CA2394988A1 - Long persistent phosphor incorporated within a settable material - Google Patents

Long persistent phosphor incorporated within a settable material Download PDF

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Publication number
CA2394988A1
CA2394988A1 CA002394988A CA2394988A CA2394988A1 CA 2394988 A1 CA2394988 A1 CA 2394988A1 CA 002394988 A CA002394988 A CA 002394988A CA 2394988 A CA2394988 A CA 2394988A CA 2394988 A1 CA2394988 A1 CA 2394988A1
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CA
Canada
Prior art keywords
phosphor
particulate
formulation
settable material
settable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002394988A
Other languages
French (fr)
Inventor
Robert H. Miller
Bradford K. Mortz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GLOBAL PRODUCTS SALES AND MARKING LLC
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2394988A1 publication Critical patent/CA2394988A1/en
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7728Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
    • C09K11/7729Chalcogenides
    • C09K11/7731Chalcogenides with alkaline earth metals
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/02Use of particular materials as binders, particle coatings or suspension media therefor
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/02Use of particular materials as binders, particle coatings or suspension media therefor
    • C09K11/025Use of particular materials as binders, particle coatings or suspension media therefor non-luminescent particle coatings or suspension media
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7783Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals one of which being europium
    • C09K11/7784Chalcogenides
    • C09K11/7786Chalcogenides with alkaline earth metals

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Luminescent Compositions (AREA)

Abstract

A process for incorporating a long persistent phosphor within a settable material includes firing a doped phosphor to obtain a phosphor having a persistence that ranges from minutes to hours. The fired phosphor is then ground into a phosphor particulate having a mean domain size. Typical particulate mean domain size ranges from 1 to 60 microns. The phosphor particulate is thereafter encapsulated within a water impervious coating material such as silicon oxide or fluoride. The coated phosphor particulate is then mixed in a specified volume ratio within the settable material while th e settable material is in a pre-set state. Typical formulation ratios range fr om 0.1 to 30 volume percent of particulate. A method of forming a phosphorescen t solid article is also disclosed.

