CA2378384A1 - Electrical bonding protected against oxidation on the gas combustion side of a high temperature fuel cell - Google Patents

Electrical bonding protected against oxidation on the gas combustion side of a high temperature fuel cell Download PDF

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Publication number
CA2378384A1
CA2378384A1 CA002378384A CA2378384A CA2378384A1 CA 2378384 A1 CA2378384 A1 CA 2378384A1 CA 002378384 A CA002378384 A CA 002378384A CA 2378384 A CA2378384 A CA 2378384A CA 2378384 A1 CA2378384 A1 CA 2378384A1
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Canada
Prior art keywords
fuel cell
lattice
lattices
protective layer
protected against
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002378384A
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French (fr)
Inventor
Thomas Jansing
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
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Individual
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Filing date
Publication date
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Publication of CA2378384A1 publication Critical patent/CA2378384A1/en
Abandoned legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/023Porous and characterised by the material
    • H01M8/0236Glass; Ceramics; Cermets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0258Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/023Porous and characterised by the material
    • H01M8/0232Metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/023Porous and characterised by the material
    • H01M8/0241Composites
    • H01M8/0245Composites in the form of layered or coated products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0297Arrangements for joining electrodes, reservoir layers, heat exchange units or bipolar separators to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M2008/1293Fuel cells with solid oxide electrolytes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Composite Materials (AREA)
  • Fuel Cell (AREA)

Abstract

The invention concerns a fuel cell (1) or a stack of fuel cells comprising cathodes (2), electrolytes (3), anodes (4) and interconnection plates (5, 5' ) arranged in parallel layers, and at least a metal lattice (6, 6') inserted between the anode (4) and the interconnection plate (5) for a flexible bonding. The inventive fuel cell is characterised in that the metal lattice (6, 6') is protected against oxidation.

