CA2411550A1 - Mosaic tile assembly - Google Patents

Mosaic tile assembly Download PDF

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Publication number
CA2411550A1
CA2411550A1 CA002411550A CA2411550A CA2411550A1 CA 2411550 A1 CA2411550 A1 CA 2411550A1 CA 002411550 A CA002411550 A CA 002411550A CA 2411550 A CA2411550 A CA 2411550A CA 2411550 A1 CA2411550 A1 CA 2411550A1
Authority
CA
Canada
Prior art keywords
tile assembly
mosaic tile
tile
mosaic
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002411550A
Other languages
French (fr)
Inventor
Kenneth Ting Kin Mok
Zhong Cheng Cheng
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA002411550A priority Critical patent/CA2411550A1/en
Publication of CA2411550A1 publication Critical patent/CA2411550A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/12Uniting ornamental elements to structures, e.g. mosaic plates
    • B44C3/123Mosaic constructs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0862Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02194Flooring consisting of a number of elements carried by a non-rollable common support plate or grid
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/08Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
    • E04F15/082Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass in combination with a lower layer of other material

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

A mosaic tile assembly is provided which utilises irregular mosaic or tile pieces in an assembly of uniform cross-section with anchors for permanent mounting particular out of doors and in installation subject to movement and/or stress.

Description

l~~J~(~RIP'l~~t BACKGROUND
°This invention relates to impro~wements in m~~sauc tile assemblies or she;ets and methods of installation in a rr~o~i~rn volc.rnw 4~~avir~~nanent Io this application a mosaic tile assembly or sheet couT~p~-ises a plr.~raiity <>h individual small coloured pieces of stone or tile assemtvl~:ul into a rrs~s~I~le shape for packaging, shipping, installaticm and use.
It is known to have multiple individual tile pieces adhered a substrate individually. C)n a. volume basi:~_ individu;~l tile pieces are adhered to a web-like fabric material at the time c~f ar~~~nuf~~ctr~re il~t~3 c;~7~n~renient arrangements, such as 10 pieces by 10 pieces forru~kn~; ~~ l~'T :;cl~~r~r~~ ,yhett of tile, for packaging, shipping, and installation.
A door or wall surfac~;; is p~-~I~areP:l as b~ levelling and then covered with a quantity of adhesive, usually in ~-ibl~ac~ns., ir7~o ~~-l~i~h t1»; ti1e is set. Application of pressure to the tile arnd its I~m~,esclne~;.rt:~ adhesive iatc~ substantial contact with the individual pieces anti u~) thrarr~;h tlr~: wewl> It~bric into inter-piece spaces.
Levelling of tile tile is accon ol,,~ishe.d byr l~rc~~su~~~~ lion abo~~e and may or may not be adequate due to I~ardne~~s rind quant~tv ~~f ~~dlnes~ve. °I'I~is action is limited by the amount of preparation ~>t the substrate as ~~n~iy nunor imperfections can be overcome by this method As a final step, further grout ~awav 1~~; e~ac~rn~xily applied in a known manner to complete tile Ailing of reirn~i~~ir~g interGtic~:s <~i~d r~enden the completed job uniform in appearance.
'This creates problems of levelm7~ss at tl~e ectge~; c>t tiled areas where e'lifferent materials adjoin or where thiclyx~~ss of materials is ~~c~t identical, even if tiled.
In areas of' vibration or rno~~crrent the substrate i:~ often prepared with extra Mooring and/or substantial ia~~~rs of cc>ncretc,-like material. Alternatively, flexible adhesive and grout ar~~ a.rwed to mafot~:uir1 tl~e~ surface.
30 Extra care and attention are r~:quired for' exterior applications, particularly in several climates or in adverse c;ontlition5 as t~~mperatrrre variation and water penetration along tile piece b«~r~~daries will eo ~ntually cause tile pieces to loosen or crack. Expensive silicon-l~a~~~;d materials ~xla~r be crsed to extend lifetimes in such environments.