Description

LONG PERSISTENT PHOSPHOR INCORPORATED
WITHIN A SETTABLE MATERIAL
Background of the Invention Field of the Invention The present invention relates generally to phosphorescent based materials and, more particularly, to a process and product by process for incorporating a long persistent phosphor within a settable material.
Description of the Prior Art Various types of phosphor materials are well known in the art and which provide varying degrees of persistent luminescence. A common objective of phosphor materials is to provide an application for a luminescent light source which takes advantage of intermittent light irradiation and/or the absence of irradiating light on a continuous basis.
While the existence of phosphor materials such as above is fairly well known in the art, the recent trend has been to identify useful applications of persistent phosphor which will enable the production of production of sufficient light illumination following an iterative period of light irradiation.
Summary of the Invention A process for incorporating a long persistent phosphor within a settable material includes firing a doped phosphor to obtain a phosphor having a persistence that ranges from minutes to hours. The fired phosphor is then ground into a phosphor particulate having a mean domain size. The phosphor particulate is thereafter encapsulated within a water impervious coating material. The coated phosphor particulate is then mixed in a specified volume ratio within the settable material while the settable material is in a pre-set state.
A phosphorescent settable formulation includes 0.1 to 30 volume percent of a long persistent doped sulfide phosphor particulate having a mean particle domain size of between 1 and 60 microns. The particulate has a water impervious silicon oxide or fluoride coating thereover A settable material carrier is provided for the particulate.
A method of forming a phosphorescent solid is also provided based upon setting of an inventive formulation.
Brief Description of the Drawings Reference will now be made to the attached illustration, when read in combination with the following detailed description, wherein like reference numerals refer to like parts throughout the several views, and in which:
Fig. 1 is a schematic of the production of a settable host material incorporating the long persistent phosphor according to the present invention.
Detailed Description of the Preferred Embodiments The present invention is a process, as well as a product produced by a process, for incorporating a long persistent phosphor within a settable host material. A significant number of different settable materials are capable of being utilized as Garners for the phosphorescent material and such settable materials are defined as constituted by a flowable liquid or semi-cured or semi-soft solid of some established viscosity. Without limitation, settable materials include gels, acrylic resins, epoxy resins, urethanes, polyalkylene resins polymeric monomers and oligomers, crosslinkable polymers, rubbers, and silicone resins. Other types of settable materials may include VOC polymer solutions, concrete, inks, paint formulations such as enamels, oil based, water based, latexes; water glass, caulk, putty, glues and adhesives, varnishes, plaster, nail polish, and lacquers. It is appreciated that the settable carrier materials of the present invention are amenable to the addition of optional additives illustratively including catalysts, fillers, plasticizers, solvent, thickeners, and pigments.
The long persistent phosphorescent material is constituted by any of a number of various chemical compositions as are known in the art. As used herein "long persistence" is defined to mean a phosphorescence lifetime greater than 1 minute. The phosphor is typically provided as a powderized or granulate material and, in one instance, may include a lime green phosphor produced under the commercial name Nemoto Luminova and consisting of a strontium aluminate material. Additional Luminova colors include blue and which is constituted by a recipe of a Calcium Strontium Aluminate, and which is doped with Europium.
Other phosphors may specifically include a strontium sulfide material which is fired in an inert crucible at a selected elevated temperature and for a determined time period. To achieve the desired level of long persistence_ ,- s well as a given color, a dopant is added to the phosphor. While dopant precursors are typically slurned with phosphor precursors prior to firing, it is appreciated that dopants are also intercalated into a phosphor through exposing v W, ~~lJ~ OQ / ~. 26 9 4 °; :. , -.:~~ ~~:~ .1 ~ ~ ~~ ZaQ
a fired phosphor to a dopant. Post firing dopant addition illustratively occurs through solution surface coating or ion implantation. Experimentation of different dopants has determined that a Europium dopant will achieve a persistent phosphor having an orange/red color. Dopants are typically present from 0.1 to 5 atomic percent. Often it is desirous to include a second dopant to enhance persistence lifetimes or modify phosphor color. As is also well known in the art, additional types of dopants may include alumina, lanthanide oxides, fluorides and chlorides and are capable of yielding persistent phosphors having pale yellow and purple shades. Further, the use of varying percentages of Calcium with Strontium Sulfide will achieve additional color shades leading to a purer red color.
Following the crucible firing of the doped phosphor, the persistent phosphor composition is dried and is retrieved in a rock-like form. A
