propane is generally carried out at reaction temperatures of from 300 to 8000C, preferably from 450 to 7000C, and a pressure of from 0.1 to 100 bar, preferably from 0.1 to 40 bar, and at a WI3SV (weight hourly space velocity) of from 0.01 to 100 h-1, preferably from 0.1 to 20 h-1. Apart from the hydrocarbon to be dehydrogenated, the feed may further comprise diluents such as C02, N2, noble gases and/or steam, preferably N2 and/or steam, particularly preferably steam.
A specific feature of the catalysts of the present invention is that they are active in the dehydrogenation of hydrocarbons in the presence of steam and it is therefore possible to utilize the advantages associated therewith, for example removal of the equilibrium limitation, reduction in carbon deposits and lengthening of the operating life.
If desired, hydrogen can be added to the hydrocarbon feed, in which case the ratio of hydrogen to hydrocarbon is generally from 0.1:1 to 100:1, preferably from 1:1 to 20:1. The dehydrogenation of hydrocarbons using the catalysts of the present invention is preferably carried out without use of hydrogen.
Apart from the continuous addition of a gas, in particular of steam, it is possible to regenerate the catalyst by passing hydrogen or air over it from time to time. The regeneration itself takes place at from 300 to 9000C, preferably from 400 to 8000C, using a free oxidizing agent, preferably air, or in a reducing atmosphere, preferably hydrogen. Regeneration can be carried out at subatmospheric pressure, atmospheric pressure or superatmospheric pressure. Preference is given to pressures in the range from 0.5 to 100 bar.
Hydrocarbons which can be hydrogenated by means of the catalysts of the present invention are, for example, C2-C16-hydrocarbons such as ethane, n-propane, n-butane, iso-butane, n-pentane, iso-pentane, n-hexane, n-heptane, n-octane, n-nonane, n-decane, n-undecane, n-dodecane, n-tridecane, n-tetradecane, n-pentadecane, n-hexadecane, preferably C2-C8-hydrocarbons such as ethane, n-propane, n-butane, iso-butane, n-pentane, iso-pentane, n-hexane, n-heptane, n-octane, particularly preferably C2-C4-hydrocarbons such as ethane, n-propane, n-butane and iso-butane, in particular propane and iso-butane.
Propylene is a sought-after product, particularly for the synthesis of polypropylene or for the synthesis of functionalized monomers and their polymerization products. An alternative to the preparation of propylene by steam cracking of light naptha is the dehydrogenation of propane.
isobutene is an important product, particularly for the preparation of MTBE (Methyl tert-butyl ether). It is used, particularly in the USA, as a fuel additive for increasing the octane number. isobutene can be prepared by dehydrogenation of isobutane in a process analogous to that for producing propylene.
Examples Catalyst production Example 1 A solution of 0.7793 g of SnC12 = 2H20 and 0.5124 g of H2PtC16 =
6H20 in 400 ml of ethanol was poured over 67.03 g of Zr02 = xSiOZ
= xA1203 (MEL, product designation XZO 747/03, 1.6-2 mm granules). The excess solution was removed under a reduced pressure of 28 mbar on a rotary evaporator over a period of 30 minutes. The composition was dried at 100OC for 15 hours and calcined at 5600C for 3 hours. A solution of 0.5027g of CsN03 and 1.7668g of KN03 in 166 ml of water was then poured over the catalyst. The supernatant solution was removed under a reduced pressure of 30 mbar over a period of 30 minutes. The catalyst , was dried at 100 C for 15 hours and calcined at 560 C for 3 hours.
The catalyst had a BET surface area of 92 m2/g. Mercury porosimetry measurements gave a pore volume of 0.29 ml/g, a pore area of 67 m2/g and a mean pore radius of 4.9 nm. Based on the pore volume, about 31% of the pores had a diameter of less than nm and about 57% had a diameter in the range from 200 and 4000 nm.
The composition of the catalyst is shown in Table 1.
Example 2 186.73 g of ZrOC12 = 8H20 were dissolved in 800 ml of water. At room temperature, 347 ml of 5 M NaOH were added dropwise to this solution at a rate of 1 ml/min. After a time of about 6 hours, the precipitation was complete and the pH was 14. The precipitated material was aged for 15 hours at 100 C. The suspension was subsequently filtered, the solid was washed with 3000 ml of a 5% strength NH4NO3 solution and subsequently with pure water until free chloride could no longer be detected. The solid was dried at 100 C for 16 hours and was then heated at a heating rate of 1 C/min to 600 C and calcined at this temperature for 12 hours.