Description

Electrical Bonding Protected Against Oxidation on the Gas Combustion Side of a High Temperature Fuel Cell The present invention relates to a fuel cell or a stack of fuel cells with the additional features set out in the preamble to Patent Claiml.
It is known that the series connection of a plurality of fuel cells results in a fuel cell stack (referred to as such in the professional literature), which is made up of a series comprising an interconnection plate, a protective layer, a contact layer, a cathode, an electrolyte, and anode, an additional contact layer, and well as an additional interconnection plate. The interconnection plate with its protective and contact layers that are each sprayed onto it form one unit. Cathode, electrolyte, and anode form the electrolyte-electrodes unit. The corresponding units are positioned on each other by layers, so as to be parallel, and repeat in the same series.
Cathode, electrolyte, and anode form the electrolyte-electrodes unit. In each instance, an electrolyte-electrodes unit that is positioned between adjacent interconnection plates forms a high temperature fuel cell with the contact and protective layers that are directly adj acent to the electrolyte-electrodes unit; the sides of each of the two interconnection plates that are positioned against the electrolyte-electrodes unit are also a part of this. The interconnection plates usually consist of CrFeS with 1% Y-oxide, a so-called CDS alloy.
The interconnection plate incorporates gas channels through which, on the one hand, the fuel gas, e.g., hydrogen or methane (natural gas) and, on the other, oxygen or air, are passed. The hydrogen is routed to the anode side, the oxygen or air is routed to the cathode side. These gases are moved at a relatively low pressure of less than 1 bar.
The planar concept of the high temperature fuel cell requires bonding of the electrodes in the two gas chambers over the whole surface, to the greatest extent that this is possible. On the cathode side, the bonding of the electrodes is assured through a contact layer of La-perovskite, e.g., LagSrOo,2Mn03. This perovskite is stable in air. In contrast to this, bonding the electrodes , i.e., the anodes, is more difficult on the fuel gas side. Total bonding of the anodes is needed, however, because of the low transverse conductance of the anode. The anode is produced by silk screening and for this reason is not flat across its total surface, so that flexible bonding that is highly conductive and can be guaranteed to last for an operating life of 40,000 hours is required.
The prior art provides for the use of a nickel lattices as flexible bonding.
As an example, fine-mesh and coarse mesh nickel lattices are positioned one above the other and spot welded so that a flexible intermediate layer with good bonding is created.
One disadvantage found in the prior art is such that when soldering the fuel cell stack and when the fuel cell or the fuel cell stack are operated, an oxide layer builds up in the area of direct contact between the nickel lattice and the CrFes which, in contact when not incorporated into material, consists of Cr203 (CrXOy) and when incorporated into the material probably consists of a CrNi spinel. To a considerable extent, these oxide layers are responsible for the excessively high series resistance of the high temperature fuel cells. This has a pronounced, negative effect on the electrical power output.
In addition, when the fuel cell stack is soldered with a glass solder in air, the surface of the wires oxidizes several ,um into the interior of the wire. Because of the formation of nickel-II-oxide (Ni0), which has a volume that is 16% greater than that of nickel, the thickness of the total packet increases by approximately 10 - 40 ~,m (depending on the soldering conditions). In the oxidized area of the wire this increase in thickness amounts to more than 16%
because the resulting Ni0 is porous. During oxidation, the nickel lattices and their wires are sintered to each other. The original thickness of the lattice packet is reestablished, or under certain circumstances even reduced, during subsequent reduction of the nickel lattice.
During this reduction, the nickel wires are sintered to each other so that reduction of the desired flexibility and a reduction of thickness take place; this is not desirable.
The reduction of thickness can also result in contact breaks, and this can cause component damage.
It is the objective of the present invention to so develop a fuel cell or a fuel cell stack with the features set out in the preamble to Patent Claim 1, that reduction of the thickness and flexibility of the nickel lattice or lattices is avoided, so that total bonding of the anodes and the interconnection plate is ensured to the greatest extent possible.
This objective has been achieved with the characteristic features set out in Patent Claim 1.
Advantageous developments of the fuel cell are described in the Secondary Claims 2 to 8.
The incorporation of at least one metal lattice, which is protected against oxidation, between the anode and the interconnection plate so as to provide flexible bonding is regarded as the crux of the present invention.
When used as a contact layer, such lattices entail the advantage that they can no longer oxidize, so that no increase in thickness occurs. Since no oxidation has taken place, no reduction process is needed for the metal lattices, and the associated disadvantages, such a contact breaks when the thickness is reduced or losses of flexibility, are not encountered.. Because the alternating processes of oxidation and reduction have not taken place, the original thickness and flexibility of the lattice, which is protected against oxidation, are preserved, so that a contact layer that provides good bonding is created between the anode and the interconnection layer. In addition, any reduction in the thickness of the metal lattices, which takes place with continuing operation, is prevented.
More expediently, the metal lattices are coated with a oxidation-resistant protective layer. In this way, the metal lattices, e.g., nickel lattices, are unaffected with respect to their composition and with respect to their mechanical and electrical properties, i.e., amongst other things, they remain flexible, their thickness does not change, and essentially they retain all their advantageous characteristics. In this regard, it is advantageous that prior to being installed as a flexible contact layer, the metal lattices undergo the coating process. Assembly with the other components, as well as the soldering, is subsequently carried out in the usual manner.
Coated, nickel lattices can be provided as metal lattices. The nickel lattices satisfy the requirements with respect to flexibility and electrical conductivity.
Coated, stainless steel lattices can also be provided as metal lattices; these possess the property that they oxidize only to a depth of some 5 pm beneath their surface. These stainless steel lattices are similarly coated with an oxidation-resistant protective layer.
One additional advantage of the stainless steel lattices is that their coefficient of thermal expansion is well matched to the thermal behaviour of the components of the fuel cell stack.
This characteristic constitutes a considerable advantage when the fuel cell is operated at high temperatures.
It is expedient that the protective layer contain chromium and is thus matched to the chemical composition of the interconnection plate.
It is advantageous that the protective layer be of chromium carbide, which is electrically conductive to a very high degree and adheres very well to the metal lattice.
In addition, a chromium carbide layer is also very resistant to corrosion with respect to the corresponding oxygen partial pressures on the combustion-gas side. In addition, these layers are stable when methane or gases derived from carbon, which are future operating media on the fuel gas side of the high temperature fuel cells, are used.

