CA2365364C - Conductive or static dissipative coating - Google Patents

Conductive or static dissipative coating Download PDF

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Publication number
CA2365364C
CA2365364C CA002365364A CA2365364A CA2365364C CA 2365364 C CA2365364 C CA 2365364C CA 002365364 A CA002365364 A CA 002365364A CA 2365364 A CA2365364 A CA 2365364A CA 2365364 C CA2365364 C CA 2365364C
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CA
Canada
Prior art keywords
composition
static dissipative
conductive
acrylic resin
package
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002365364A
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French (fr)
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CA2365364A1 (en
Inventor
Charles W. Propst, Jr.
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SKC Acquisition Corp
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SKC Acquisition Corp
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Publication date
Application filed by SKC Acquisition Corp filed Critical SKC Acquisition Corp
Publication of CA2365364A1 publication Critical patent/CA2365364A1/en
Application granted granted Critical
Publication of CA2365364C publication Critical patent/CA2365364C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/24Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/06Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
    • H01B1/12Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
    • H01B1/121Charge-transfer complexes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/06Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
    • H01B1/12Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
    • H01B1/122Ionic conductors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2333/08Homopolymers or copolymers of acrylic acid esters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/38Coatings with pigments characterised by the pigments
    • D21H19/385Oxides, hydroxides or carbonates
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/58Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Manufacturing & Machinery (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)
  • Paper (AREA)
  • Wrappers (AREA)

Abstract

Electrically conductive or static dissipative coating, films, or laminae in a laminate construction suitable for packaging of sensitive electronic components. The electrical conductive or static dissipative properties are achieved by including an effective amount of a quaternary ammonium compound into a base resin.

Description

CONDUCTIVE OR STATIC DISSIPATIVE COATING

Background of the Invention 1. Field of the Invention This invention relates to a film, specifically a self-sustaining film or a laminae in a laminated construction or a coating for such laminated construction which is electrically conductive and/or possesses static electricity dissipative properties. These materials can be used especially to package electronic components which may be affected by or damaged by the build-up of static electricity during transportation, handling or storage of the electronic part.
2. Back,ground of the Invention Resinous materials, e.g. polymeric materials, are known to be useful for formation of coatings, self-sustaining films, laminae in laminated constructions and coating thereon.
However, inherent in the use of polymeric materials is the fact that they are typically non-conductive to electricity and, in fact, such materials are used widely as insulators because of these non-conductive properties.

Prior attempts at imparting electrically conductive properties to polymers include the inclusion of conductive materials, especially a material such as carbon or similar material, e.g.
graphite, as a filler to the polymeric material. The inclusion of a material such as carbon is only effective if it is provided in such an amount (by weight or volume) and dispersed uniformly throughout the polymeric material so as to form a continuous pathway for transmission of electrical energy. The inclusion of such large amounts of filler and the problem of uniformly dispersing a material such as carbon greatly influences the conductive properties of the resulting composite material. Due to its nature, i.e. its inherent color, the use of carbon also imparts a predominately black color to any polymeric material into which it is incorporated in electrically conductive amounts.

Therefore, there is a requirement in the packaging industry for materials which are more aesthetically pleasing than a black plastic film.

Summary of the Invention A film or coating which is composed primarily of a polymeric material is provided with conductive or static dissipative properties having particular utility for packaging electronic components, which are subject to deterioration of properties by build-up of static electricity during storage, shipping and handling and/or electrically conductive materials in a form of a self-sustaining film, as a laminae in a laminated construction or as a coating on paper or in a laminated construction for the purpose of imparting conductive or static dissipative properties to the polymeric material. Such polymeric material having the conductive or static dissipative properties can be used as packaging materials, especially for packaging electronic components.
Detailed Description of the Preferred Embodiments Polymeric materials such as acrylic based polymers, especially methylmethacrylate containing polymers, are excellent for forming coatings and films because of their physical properties, especially their optical clarity. These properties make it desirable to use such materials as a component for packaging after manufacture. However, such polymeric materials do not conduct or transmit electrical energy and are generally known as "insulators," i.e. are non-conductive to electrical current.

The present invention discloses a novel formulation for imparting electrical conductivity or static dissipative properties to polymeric materials by mixing between about 1 to about 10 wt % of a material imparting a surface resistivity (as measured by ASTM D-257 test method conducted at 12% relative humidity) so as to have a static dissipative property of less than 1011 ohms/sq and a conductive property of less than 10' ohms/sq. A material suitable for mixing with 1) the polymeric material is a quatemary ammonium compound. These quateraary ammonium compounds, in a solvent/carrier of an alcohol, preferably an isopropanol/ethanol mix, results in a liquid material which is easily mixed with the polymeric material. The quaternary ammonium containing liquid preferably contains about 41 % by weight alcohol and most preferably 40%
isopropanol and 1% ethanol. Quatemary ammonium salts have been used as softeners, especi,ally in laundry formulations, or as applied to paper or foam substrates introduced during drying of laundered clothes. However, no use of these materials as a component of a film, laminate or coating has been known prior to the invention. A suitable material can be obtained from ACL
Inc., 1960 E. Devon Avenue. Elkgrove Village, Illinois 60007, under the name "STATICIDE

3000G'." Such a material is commercially available in liquid cor~cet7traie form appearing as a clear yellow substance with a pleasant odor, having an evaporation rate greater than water. As sold, "STATICIDE 3000GT"' has a specific gravity of 0.97, a density (g/ml) of 0.97, a vapor pressure (mm) at 20 C of 36 and a vapor density of 2.1. Percent volatiles (by volume) is about 40% with a pH of 7.111.