110 g of a Zr02 powder prepared in this way were pretreated with 3.3 g of walocel in 40 ml of water and the mixture was kneaded for 2 hours, then extruded under a pressure of 30 bar to form 3 mm extrudates and subsequently crushed.
A solution of 0.465 g of SnC12 = 2H20 and 0.306 g of H2PtC16 =
6H20 in 245 ml of ethanol was poured over 40 g of the crushed material produced as described above (sieve fraction: 1.6-2 mm).
The excess solution was removed under a reduced pressure of 28 mbar on a rotary evaporator over a period of 30 minutes. The composition was dried at 100 C for 15 hours and calcined at 560 C for 3 hours. A solution of 0.299 g of CsN03 and 0.663 g of KN03 in 105 ml of water was then poured over the catalyst. The supernatant solution was removed under a reduced pressure of 30 mbar over a period of 30 minutes. The catalyst was dried at 100 C for 15 hours and calcined at 560 C for 3 hours.
The catalyst had a BET surface area of 107 mz/g. Mercury porosimetry measurements gave a pore volume of 0.46 ml/g, a pore area of 102 m2/g and a mean pore radius of 7.7 nm. Based on the ti pore volume, about 37% of the pores had a diameter of not more than 10 nm and about 40% had a diameter in the range from 200 and 5000 nm.
The composition of the catalyst is shown in Table 1..
Example 3 373.46 g of ZrOCl2 = 8H20 were dissolved in 3200 ml of water. At room temperature, 694 ml of 5 M NaOH were added dropwise to this solution at a rate of 1 ml/min. After a time of about 6 hours, the precipitation was complete and the pH was 14. The precipitated material was aged for 15 hours at 100 C. The suspension was subsequently filtered, the solid was washed with 6000 ml of a 5% strength NH4NO3 solution and subsequently with pure water until free C1- could no longer be detected. The solid was dried at 100 C for 16 hours. 6 g of PVP
(polyvinylpyrrolidone) and 6 g of concentrated formic acid in 70 ml of water were added to 200 g of the precipitated material prepared in this way. The mixture was kneaded for 2 hours and extruded under a pressure of 20 bar to form 3 mm extrudates which were subsequently crushed.
A solution of 0.639 g of SnC12 = xH2O and 0.421 g of H2PtC16 =
6H20 in 337 ml of ethanol was poured over 40 g of the crushed material produced as described above (sieve fraction: 1.6-2 mm).
The excess solution was removed under a reduced pressure of 28 mbar on a rotary evaporator over a period of 30 minutes. The composition was dried at 100 C for 15 hours and calcined at 560 C for 3 hours. A solution of 0.411 g of CsN03 and 0.725 g of KN03 in 144 ml of water was then poured over the catalyst. The supernatant solution was removed under a reduced pressure of 30 mbar over a period of 30 minutes. The catalyst was dried at 100 C for 15 hours and calcined at 560 C for 3 hours.
The catalyst had a BET surface area of 102 m2/g. Mercury porosimetry measurements gave a pore volume of 0.32 ml/g, a pore area of 101 m2/g and a mean pore radius of 7.8 nm. Based on the pore volume, about 50% of the pores had a diameter of not more than 10 nm and about 25% had a diameter in the range from 200 and 2000 nm.
The composition and the performance of the catalyst are shown in Table 1.
Example 4 A solution of 0.384 g of SnC12 = 2H2O and 0.252 g of H2PtCl6 =
6H20 in 196 ml ethanol was poured over 32 g of a crushed Zr02 =
5 xSiOZ mixed oxide from Norton (# 9816590; sieve fraction 1.6-2 mm).
The excess solution was removed under a reduced pressure of 28 mbar on a rotary evaporator over a period of 30 minutes. The 10 composition was dried at 1000C for 15 hours and calcined at 5600C for 3 hours. A solution of 0.247 g of CsN03i 0.435 g of KN03 and 3.147 g of La(N03)3 = 6H2O in 120 ml of H20 was then poured over the catalyst. The supernatant solution was removed under a reduced pressure of 30 mbar over a period of 30 minutes.
The catalyst was dried at 1000C for 15 hours and calcined at 5600C for 3 hours.
The catalyst had a BET surface area of 82 m2/g. Mercury porosimetry measurements gave a pore volume of 0.27 ml/g, a pore area of 65 m2/g and a mean pore radius of 11.7 nm. Based on the pore volume, about 58% of the pores had a diameter of not more than 20 nm, about 18% of the pores had a diameter of from 40 to 100 nm and about 30% had a diameter of more than 40 and less than 5000 nm.