subsequent crushing and grinding operation reduces the particle domain size to a preferred range of 1 to 60 microns. More preferably, the particle mean "'' domain size is from 1 to 45 microns. Certain paint or solvent based applications require particular sizes to be reduced to, in some instances, down to 1 micron in size. Prior to introducing the phosphorescent particles into a host material, it is desirable to coat or encapsulate them so as to ensure its long term performance. It has been found that moisture, over time, tends to degrade the ability of the phosphor to maintain its long-term performance.
Accordingly, one or more types of encapsulation techniques are employed to coat the individual phosphor granulates. A first type of encapsulation is provided by a silicon oxide applied during a firing temperature of 800°C. A fluoride material may be applied contemporaneously with or separately from the silicon oxide. Typically, a firing temperature of approximately 700°C is best suited for application of fluoride. Other 5 encapsulation techniques may employ organic chlorosilanes in hexane or heptane solvents. The process steps in which the encapsulation of the material is accomplished typically includes mixing the coating powder with the substrate powder in an appropriate ratio, firing the mixed powder at the prescribed temperature for a defined time, washing the fired powder to remove the uncoated portion of the core powder, and drying the washed powder.
Additional encapsulation techniques are illustratively detailed in U.S.
Patents 4,710,674; 5,049,408; 5,196,229; 5,118,529; 5,113,118 and 5,220,341.
With reference again to the list of settable materials previously recited, as well as to Fig. 1, the encapsulated phosphor particulate is illustrated at 10.
The encapsulated long persistent phosphor is mixed during the manufacture stage of the settable host material 20 at a desired ratio by weight. Although not clearly illustrated in Fig. 1, it is desirable to congregate the phosphorescent material towards the surface layers of some settable host materials. The effect of this is to reduce the volume of the fairly expensive to produce phosphor which is needed to provide the desired illuminating effect. Consistent with this goal, it is further desirable that the phosphor granulate possess isopycnic characteristics so that they are capable of being suspended within the host material. Accordingly, the phosphorescent particulate is incorporated into the host material during its fluidic or semi-fluidic states. Encapsulation of the phosphor particulates permits them to maintain their long persistent and rechargeable characteristics during the setting stage of the host material, as well as during subsequent use and exposure to the environment. The settable material 20 upon application of the encapsulated particulate 10 results in a solution or suspension 30 suitable for application to a variety of substrates.
It is appreciated that a settable material suspension or solution 30 according to the present invention is operative with other settable materials, suspensions or solutions containing encapsulated particulate applied in a step-wise fashion.
Thus, by way of example, a base coating applied to a substrate is devoid or deficient in encapsulated phosphor relative to a subsequently applied top coat, thereby enhancing the phosphorescence per unit area of substrate for a given quantity of encapsulated phosphor.
In a first application the encapsulated phosphorescent powder is incorporated within a host material such as a nail polish formulation. As was previously described, it is desirous to vary the percentage by weight of the phosphor powder relative to that of the host material and, in the instance of a clear nail polish, 1 to 30% by volume phosphor in the formulation is operative, with a mixture of 15% by volume of phosphor within the vial of nail polish has been found to be optimal for forming a long persistent and rechargeable application. Tests on selected phosphors have yielded several uninterrupted hours of long persistent glow.
A further application of a long persistent phosphor involves mixing within a wax candle so as to provide a soft long persistent glow. Recharging of the phosphor is continuously maintained by the effect of the lit flaming end.
Phosphors are typically present from 0.1 to 20% by volume in a candle wax according to the present invention.
A yet further application involves an encapsulated long persistent phosphor incorporated into a ceramic/silicate material such as a brick payer or specialty cement. In the preferred embodiment, the phosphor is added into the top one inch of the cementitious mixture during its semi-solid or slurry stage at typically between 0.1 and 20 volume percent. This permits the phosphor to intermix freely with the top surface layers of the payer blocks and, as previously discussed, thereby diminishing the need of incorporating a greater volume by weight of phosphor throughout the entire thicknesses of the payers, including portions or surfaces which are never exposed in use. In an alternative variant, a settable paint material can be employed to sufficiently coat the surface of the payer bricks.
Any patents mentioned in the specification are indicative of the levels of those skilled in the art to which the invention pertains. These patents are herein incorporated by reference to the same extent as if each individual patent was specifically and individually incorporated by reference.
Having described our invention, it will become apparent that it teaches a novel and useful process and product by process for incorporating a long persistent phosphor, such as in a particulate form, within a settable host material. Many and numerous additional embodiments will become apparent to those skilled in the art to which it pertains without deviating from the scope of the appended claims.
We claim:

Claims (18)

Claims
1. A process for incorporating a long persistent phosphor within a settable material, comprising the steps of:
firing a doped phosphor;
grinding said doped phosphor into a phosphor particulate having a mean domain size;
encapsulating said phosphor particulate within a water impervious coating material; and mixing a specified volume ratio of said encapsulated phosphor particulates within the settable material during a pre-set.
2. The process according to claim 1, wherein said phosphor is Strontium Sulfide with a Europium dopant.
3. The process according to claim 1, wherein said phosphor is a mixed Calcium Strontium Sulfide.
4. The process according to claim 1, wherein said phosphor particulate is encapsulated within a fluoride coating.
5. The process according to claim 1, wherein said phosphor particulate is encapsulated within a silicon oxide coating.
6. The process according to claim 1, wherein said phosphor particulate is ground to a mean domain size of 30 to 60 microns.
7. The process according to claim 1 further comprising the step of:
setting said settable material to form a phosphorescent solid.
8. A phosphorescent settable formulation comprising:
0.1 to 30 volume percent of a long persistent doped sulfide phosphor particulate having a mean particle domain size of between 1 and 60 microns, said particulate having a water impervious coating thereover selected from the group consisting of: silicon oxide and fluoride; and a settable material carrier for said particulate.
9. The formulation according to claim 8 wherein said particulate is present from 5 to 20 volume percent.
10. The formulation according to claim 8 wherein said particulate is present from 10 to 20 volume percent.
11. The formulation according to claim 8 wherein said particulate is strontium sulfide doped with europium.
12. The formulation according to claim 11 further comprising a second lanthanide dopant.
13. The formulation according to claim 8 wherein the mean particle domain size of between 1 and 45 microns.
14. The formulation according to claim 8 wherein said settable material carrier is selected from the group consisting of gel, acrylic resin, epoxy resin, polymeric monomers, polymeric oligomers, crosslinkable polymers, silicone resins, rubbers, concrete, latexes, water glass, solvated polymers, paints, caulks, plaster, lacquer and varnish.
15. A formulation of claim 1 obtainable by the process of claim 8.
16. A method of rendering an solid article phosphorescent which method comprises setting a formulation of claims 8 to 14.
17. The method of claim 16 further comprising: applying said formulation to a substrate.
18. The method of claim 16 wherein said formulation is set such that said article is free-standing.
CA002394988A 1999-12-07 2000-12-07 Long persistent phosphor incorporated within a settable material Abandoned CA2394988A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US16942599P 1999-12-07 1999-12-07
US60/169,425 1999-12-07
PCT/US2000/042694 WO2001042386A2 (en) 1999-12-07 2000-12-07 Long persistent phosphor incorporated within a settable material

Publications (1)

Publication Number Publication Date
CA2394988A1 true CA2394988A1 (en) 2001-06-14

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CA002394988A Abandoned CA2394988A1 (en) 1999-12-07 2000-12-07 Long persistent phosphor incorporated within a settable material

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CN (1) CN1414995A (en)
AU (1) AU4714801A (en)
CA (1) CA2394988A1 (en)
WO (1) WO2001042386A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11945986B2 (en) 2018-05-09 2024-04-02 Nyoka Design Corp. Biodegradable light wand

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7238301B2 (en) * 2004-06-29 2007-07-03 Kimberly-Clark Worldwide, Inc. Cross-linked encapsulated phosphorescent molecules
US7993722B2 (en) 2007-03-08 2011-08-09 Glow-Mark Technologies, Llc Substrate such as paving brick with non-powered photoluminescent portion
US8192829B2 (en) 2007-03-08 2012-06-05 Glow-Mark Technologies, Llc Cast photoluminescent devices and photoluminescent inserts for substrates
DE102008057254B4 (en) * 2008-11-13 2013-02-28 Nightec Gmbh & Co. Kg Luminescent multi-layered glass sheet
CN102822313B (en) * 2010-03-31 2014-11-26 积水化学工业株式会社 Surface-treated fluorescent bodies and process for production of surface-treated fluorescent bodies
EP3730929A1 (en) * 2013-08-19 2020-10-28 University Of Houston Phosphorescent reporters

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4684592A (en) * 1984-04-06 1987-08-04 Fuji Photo Film Co., Ltd. Stimulable phosphor sheet
US5156885A (en) * 1990-04-25 1992-10-20 Minnesota Mining And Manufacturing Company Method for encapsulating electroluminescent phosphor particles
US5849218A (en) * 1997-07-14 1998-12-15 C-Cure Corporation Fluorescent pool coating
US6071432A (en) * 1998-03-31 2000-06-06 Sarnoff Corporation Long persistence red phosphors

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11945986B2 (en) 2018-05-09 2024-04-02 Nyoka Design Corp. Biodegradable light wand

Also Published As

Publication number Publication date
WO2001042386A3 (en) 2002-01-03
WO2001042386A2 (en) 2001-06-14
AU4714801A (en) 2001-06-18
CN1414995A (en) 2003-04-30

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FZDE Discontinued