Another advantage of coating with chromium carbide is that when gases derived from carbon are used and routed through the gas channels of the anode side of the interconnection plates, components lost from the protective layers are made up again by the gases derived from carbon.
For this reason, the chromium carbide layer is particularly favourable from the thermodynamic standpoint.
The following can be used as chromium carbide: C3C2, CrC, Cr7C3, or Crz3C6. It is also possible for the protective layer of the metal lattices to be of chromium nitride.
Most expediently, the protective layer is of a thickness d, from 0.1 to 10~,m so that, on the one hand, there is a sufficiently thick oxidation protection and, on the other hand, the flexibility of the metal lattices is scarcely restricted.
The present invention will be described in greater detail below on the basis of the drawings appended hereto. These drawing show the following:
Figure 1: A diagrammatic cross section through the layers of a fuel cell;
Figure 2: An enlarged, diagrammatic cross section through a coated nickel lattice.
As shown in the diagrammatic representation at Figure 1, the fuel cell stack of fuel cell 1 comprises an interconnection plate 5', a protective layer 8, a contact layer 9, a cathode 2, an electrolyte 3, an anode 4, two nickel lattices 6, 6' that are positioned one on top of the other, and an interconnection plate 5, these components being arranged by layers, one on top of the other, so as to be parallel to each other. The nickel lattice 6 is thinner than the nickel lattice 6'.
The nickel lattices 6, 6' are protected against oxidation so as to prevent the oxidation of these lattices that usually takes place when the complete fuel cell stack is soldered. Oxidation of the nickel lattices is linked to an increase in thickness, the original thickness of the lattice packet being reestablished during a subsequent reduction process. This can lead to contact breaks, and these, in their turn, can result in damage to certain components. In addition, the nickel wires sinter to each other after reduction, so that the desired flexibility is reduced. The lattices, which are protected against oxidation, thus avoid the oxidation/reduction process for the lattice packet and the associated disadvantages. The original flexibility and the thickness of the lattices can be retained, so that bonding of the anode 4 and the contact layer of the nickel lattices 6, 6' and of the interconnection plate 5 is ensured across the whole surface. In addition, reduction of the thickness of the nickel lattices 6, 6' during operation of the fuel cell is prevented.
As is made clear in Figure 1 and Figure 2, the nickel lattices 6, 6' are coated with an oxidation resistant protective layer 7. This coating can be done before the assembly of the individual components. The nickel lattices 6, 6' are not changed by an oxidation process and a subsequent reduction process with respect to their original, advantageous properties.
Figure 2 shows an enlarged section of the coating of a nickel lattice 6 or 6'.

Stainless steel lattices can be provided in place of the nickel lattices 6, 6'. These entail the advantage that their coefficient of longitudinal thermal expansion is matched to the components of the high temperature fuel cell.
The protective layer 7 consists of chromium carbide, the advantage of which is that when gases derived from carbon are used and routed through the gas channels of the anode side of the inter-connection plates 5, 5', components lost from the protective layers are again made good.
The following can be used as chromium carbide: C3C2, CrC, Cr~C3, or Cr23C6, or similar chromium carbides with different valencies.
The protective layer 7 is of a thickness d of 0.1 to 10 ~,m, in order that it can provide reliable protection against oxidation and, at the same time, scarcely affect the flexibility of the nickel lattices 6, 6'.

Claims (7)