After mixing the quateraary ammonium containing liquid with the polymeric material, the resulting composition can then be formed into a self-sustaining film or used as a laminae of a lamination construction or as a coating for paper or a lamination construction. When used in a lamination construction, the conductive or static dissipative containing material of the present invention should preferably be used as the outer layer, i.e. on one or both sides of the film.
Between the outer layers of the film, additional laminae may include a metallicized or non-metallicized surface and one or more layers of plastic film, fabric, non-woven material or paper, each of which is either coated or non-coated with coatings. The mixture of quatemary ammonium containing liquid and other components can be formed into a film.
applied as a = CA 02365364 2008-06-04 coating or formed into a laminae by conventional techniques known to the art for making other polymeric films, coatings and/or laminae.

Typical requirements of a self-sustaining film would be one having a thickness between about 0.5 to about 500 mils and having a tensile strength (measured by ASTM D-882 test method of 0-100 lbs. per square inch). Puncture resistance (as measured by FTMS 101 C
method 2065) is 0-150 lbs. The haze (as measured by ASTM D-1003 test method) is clear to opaque; an optical density (measured by the McBeth test method) of 0-4.0% and a light transmission (measured by ASTM D-1003 test method) of 0-100%. Seam strength of a film made into a package as tested by ASTM D-882 test method should destruct.

The best mode contemplated by the inventor for carrying out the invention is illustrated by the following examples:

Exam lp e 1(all narts being bv weigU

Parts Component 27.0 H20 2.6 NH4OH 28 336.0 Joncryl 82' 74.0 Joncryl6l" Tm 29.8 Jonwax 28"' ' 15.0 Zinc Oxide Solution""
120.0 H20 3.0 - 60.0 Staticide 3000GTm `Methylmethacrylate aqueous solution sold by S.C. Johnson & Sons, Inc., U.S.
Specialty Chemicals, 1525 Howe Street, Racine, Wisconsin.

"Methylmethacrylate aqueous solution sold by S.C. Johnson & Sons, Inc., U.S.
Specialty Chemicals, 1525 Howe Street, Racine, Wisconsin.

"'A polyethylene wax emulsion containing about 35% solids sold by S.C. Johnson &
Sons, Inc.. U.S. Specialty Chemicals, 1525 Howe Street, Racine. Wisconsin.

""Actually a dispersion of zinc oxide particles in an aqueous vehicle.
Exg=le 2 Component ..s..
400.0 Spectra-Guard 763 TM
110.0 H20 4.0 - 20.0 3000-G Staticide TM Concentrate Ex ~ Component 400.0 Spectra-Guard 763 Tm 110.0 H20 4.0-20.0 3000-G Staticide I Concentrate 5.0-25.0 Joncryl 89***'**

The foregoing examples illustrate a conductive material content of between about I to about 10% by weight sufficient to form a coating, a self-sustaining film and/or a laminae in a laminated construction providing the surface resistivity mentioned above.

The chemical properties including the property of contact corrosivity as measured by FTMS lO1C method 3005 showed no visible sign after testing of deterioration;
has an ion content (sodium, fluoride, phosphate and sulfate ions) below detectable levels and is amine and amide free.

It will be apparent to those skilled in the art that I have provided a formulation which permits the attainment of a coating, film or laminated construction based primarily on a polymeric system which is static dissipative and/or conductive to electrical energy, permitting the formulation of aesthetic packaging materials, especialIy for packaging electronic parts which **'** A film forming material commercially available from Spectra-Kote Corporation, Fourth Street and East Water Street, Gettysburg, Pennsylvania and described in U.S. Patents 5,393,566 and 5,531,863.

***"' Sold commercially by S. C. Johnson & Sons, Inc., U.S. Specialty Chemicals, 1525 Howe Street, Racine, Wisconsin.

can be damaged by static electricity during storage, shipping and/or handling.
However, it will be apparent to those skilled in the art that other formulations and uses thereof could be employed without departing from the spirit and scope of the invention.