The composition of the catalyst is shown in Table 1.
Comparative Example 1 (Comp. 1) A catalyst was prepared for comparison using the method in WO-A-94/29021, Example l (Pt/Sn/Cs/Mg(Al)O).
The composition of the catalyst is shown in Table 1.
Comparative Example 2(Comp. 2) The catalyst was produced using a method analogous to Comparative Example 1.
The composition of the catalyst is shown in Table 1.
Catalyst test 20 ml of a catalyst produced as described above were installed in a tube reactor having an internal diameter of 22 mm. The catalyst was treated with hydrogen at 5800C for 30 minutes. The catalyst was then exposed to a mixture of 80% of nitrogen and = 0050/50549 CA 02432200 2003-06-18 20% of air (lean air) at the same temperature. After a flushing phase of 15 minutes using pure nitrogen, the catalyst was reduced with hydrogen for 30 minutes. 20 standard 1/h of propane (99.5% pure) and H20 in a molar ratio of propane/steam of 1:1 were then passed over the catalyst at a reaction temperature of 580 C or 610 C. The pressure was 1.5 bar and the GHSV was 1000 h-1. The reaction products were determined by gas chromatography.
The results using the catalysts of Examples 1 to 4 and the Comparative Examples are shown in Table 1.
Table 1: Performance of the catalysts of Examples 1 to 4 and Comparative Examples 1 and 2 in the dehydrogenation of propane*
Conversion Selecti-[~] after vity [%]
after Example Pt Sn K Cs Zr02 Si02 A1203 1 h 17 h 1 h 17 h No./[ C] [%] [%] [%] [%] [%] [%l [%]
1 /580 0.3 0.6 1.0 0.5 85.6 2.1 12.0 38 36 85 91 2 /580 0.3 0.6 0.5 0.5 98.1 --- --- 41 34 89 85 3 /580 0.3 0.6 1.0 0.5 97.6 --- --- 38 32 92 86 4 /610 0.3 0.6 0.5 0.5 90.8 4.5 --- 49 45 93 95 Comp. 1 0.3 0.3 --- 0.5 --- --- --- 33 29 92 95 Comp. 2 0.3 0.6 --- 0.5 -47 38 93 93 *) Test conditions: 20 ml of catalyst, granule size = 1.6 -2 mm; 580 C or 610 C; propane/H20 = 1:1 (mol/mol); 20 standard 1/h of propane; GHSV = 1000 h-i; 1.5 bar.
**) Comparative catalyst: Pt/Sn/Cs/Mg(Al)O from WO-A-94/29021 Example 1.
The doping of the mixed oxides with a basic compound can be carried out either during their preparation, for example by coprecipitation, or subsequently, for example by impregnation of the mixed oxide with an alkali metal compound or alkaline earth metal compound or a compound of transition group III or a rare earth metal compound. Particularly suitable dopants are K, Cs and lanthanum.
The application of the dehydrogenation-active component, which is usually a metal of transition group VIII, is generally carried out by impregnation with a suitable metal salt precursor which can be converted into the corresponding metal oxide by calcination. As an alternative to impregnation, the dehydrogenation-active component can also be applied by other methods, for example spraying the metal salt precursor onto the support. Suitable metal salt precursors are, for example, the nitrates, acetates and chlorides of the appropriate metals, or complex anions of the metals used. Preference is given to using platinum as H2PtCl6 or Pt(N03)2. Solvents which can be used for the metal salt precursors are water and organic solvents.
Particularly suitable solvents are lower alcohols such as methanol and ethanol.
Further suitable precursors when using noble metals as dehydrogenation-active component are the corresponding noble metal sols which can be prepared by one of the known methods, for example by reduction of a metal salt with a reducing agent in the presence of a stabilizer such as PVP. The preparation technique is dealt with comprehensively in the German Patent Application DE-A-195 00 366.
The catalyst can be used as a fixed bed in the reactor or, for example, in the form of a fluidized bed and may have an appropriate shape. Suitable shapes are, for example, granules (crushed material), pellets, monoliths, spheres or extrudates (rods, wagon wheels, stars, rings).