35 dome solutions require specially shaped tilts ~>r tile pieces 'which are adapted to provide holding s~rrfac~;s alovrre. the° tile t~r~~:c: cvd~~~ where grout overlaps the piece.
Also known are anchor curb _st~~nes, retair~irr~ u~;~Yls and pieces pre-formed in a variety of ways, some of~whicf~ ioclrr~ie i~ater~i~~okiry~r portions and anchors.
40 'there is a substantial valuc.F ~~rer~rriurn ~.}rr natural appearing environments.
especially out of doors. Nato~rr,:~l materials h~si~~ rxrar~y rrs~~fr~l properties but are not uniform as to dimensions car physical t~rh:7pervi~:~»_ such as rate of expansion and surface irregularities.
'The addition of decorative sl7a~rs,s nr~d deaigris ;~dcls substantially further to the 45 Mnished cost, such as when us;~<i in zlc~corativ~ rn~_>saics~ anc! often requires piece-by-piece installati~~n by train~e~l c;raftsrne~i ~c~ ~~,l~ieve a level and somewhat durable finished mosaic pattern ~~r a tiled ar~;a As a result, installation of natrcr-al wurface ilc>or~, ~rnd other surfaces is tedious, time consuming and expensiw;;° as each piece or~~_rst be installed and levelled SO individually. This process i~~ l~ror~e to t-<~iirrr~~ pariic.ularlv where pieces are _. 7 smaller in lateral dimensioan. and installatior,u is redvrir-ed where tlhere is movement or vibration ;rnd, ed.~p3::~:iallv <~ut ~~i~ ~~c~ear5. whe~r~~
thermal and moisture changes will have a significanu iinprrct.
55 UBJECT OF THE IN'~'E~V7'l~)N
~hhe present invention prcwisiEN~ a rmosai~; tile a:~semblay c.c>mposed of many individual pieces or conrponent~, c~f'stone ur ~rro~;aic tile wlricl~ may be irregular, non-uniform and especially .::w~ natural r~ri~in, such as ;:r plurality of' beach pebbles. The tile of the irwen~:~or~ rnav L~~~ 1°apicj~w~ and in~;~pensively installed 60 with a high degree of tixatic~r~ rrair~g le:~s ~:~t~er,wiv, materials. It results in a substantially rugged and long 1,~3sting natural fir~is6~ ~>'he tile also self=lf;velling and may be desi~;roed to prcj~nlo ~ larded v~~ri~:,~t°w ~>(-' ornamental designs and patterns. The mosaic; silo as~~~G~i~nbl~~ is p~~irti~.;,~rlarl°,-~;uited t~~ out door r.rse and installation in variablf. and ~over~~: clir~rat~.~ ;~ncl «ther conditions ass each 65 individual piece of the r«osaic r~.~ ~:ompletel~~ K~r~c;l~oned. onto installed.
'Th o invention provides a mos,a~~'~ tile. a5seuubl~ v~ir.h t~ plurality of individual tile components or mosaic pieces ~e~~~c:,lr <~dherer~ to a ba~,hir~g rnaterial and adapted to present a finished surivrce wim1~~ installed -~;~ci~ cc>mpone.nt includes a cavity aligned c>n an axis suhstant~aiiy t~er-pen;~li~;r~la~= to said f~nishod surface and 7~0 spacing means extending out i~~:~~n said ~:ak qty along said axis tc~ a distal end. A
retainer keeps said spacing ~;roa~~s in sais~l cavit;a. and tho cavity, the spacing means, and said retainer mair~tai~~ a substar~t~;~ll~~ r~r~itorw~
'pac°,ing between said finished surface and said distal ~:nd. The ;v~taine;~r includes ;arr anchor claimed in claim 4 wherein said anchor r~r~ ~rr~:~ is a 1>c>l~ ;~~4ra~yoci with its enlarged end away 75 from the cavity and the linislo;~d ~~nrtnce.
_. 3 _ THE DRAWING
Figure 1 shows a cross-,,,ectio~~~ ,~t~ ~~ typical b~~K:~cl~ peb>;>le such as assembled into the mosaic tile assembly of th~:a io~ven~tion.
80 Figure 2 shows a cross-section <.~1-a typical bolt w(ri~;ll is assem~>led to the pebble of Figure 1.
Figure 3 shows a cross-seotio~u ~~f a plurality «f ~:mt~bles as in Figure l a.~~ranged and adhered to a backing papeu~ ~v~,r i.~u-the~- ;~ss~~~o~l~ .
Figure 4 shows a cross-sectiow ~, f they fir~islmi m;osa~c tile assembly including it 85 web fabric and plurality of bolts ~~s it is ma~cl~ ~.~p.
Figure 5 shows the mosaic tile ~:~ssmnbly as ~~~:;~ra(l~d on ~~ typical substrate in cross-section.
Figure 6 shows the mosaic tile ~,~scmt~ly as pr~f~ra(~ly installed in cross-sf;ction.