Claims
1. Fuel cell (1) or fuel cell stack with cathodes (2), electrolyte (3), anodes (4) and interconnection plates (5, 5') that are arranged in layers so as to be parallel to each other, as well as at least one metal lattice (6, 6') that is incorporated between the anode (4) and the interconnection plate (5) to provide for flexible bonding, characterized in that at least one metal lattice (6, 6') is protected against oxidation, characterized in that at least one metal lattice (6, 6') is coated with an oxidation resistant protective layer (7) and thus protected against oxidation, the protective layer (7) providing good electrical bonding between the anode (4) and the interconnection plate (5).
2. Fuel cell as defined in Claim 1, characterized in that the lattice (6, 6') is a coated nickel lattice.
3. Fuel cell as defined in Claim 1 or Claim 2, characterized in that the lattice (6, 6') is a coated stainless steel lattice.
4. Fuel cell as defined in Claim 2 or Claim 3, characterized in that the protective layer (7) contains chromium.
5. Fuel cell as defined in one of the preceding Claims 2 to 4, characterized in that the protective layer (7) is of chromium carbide.
6. Fuel cell as defined in Claim 5, characterized in that C3C2, CrC, Cr7C3 or Cr23C6 is used as chromium carbide.
7. Fuel cell as defined in one of the preceding Claims, characterized in that the protective layer (7) is approximately 0.1 - 10 µm thick
CA002378384A 1999-07-09 2000-06-26 Electrical bonding protected against oxidation on the gas combustion side of a high temperature fuel cell Abandoned CA2378384A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19932192 1999-07-09
DE19932192.2 1999-07-09
PCT/DE2000/002071 WO2001004981A1 (en) 1999-07-09 2000-06-26 Electrical bonding protected against oxidation on the gas combustion side of a high temperature fuel cell

Publications (1)

Publication Number Publication Date
CA2378384A1 true CA2378384A1 (en) 2001-01-18

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CA002378384A Abandoned CA2378384A1 (en) 1999-07-09 2000-06-26 Electrical bonding protected against oxidation on the gas combustion side of a high temperature fuel cell

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EP (1) EP1206807A1 (en)
AU (1) AU6260600A (en)
CA (1) CA2378384A1 (en)
WO (1) WO2001004981A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006053422A1 (en) * 2004-11-16 2006-05-26 Versa Power Systems, Ltd. Electrically conductive fuel cell contact materials

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10033898B4 (en) * 2000-07-12 2009-06-18 Forschungszentrum Jülich GmbH High temperature fuel cell and fuel cell stack
EP1647068B1 (en) * 2003-07-18 2013-12-25 Versa Power Systems, Ltd. Electrically conductive fuel cell contact material
DE102005014077B4 (en) * 2005-03-23 2012-05-24 Forschungszentrum Jülich GmbH Interconnector for high-temperature fuel cells and method for its production and method for operating a fuel cell
DE102008036847A1 (en) * 2008-08-07 2010-02-11 Elringklinger Ag Fuel cell unit and method for making an electrically conductive connection between an electrode and a bipolar plate

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4950562A (en) * 1988-04-21 1990-08-21 Toa Nenryo Kogyo Kabushiki Kaisha Solid electrolyte type fuel cells
DE4016157A1 (en) * 1989-06-08 1990-12-13 Asea Brown Boveri High temp. fuel cell stack - with cells series-connected by separator plates and elastic current collectors
EP0424732A1 (en) * 1989-10-27 1991-05-02 Asea Brown Boveri Ag Current conduction element for stacked hightemperature fuel cells and method of manufacture
DE4237602A1 (en) * 1992-11-06 1994-05-11 Siemens Ag High temperature fuel cell stack and process for its manufacture
DE19517443C2 (en) * 1995-05-12 1997-07-10 Mtu Friedrichshafen Gmbh Corrosion-resistant current collector
AUPO897897A0 (en) * 1997-09-05 1997-09-25 Ceramic Fuel Cells Limited An interconnect device for a fuel cell assembly
DE29802444U1 (en) * 1998-02-12 1999-04-01 Siemens AG, 80333 München High temperature fuel cell and high temperature fuel cell stack
DE19836352A1 (en) * 1998-08-11 2000-02-17 Siemens Ag High temperature fuel cell has a nickel net fixed in electrically conductive contact with a nickel layer on the fuel gas side of a bipolar plate to reduce chromium oxide layer formation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006053422A1 (en) * 2004-11-16 2006-05-26 Versa Power Systems, Ltd. Electrically conductive fuel cell contact materials

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Publication number Publication date
EP1206807A1 (en) 2002-05-22
AU6260600A (en) 2001-01-30
WO2001004981A1 (en) 2001-01-18

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