As alkali metal and alkaline earth metal precursors, use is generally made of compounds which can be converted into the corresponding oxides by calcination. Examples of suitable precursors are hydroxides, carbonates, oxalates, acetates or mixed hydroxycarbonates of the alkali metals and alkaline earth metals.
if the mixed oxide support is additionally or exclusively doped with a metal of main group III or transition group III, the starting materials in this case should be compounds which can be converted into the corresponding oxides by calcination. If lanthanum is used, suitable starting compounds are, for example, lanthanum oxide carbonate, La(OH)3, La3(C03)2, La(N03)3 or lanthanum compounds containing organic anions, e.g. lanthanum acetate, lanthanum formate or lanthanum oxalate.
The dehydrogenation of propane is generally carried out at reaction temperatures of from 300 to 8000C, preferably from 450 to 7000C, and a pressure of from 0.1 to 100 bar, preferably from 0.1 to 40 bar, and at a WI3SV (weight hourly space velocity) of from 0.01 to 100 h-1, preferably from 0.1 to 20 h-1. Apart from the hydrocarbon to be dehydrogenated, the feed may further comprise diluents such as C02, N2, noble gases and/or steam, preferably N2 and/or steam, particularly preferably steam.
A specific feature of the catalysts of the present invention is that they are active in the dehydrogenation of hydrocarbons in the presence of steam and it is therefore possible to utilize the advantages associated therewith, for example removal of the equilibrium limitation, reduction in carbon deposits and lengthening of the operating life.
If desired, hydrogen can be added to the hydrocarbon feed, in which case the ratio of hydrogen to hydrocarbon is generally from 0.1:1 to 100:1, preferably from 1:1 to 20:1. The dehydrogenation of hydrocarbons using the catalysts of the present invention is preferably carried out without use of hydrogen.
Apart from the continuous addition of a gas, in particular of steam, it is possible to regenerate the catalyst by passing hydrogen or air over it from time to time. The regeneration itself takes place at from 300 to 9000C, preferably from 400 to 8000C, using a free oxidizing agent, preferably air, or in a reducing atmosphere, preferably hydrogen. Regeneration can be carried out at subatmospheric pressure, atmospheric pressure or superatmospheric pressure. Preference is given to pressures in the range from 0.5 to 100 bar.
Hydrocarbons which can be hydrogenated by means of the catalysts of the present invention are, for example, C2-C16-hydrocarbons such as ethane, n-propane, n-butane, iso-butane, n-pentane, iso-pentane, n-hexane, n-heptane, n-octane, n-nonane, n-decane, n-undecane, n-dodecane, n-tridecane, n-tetradecane, n-pentadecane, n-hexadecane, preferably C2-C8-hydrocarbons such as ethane, n-propane, n-butane, iso-butane, n-pentane, iso-pentane, n-hexane, n-heptane, n-octane, particularly preferably C2-C4-hydrocarbons such as ethane, n-propane, n-butane and iso-butane, in particular propane and iso-butane.
Propylene is a sought-after product, particularly for the synthesis of polypropylene or for the synthesis of functionalized monomers and their polymerization products. An alternative to the preparation of propylene by steam cracking of light naptha is the dehydrogenation of propane.
isobutene is an important product, particularly for the preparation of MTBE (Methyl tert-butyl ether). It is used, particularly in the USA, as a fuel additive for increasing the octane number. isobutene can be prepared by dehydrogenation of isobutane in a process analogous to that for producing propylene.
Examples Catalyst production Example 1 A solution of 0.7793 g of SnC12 = 2H20 and 0.5124 g of H2PtC16 =
6H20 in 400 ml of ethanol was poured over 67.03 g of Zr02 = xSiOZ
= xA1203 (MEL, product designation XZO 747/03, 1.6-2 mm granules). The excess solution was removed under a reduced pressure of 28 mbar on a rotary evaporator over a period of 30 minutes. The composition was dried at 100OC for 15 hours and calcined at 5600C for 3 hours. A solution of 0.5027g of CsN03 and 1.7668g of KN03 in 166 ml of water was then poured over the catalyst. The supernatant solution was removed under a reduced pressure of 30 mbar over a period of 30 minutes. The catalyst , was dried at 100 C for 15 hours and calcined at 560 C for 3 hours.
The catalyst had a BET surface area of 92 m2/g. Mercury porosimetry measurements gave a pore volume of 0.29 ml/g, a pore area of 67 m2/g and a mean pore radius of 4.9 nm. Based on the pore volume, about 31% of the pores had a diameter of less than nm and about 57% had a diameter in the range from 200 and 4000 nm.
The composition of the catalyst is shown in Table 1.