F figure 7 shows a play:~ vie~~,~ c~i' the ~r~usa~~° xit~ asse»~blv of the invention 90 configured as a specific patter~r aocl ~~astallf~~:!
THE PREFERRED ElVIB01:1fMEN~f The preferred embodiment of tlae rnc~sai~.: tile assembly c~f the invention is assembled from irregular de~~~r~~tive pebbl~:5 ~,u~l~ ~xs beach pebbles as shown in 95 Figure 1. Each such pebl~l~° has an ~~~~~~~-ui~~ic~rrn l~s~rible dimension C.
~Vlultiple such pebbles may bw:: .~~rar~ged into <~ x>~atterw in tl-m tc~rrr~
of a floor or wall tile assembly ofte~~ in a ;;qG_~are o~ ~~~,}ciang~tlar pattern for pa~;,kaging shipment and installation as a ~m~t.
A cavity 2 is formed in eactn ~~~btrle ato~~~. ~~ ~,u~~~~t~ axis 3 Each cavity 2 is 100 arranged to penetrate the pebl~l~v ! to a variable ~let~th A so as to have a finished distance 1:3 along axis 3.
Figure 2 shows a bolt or ~~thrN~ fastener ~ (ctemrahlv fabricated from stainless steel or other corrosion resistant material f f~avin~; ~ rt~ain axis 5, a head portion 6 and a threaded shank 7 105 As in Figure 3, multiple peblal~;~!. I arc arranged into a desiraL~le tile pattern 8 having a lateral dimension E: rtr~d ,~dlmred tc~ a blacking paper 9 with axes extending substantially verticarll ~ . bile pattern & may be square, rectangular or any other shape as desired. (~t u~ to be nc~t~c9 that scrrwfirce f f is not necessarily planar and if often highly it-r~et~;r~i~xr~ due to '~<~ri~~ti~,v~~ irr din~ensir>n C from pebble 1 10 to pebble. In this drawing tfw.~ dim~nsic:o~ (.' i~~ ~l~own as ,-~
nominal thickness.
The maximum dimension of tl~i~:~:n~~sa oi~tf~~; pile ~p~tt~r-n 8 is shown as Cr- which is a highly variable amount.
As can be seen, finished distatv,°~; B is the' ~~~t~~; t«r each pebble and spavces the bottom of cavities 2 an equal ~;li~;~arn~.e frcarat ta~tpEV f>acking ~;~
115 As in Figure 4, a tile shaped w~;i> fabric 1 ' i~ ~r~3l~e:rr:d to the upper side of the tile pattern 8 of Figure ~. For cor~v~nience. in rhi~ drawing tire pebbles 1 are;
shown as all having a thickness ~'. ~h~i~l~t-ic~ i 2 is pry°t~~r~a~uv less tlaart the full tile width E in lateral dimension.
Each cavity 3 is fitted with a ~:,orresp<>nding ~~rstf~ner ~l of equal length to the full 120 depth of cavity 2, as with epo~:v c>r the like~ a:> at i ~, with its distal or head end 6 spaced an equal di<.>tance from tftt; backing ~~
Thus, tile pattern 8 will have a r~nifc>rm depth 13 plus I~~ as shown.
in this preferred contiguratiori t~l~s c;an 1>e a-earciily assembled, stored and shipped with additional protection and stability in the pac~,f~;~g~.
125 upon installation as in ~~'igure 5 t~ substantial clvrarttitl~ of adhesive or concrete 14 _.S_ is applied to the substrate surface 15 'file patten~ ~ ~s then inverted and pressed into the adhesive such that: tl~c~ udl~~siv~: i~~~Os E~p mta interstices 16 between pebbles 1 to the desired amour~~~ where it ~s~ ~ei't t~~~ harden. 'T'hus, the overall depth of the finished tile surface is ~ ~ F
130 In tile preferred embodiment sincwvn in Fi~u~re tj a minimal amount of grout 14 is initially applied to substrate 1 °v ~I'il~ pattern ~ i;s l~re5sed towairds the substrate until each of fasteners ~ come into contact ~~itU the substrate 15 as at 17.
This ensures that the installation depth is a unify?rn~ distance of B+G and that the finished tile is level to the sub:~tr~:atc~.
135 Figure 7 shows tile mosaic tile assembly in plan view con:fi~rrred as a pattern on a square tile of dimension E: and ir~sta.llecl as irv F~~:~rr~ b. l.,i~ht coloured pebbles of different sizes 1 and 1 ' are tcrracyed ts> lie set c~ti~ by a darker background which may be darker pebbles ( ~ ~ wivich may l~~ ~:nf' similar car different si~:e from either lighter pebbles 1 «r 1 ' .
140 The foregoing description of ~ hK~ preferred var iatic~n~; and uses of this invention has been presented for the pur-I~ose c~f iliutrrition. It is not meant to limit the invention. Many variations ~: ~:w.st within tlr a :~cc~pe yo' this invention as will be apparent to those skilled in thctart _b.,