Claims (14)

We claim:
1. A self sustaining film with a static dissipative property and a conductive property comprising: a composition including an acrylic resin base and a quaternary ammonium compound in an amount of about 1 to about 10 wt % based on the weight of the composition.
2. The self sustaining film of claim 1, wherein said acrylic resin is a methylmethacrylate containing polymer.
3. The self sustaining film of claim 1, wherein the composition further comprises a dispersion of zinc oxide particles.
4. The self sustaining film of claim 1, wherein the composition further comprises a polyethylene wax emulsion.
5. A paper layer coated with a polymeric composition having a static dissipative property and a conductive property, the composition comprising: an acrylic resin base and a quaternary ammonium compound in an amount of about 1 to about wt % based on the weight of the composition.
6. The paper layer of claim 5, wherein the said acrylic resin is a methymethacrylate containing polymer.
7. The paper layer of claim 5, wherein the composition further comprises a dispersion of zinc oxide particles.
8. The paper layer of claim 5, wherein the composition further comprises a polyethylene wax emulsion.
9. A laminate comprising two or more laminae coated on at least one surface of a laminae with a polymeric composition having a static dissipative property and a conductive property, the composition comprising: an acrylic resin base and a quaternary ammonium compound in an amount of about 1 to about 10 wt % based on the weight of the composition.
10. A package comprising a material selected from the group consisting of paper, fabric, non-woven material and combinations thereof and at least an outside layer made of a polymeric composition having a static dissipative property and a conductive property, the composition comprising: an acrylic resin base and a quaternary ammonium compound in an amount of about 1 to about 10 wt % based on the weight of the composition.
11. The package of claim 10, wherein said at least one material further comprises a metallized surface.
12. The package of claim 10, wherein the material is paper.
13. The package of claim 12, wherein the composition further comprises a dispersion of zinc oxide particles.
14. The package of claim 12, wherein the composition further comprises a polyethylene wax emulsion.
CA002365364A 1999-03-02 2000-03-02 Conductive or static dissipative coating Expired - Fee Related CA2365364C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US12238199P 1999-03-02 1999-03-02
US60/122,381 1999-03-02
PCT/US2000/005438 WO2000052709A1 (en) 1999-03-02 2000-03-02 Conductive or static dissipative coating

Publications (2)

Publication Number Publication Date
CA2365364A1 CA2365364A1 (en) 2000-09-08
CA2365364C true CA2365364C (en) 2009-10-13

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CA002365364A Expired - Fee Related CA2365364C (en) 1999-03-02 2000-03-02 Conductive or static dissipative coating

Country Status (11)

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EP (1) EP1206779A4 (en)
CN (2) CN1187760C (en)
AU (1) AU3391600A (en)
BR (1) BR0008572B1 (en)
CA (1) CA2365364C (en)
IL (2) IL145077A0 (en)
MX (1) MXPA01008753A (en)
NO (1) NO20014186L (en)
PL (1) PL350288A1 (en)
RU (1) RU2199166C1 (en)
WO (1) WO2000052709A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1301854C (en) * 2002-06-14 2007-02-28 电气化学工业株式会社 Sheet and electronic component packaging container
BR0315421B1 (en) * 2002-10-24 2014-12-23 Spectra Kote Corp PAPER AND COATED PAPER OR MATERIAL PRODUCTION PROCESSES AND COMPOSITION
US7931944B2 (en) 2003-11-25 2011-04-26 Kimberly-Clark Worldwide, Inc. Method of treating substrates with ionic fluoropolymers
US7811949B2 (en) 2003-11-25 2010-10-12 Kimberly-Clark Worldwide, Inc. Method of treating nonwoven fabrics with non-ionic fluoropolymers
WO2012081991A1 (en) * 2010-12-15 2012-06-21 Condalign As Method for forming an anisotropic conductive paper and a paper thus formed

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3936538A (en) * 1974-03-18 1976-02-03 Calgon Consumer Products Company Inc. Polymeric film dryer-added fabric softening compositions
US4379822A (en) * 1981-02-18 1983-04-12 Allied Paper, Incorporated Conductive barrier coat for electrostatic masters
US4662514A (en) * 1983-11-01 1987-05-05 Charleswater Products, Inc. Electrically conductive polymeric tubes for static sensitive electronic devices
US4895886A (en) * 1988-11-09 1990-01-23 Armstrong World Industries, Inc. Static dissipative composition
US5536611A (en) * 1995-03-31 1996-07-16 Minnesota Mining And Manufacturing Company Dispersing polymers for phthalocyanine pigments used in organic photoconductors

Also Published As

Publication number Publication date
NO20014186L (en) 2001-10-19
CA2365364A1 (en) 2000-09-08
CN1352798A (en) 2002-06-05
RU2199166C1 (en) 2003-02-20
BR0008572B1 (en) 2009-08-11
EP1206779A1 (en) 2002-05-22
AU3391600A (en) 2000-09-21
BR0008572A (en) 2002-01-22
IL145077A (en) 2006-08-01
PL350288A1 (en) 2002-12-02
CN1696192A (en) 2005-11-16
CN100519648C (en) 2009-07-29
NO20014186D0 (en) 2001-08-28
MXPA01008753A (en) 2004-07-30
EP1206779A4 (en) 2008-10-08
CN1187760C (en) 2005-02-02
IL145077A0 (en) 2002-06-30
WO2000052709A1 (en) 2000-09-08

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