Example 2 186.73 g of ZrOC12 = 8H20 were dissolved in 800 ml of water. At room temperature, 347 ml of 5 M NaOH were added dropwise to this solution at a rate of 1 ml/min. After a time of about 6 hours, the precipitation was complete and the pH was 14. The precipitated material was aged for 15 hours at 100 C. The suspension was subsequently filtered, the solid was washed with 3000 ml of a 5% strength NH4NO3 solution and subsequently with pure water until free chloride could no longer be detected. The solid was dried at 100 C for 16 hours and was then heated at a heating rate of 1 C/min to 600 C and calcined at this temperature for 12 hours.
110 g of a Zr02 powder prepared in this way were pretreated with 3.3 g of walocel in 40 ml of water and the mixture was kneaded for 2 hours, then extruded under a pressure of 30 bar to form 3 mm extrudates and subsequently crushed.
A solution of 0.465 g of SnC12 = 2H20 and 0.306 g of H2PtC16 =
6H20 in 245 ml of ethanol was poured over 40 g of the crushed material produced as described above (sieve fraction: 1.6-2 mm).
The excess solution was removed under a reduced pressure of 28 mbar on a rotary evaporator over a period of 30 minutes. The composition was dried at 100 C for 15 hours and calcined at 560 C for 3 hours. A solution of 0.299 g of CsN03 and 0.663 g of KN03 in 105 ml of water was then poured over the catalyst. The supernatant solution was removed under a reduced pressure of 30 mbar over a period of 30 minutes. The catalyst was dried at 100 C for 15 hours and calcined at 560 C for 3 hours.
The catalyst had a BET surface area of 107 mz/g. Mercury porosimetry measurements gave a pore volume of 0.46 ml/g, a pore area of 102 m2/g and a mean pore radius of 7.7 nm. Based on the ti pore volume, about 37% of the pores had a diameter of not more than 10 nm and about 40% had a diameter in the range from 200 and 5000 nm.
The composition of the catalyst is shown in Table 1..
Example 3 373.46 g of ZrOCl2 = 8H20 were dissolved in 3200 ml of water. At room temperature, 694 ml of 5 M NaOH were added dropwise to this solution at a rate of 1 ml/min. After a time of about 6 hours, the precipitation was complete and the pH was 14. The precipitated material was aged for 15 hours at 100 C. The suspension was subsequently filtered, the solid was washed with 6000 ml of a 5% strength NH4NO3 solution and subsequently with pure water until free C1- could no longer be detected. The solid was dried at 100 C for 16 hours. 6 g of PVP
(polyvinylpyrrolidone) and 6 g of concentrated formic acid in 70 ml of water were added to 200 g of the precipitated material prepared in this way. The mixture was kneaded for 2 hours and extruded under a pressure of 20 bar to form 3 mm extrudates which were subsequently crushed.
A solution of 0.639 g of SnC12 = xH2O and 0.421 g of H2PtC16 =
6H20 in 337 ml of ethanol was poured over 40 g of the crushed material produced as described above (sieve fraction: 1.6-2 mm).
The excess solution was removed under a reduced pressure of 28 mbar on a rotary evaporator over a period of 30 minutes. The composition was dried at 100 C for 15 hours and calcined at 560 C for 3 hours. A solution of 0.411 g of CsN03 and 0.725 g of KN03 in 144 ml of water was then poured over the catalyst. The supernatant solution was removed under a reduced pressure of 30 mbar over a period of 30 minutes. The catalyst was dried at 100 C for 15 hours and calcined at 560 C for 3 hours.
The catalyst had a BET surface area of 102 m2/g. Mercury porosimetry measurements gave a pore volume of 0.32 ml/g, a pore area of 101 m2/g and a mean pore radius of 7.8 nm. Based on the pore volume, about 50% of the pores had a diameter of not more than 10 nm and about 25% had a diameter in the range from 200 and 2000 nm.
The composition and the performance of the catalyst are shown in Table 1.
Example 4 A solution of 0.384 g of SnC12 = 2H2O and 0.252 g of H2PtCl6 =
6H20 in 196 ml ethanol was poured over 32 g of a crushed Zr02 =
5 xSiOZ mixed oxide from Norton (# 9816590; sieve fraction 1.6-2 mm).
The excess solution was removed under a reduced pressure of 28 mbar on a rotary evaporator over a period of 30 minutes. The 10 composition was dried at 1000C for 15 hours and calcined at 5600C for 3 hours. A solution of 0.247 g of CsN03i 0.435 g of KN03 and 3.147 g of La(N03)3 = 6H2O in 120 ml of H20 was then poured over the catalyst. The supernatant solution was removed under a reduced pressure of 30 mbar over a period of 30 minutes.