Claims (11)

1) A mosaic tile assembly comprising:
a) A plurality of individual tile components each adhered to a backing material and adapted to present a finished surface when installed, b) Each said component including:
[i] a cavity aligned on an axis substantially perpendicular to said finished surface.
[ii] spacing means extending out form said cavity along said axis to a distal end, [iii] retaining means adapted to retain said spacing means in said cavity, and [iv] Said cavity, said spacing means, and said retaining means adapted to maintain a substantially uniform spacing between said finished surface and said distal end.
2) A mosaic tile assembly as claimed in claim 1 wherein each of said spacing means is substantially the same length
3) A mosaic tile assembly as claimed in claim 2 wherein each of said spacing means is adapted to contact said cavity along said axis.
4) A mosaic tile assembly as claimed in claims 1, 2 or 3 wherein said retaining includes anchor means.
5) A mosaic tile assembly as claimed in claim 4 wherein said anchor means is a bolt means.
6) A mosaic tile assembly as claimed in claim 1 wherein said tile components are irregular in shape
7) A mosaic tile assembly as claimed in claim 6 wherein said tile components are irregular dimension along said axis
8) A mosaic tile assembly as claimed in claim 7 wherein each of said spacing means is substantially the same length
9) A mosaic tile assembly as claimed in claim 8 wherein each of said spacing means is adapted to contact said cavity along said axis.
10) A mosaic tile assembly as claimed in claims 7, 8 or 9 wherein said retaining includes anchor means.
11) A mosaic tile assembly as claimed in claim 10 wherein said anchor means is a bolt means.
CA002411550A 2002-11-12 2002-11-12 Mosaic tile assembly Abandoned CA2411550A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA002411550A CA2411550A1 (en) 2002-11-12 2002-11-12 Mosaic tile assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA002411550A CA2411550A1 (en) 2002-11-12 2002-11-12 Mosaic tile assembly

Publications (1)

Publication Number Publication Date
CA2411550A1 true CA2411550A1 (en) 2004-05-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA002411550A Abandoned CA2411550A1 (en) 2002-11-12 2002-11-12 Mosaic tile assembly

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013098439A1 (en) * 2011-12-29 2013-07-04 Universidade De Malaga Removable covering carpet
CN105133812A (en) * 2015-08-27 2015-12-09 苏州金螳螂建筑装饰股份有限公司 Pebble installation structure
IT201700035683A1 (en) * 2017-03-31 2018-10-01 Ramponi S P A WOVEN STUDS

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013098439A1 (en) * 2011-12-29 2013-07-04 Universidade De Malaga Removable covering carpet
CN105133812A (en) * 2015-08-27 2015-12-09 苏州金螳螂建筑装饰股份有限公司 Pebble installation structure
CN105133812B (en) * 2015-08-27 2018-05-15 苏州金螳螂建筑装饰股份有限公司 Cobble mounting structure
IT201700035683A1 (en) * 2017-03-31 2018-10-01 Ramponi S P A WOVEN STUDS
EP3381709A1 (en) * 2017-03-31 2018-10-03 Ramponi S.R.L. Con Unico Socio Ornamental stud

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