The catalyst was dried at 1000C for 15 hours and calcined at 5600C for 3 hours.
The catalyst had a BET surface area of 82 m2/g. Mercury porosimetry measurements gave a pore volume of 0.27 ml/g, a pore area of 65 m2/g and a mean pore radius of 11.7 nm. Based on the pore volume, about 58% of the pores had a diameter of not more than 20 nm, about 18% of the pores had a diameter of from 40 to 100 nm and about 30% had a diameter of more than 40 and less than 5000 nm.
The composition of the catalyst is shown in Table 1.
Comparative Example 1 (Comp. 1) A catalyst was prepared for comparison using the method in WO-A-94/29021, Example l (Pt/Sn/Cs/Mg(Al)O).
The composition of the catalyst is shown in Table 1.
Comparative Example 2(Comp. 2) The catalyst was produced using a method analogous to Comparative Example 1.
The composition of the catalyst is shown in Table 1.
Catalyst test 20 ml of a catalyst produced as described above were installed in a tube reactor having an internal diameter of 22 mm. The catalyst was treated with hydrogen at 5800C for 30 minutes. The catalyst was then exposed to a mixture of 80% of nitrogen and = 0050/50549 CA 02432200 2003-06-18 20% of air (lean air) at the same temperature. After a flushing phase of 15 minutes using pure nitrogen, the catalyst was reduced with hydrogen for 30 minutes. 20 standard 1/h of propane (99.5% pure) and H20 in a molar ratio of propane/steam of 1:1 were then passed over the catalyst at a reaction temperature of 580 C or 610 C. The pressure was 1.5 bar and the GHSV was 1000 h-1. The reaction products were determined by gas chromatography.
The results using the catalysts of Examples 1 to 4 and the Comparative Examples are shown in Table 1.
Table 1: Performance of the catalysts of Examples 1 to 4 and Comparative Examples 1 and 2 in the dehydrogenation of propane*
Conversion Selecti-[~] after vity [%]
after Example Pt Sn K Cs Zr02 Si02 A1203 1 h 17 h 1 h 17 h No./[ C] [%] [%] [%] [%] [%] [%l [%]
1 /580 0.3 0.6 1.0 0.5 85.6 2.1 12.0 38 36 85 91 2 /580 0.3 0.6 0.5 0.5 98.1 --- --- 41 34 89 85 3 /580 0.3 0.6 1.0 0.5 97.6 --- --- 38 32 92 86 4 /610 0.3 0.6 0.5 0.5 90.8 4.5 --- 49 45 93 95 Comp. 1 0.3 0.3 --- 0.5 --- --- --- 33 29 92 95 Comp. 2 0.3 0.6 --- 0.5 -47 38 93 93 *) Test conditions: 20 ml of catalyst, granule size = 1.6 -2 mm; 580 C or 610 C; propane/H20 = 1:1 (mol/mol); 20 standard 1/h of propane; GHSV = 1000 h-i; 1.5 bar.
**) Comparative catalyst: Pt/Sn/Cs/Mg(Al)O from WO-A-94/29021 Example 1.
Claims (9)
1. A catalyst having a bimodal pore radius distribution and consisting essentially of:
a) from 30 to 99.9% by weight of zirconium dioxide of which from 50 to 100% by weight is in the monoclinic modification;
b) from 0 to 60% by weight of aluminum oxide, silicon dioxide and/or titanium dioxide; and c) from 0.1 to 10% by weight of at least one element selected from among main groups one and two and transition groups three and eight of the Periodic Table of the Elements and tin, with the proviso that the sum of the percentages by weight is 100.
a) from 30 to 99.9% by weight of zirconium dioxide of which from 50 to 100% by weight is in the monoclinic modification;
b) from 0 to 60% by weight of aluminum oxide, silicon dioxide and/or titanium dioxide; and c) from 0.1 to 10% by weight of at least one element selected from among main groups one and two and transition groups three and eight of the Periodic Table of the Elements and tin, with the proviso that the sum of the percentages by weight is 100.
2. The catalyst as claimed in claim 1 which consists essentially of:
a) from 64 to 95% by weight of zirconium dioxide;
b) from 0.5 to 25% by weight of silicon dioxide;
c) from 0.1 to 1% by weight of platinum;and d) from 0.1 to 10% by weight of at least one element selected from among potassium, cesium, lanthanum and tin, with the proviso that the sum of the constituents present is 100% by weight.
a) from 64 to 95% by weight of zirconium dioxide;
b) from 0.5 to 25% by weight of silicon dioxide;
c) from 0.1 to 1% by weight of platinum;and d) from 0.1 to 10% by weight of at least one element selected from among potassium, cesium, lanthanum and tin, with the proviso that the sum of the constituents present is 100% by weight.
3. The catalyst as claimed in claim 1 or 2, which has a BET surface area in the range from 40 to 300 m2/g.
4. The catalyst as claimed in any one of claims 1 to 3, which has a pore volume of from 0.25 to 0.5 ml/g.
5. The catalyst as claimed in any one of claims 1 to 4, which contains from 0.1 to 5% by weight of potassium and/or cesium.
6. The catalyst as claimed in any one of claims 1 to 5, which contains from 0.05 to 1% by weight of platinum and from 0.05 to 2% by weight of tin.
7. A process for preparing a catalyst as defined in any one of claims 1 to 6, wherein from 2 to 30% by weight of polyamines, polyacrylates, polyalcohols, polysiloxanes, carbohydrates, polyvinylpyrrolidone, or mixtures thereof are added to the catalyst components of the raw catalyst composition, and the mixture is calcined at above 550°C.
8. Use of a catalyst as defined in any one of claims 1 to 6, for the dehydrogenation of C2-C16-hydrocarbons.
9. A process for dehydrogenating C2-C16-hydrocarbons in the presence of a catalyst as defined in any one of claims 1 to 6.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2000/013160 WO2002051547A1 (en) | 2000-12-22 | 2000-12-22 | Catalyst with bimodal pore radius distribution |
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|---|---|
| CA2432200A1 CA2432200A1 (en) | 2002-07-04 |
| CA2432200C true CA2432200C (en) | 2007-06-26 |
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| CA002432200A Expired - Fee Related CA2432200C (en) | 2000-12-22 | 2000-12-22 | Catalyst with bimodal pore radius distribution |
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|---|---|
| EP (1) | EP1351765B1 (en) |
| JP (1) | JP4148775B2 (en) |
| KR (1) | KR100679001B1 (en) |
| BR (1) | BR0017392B1 (en) |
| CA (1) | CA2432200C (en) |
| DK (1) | DK1351765T3 (en) |
| DZ (1) | DZ3488A1 (en) |
| EA (1) | EA007454B1 (en) |
| MX (1) | MXPA03005017A (en) |
| WO (1) | WO2002051547A1 (en) |
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| DE10219879A1 (en) * | 2002-05-03 | 2003-11-20 | Basf Ag | Catalyst support and process for its manufacture |
| JP4562360B2 (en) * | 2003-07-18 | 2010-10-13 | 旭化成株式会社 | Porous crystalline zirconia material and method for producing the same |
| WO2007033934A2 (en) * | 2005-09-20 | 2007-03-29 | Basf Se | Method for determining tortuosity, catalyst support, catalyst, and method for dehydrogenating hydrocarbons |
| US7977274B2 (en) | 2006-09-29 | 2011-07-12 | Sd Lizenzverwertungsgesellschaft Mbh & Co. Kg | Catalyst with bimodal pore size distribution and the use thereof |
| US7932408B2 (en) | 2006-09-29 | 2011-04-26 | Scientific Design Company, Inc. | Catalyst with bimodal pore size distribution and the use thereof |
| KR101218453B1 (en) * | 2008-12-30 | 2013-01-04 | 주식회사 효성 | dehydrogenation catalyst |
| KR101440694B1 (en) * | 2012-12-27 | 2014-09-25 | 삼성토탈 주식회사 | A catalyst for dehydrogenation and dehydroisomerization of n-butane and a method for producing a mixture of n-butane, 1,3-butadiene and iso-butene in high yield using the same |
| CN109384639B (en) * | 2017-08-07 | 2021-05-11 | 中国石油化工股份有限公司 | Propane dehydrogenation catalyst, preparation method thereof and method for preparing propylene by propane dehydrogenation |
| CN113839047B (en) * | 2020-06-24 | 2023-01-24 | 中国石油化工股份有限公司 | Organic liquid fuel cell electrode material, preparation method and application thereof, organic liquid fuel cell electrode and fuel cell |
| CN115888681B (en) * | 2022-12-23 | 2024-07-30 | 南京克米斯璀新能源科技有限公司 | Catalyst for isomerising cis-piperylene into trans-piperylene, preparation method and application thereof |
| WO2025006558A1 (en) * | 2023-06-30 | 2025-01-02 | Dow Global Technologies Llc | Methods for converting alkanes to alkenes and environmentally safe steam tolerant dehydrogenation catalysts |
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| US3898155A (en) * | 1973-12-19 | 1975-08-05 | Gulf Research Development Co | Heavy oil demetallization and desulfurization process |
| US3960710A (en) * | 1974-11-08 | 1976-06-01 | Universal Oil Products Company | Hydrocarbon conversion with an acidic multimetallic catalytic composite |
| US4102822A (en) * | 1976-07-26 | 1978-07-25 | Chevron Research Company | Hydrocarbon hydroconversion catalyst and the method for its preparation |
| US4549977A (en) * | 1976-09-29 | 1985-10-29 | Colgate-Palmolive Company | Bottled particulate detergent |
| US4549957A (en) * | 1981-06-17 | 1985-10-29 | Amoco Corporation | Hydrotreating catalyst and process |
| US4454026A (en) * | 1981-06-17 | 1984-06-12 | Standard Oil Company (Indiana) | Hydrotreating catalyst and process |
| US4568655A (en) * | 1984-10-29 | 1986-02-04 | Mobil Oil Corporation | Catalyst composition comprising Zeolite Beta |
| DE3918013A1 (en) * | 1989-06-02 | 1990-12-06 | Huels Chemische Werke Ag | ZIRCONDIOXIDE POWDER, METHOD FOR THE PRODUCTION THEREOF AND THE USE THEREOF FOR THE PRODUCTION OF SINTERED BODIES |
| DE3932780A1 (en) * | 1989-09-30 | 1991-04-11 | Huels Chemische Werke Ag | ZIRCONDIOXIDE POWDER, METHOD FOR THE PRODUCTION THEREOF, THE USE THEREOF AND THE SINTER BODIES MADE THEREOF |
| US5221656A (en) * | 1992-03-25 | 1993-06-22 | Amoco Corporation | Hydroprocessing catalyst |
| US5322821A (en) * | 1993-08-23 | 1994-06-21 | W. R. Grace & Co.-Conn. | Porous ceramic beads |
| DE19533486A1 (en) * | 1995-09-12 | 1997-03-13 | Basf Ag | Monomodal and polymodal catalyst supports and catalysts with narrow pore size distributions and their manufacturing processes |
| US5902916A (en) * | 1996-04-26 | 1999-05-11 | Basf Aktiengesellschaft | Process for reacting an organic compound in the presence of a ruthenium catalyst formed in situ |
| DE19937106A1 (en) * | 1999-08-06 | 2001-02-08 | Basf Ag | Multicomponent catalysts |
| DE19937107A1 (en) * | 1999-08-06 | 2001-02-08 | Basf Ag | Catalyst with bimodal pore radius distribution |
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2000
- 2000-12-22 BR BRPI0017392-4A patent/BR0017392B1/en not_active IP Right Cessation
- 2000-12-22 DK DK00991257T patent/DK1351765T3/en active
- 2000-12-22 WO PCT/EP2000/013160 patent/WO2002051547A1/en not_active Ceased
- 2000-12-22 MX MXPA03005017A patent/MXPA03005017A/en active IP Right Grant
- 2000-12-22 EA EA200300636A patent/EA007454B1/en not_active IP Right Cessation
- 2000-12-22 CA CA002432200A patent/CA2432200C/en not_active Expired - Fee Related
- 2000-12-22 EP EP00991257A patent/EP1351765B1/en not_active Expired - Lifetime
- 2000-12-22 KR KR1020037008142A patent/KR100679001B1/en not_active Expired - Fee Related
- 2000-12-22 DZ DZ003488A patent/DZ3488A1/en active
- 2000-12-22 JP JP2002552681A patent/JP4148775B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| KR100679001B1 (en) | 2007-02-07 |
| BR0017392A (en) | 2004-02-03 |
| DZ3488A1 (en) | 2002-07-04 |
| CA2432200A1 (en) | 2002-07-04 |
| JP2004522570A (en) | 2004-07-29 |
| MXPA03005017A (en) | 2003-09-25 |
| BR0017392B1 (en) | 2014-09-30 |
| WO2002051547A1 (en) | 2002-07-04 |
| EA007454B1 (en) | 2006-10-27 |
| KR20030072365A (en) | 2003-09-13 |
| EP1351765B1 (en) | 2005-01-05 |
| DK1351765T3 (en) | 2005-03-21 |
| EP1351765A1 (en) | 2003-10-15 |
| JP4148775B2 (en) | 2008-09-10 |
| EA200300636A1 (en) | 2003-12-25 |
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